A tangent spacing control device for a wire cutting machine
By designing a tangent spacing control device, using the matching of the interposition ring groove and the adjustment mechanism, the difficulty and accuracy of tangent spacing control in the wire cutting machine is solved, and efficient and accurate tangent spacing adjustment is achieved to adapt to the slice of materials of different thicknesses. need.
Patent Information
- Application Number
- CN202411487008.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-10-23
AI Technical Summary
When the existing wire cutting machines regulate the tangent spacing, as the workpiece thickness decreases, the tangent spacing becomes smaller and smaller, and the wire structure is closely distributed, resulting in increased regulation difficulty. The traditional methods are inefficient and not accurate enough.
A tangent spacing control device including a first pitch switching roller, a second pitch switching roller, a third pitch switching roller, a shaped strip, an L-shaped plate, a slide, a cylinder and a bearing are designed, and the adjustment mechanism and a position ring are used. The matching of grooves enables accurate control of tangent spacing.
It realizes accurate and quick adjustment of tangent spacing, adapts to the slice demands of materials of different thicknesses, improves efficiency and accuracy, and shortens operating time.
Smart Images

Figure CN118989457B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire cutting, in particular to a tangent spacing control device for a wire cutting machine. Background Art
[0002] Wire cutting technology is currently the most advanced cutting technology in the world. Its principle is that the diamond wire forms a cutting wire net, and the diamond wire moving at high speed in the cutting wire net rubs the workpiece to be processed, thereby achieving the purpose of cutting. Since the workpiece needs to be cut into pieces of material with the same thickness at one time according to the processing and production requirements, for example, CN202210737395.8 A wire cutting system and a structure in a wire cutting machine implement workpiece slicing.
[0003] However, the existing wire cutting machines for workpiece slicing have the following defects: the thinner the workpiece slice, the smaller the tangent spacing, and the densely distributed wire structure increases the difficulty of adjusting the tangent spacing. The traditional method of disassembling and repositioning the wire structure to adjust the tangent distribution spacing is labor-intensive, inefficient, and the spacing control is not precise enough. Therefore, a tangent spacing control device for a wire cutting machine is proposed to address the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide a tangent spacing control device for a wire cutting machine in order to solve the above-mentioned problem.
[0005] The present invention achieves the above-mentioned purpose through the following technical scheme: a tangent spacing control device for a wire cutting machine, comprising a first spacing switching roller, a second spacing switching roller, a third spacing switching roller, two strip plates distributed in an eight-shaped shape, an L-shaped plate, a slide, a first oil cylinder, a bearing, a guide rail and a second oil cylinder. The first spacing switching roller, the second spacing switching roller and the third spacing switching roller are alternately arranged from left to right between the two strip plates distributed in an eight-shaped shape, and one end of the two strip plates is connected to each other through a second connecting rod. The first spacing switching roller, the second spacing switching roller and the third spacing switching roller are all in contact with the tangent part of the ray distribution area through an adjustment mechanism. The output end of the first oil cylinder located in the adjustment mechanism is connected to the bearing located on the second connecting rod. One end of the L-shaped plate is rotatably installed on the first connecting rod, and the first connecting rod is installed between the other ends of the two strip plates.
[0006] Preferably, the adjustment mechanism also includes a guide rail and a second oil cylinder, the two guide rails are respectively connected to two slide seats located on the surface of the L-shaped plate, the output end of the second oil cylinder is connected and fixed to the middle part of the end surface of the other end of the L-shaped plate, and a connecting part is installed on the cylinder body part of the second oil cylinder.
[0007] Preferably, the first spacing switching roller surface, the second spacing switching roller surface and the third spacing switching roller surface are respectively and equidistantly provided with the first inter-position annular groove, the second inter-position annular groove and the third inter-position annular groove, and the distribution state of the first inter-position annular groove, the distribution state of the second inter-position annular groove and the distribution state of the third inter-position annular groove respectively correspond to the tangent position line spacing of the radial distribution area in sequence and in an orderly manner.
[0008] Preferably, the first inter-position ring groove spacing is b, the second inter-position ring groove spacing is N•b, and the third inter-position ring groove spacing is (N+1)•b, where N is a number greater than 1.
[0009] Preferably, most of the structure of the profile plate is in the shape of a quarter arc, and short shafts are distributed and fixedly installed on the profile plate.
