Rolling preparation method of high-strength metal wire reinforced aluminum-based composite plate

Through the hot rolling process and mold laying method, the deformation coordination problem of steel wire and aluminum plate during the rolling process is solved, and the close bonding and impact resistance of high-strength aluminum-based composite plates are achieved, supporting large-size and large-scale production.

CN118989028BActive Publication Date: 2025-09-19CHONGQING UNIV
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Patent Information

Application Number
CN202411249512.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-09-19
Estimated Expiration
2044-09-06

AI Technical Summary

Technical Problem

In the existing aluminum plate/wire/aluminum plate rolling process, the steel wire and the plate cannot deform in a coordinated manner, and the interface bonding is not tight, resulting in insufficient impact resistance of the composite plate. In addition, the preparation process is complicated and it is difficult to produce large sizes and large-scale continuous production.

Method used

Using the hot rolling process, the steel wires are evenly arranged in the inner mold, compacted and riveted into a "sandwich" structure using the outer mold, fixed with pure aluminum rivets, then kept warm in a muffle furnace and sent to the rolling mill for large-scale rolling to form a strong bond, and finally subjected to solid solution and aging treatment.

Benefits of technology

It achieves uniform distribution and tight integration of steel wire and aluminum plate, improves the impact resistance of composite panels, simplifies the process flow, reduces energy consumption, and supports large-size and large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a rolling preparation method for a high-strength metal wire reinforced aluminum-based composite plate, comprising the following steps: S1) pre-treating an aluminum plate and a steel wire with pre-made riveted through holes; S2) distributing the steel wires in each hole of an inner mold in sequence, and then compacting and fixing them with an outer mold; S3) placing a lower aluminum plate on a flat workbench, laying the fixed steel wires flat on the pre-treated lower aluminum plate, and then covering an upper aluminum plate on the steel wires; S4) riveting the stacked aluminum plates / wires / aluminum plates with pure aluminum rivets; S5) loosening the inner and outer mold nuts, removing the left and right sets of inner and outer molds to form a stacked plate; S6) insulating the riveted stacked plate; S7) hot-rolling the insulated stacked plate to obtain a hot-rolled metal plate. The metal plate of the present invention achieves a close interface bonding of the aluminum plate / wire / aluminum plate through a hot rolling process, thereby improving the impact resistance of the metal plate of the aluminum plate / wire / aluminum plate.
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Description

Technical Field

[0001] The present invention belongs to the technical field of aluminum composite plates, and in particular relates to a rolling preparation method for a high-strength metal wire reinforced aluminum-based composite plate. Background Art

[0002] In recent years, layered composite plates have developed rapidly in the armor field. Aluminum composite plates are a new type of aluminum material made by combining multiple materials. Compared with aluminum / aluminum composite materials, aluminum / wire / aluminum composite materials can significantly improve the material's resistance to impact damage and enhance the material's protection level. Most aluminum / wire / aluminum composite materials currently on the market are produced using vacuum hot pressing and sintering. Although its preparation process is becoming increasingly mature, its preparation process still has disadvantages such as complex process, difficult processing, and high fuel consumption. In addition, due to the limitations of vacuum heating furnaces, it is impossible to produce large-scale plate / wire / plate composite materials, and continuous production is difficult to achieve in engineering. Compared with vacuum hot pressing, the rolling process has high production efficiency and can be automated and mass-produced.

[0003] Patent No. CN202011615188.2 discloses a metal plate of copper-aluminum composite high-strength steel wire and a preparation method thereof, which discloses a method for laying the steel wire: cooling the aluminum alloy to a semi-molten state, and then feeding the copper plate, steel wire, and semi-molten aluminum alloy into the rolling mill for oxygen-free continuous casting and rolling, wherein the side of the copper plate without an oxide layer faces the semi-molten aluminum alloy; by controlling the feeding angle of the steel wire, the position of the steel wire in the semi-molten aluminum alloy can be controlled. The steel wire can be embedded in the surface of the semi-molten aluminum alloy at the beginning and then further pressed into the semi-molten aluminum alloy by the copper plate, so that the semi-molten aluminum alloy wraps the steel wire, or it can be directly inserted into the semi-molten aluminum alloy, and then the semi-molten aluminum alloy is further rolled with the copper plate. During the preparation of the metal sheet, the steel wire is fed into the aluminum alloy cooled to a semi-molten state by controlling a certain angle to achieve the purpose of laying the steel wire in the aluminum plate; however, the laying method of the steel wire has many control details during the operation and is difficult to operate.

