A device for removing impurities from waste copper and waste aluminum
By designing an impurity removal device including a cleaning barrel, a separation plate and a stirring shaft, the problem of impurities stuck during the cleaning process of scrap copper and scrap aluminum is solved, and the cleaning efficiency and work efficiency are improved.
Patent Information
- Application Number
- CN202411479150.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-10-23
AI Technical Summary
During the recycling process of scrap copper and waste aluminum, small stones or broken iron blocks are easily stuck during the cleaning process, resulting in low cleaning efficiency and manual selection, which has errors.
A device for removing impurities from scrap copper and aluminum materials is designed, including a cleaning cylinder, a separation plate and a stirring shaft. There is a separation plate in the cleaning cylinder, which divides it into an upper cleaning part and a lower circulation part. The separation plate is equipped with a stirring shaft. The stirring shaft collides with the parts to be cleaned, causing them to deform, thereby making the parts stuck in the cleaning parts The lump breaks away.
Through the use of this device, the cleaning efficiency of scrap copper and scrap aluminum is improved, the impurities stuck on the outer wall of the material are removed, the need for manual selection is reduced, and work efficiency is improved.
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Figure CN118988868B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of general cleaning dirt removal equipment, and in particular to a device for removing impurities from waste copper and waste aluminum materials. Background Art
[0002] During the resource recycling process, some metal materials generally need to be cleaned, shredded and cleaned again. The clean granular metal is then smelted in a furnace for recycling again.
[0003] However, since scrap copper and scrap aluminum are relatively soft compared to other metals, hard small parts such as pebbles or broken iron blocks may be stuck on their surface or joints after they are recycled. These harder small parts are generally difficult to clean during the cleaning process, and workers are often required to manually select them, which is relatively inefficient and has certain errors. Of course, some companies vibrate scrap copper or scrap aluminum to separate the hard blocks from the scrap copper or scrap aluminum. On the one hand, high-frequency vibration is required, which uses the collision of scrap aluminum or scrap copper with each other or with the inner wall of the vibrating component to remove the hard blocks. This requires a higher vibration frequency, and there is a certain ratio of collision between scrap copper or aluminum and the hard inner wall of the container, which causes the aluminum or copper to deform and wrap the hard blocks more tightly. Summary of the invention
[0004] In order to solve the technical problems existing in the background technology, the present invention provides a device for removing impurities from waste copper and waste aluminum.
[0005] The present invention provides a device for removing impurities from waste copper and waste aluminum, comprising a cleaning cylinder, a partition plate provided inside the cleaning cylinder, the partition plate separating the cleaning cylinder into an upper cleaning part and a lower circulation part, a liquid leakage port provided on the partition plate for flowing the liquid in the upper cleaning part to the lower circulation part, a liquid outlet provided on the lower circulation part, and an adjustable flow rate of the liquid outlet; specifically, an electromagnetic valve provided on the liquid outlet to adjust the flow rate of the liquid outlet;
[0006] A flushing column is provided in the middle of the cleaning cylinder, the flushing column is connected to a cleaning liquid through a pump, a flushing port is opened in the part of the flushing column located at the cleaning part, and the cleaning liquid in the flushing column is discharged from the flushing column;
[0007] The separation disk is provided with a stirring shaft, the outer diameter of which is smaller than the minimum size of the object to be cleaned, and also includes a driving member, which is used to drive the separation disk to rotate.
[0008] The total flow rate discharged from the flushing port of the flushing column and the flow rate ratio of the liquid outlet are adjustable. During the cleaning process, the cleaning liquid is discharged from the flushing port at a certain pressure to rotate the parts to be cleaned, and the separation plate rotates relative to the cleaning cylinder, thereby driving the parts to be cleaned in the cleaning liquid to rotate. During the cleaning process, the stirring shaft not only stirs the cleaning liquid but also collides with the parts to be cleaned to deform the parts to be cleaned, thereby detaching the hard blocks stuck in the cleaning parts. Under the action of centrifugal force, the cleaning parts generally face outward. In order to ensure a good effect, the separation plate is operated intermittently. In order to ensure the cleaning and impurity removal effect, the upper surface of the separation plate is a conical surface that gradually tilts upward from the middle to the outside, which realizes the impurity removal of granular impurities during the cleaning process and facilitates the granular materials to fall to the lower circulation part.