[0010] Preferably, the short shafts are arranged in groups of two facing each other, and spacing switching rollers of different specifications are rotatably connected and installed between the two short shafts in each group.
[0011] Preferably, two mounting holes are symmetrically provided on the L-shaped plate, and each mounting hole is rotatably connected to the cylinder body of the first oil cylinder via a rotating shaft.
[0012] The beneficial effects of the present invention are as follows: by utilizing the matching correspondence between the tangent parts of the radial distribution area and the intermediate ring grooves on each spacing switching roller, and combining with the adjustment mechanism, accurate and fast adjustment of the tangent spacing can be achieved, which can meet the production and processing needs of material slices of different thicknesses, greatly shorten the operation time of the traditional method for tangent arrangement position, and has high efficiency. The tangent spacing adjustment is completed by alternating with the tangent critical cut-in separation between each spacing switching roller, and the first intermediate ring groove distribution state, the second intermediate ring groove distribution state and the third intermediate ring groove distribution state are combined with the tangent part line spacing of the radial distribution area in sequence and orderly correspondence, thereby improving the accuracy of the tangent spacing adjustment position and ensuring that each tangent part is accurately located in the corresponding intermediate ring groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0015] Figure 2 A schematic diagram of the connection between the entirety of the present invention and the distributed tangent line;
[0016] Figure 3 A bottom view of the overall structure of the present invention;
[0017] Figure 4 It is a schematic diagram of the use state between the third spacing switching roller and the tangent line in the overall structure of the present invention;
[0018] Figure 5 It is a schematic diagram of the use state between the second spacing switching roller and the tangent line in the overall structure of the present invention;
[0019] Figure 6 It is a schematic diagram of the use state between the first spacing switching roller and the tangent line in the overall structure of the present invention;
[0020] Figure 7 It is a partial schematic diagram of the tangent distribution state of the present invention;
[0021] Figure 8 It is a schematic diagram for comparing the first spacing switching roller, the second spacing switching roller and the third spacing switching roller of the present invention.
[0022] In the figure: 1. first spacing switching roller; 110. first intermediate ring groove; 2. second spacing switching roller; 210. second intermediate ring groove; 3. third spacing switching roller; 310. third intermediate ring groove; 4. profile plate; 5. short shaft; 6. first connecting rod; 7. second connecting rod; 8. L-shaped plate; 810. mounting hole; 9. slide seat; 10. first oil cylinder; 11. bearing; 12. guide rail; 13. connector; 14. second oil cylinder; 15. tangent. DETAILED DESCRIPTION
[0023] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0025] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] See also Figure 1-8 As shown, a tangent spacing control device for a wire cutting machine comprises a first spacing switching roller 1, a second spacing switching roller 2, a third spacing switching roller 3, two strip plates 4 distributed in an eight-shaped shape, an L-shaped plate 8, a slide seat 9, a first oil cylinder 10, a bearing 11, a guide rail 12 and a second oil cylinder 14. The first spacing switching roller 1, the second spacing switching roller 2 and the third spacing switching roller 3 are alternately arranged from left to right between the two strip plates 4 distributed in an eight-shaped shape, and one end of the two strip plates 4 is connected to each other through a second connecting rod 7. The first spacing switching roller 1, the second spacing switching roller 2 and the third spacing switching roller 3 are all in contact with a tangent 15 portion of a ray distribution area through an adjusting mechanism. The output end of the first oil cylinder 10 located in the adjusting mechanism is connected to a bearing 11 located on the second connecting rod 7. One end of the L-shaped plate 8 is rotatably mounted on the first connecting rod 6, and the first connecting rod 6 is mounted between the other ends of the two strip plates 4.
[0027] The adjustment mechanism also includes a guide rail 12 and a second oil cylinder 14. The two guide rails 12 are respectively connected to the two slide seats 9 located on the surface of the L-shaped plate 8. The output end of the second oil cylinder 14 is connected and fixed to the middle of the other end surface of the L-shaped plate 8, and a connecting piece 13 is installed on the cylinder body of the second oil cylinder 14.