[0004] The hot rolling process is relative to the cold rolling process. The cold rolling process is carried out below the crystallization temperature, while the hot rolling process is carried out above the crystallization temperature. Compared with the cold rolling process, the hot rolling process has the following technical points: 1) Hot rolling can significantly reduce energy consumption and reduce costs. During hot rolling, the metal has high plasticity and low deformation resistance, which greatly reduces the energy consumption of metal deformation. 2) Hot rolling can improve the processing performance of metals and alloys, that is, it can crush the coarse grains in the casting state, significantly heal cracks, reduce or eliminate casting defects, transform the cast structure into a deformed structure, and improve the processing performance of the alloy. 3) Hot rolling usually uses large ingots and large reduction rolling, which not only improves production efficiency, but also creates conditions for increasing the rolling speed and realizing the continuity and automation of the rolling process.

[0005] However, in the existing rolling process of aluminum plate / wire / aluminum plate, the steel wire and the plate cannot be well coordinated in deformation, and problems such as the interface cannot be tightly bonded easily occur, resulting in the inability to well improve the impact resistance of the composite plate. Summary of the Invention

[0006] The present invention aims to address, at least to some extent, one of the technical problems in the related art. To this end, the present invention primarily aims to provide a method for rolling and preparing high-strength metal wire-reinforced aluminum-based composite plates. This method aims to address the problems of existing preparation methods, such as the complexity of the process, the difficulty of processing, the inability to produce large sizes, and the inability to achieve large-scale, continuous production.

[0007] The purpose of the present invention is achieved through the following technical solutions:

[0008] A rolling preparation method for a high-strength metal wire reinforced aluminum-based composite plate comprises the following steps:

[0009] S1) pre-treating the aluminum plate and the steel wire with pre-made riveted through holes;

[0010] S2) distributing the steel wires in each hole of the inner mold in sequence, and then compacting and fixing them with the outer mold;

[0011] S3) placing the pretreated lower aluminum plate on a flat workbench, laying the fixed steel wire on the pretreated lower aluminum plate, and then covering the upper aluminum plate on the steel wire to form an aluminum plate / wire / aluminum plate;

[0012] S4) riveting the stacked aluminum sheets / wires / aluminum sheets together with pure aluminum rivets;

[0013] S5) Loosen the outer mold nuts and remove the left and right sets of outer molds; loosen the inner mold nuts and remove the left and right sets of inner molds to form a stacking plate;

[0014] S6) sending the riveted stacked plates into a muffle furnace for heat preservation;

[0015] S7) The insulated stacked plates are fed into a rolling mill and hot rolled with a large reduction to ensure a strong bond between the upper and lower aluminum plates and the steel wire, thereby obtaining a hot-rolled metal plate.

[0016] The present invention uses aluminum plates and steel wires as raw materials, and uniformly arranges steel wires of specific diameters in the holes of the inner mold in sequence, and uses an outer mold to compact and fix the laid steel wires. During use, the diameter and distribution spacing of the steel wires can be adjusted by changing the hole spacing of the inner mold; then, by placing a lower aluminum plate under the steel wire and an upper aluminum plate above the steel wire, stacking them into a "sandwich" structure, and riveting them with pure aluminum rivets; remove the outer mold and the inner mold, place the stacked plates in a muffle furnace for insulation, and then send them into a rolling mill for large-scale reduction to obtain a hot-rolled metal plate. The hot-rolled metal plate is placed in a muffle furnace at the solid solution temperature for an appropriate period of time, taken out, and water-cooled. The solid solution metal plate is placed in an oil bath furnace at 120°C for an appropriate period of time to prepare a T6 metal plate with uniform distribution of steel wires.

