A wire cutting fluid containing organic / inorganic additives and a preparation method thereof
By adding triethanolamine borate and Ti3C2 MXenes to the online cutting liquid, a water-based wire cutting liquid was prepared, which solved the problem of insufficient lubrication and friction reduction performance and anti-rust performance of existing wire cutting liquids, achieved better lubrication and anti-rust effect, and was suitable for high-speed and high-load conditions.
Patent Information
- Application Number
- CN202510048553.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-04
AI Technical Summary
The lubrication friction reduction and anti-rust properties of existing wire cutting fluids need to be further improved.
A water-based wire cutting liquid is prepared by mixing engine oil, main emulsifier, auxiliary emulsifier, anti-rust agent, defoaming agent, organic additive (triethanolamine borate) and inorganic additive (Ti3C2 MXenes) with water, which has synergistic lubrication and anti-rust effects.
It achieves better lubrication friction reduction and rust prevention performance, especially under high-speed and high load conditions, and has the advantages of low pollution.
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Figure CN119752523A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal cutting fluids, and in particular relates to a wire cutting fluid containing an organic / inorganic additive and a preparation method thereof. Background Art
[0002] With the rapid development of the metal processing industry, wire EDM processing technology has also received great attention and development. As a special processing technology, wire cutting technology has been widely used in mechanical processing production, especially in the mold processing industry, due to its high processing accuracy, high production efficiency, low power consumption, and low manufacturing cost.
[0003] The wire-cutting technology of electric spark has significantly shortened the manufacturing cycle, reduced the manufacturing cost, and has high matching precision. In recent years, metal cutting fluids have developed in the direction of green and environmental protection. While meeting the functions of lubrication, cooling, cleaning and rust prevention, the harm to human body and the pollution to the environment are becoming less and less.
[0004] However, the lubricating, friction-reducing and rust-proof properties of existing wire cutting fluids need to be further improved. Summary of the invention
[0005] The object of the present invention is to provide a wire cutting fluid containing organic / inorganic additives and a preparation method thereof. The cutting fluid mother liquor of the present invention is prepared by mixing a basic emulsion with organic additives and inorganic additives having synergistic effects, and is a water-based cutting fluid having the advantages of good cooling, rust prevention, electrical conductivity and low pollution.
[0006] In order to achieve the above object, the present invention is implemented by the following technical solutions:
[0007] The first aspect of the present invention is to provide a wire cutting liquid containing an organic / inorganic additive, wherein the wire cutting liquid comprises a wire cutting mother liquid containing an organic / inorganic additive and water; wherein the wire cutting mother liquid containing an organic / inorganic additive comprises the following components in mass fractions:
[0008] Engine oil 20% - 30%; for example, 20%, 22%, 24%, 26%, 28%, 30%;
[0009] The main emulsifier is 2.5% - 8.5%; for example, 2.5%, 3.5%, 4.5%, 5.5%, 6.5%, 7.5%, 8.5%;
[0010] Emulsifier 0.2% - 0.5%; for example, 0.2%, 0.3%, 0.4%, 0.5%;
[0011] Rust inhibitor 5% - 10%; for example, 5%, 6%, 7%, 8%, 9%, 10%;
[0012] Defoaming agent 0.5% - 1.0%; for example, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1.0%;
[0013] Organic additives 15% - 32%; for example, 15%, 18%, 21%, 24%, 27%, 30%, 32%;
[0014] Inorganic additives 0.5% - 3%; for example, 0.5%, 1%, 1.5%, 2%, 2.5%, 3%;
[0015] Water 38% - 55%; for example, 38%, 41%, 44%, 47%, 50%, 53%, 55%.
[0016] The total weight of each component in the wire cutting mother solution containing organic / inorganic additives of the present invention is 100%.
[0017] As a preferred embodiment,
[0018] The wire cutting mother liquor containing organic / inorganic additives includes the following components by mass fraction:
[0019] Engine oil 23%-25%;
[0020] Main emulsifier 2.5% - 3%;
[0021] Emulsifier 0.2% - 0.3%;
[0022] Rust inhibitor 7% - 8%;
[0023] Defoaming agent 0.5% - 0.7%;
[0024] Organic additives 15%-20%;
[0025] Inorganic additives 0.5% - 3%;
[0026] Water 45% - 50%.
[0027] As a preferred embodiment,
[0028] The engine oil is 20# to 50# engine oil; and / or,
[0029] The main emulsifiers are T-80 (polyoxyethylene-80) and OP-4 (octylphenol polyoxyethylene ether containing 4 ethoxy groups); the mass ratio of T-80 to OP-4 is 2-3:3-2.