[0028] The first oil cylinder 10 is extended and retracted to push and pull the second connecting rod 7 connected via the bearing 11, and the first connecting rod 6 located between the other ends of the two profile plates 4 is rotatably connected to the corresponding end of the L-shaped plate 8, so that the profile plate 4 and the first spacing switching roller 1, the second spacing switching roller 2 and the third spacing switching roller 3 connected thereto are all in a side rotation state, and at the same time, the second oil cylinder 14 is cooperated to tilt and move the connected L-shaped plates 8 up and down along the guide rail 12, thereby adjusting the horizontal movement position of each spacing switching roller, and providing an adjustable push-pull force for the corresponding intermediate ring groove on each spacing switching roller to contact the tangent 15 part.
[0029] The surfaces of the first spacing switching roller 1, the second spacing switching roller 2 and the third spacing switching roller 3 are respectively and equidistantly provided with the first inter-position annular groove 110, the second inter-position annular groove 210 and the third inter-position annular groove 310, and the distribution states of the first inter-position annular groove 110, the second inter-position annular groove 210 and the third inter-position annular groove 310 respectively correspond in sequence to the line spacings of the tangent 15 parts in the radial distribution area, thereby improving the accuracy of the adjustment position of the tangent 15 spacing and ensuring that each tangent 15 part is accurately located in the corresponding inter-position annular groove.
[0030] like Figure 8As shown, the spacing between the first inter-position annular grooves 110 is b, the spacing between the second inter-position annular grooves 210 is N•b, and the spacing between the third inter-position annular grooves 310 is N+1•b, where N is a number greater than 1. The difference in the inter-position annular grooves allows material slices of different thicknesses to be cut.
[0031] Most of the structure of the profile plate 4 is in the shape of a quarter arc, and short shafts 5 are distributed and fixedly installed on the profile plate 4. The quarter arc-shaped profile plate 4 ensures that the first spacing switching roller 1, the second spacing switching roller 2, and the third spacing switching roller 3 cut into or separate the tangent line 15 in an orderly manner.
[0032] The short shafts 5 are arranged in groups of two facing each other, and each group of two short shafts 5 are rotatably connected to be installed with spacing switching rollers of different specifications, so as to play a role of connecting the two ends of the spacing switching rollers.
[0033] Furthermore, two mounting holes 810 are symmetrically provided on the L-shaped plate 8 , and each mounting hole 810 is rotatably connected to the cylinder body of the first oil cylinder 10 via a rotating shaft.
[0034] Working principle: The line body part of the tangent line 15 leading into the end area and leading out of the end area is Figure 7 The distribution is in the form of ray distribution, and the tangent 15 of the ray distribution area is Figure 7 At A in Figure 7 The B in the figure is the linear body of the horizontal parallel slice; the first oil cylinder 10 is used to push and pull the second connecting rod 7 connected by the bearing 11, and the first connecting rod 6 located between the other ends of the two profile strips 4 is rotated and connected with the corresponding end of the L-shaped plate 8, so that the profile strip 4 and the first spacing switching roller 1, the second spacing switching roller 2 and the third spacing switching roller 3 connected thereto are all in a side rotation state, and at the same time, the second oil cylinder 14 is used to tilt the connected L-shaped plate 8 up and down along the guide rail 12, which plays a role in adjusting the horizontal movement position of each spacing switching roller, and provides an adjusting push-pull force for the corresponding intermediate ring groove on each spacing switching roller to contact the tangent 15 part;
[0035] Combination Figure 4 , Figure 5 and Figure 6 , respectively, the pitch adjustment of each pitch switching roller, which is not limited to the first pitch switching roller 1, the second pitch switching roller 2 and the third pitch switching roller 3 as a group, is performed on the tangent line 15 pitch, as follows:
[0036] by Figure 4Taking the initial state of the spacing adjustment of the tangent 15 as an example, when the tangent 15 needs to be switched from the third spacing switching roller 3 to each second intermediate ring groove 210 of the second spacing switching roller 2, the first oil cylinder 10 extends and pushes the profile plate 4 connected by the second connecting rod 7 to rotate downward, so that the third spacing switching roller 3 gradually separates from the tangent 15, the second spacing switching roller 2 gradually contacts the tangent 15, and the third spacing switching roller 3 and the tangent 15 are critically separated, and at the same time, the second spacing switching roller 2 and the tangent 15 are just critically contacted, until the tangent 15 is located in the corresponding second intermediate ring groove 210 on the second spacing switching roller 2;