[0017] In some specific embodiments, the pretreatment is specifically: cleaning and degreasing the aluminum plate with prefabricated riveted through holes, and polishing the upper and lower composite surfaces of the aluminum plate with a wire brush until a fresh surface is exposed; cleaning and degreasing the steel wire.

[0018] In some specific embodiments, the aluminum plate is in an annealed state and has a thickness of 3-5 mm; the steel wire is made of 304 steel and has a diameter ranging from 0.02 to 1 mm.

[0019] Furthermore, the aluminum alloy is 7A52 or 7A01 aluminum alloy, and the length, width and thickness are 80mm×60mm×4mm respectively.

[0020] In some specific embodiments, the mold includes an outer mold and an inner mold arranged in parallel, and the inner mold is arranged on the inner side of the outer mold.

[0021] Furthermore, the distance between two adjacent through holes of the inner mold and the diameter of the through holes can be adjusted;

[0022] Furthermore, the outer mold includes two groups of left and right pressing molds, each group of pressing molds includes a first upper mold and a first lower mold, and both ends of the first upper mold and the first lower mold are provided with countersunk holes, and threaded connectors are provided on the countersunk holes.

[0023] Furthermore, the inner mold includes two groups of left and right fixed molds, each group of fixed molds includes a second upper mold and a second lower mold, and both ends of the second upper mold and the second lower mold are provided with countersunk holes, and threaded connectors are provided on the countersunk holes; at the same time, the pressing contact surfaces of the second upper mold and the second lower mold are uniformly arrayed as paving holes.

[0024] The threaded connector is interference fit with the inner mold and the outer mold;

[0025] In some specific embodiments, the process parameters of the insulation in step S6) are: insulation temperature of 350-460°C, insulation time of 25-40 minutes, and heating rate of 9-11°C / min.

[0026] In some specific embodiments, the rolling process parameters of step S7 are: rolling direction is perpendicular to the length of the steel wire, rolling speed is 0.1-0.25 m / s, and reduction ratio is 50-70%.

[0027] In some specific embodiments, the method further includes subjecting the hot-rolled metal sheet to solid solution treatment and aging treatment to obtain a T6 state metal sheet.

[0028] Furthermore, the process parameters of the solid solution are: holding temperature of 465-475° C., holding time of 1.5-2 h; the process parameters of the aging are: holding temperature of 110-130° C., holding time of 20-30 h.

[0029] Compared with the prior art, the present invention has at least the following advantages:

[0030] 1) This invention solves the problem of inconsistent deformation between the steel wire and the composite plate by aligning the length of the steel wire during laying, aligning the steel wire's width with the rolling direction. A method for uniform wire laying is also designed to address the problem of thin steel wires being prone to spontaneous deflection and tangling due to their softness and flexibility, resulting in tangles and clumping during laying and preventing evenly spaced laydowns.

[0031] 2) The present invention utilizes a die to lay out the wires, stack them, and preheat them before rolling the steel wires directly into a 1XXX series aluminum alloy. This method utilizes a hot rolling process to produce a composite aluminum plate / wire / aluminum plate. This method is simple to operate and easy to control. By varying the die's hole spacing, the diameter and spacing of the steel wires are regulated. Through subsequent work hardening and heat treatment, the aluminum plate / wire / aluminum plate interface is tightly bonded and free of significant defects, enhancing the impact resistance of the aluminum plate / wire / aluminum plate metal sheet. Compared to conventional vacuum hot pressing and sintering methods, this method offers advantages such as energy savings, simplified processing, ease of fabrication for large-scale plate sizes, and engineering feasibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the specific embodiments of the present invention, the following briefly introduces the drawings required for the specific embodiments or the description of the prior art.