[0030] As a preferred embodiment,
[0031] The co-emulsifier is selected from ethanol; and / or,
[0032] The rust inhibitor is selected from triethanolamine; and / or,
[0033] The defoaming agent is selected from tributyl phosphate.
[0034] As a preferred embodiment,
[0035] The organic additive is selected from triethanolamine borate.
[0036] As a preferred embodiment,
[0037] The inorganic additive is selected from Ti3C2 MXenes materials.
[0038] The second aspect of the present invention is to provide a method for preparing a wire cutting mother solution containing an organic / inorganic additive as described in the first aspect of the present invention, comprising the following steps:
[0039] The engine oil, the main emulsifier, the auxiliary emulsifier, the rust inhibitor, the defoamer, the organic additive, the inorganic additive and water are uniformly mixed to obtain the wire cutting mother liquor containing the organic / inorganic additives, and water is added to dilute the wire cutting mother liquor containing the organic / inorganic additives to obtain the wire cutting liquid containing the organic / inorganic additives.
[0040] As a preferred embodiment, the method comprises the following steps:
[0041] (1) adding the primary emulsifier into the engine oil according to the mass ratio, stirring to make it evenly dispersed, and obtaining liquid a;
[0042] (2) adding the co-emulsifier to water and stirring to make it evenly dispersed to obtain liquid b;
[0043] (3) performing shear emulsification on liquid a and adding liquid b during the shear emulsification process to obtain emulsion c;
[0044] (4) adding a rust inhibitor and a defoaming agent to the emulsion c, and stirring the mixture to obtain a mixture d;
[0045] (5) first subjecting the inorganic additive to ultrasonic treatment, then adding the inorganic additive and the organic additive after ultrasonic treatment to the mixture d, and stirring to obtain a mixture containing organic / inorganic additives;
[0046] (6) subjecting the mixture containing the organic / inorganic additive to ultrasonic treatment and vacuum treatment in sequence to obtain a wire cutting mother solution containing the organic / inorganic additive;
[0047] (7) Diluting the wire cutting mother solution containing organic / inorganic additives with water and stirring the mixture to obtain the wire cutting liquid containing organic / inorganic additives.
[0048] As a preferred embodiment, in steps (1), (2), (4), (5) and (7), the stirring time is independently selected from 10-20 min, and the stirring speed is 200-300 r / min; and / or,
[0049] In step (7), the dilution mass ratio of the wire cutting mother liquid containing organic / inorganic additives to water is 1:30-50.
[0050] As a preferred embodiment,
[0051] Step (3), the shear emulsification time is 10-20 min, the temperature is 40-50° C., and the shear rate is 6000-7000 r / min; and / or,
[0052] In steps (5) and (6), the power of the ultrasonic treatment is independently selected from 5-180 min, and the power of the ultrasonic treatment is independently selected from 50-300 W; further preferably, in step (5), the power of the ultrasonic treatment is 45-180 min, and the power of the ultrasonic treatment is independently selected from 100-300 W; in step (6), the power of the ultrasonic treatment is 5-20 min, and the power of the ultrasonic treatment is independently selected from 50-100 W; and / or,
[0053] In step (6), the vacuum drying oven is placed for vacuum treatment for 4-6 minutes.
[0054] In step (6) of the present invention, the mixture is subjected to ultrasonic vibration and vacuum treatment, which is to fully disperse the materials in the liquid.
[0055] In the wire cutting fluid of the present invention, the organic additive triethanolamine borate will produce physical adsorption on the surface of the friction pair and form a friction boundary film. The inorganic additive Ti3C2 MXenes of the present invention can spontaneously form a lubricating film and repair the wear surface between the friction pairs, thereby reducing the contact area between the friction pairs to achieve a friction reduction effect. At the same time, the shear between the MXene sheets under the action of shear force is easy to form a sliding system of friction contact, thereby reducing the friction between the friction pairs. During the reciprocating motion of the friction pair, its contact surface will gradually become rough. Since the Ti3C2 MXenes material is ultrasonically treated before addition, a larger interlayer spacing is obtained under the action of ultrasonic treatment, so the interlayer sliding between the Ti3C2 MXenes nanosheets is easier. At the same time, under the action of friction, Ti3C2 MXenes and triethanolamine borate are broken into smaller fragments, and flow into the wear area with the emulsion, fill the pits and form a physical adsorption film, and through the synergistic effect of the two, the friction coefficient is reduced, and the wear between the friction pairs is reduced. The present invention also finds that the two also have a synergistic anti-rust effect.