[0009] As a further optimized solution of the present invention, the inner wall of the cleaning cylinder is provided with a protective layer, and the hardness of the protective layer is not greater than the hardness of the object to be cleaned.
[0010] Preferably, in some embodiments, a plurality of protrusions are provided on the inner wall of the cleaning cylinder, the protrusions are arranged along the radial direction of the cleaning cylinder, and the outer diameter of the protrusions is smaller than the minimum size of the object to be cleaned.
[0011] In some embodiments, preferably, the protrusion includes a first protrusion and a second protrusion, the first protrusion and the second protrusion are spaced apart, and the length of the first protrusion is greater than the length of the second protrusion.
[0012] In some embodiments, preferably, the hardness of the second convex column and the hardness of the first convex column are both greater than the hardness of the object to be cleaned.
[0013] As a further optimized solution of the present invention, the stirring shaft is vertically rotatably mounted on the separation disk.
[0014] As a further optimized solution of the present invention, a transverse stirring rod is provided on the stirring shaft, and the outer diameter of the transverse stirring rod is smaller than the minimum size of the part to be cleaned.
[0015] As a further optimized solution of the present invention, there are multiple stirring shafts, and the multiple stirring shafts are distributed on the separation plate in a spiral shape.
[0016] Specifically, in some embodiments, an extension column is provided below the separation plate, and the extension column extends out of the mixing drum. The driving member drives the separation plate to rotate by driving the extension column to rotate.
[0017] In some embodiments, preferably, the separation plate is detachably mounted on the extension column, the separation plate can be taken out from above the cleaning cylinder, and a magnet is provided on the separation plate, so that iron-containing impurities can be adsorbed when the separation plate is taken out.
[0018] As a further optimized solution of the present invention, a through hole is opened in the extension column, and the lower half of the flushing column passes through the through hole.
[0019] In the present invention, the proposed impurity removal device for scrap copper and scrap aluminum increases work efficiency. During the cleaning process of scrap copper or scrap aluminum, the stirring shaft and the separation plate collide with the parts to be cleaned, thereby increasing the cleaning efficiency and also achieving the removal of impurities stuck on the outer wall of the scrap copper or scrap aluminum.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 It is a cross-sectional view of some embodiments of the present invention;
[0023] Figure 3 It is a partial enlarged view of the A area of the present invention;
[0024] Figure 4 Schematic diagram of the structure of the stirring shaft in some embodiments of the present invention;
[0025] In the figure: 1. cleaning cylinder; 10. upper cleaning part; 11. lower circulation part; 12. liquid outlet; 2. partition plate; 20. liquid leakage port; 3. flushing column; 30. flushing port; 4. stirring shaft; 5. protective layer; 6. first protruding column; 7. second protruding column; 8. horizontal stirring rod; 9. extension column; 13. snap-in column; 14. snap-in groove; 15. magnet; 16. driving member. DETAILED DESCRIPTION
[0026] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0027] like Figure 1-Figure 4The device for removing impurities from waste copper and waste aluminum is shown, and comprises a cleaning cylinder 1, wherein a separation plate 2 is arranged inside the cleaning cylinder 1, and the separation plate 2 separates the cleaning cylinder 1 into an upper cleaning part 10 and a lower circulation part 11, and a liquid leakage port 20 is provided on the separation plate 2, and the separation plate 2 can separate the cleaned impurities and the parts to be cleaned, and the parts to be cleaned are located above the separation plate 2, and the impurities fall to the bottom of the separation plate 2 through the liquid leakage port 20, and the liquid leakage port 20 is used to flow the liquid in the upper cleaning part 10 to the lower circulation part 11, and the lower circulation part 11 is provided with a liquid outlet 12, and the flow rate of the liquid outlet 12 is adjustable; specifically, a solenoid valve is provided on the liquid outlet 12 to adjust the flow rate of the liquid outlet 12;
[0028] A flushing column 3 is provided in the middle of the cleaning cylinder 1. The flushing column 3 is connected with a cleaning liquid through a pump and a pipeline. The cleaning column has a cleaning cavity. A flushing port 30 is opened at the part of the flushing column 3 located at the cleaning part. The flushing port 30 is connected with the cleaning cavity. The pump pumps the cleaning liquid into the cleaning cavity and discharges it from the flushing port 30. The cleaning liquid discharged from the cleaning port impacts the to-be-cleaned part located at the upper cleaning part 10.