[0033] Figure 1 This is a process flow chart of the metal plate of aluminum-based material composite high-strength steel wire provided by the present invention;

[0034] Figure 2This is a diagram showing the use of the mold in the present invention;

[0035] Figure 3 is a morphology diagram of the bonding interface of the metal plates in Example 2 of the present invention;

[0036] Figure 4 This is a diagram showing the morphology of the bonding interface of the metal plates in Example 2 of the present invention;

[0037] Figure 5 Impact load-displacement curves of the metal plates prepared in Example 2 of the present invention and Comparative Example 1;

[0038] Figure 6 This is a graph of the impact toughness of the metal plates prepared in Example 2 of the present invention and Comparative Example 1. DETAILED DESCRIPTION

[0039] The present invention will be further described in detail below with reference to the accompanying drawings and examples. The following examples are merely illustrative and non-restrictive, and should not be used to limit the scope of protection of the present invention.

[0040] When expressing a certain amount, concentration or other value or parameter in the form of a range, preferred range, or preferred upper and lower numerical limits, it should be understood that it is equivalent to specifically disclosing any range by combining any pair of upper range limits or preferred numerical values ​​with any lower range limit or preferred numerical value, without considering whether the range is specifically disclosed. Unless otherwise indicated, the numerical range values ​​listed herein include the endpoints of the range and all integers and fractions within the range.

[0041] Unless otherwise indicated, all percentages, parts, ratios, etc. herein are by weight.

[0042] The materials, methods, and examples herein are illustrative and, unless otherwise indicated, are not to be construed as limiting.

[0043] In the following embodiments, the aluminum plates are 7A52 (upper aluminum plate) and 7A01 aluminum alloy (lower aluminum plate), with length, width and thickness of 80 mm × 60 mm × 4 mm respectively; the steel wire is made of 304 material with a diameter range of 0.1 to 1 mm;

[0044] In the following embodiments, the mold used is as follows Figure 2As shown, it includes an outer mold 4 and an inner mold 3; wherein the outer mold 4 includes two left and right groups of pressing molds, each group of pressing molds includes a first upper mold and a first lower mold, and both ends of the first upper mold and the first lower mold are provided with countersunk holes, and the countersunk holes are provided with threaded connectors; wherein the inner mold 3 includes two left and right groups of fixed molds, each group of fixed molds includes a second upper mold and a second lower mold, and both ends of the second upper mold and the second lower mold are provided with countersunk holes, and the countersunk holes are provided with threaded connectors; at the same time, the pressing contact surfaces of the second upper mold and the second lower mold are uniformly arranged as laying holes. In specific use, the steel wires 5 are uniformly distributed in each prefabricated laying hole of the inner mold 3, screwed with screws 1 and nuts 2 for pre-tightening, and then compacted with the left and right outer molds, and the screws 1 and nuts 2 of the outer mold are screwed for pre-tightening and fixed.

[0045] Example 1

[0046] The rolling preparation method of the high-strength metal wire reinforced aluminum-based composite plate provided in this embodiment includes the following steps:

[0047] 1) Clean and degrease the aluminum plate and steel wire with prefabricated riveted through holes until the surfaces of the aluminum plate and steel wire are clean;

[0048] 2) polishing the upper and lower composite surfaces of the aluminum plate after the cleaning and degreasing treatment in step 1) using an angle grinder with a stainless steel wire brush to expose a fresh surface, thereby obtaining an upper aluminum plate and a lower aluminum plate;

[0049] 3) Distribute steel wires with a diameter of 0.1 mm in each hole of the inner mold in sequence. The diameter of the hole is 0.105 mm and the spacing between the holes is 1.8 mm. Then use the outer mold to compact and fix them.

[0050] 4) Place the lower aluminum plate from step 2) on a flat workbench, lay the fixed steel wire flat on the lower aluminum plate, and then cover the upper aluminum plate on the steel wire to form an aluminum plate / wire / aluminum plate;

[0051] 5) Rivet the stacked aluminum plates / wires / aluminum plates with pure aluminum rivets;

[0052] 6) Loosen the outer mold nuts and remove the left and right sets of outer molds; loosen the inner mold nuts and remove the left and right sets of inner molds to form a stacking plate;

[0053] 7) Place the riveted stacked plates in a muffle furnace, heat the temperature at a rate of 9°C / min to a holding temperature of 350°C, and maintain the temperature for 40 minutes.