[0056] The beneficial effects of the present invention are:
[0057] Compared with the existing commercial cutting fluids on the market, the cutting fluid containing organic / inorganic additives of the present invention has better lubrication and friction reduction performance and rust prevention performance, and has the advantages of low environmental pollution, etc., which is more obvious under high speed and high load conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Figure 1 This is a physical picture of the cutting fluid containing organic / inorganic additives prepared according to the present invention. DETAILED DESCRIPTION
[0059] The present invention is further described in detail below through the accompanying drawings and specific embodiments.
[0060] 20# engine oil (purchased from Hailide Oilfield Technology Development Co., Ltd.)
[0061] Ti3C2MXenes (preparation method: HF etching, purchase manufacturer: Beijing Beike New Materials Technology Co., Ltd.)
[0062] Example 1
[0063] Embodiment 1 provides a cutting fluid containing an organic / inorganic additive, wherein the wire cutting fluid comprises a wire cutting mother solution containing an organic / inorganic additive and water; the wire cutting mother solution containing an organic / inorganic additive comprises the following substances by mass fraction:
[0064] Purified water 47.3%
[0065] 20# engine oil 23.6%
[0066] Primary emulsifier 2.37%
[0067] Emulsifier 0.28%
[0068] Rust inhibitor 7.09%
[0069] Defoamer 0.57%
[0070] Organic additives 17.73%
[0071] Inorganic additives 1.06%
[0072] The preparation method of the wire cutting mother solution containing organic / inorganic additives in Example 1 is as follows:
[0073] (1) Add 1 g of T-80 and 1.5 g of OP-4 to 25 g of 20# engine oil and stir thoroughly to make it dispersed evenly to obtain liquid a;
[0074] (2) Add 0.3 g of ethanol to 50 g of pure water and stir thoroughly to make it evenly dispersed to obtain liquid b;
[0075] (3) using a high-speed dispersing shear emulsifier to shear emulsify liquid a at a temperature of 45° C. and a shear rate of 6500 r / min for 15 min, and slowly adding liquid b during the shear emulsification process to obtain an emulsion c;
[0076] (4) adding 7.5 g of triethanolamine and 0.6 g of tributyl phosphate to the emulsion c, stirring thoroughly to make it dispersed evenly, to obtain a mixture d;
[0077] (5) The Ti3C2MXenes material was first subjected to ultrasonic treatment for 180 min at a power of 200 W. Finally, 18.75 g of triethanolamine borate and 1.125 g of the ultrasonically treated Ti3C2MXenes material (the purpose of ultrasonic treatment in this step is to expand the interlayer spacing of Ti3C2MXenes) were added to the mixture d, and the mixture was stirred thoroughly to be evenly dispersed to obtain a mixture containing organic / inorganic additives.
[0078] (6) After the above operation steps, the wire cutting mother liquor containing organic / inorganic additives is subjected to ultrasonic oscillation and vacuum treatment in turn, wherein the ultrasonic treatment time is 5 minutes and the ultrasonic treatment power is 75W; the process conditions of the vacuum treatment are given as follows: the wire cutting mother liquor containing organic / inorganic additives is placed in a vacuum drying oven for 5 minutes; and the wire cutting mother liquor containing organic / inorganic additives is obtained.
[0079] The purpose of performing ultrasonic vibration and vacuum treatment in step (6) is to better disperse the added material in the liquid.
[0080] (7) The wire cutting mother liquid prepared in Example 1 of the present invention is diluted with pure water at a dilution ratio of 1:50 (mass ratio) and fully stirred to make it dispersed evenly, and then it can be used directly. The corresponding product physical picture is as follows Figure 1 shown.