[0029] The separation plate 2 is provided with a stirring shaft 4, the outer diameter of which is smaller than the minimum size of the object to be cleaned, and also includes a driving member 16, which is used to drive the separation plate 2 to rotate. The cleaning cylinder 1 is placed on the frame and the driving member 16 is also installed on the frame.
[0030] The total flow rate discharged from the flushing port 30 of the flushing column 3 is adjustable to the flow rate ratio of the liquid outlet. First, the parts to be cleaned are placed in the cleaning cylinder 1, and then the flow rate of the liquid discharged from the liquid outlet 12 is adjusted to 0 until the liquid level in the cleaning cylinder 1 reaches a certain height, and then the flow rate of the liquid outlet 12 is adjusted to be equal to the sum of the flow rates of the flushing port 30, and the cleaning liquid is discharged from the flushing port 30 at a certain pressure to rotate the parts to be cleaned, and the separation plate 2 rotates relative to the cleaning cylinder 1, thereby driving the parts to be cleaned in the cleaning liquid to rotate. During the cleaning process, the stirring shaft 4 not only plays the role of stirring the cleaning liquid, but also collides with the parts to be cleaned to deform the parts to be cleaned, thereby separating the hard blocks stuck in the cleaning parts. Under the action of centrifugal force, the cleaning parts generally move outward. In order to ensure a good effect, the separation plate 2 is intermittently operated. In order to ensure the cleaning and impurity removal effect, the upper surface of the separation plate 2 is a conical surface that gradually tilts upward from the middle to the outside, which realizes the impurity removal of granular impurities during the cleaning process and facilitates the granular materials to fall to the lower circulation part 11.
[0031] In order to reduce damage to the parts to be cleaned, in some embodiments, preferably, the inner wall of the cleaning cylinder 1 has a protective layer 5, the hardness of the protective layer 5 is not greater than the hardness of the parts to be cleaned, and the protective layer 5 can be a rubber layer or a plastic layer to protect the parts to be cleaned.
[0032] In order to increase the deformation of the object to be cleaned during the cleaning process, in some embodiments, preferably, a plurality of protrusions are provided on the inner wall of the cleaning cylinder 1, and the plurality of protrusions are distributed on the inner wall of the cleaning cylinder 1, and the distance between any two adjacent protrusions is greater than the minimum size of the object to be cleaned, so as to avoid the object to be cleaned being stuck between two adjacent protrusions, and the protrusions are arranged along the radial direction of the cleaning cylinder 1, and the outer diameter of the protrusions is smaller than the minimum size of the object to be cleaned.
[0033] In order to increase the deformation of the part to be cleaned during the cleaning process and facilitate the removal of hard impurities, in some embodiments, preferably, the boss includes a first boss 6 and a second boss 7, the first boss 6 and the second boss 7 are arranged at intervals, and the length of the first boss 6 is greater than the length of the second boss 7.
[0034] In some embodiments, preferably, the hardness of the second protrusion 7 and the hardness of the first protrusion 6 are both greater than the hardness of the part to be cleaned, thereby achieving greater force on the part to be cleaned and facilitating the removal of hard parts.
[0035] In order to increase the stirring effect on the parts to be cleaned, in some embodiments, preferably, the deformation of the parts to be cleaned is increased, and the stirring shaft 4 is vertically rotatably mounted on the separation plate 2.
[0036] In order to increase the stirring effect on the parts to be cleaned, in some embodiments, preferably, a transverse stirring rod 8 is provided on the stirring shaft 4, and the outer diameter of the transverse stirring rod 8 is smaller than the minimum size of the parts to be cleaned.
[0037] In order to further enhance the cleaning and impurity removal effect, in some embodiments, preferably, a plurality of stirring shafts 4 are provided, and the plurality of stirring shafts 4 are distributed on the separating disk 2 in a spiral shape.