[0054] 8) The insulated stacked plates are fed into a rolling mill, with the rolling direction perpendicular to the length of the steel wire. Hot rolling is performed at a rolling speed of 0.1 m / s and a reduction ratio of 50% to ensure a strong bond between the upper and lower aluminum plates and the steel wire, thereby obtaining a hot-rolled metal plate of 7A52 / wire / 7A01.

[0055] 9) The hot-rolled metal sheet was first solution treated at a holding temperature of 475° C. for 1.5 h; the laminated plate after solution treatment was aged at a holding temperature of 120° C. for 24 h to obtain a 7A52 / silk / 7A01 T6 metal sheet.

[0056] Example 2

[0057] The rolling preparation method of the high-strength metal wire reinforced aluminum-based composite plate provided in this embodiment has the following process flow: Figure 1 As shown, it includes the following steps:

[0058] 1) Clean and degrease the aluminum plate and steel wire with prefabricated riveted through holes until the surfaces of the aluminum plate and steel wire are clean;

[0059] 2) polishing the upper and lower composite surfaces of the aluminum plate after the cleaning and degreasing treatment in step 1) using an angle grinder with a stainless steel wire brush to expose a fresh surface, thereby obtaining an upper aluminum plate and a lower aluminum plate;

[0060] 3) Distribute steel wires with a diameter of 0.07 mm in each through-hole of the inner mold in sequence. The diameter of the holes is 0.075 mm and the spacing between the holes is 1.4 mm. Then use the outer mold to compact and fix them.

[0061] 4) Place the lower aluminum plate from step 2) on a flat workbench, lay the fixed steel wire flat on the lower aluminum plate, and then cover the upper aluminum plate on the steel wire to form an aluminum plate / wire / aluminum plate;

[0062] 5) Rivet the stacked aluminum plates / wires / aluminum plates with pure aluminum rivets;

[0063] 6) Loosen the outer mold nuts and remove the left and right sets of outer molds; loosen the inner mold nuts and remove the left and right sets of inner molds to form a stacking plate;

[0064] 7) Place the riveted stacked plates in a muffle furnace, heat the temperature at a rate of 10°C / min to a holding temperature of 400°C, and maintain the temperature for 35 minutes.

[0065] 8) The insulated stacked plates are fed into a rolling mill, with the rolling direction perpendicular to the length of the steel wire. Hot rolling is performed at a rolling speed of 0.15 m / s and a reduction ratio of 60% to ensure a strong bond between the upper and lower aluminum plates and the steel wire, thereby obtaining a hot-rolled metal plate of 7A52 / wire / 7A01.

[0066] 9) The hot-rolled composite metal sheet was first solution treated at a holding temperature of 470° C. for 1.5 h. The laminated plate after solution treatment was then aged at a holding temperature of 120° C. for 24 h to obtain a 7A52 / silk / 7A01 T6 state metal sheet.

[0067] Example 3

[0068] The rolling preparation method of the high-strength metal wire reinforced aluminum-based composite plate provided in this embodiment includes the following steps:

[0069] 1) Clean and degrease the aluminum plate and steel wire with prefabricated riveted through holes until the surfaces of the aluminum plate and steel wire are clean;

[0070] 2) polishing the upper and lower composite surfaces of the aluminum plate after the cleaning and degreasing treatment in step 1) using an angle grinder with a stainless steel wire brush to expose a fresh surface, thereby obtaining an upper aluminum plate and a lower aluminum plate;

[0071] 3) Distribute steel wires with a diameter of 0.13mm in each through-hole of the inner mold in sequence. The diameter of the hole is 0.135mm and the spacing between the holes is 2mm. Then use the outer mold to compact and fix them.