[0081] Example 2
[0082] Embodiment 2 provides a cutting fluid containing an organic / inorganic additive, wherein the wire cutting fluid comprises a wire cutting mother solution containing an organic / inorganic additive and water; the wire cutting mother solution containing an organic / inorganic additive is composed of the following substances by mass fraction:
[0083] Purified water 47.3%
[0084] 20# engine oil 23.6%
[0085] Primary emulsifier 2.37%
[0086] Emulsifier 0.28%
[0087] Rust inhibitor 7.09%
[0088] Defoamer 0.57%
[0089] Organic additives 15.97%
[0090] Inorganic additives 2.85%
[0091] The preparation method of the wire cutting mother solution containing organic / inorganic additives in Example 2 is as follows:
[0092] (1) Add 1 g of T-80 and 1.5 g of OP-4 to 25 g of 20# engine oil and stir thoroughly to make it dispersed evenly to obtain liquid a;
[0093] (2) Add 0.3 g of ethanol to 50 g of pure water and stir thoroughly to make it evenly dispersed to obtain liquid b;
[0094] (3) using a high-speed dispersing shear emulsifier to shear emulsify liquid a at a temperature of 45° C. and a shear rate of 6500 r / min for 15 min, and slowly adding liquid b during the shear emulsification process to obtain an emulsion c;
[0095] (4) adding 7.5 g of triethanolamine and 0.6 g of tributyl phosphate to the emulsion c, stirring thoroughly to make it dispersed evenly, to obtain a mixture d;
[0096] (5) The Ti3C2MXenes material was first subjected to ultrasonic treatment for 180 min at a power of 200 W. Finally, 16.89 g of triethanolamine borate and 3.025 g of the ultrasonically treated Ti3C2MXenes material were added to the mixture d and stirred thoroughly to disperse the mixture evenly, thereby obtaining a mixture containing organic / inorganic additives.
[0097] (6) After the above operation steps, the wire cutting mother liquor containing organic / inorganic additives is subjected to ultrasonic oscillation and vacuum treatment in turn, wherein the ultrasonic treatment time is 5 minutes and the ultrasonic treatment power is 75W; the process conditions of the vacuum treatment are given as follows: the wire cutting mother liquor containing organic / inorganic additives is placed in a vacuum drying oven for 5 minutes; and the wire cutting mother liquor containing organic / inorganic additives is obtained.
[0098] (7) Adding purified water to the wire cutting mother solution containing organic / inorganic additives at a dilution ratio of 1:50 to dilute the solution and fully stirring the solution to make it evenly dispersed, thereby obtaining the wire cutting solution.
[0099] Example 3
[0100] Embodiment 3 provides a cutting fluid containing an organic / inorganic additive, wherein the wire cutting fluid comprises a wire cutting mother solution containing an organic / inorganic additive and water; the wire cutting mother solution containing an organic / inorganic additive is composed of the following substances in mass fractions:
[0101] Purified water 47.3%
[0102] 20# engine oil 23.6%
[0103] Primary emulsifier 2.37%
[0104] Emulsifier 0.28%
[0105] Rust inhibitor 7.09%
[0106] Defoamer 0.57%
[0107] Organic additives 18.26%
[0108] Inorganic additives 0.56%
[0109] The preparation method of the wire cutting mother solution containing organic / inorganic additives in Example 3 is as follows:
[0110] (1) Add 1 g of T-80 and 1.5 g of OP-4 to 25 g of 20# engine oil and stir thoroughly to make it dispersed evenly to obtain liquid a;
[0111] (2) Add 0.3 g of ethanol to 50 g of pure water and stir thoroughly to make it evenly dispersed to obtain liquid b;
[0112] (3) using a high-speed dispersing shear emulsifier to shear emulsify liquid a at a temperature of 45° C. and a shear rate of 6500 r / min for 15 min, and slowly adding liquid b during the shear emulsification process to obtain an emulsion c;
[0113] (4) adding 7.5 g of triethanolamine and 0.6 g of tributyl phosphate to the emulsion c, stirring thoroughly to make it dispersed evenly, to obtain a mixture d;
[0114] (5) The Ti3C2MXenes material was first subjected to ultrasonic treatment for 180 min at a power of 200 W. Finally, 19.31 g of triethanolamine borate and 0.59 g of the ultrasonically treated Ti3C2MXenes material were added to the mixture d and stirred thoroughly to disperse the mixture evenly, thereby obtaining a mixture containing organic / inorganic additives.
[0115] (6) After the above operation steps, the wire cutting mother liquor containing organic / inorganic additives is subjected to ultrasonic oscillation and vacuum treatment in turn, wherein the ultrasonic treatment time is 5 minutes and the ultrasonic treatment power is 75W; the process conditions of the vacuum treatment are given as follows: the wire cutting mother liquor containing organic / inorganic additives is placed in a vacuum drying oven for 5 minutes; and the wire cutting mother liquor containing organic / inorganic additives is obtained.
[0116] (7) Adding purified water to the wire cutting mother solution containing organic / inorganic additives at a dilution ratio of 1:50 to dilute the solution and fully stirring the solution to make it evenly dispersed, thereby obtaining the wire cutting solution.