[0038] In some specific embodiments, an extension column 9 is provided under the separation plate 2, and the extension column 9 extends out of the mixing drum. The driving member 16 drives the extension column 9 to rotate through a gear transmission mechanism to drive the separation plate 2 to rotate. A through hole is opened in the extension column 9, and the lower half of the flushing column 3 passes through the through hole, and a sealing cover is provided between the extension column 9 and the flushing column 3, which can rotate relative to the extension column 9 to prevent liquid from entering the through hole.
[0039] In order to further enhance the cleaning and impurity removal effect, in some embodiments, preferably, the separator plate 2 is detachably mounted on the extension column 9, and the separator plate 2 can be taken out from the top of the cleaning cylinder 1. A clamping column 13 is provided at the bottom of the separator plate 2, and a plurality of clamping columns 13 are provided, and grooves are formed between the plurality of clamping columns 13. The upper end surface of the extension column 9 is provided with a clamping groove 14, and a plurality of clamping grooves 14 are provided, and one clamping groove 14 matches with one clamping column 13, which can ensure that the separator plate 2 rotates with the extension column 9 while being convenient to remove the separator plate 2, and a magnet 15 is provided on the separator plate 2, which can adsorb iron-containing impurities when the separator plate 2 is taken out.
[0040] It should be understood that the orientation or position relationship indicated by terms such as "center", "length", "width", "thickness", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", and "circumferential" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.
[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be fixedly connected, detachably connected, or integrated; it can be mechanically connected, electrically connected, or communicable with each other; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for removing impurities from waste copper and waste aluminum, comprising a cleaning cylinder (1), characterized in that: A separation plate (2) is provided in the cleaning cylinder (1), the separation plate (2) separating the cleaning cylinder (1) into an upper cleaning portion (10) and a lower circulation portion (11), the separation plate (2) is provided with a liquid leakage port (20) for allowing liquid in the upper cleaning portion (10) to flow to the lower circulation portion (11), the lower circulation portion (11) is provided with a liquid outlet (12), and the flow rate of the liquid outlet (12) is adjustable; A flushing column (3) is provided in the middle of the cleaning cylinder (1); a flushing port (30) is provided at the portion of the flushing column (3) located at the cleaning portion, and the cleaning liquid discharged from the flushing port (30) impacts the object to be cleaned located at the upper cleaning portion (10); The separation plate (2) is provided with a stirring shaft (4), the outer diameter of the stirring shaft (4) is smaller than the minimum size of the object to be cleaned, and also includes a driving member (16), the driving member (16) is used to drive the separation plate (2) to rotate; The upper surface of the separation plate (2) is a conical surface that gradually slopes downward from the outside to the middle; A plurality of convex columns are provided on the inner wall of the cleaning cylinder (1), the convex columns are arranged along the radial direction of the cleaning cylinder (1), and the outer diameter of the convex columns is smaller than the minimum size of the object to be cleaned; The convex column comprises a first convex column (6) and a second convex column (7), the first convex column (6) and the second convex column (7) are arranged at an interval, and the length of the first convex column (6) is greater than the length of the second convex column (7); The hardness of the second convex column (7) and the hardness of the first convex column (6) are greater than the hardness of the object to be cleaned.
2. The impurity removal device for waste copper and waste aluminum according to claim 1 is characterized in that: The ratio of the total flow rate discharged from the flushing port (30) to the flow rate of the liquid outlet (12) is adjustable.
3. The impurity removal device for waste copper and waste aluminum according to claim 1 is characterized in that: The inner wall of the cleaning cylinder (1) is provided with a protective layer (5), and the hardness of the protective layer (5) is not greater than the hardness of the object to be cleaned.
4. The impurity removal device for waste copper and waste aluminum according to claim 1 is characterized in that: The stirring shaft (4) is mounted on the separation plate (2) for vertical rotation.
5. The impurity removal device for waste copper and waste aluminum according to claim 4 is characterized in that: The stirring shaft (4) is provided with a transverse stirring rod (8), and the outer diameter of the transverse stirring rod (8) is smaller than the minimum size of the part to be cleaned.
6. The impurity removal device for waste copper and waste aluminum according to claim 4 is characterized in that: A plurality of stirring shafts (4) are provided, and the plurality of stirring shafts (4) are distributed on the separating disk (2) in a spiral shape.
Citation Information
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