[0072] 4) Place the lower aluminum plate from step 2) on a flat workbench, lay the fixed steel wire flat on the lower aluminum plate, and then cover the upper aluminum plate on the steel wire to form an aluminum plate / wire / aluminum plate;

[0073] 5) Rivet the stacked aluminum plates / wires / aluminum plates with pure aluminum rivets;

[0074] 6) Loosen the outer mold nuts and remove the left and right sets of outer molds; loosen the inner mold nuts and remove the left and right sets of inner molds to form a stacking plate;

[0075] 7) Place the riveted stacked plates in a muffle furnace, heat the temperature at a rate of 11°C / min to a holding temperature of 460°C, and maintain the temperature for 25 minutes.

[0076] 8) The insulated stacked plates are fed into a rolling mill, with the rolling direction perpendicular to the length of the steel wire. Hot rolling is performed at a rolling speed of 0.2 m / s and a reduction ratio of 75% to ensure a strong bond between the upper and lower aluminum plates and the steel wire, thereby obtaining a hot-rolled metal plate of 7A52 / wire / 7A01.

[0077] 9) The hot-rolled composite metal sheet is first solution treated at a holding temperature of 475° C. for 2 h; after water cooling to 70° C., it is aged at a holding temperature of 120° C. for 24 h to obtain a 7A52 / silk / 7A01 T6 state metal sheet.

[0078] Comparative Example 1

[0079] This comparative example provides a rolling preparation method for a high-strength metal wire reinforced aluminum-based composite plate. The components and proportions thereof are substantially the same as those in Example 2, except that no steel wire is laid between the aluminum plates. The process steps and parameters are the same as those in Example 2, specifically:

[0080] 1) Clean and degrease the aluminum plate with prefabricated riveted through holes until the surface of the aluminum plate is clean;

[0081] 2) polishing the upper and lower composite surfaces of the aluminum plate after the cleaning and degreasing treatment in step 1) using an angle grinder with a stainless steel wire brush to expose a fresh surface, thereby obtaining an upper aluminum plate and a lower aluminum plate;

[0082] 3) Place the lower aluminum plate in step 2) on a flat workbench, and then cover the upper aluminum plate on the steel lower aluminum plate to form an aluminum plate / aluminum plate;

[0083] 4) Riveting the stacked aluminum plates / aluminum plates with pure aluminum rivets to form a stacked plate;

[0084] 5) Place the riveted stacked plates in a muffle furnace, heat the temperature at a rate of 10°C / min to a holding temperature of 400°C, and maintain the temperature for 35 minutes.

[0085] 6) The insulated stacked plates are fed into a rolling mill for hot rolling and lamination at a rolling speed of 0.15 m / s and a reduction ratio of 60% to ensure a strong bond between the upper and lower aluminum plates and the steel wire, thereby obtaining 7A52 / 7A01 hot-rolled metal plates;

[0086] 7) The hot-rolled composite metal sheet was first solution treated at a holding temperature of 470° C. for 1.5 h. The laminated plate after solution treatment was then aged at a holding temperature of 120° C. for 24 h to obtain a 7A52 / 7A01 T6 state metal sheet.

[0087] Performance Testing

[0088] This application takes Example 2 as an example to perform microscopic morphology characterization and Charpy impact mechanical property testing on the prepared high-strength metal wire reinforced aluminum-based composite plate.

[0089] 1) Interface morphology

[0090] This application uses TESCAN MIRA3 electron microscope equipment to scan the bonding interface of the metal plates. The results are as follows: Figure 3 and Figure 4As shown in the figure, it can be seen that the spacing between the steel wires is uniform and there is basically no void at the interface between the steel wires and the plate, indicating that the steel wires are evenly distributed in the composite plate and the bonding between the steel wires and the plate is good.

[0091] 2) Impact resistance test

[0092] This application uses the ZBC-300 fully automatic pendulum impact testing machine to perform impact load-displacement and impact toughness tests on metal plates. The results are as follows Figure 5 and Figure 6 As shown in the figure, when hot-rolled, the maximum force with steel wire added to the composite plate increased by 27.2%, while the displacement values ​​remained essentially the same, and the impact toughness increased by 20.9%. When in the T6 state, the maximum force with steel wire added to the composite plate increased by 21.3%, and the impact toughness increased by 15.7%. Compared to the hot-rolled state, the maximum force with steel wire added to the composite plate increased by 25.0%, and the impact toughness increased by 22.5%. This indicates that, under the same heat treatment process, the 7A52 / wire / 7A01 composite plate with steel wire added can significantly improve the impact resistance of the composite plate; the composite plate in the T6 state also has significantly improved impact resistance compared to the hot-rolled composite plate.