[0037] When it is necessary to switch the tangent 15 from the second pitch switching roller 2 to each first intermediate ring groove 110 of the first pitch switching roller 1, the first oil cylinder 10 is in the extended state again, pushing the profile plate 4 connected by the second connecting rod 7 to rotate downward, so that the second pitch switching roller 2 gradually separates from the tangent 15, the first pitch switching roller 1 gradually contacts with the tangent 15, and the second pitch switching roller 2 and the tangent 15 are critically separated, and the first pitch switching roller 1 and the tangent 15 are just critically contacted, until the tangent 15 is located in the corresponding first intermediate ring groove 110 on the first pitch switching roller 1;
[0038] In summary: by matching the parts of the tangent 15 in the radial distribution area with the intermediate ring grooves on each spacing switching roller, and combining with the adjustment mechanism, the spacing of the tangent 15 can be adjusted accurately and quickly, which can meet the production and processing needs of slicing materials of different thicknesses, greatly shorten the operation time of the traditional method for arranging the position of the tangent 15, and has high efficiency. The spacing adjustment of the tangent 15 is completed by alternating with the critical cutting-in and separation of the tangent 15 between each spacing switching roller, and the distribution state of the first intermediate ring groove 110, the distribution state of the second intermediate ring groove 210 and the distribution state of the third intermediate ring groove 310 are respectively matched with the line spacing of the tangent 15 parts in the radial distribution area in sequence and in an orderly manner, thereby improving the accuracy of the tangent 15 spacing adjustment position, and ensuring that each tangent 15 part is accurately located in the corresponding intermediate ring groove.
[0039] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0040] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A tangent spacing control device for a wire cutting machine, characterized in that: The invention comprises a first spacing switching roller (1), a second spacing switching roller (2), a third spacing switching roller (3), two strip plates (4) arranged in an eight-shaped pattern, an L-shaped plate (8), a slide seat (9), a first oil cylinder (10), a bearing (11), a guide rail (12) and a second oil cylinder (14); the first spacing switching roller (1), the second spacing switching roller (2) and the third spacing switching roller (3) are arranged alternately from left to right between the two strip plates (4) arranged in an eight-shaped pattern, and one end of the two strip plates (4) are connected to each other through a second connecting rod (7); the first spacing switching roller (1), the second spacing switching roller (2) and the third spacing switching roller (3) are all in contact with a tangent (15) portion of a ray distribution area through an adjustment mechanism; the output end of the first oil cylinder (10) located in the adjustment mechanism is connected to a bearing (11) located on the second connecting rod (7); one end of the L-shaped plate (8) is rotatably mounted on the first connecting rod (6), and the first connecting rod (6) is mounted between the other ends of the two strip plates (4); The adjustment mechanism further comprises a guide rail (12) and a second oil cylinder (14), wherein the two guide rails (12) are respectively connected to two slide seats (9) located on the surface of the L-shaped plate (8), an output end of the second oil cylinder (14) is connected and fixed to the middle of the other end surface of the L-shaped plate (8), and a connecting piece (13) is installed on the cylinder body of the second oil cylinder (14); The surfaces of the first spacing switching roller (1), the second spacing switching roller (2) and the third spacing switching roller (3) are respectively provided with a first inter-position annular groove (110), a second inter-position annular groove (210) and a third inter-position annular groove (310) at equal intervals, and the distribution state of the first inter-position annular groove (110), the distribution state of the second inter-position annular groove (210) and the distribution state of the third inter-position annular groove (310) respectively correspond in sequence to the spacing of the tangent (15) position lines of the ray distribution area, the spacing of the first inter-position annular groove (110) is b, the spacing of the second inter-position annular groove (210) is N•b, and the spacing of the third inter-position annular groove (310) is (N+1)•b, where N is a number greater than 1; Two mounting holes (810) are symmetrically provided on the L-shaped plate (8), and each mounting hole (810) is rotatably connected to the cylinder body of the first oil cylinder (10) via a rotating shaft.
2. The tangent spacing control device for a wire cutting machine according to claim 1, characterized in that: Most of the structure of the profiled strip plate (4) is in the shape of a quarter arc, and short shafts (5) are distributed and fixedly installed on the profiled strip plate (4).
3. The tangent spacing control device for a wire cutting machine according to claim 2, characterized in that: The short shafts (5) are arranged in groups of two facing each other, and spacing switching rollers of different specifications are installed between the two short shafts (5) in each group for rotation connection.