[0093] In summary, through the interface morphology characterization and comparative impact resistance testing, it can be concluded that the method described in the present invention can be used to prepare a composite board with high impact resistance.

[0094] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A rolling preparation method for high-strength metal wire reinforced aluminum-based composite plates, characterized in that: The steps include: S1) Pre-treating the aluminum plate and steel wire with pre-made riveted through holes; S2) Fixing the steel wire using a mold, the mold comprising an outer mold and an inner mold arranged in parallel, the inner mold being arranged on the inner side surface of the outer mold; the outer mold comprising two left and right groups of pressing molds, each group of pressing molds comprising a first upper mold and a first lower mold, and both ends of the first upper mold and the first lower mold are provided with countersunk holes, and the countersunk holes are provided with threaded connectors; the inner mold comprising two left and right groups of fixed molds, each group of fixed molds comprising a second upper mold and a second lower mold, and the pressing contact surfaces of the second upper mold and the second lower mold are uniformly arranged as laying holes; both ends of the second upper mold and the second lower mold are provided with countersunk holes, and the countersunk holes are provided with threaded connectors; specifically, the steel wires are sequentially distributed in the laying holes of the inner mold, and then compacted and fixed using the outer mold; S3) Place the pre-treated lower aluminum plate on a flat workbench, lay the fixed steel wire flat on the pre-treated lower aluminum plate, and then cover the upper aluminum plate on the steel wire to form an aluminum plate / wire / aluminum plate; S4) Riveting the stacked aluminum sheets / wires / aluminum sheets together with pure aluminum rivets; S5) Loosen the outer mold nuts and remove the left and right sets of outer molds; loosen the inner mold nuts and remove the left and right sets of inner molds to form a stacking plate; S6) Insulating the riveted stacked plates; S7) The insulated stacked plates are fed into a rolling mill and hot rolled with a large reduction to obtain hot rolled metal plates.

2. The rolling preparation method of the high-strength metal wire reinforced aluminum-based composite plate according to claim 1, characterized in that: The pretreatment specifically includes: cleaning and degreasing the aluminum plate with the prefabricated riveted through holes, and polishing the upper and lower composite surfaces of the aluminum plate with a wire brush until a fresh surface is exposed; and cleaning and degreasing the steel wire.

3. The rolling preparation method of the high-strength metal wire reinforced aluminum-based composite plate according to claim 2, characterized in that: The aluminum plate is in an annealed state and has a thickness of 3-5 mm; the steel wire is made of 304 material and has a diameter ranging from 0.02 to 1 mm.

4. The rolling preparation method of the high-strength metal wire reinforced aluminum-based composite plate according to claim 1, characterized in that: The process parameters of the heat preservation in step S6) are: heat preservation temperature of 350-460°C, heat preservation time of 25-40 minutes, and heating rate of 9-11°C / min.

5. The rolling preparation method of high-strength metal wire reinforced aluminum-based composite plate according to claim 4, characterized in that: The rolling process parameters of step S7 are: rolling direction is perpendicular to the length of the steel wire, rolling speed is 0.1-0.25m / s, and reduction rate is 50-70%.

6. The rolling preparation method of high-strength metal wire reinforced aluminum-based composite plate according to claim 1, characterized in that: The method also includes performing solid solution and aging treatment on the hot-rolled metal sheet to obtain the T6 state metal sheet.

7. The rolling preparation method of the high-strength metal wire reinforced aluminum-based composite plate according to claim 6, characterized in that: The process parameters of the solid solution treatment are: a holding temperature of 465-475° C. and a holding time of 1.5-2 hours; the process parameters of the aging treatment are: a holding temperature of 110-130° C. and a holding time of 20-30 hours.

Citation Information

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