[0117] Example 4
[0118] Embodiment 4 provides a cutting fluid containing an organic / inorganic additive, wherein the wire cutting fluid comprises a wire cutting mother solution containing an organic / inorganic additive and water; the wire cutting mother solution containing an organic / inorganic additive is composed of the following substances by mass fraction:
[0119] Purified water 47.3%
[0120] 20# engine oil 23.6%
[0121] Primary emulsifier 2.37%
[0122] Emulsifier 0.28%
[0123] Rust inhibitor 7.09%
[0124] Defoamer 0.57%
[0125] Organic additives 16.89%
[0126] Inorganic additives 1.93%
[0127] The preparation method of the wire cutting mother solution containing organic / inorganic additives in Example 4 is as follows:
[0128] (1) Add 1 g of T-80 and 1.5 g of OP-4 to 25 g of 20# engine oil and stir thoroughly to make it dispersed evenly to obtain liquid a;
[0129] (2) Add 0.3 g of ethanol to 50 g of pure water and stir thoroughly to make it evenly dispersed to obtain liquid b;
[0130] (3) using a high-speed dispersing shear emulsifier to shear emulsify liquid a at a temperature of 45° C. and a shear rate of 6500 r / min for 15 min, and slowly adding liquid b during the shear emulsification process to obtain an emulsion c;
[0131] (4) adding 7.5 g of triethanolamine and 0.6 g of tributyl phosphate to the emulsion c, stirring thoroughly to make it dispersed evenly, to obtain a mixture d;
[0132] (5) The Ti3C2MXenes material was first subjected to ultrasonic treatment for 180 min at a power of 200 W. Finally, 17.86 g of triethanolamine borate and 2.05 g of the ultrasonically treated Ti3C2MXenes material were added to the mixture d and stirred thoroughly to disperse the mixture evenly, thereby obtaining a mixture containing organic / inorganic additives.
[0133] (6) After the above operation steps, the wire cutting mother liquor containing organic / inorganic additives is subjected to ultrasonic oscillation and vacuum treatment in turn, wherein the ultrasonic treatment time is 5 minutes and the ultrasonic treatment power is 75W; the process conditions of the vacuum treatment are given as follows: the wire cutting mother liquor containing organic / inorganic additives is placed in a vacuum drying oven for 5 minutes; and the wire cutting mother liquor containing organic / inorganic additives is obtained.
[0134] (7) Adding purified water to the wire cutting mother solution containing organic / inorganic additives at a dilution ratio of 1:50 to dilute the solution and fully stirring the solution to make it evenly dispersed, thereby obtaining the wire cutting solution.
[0135] Comparative Example 1
[0136] The same preparation method as in Example 1 is used, except that:
[0137] It uses an equal amount of organic additives to replace inorganic additives.
[0138] Comparative Example 2
[0139] The same preparation method as in Example 1 is used, except that:
[0140] It uses an equal amount of inorganic additives to replace organic additives.
[0141] Comparative Example 3
[0142] The same preparation method as in Example 1 is used, except that:
[0143] It uses an equal mass of water to replace inorganic additives and organic additives.
[0144] The test method is as follows:
[0145] Lubrication and friction reduction performance: The friction test was carried out using a UMT-5 friction and wear tester at room temperature of 20°C. The friction pairs were made of GCr15 steel, the diameter of the grinding balls was 8mm, the diameter of the lower plate sample was 24mm, and the height was 8mm. The friction form was linear reciprocating motion, and the friction frequency was 6Hz. After the friction test, the surface morphology of the friction pair was analyzed using a three-dimensional white light interferometer surface profiler.
[0146] Anti-rust performance: There are three common anti-rust test methods for wire cutting working fluid: single-piece anti-rust test method, stacked anti-rust test method and iron scrap anti-rust test method. For the sake of uniformity, the test of the anti-rust performance of the sample is carried out according to the method specified in GB6144-85. The cast iron test piece is polished with corundum sandpaper, scrubbed with absorbent cotton dipped in anhydrous alcohol, and blown dry with a hair dryer. The sample dilution is taken with a pipette, and five drops are dropped on the smooth surface in a plum blossom format (each drop has a diameter of 4 to 5 mm). The test piece is placed on the dryer partition (a small amount of water is placed at the bottom of the dryer), covered with a glass cover, and placed in a thermostat that has been kept at a constant temperature of 35±2℃. The experiment is continued for 24 hours and then taken out for observation. If there is no rust on all five drops, it is qualified as Grade A, four drops are rust-free as Grade B, three drops are rust-free as Grade C, and two drops are rust-free as Grade D.
[0147] Conductivity: This study uses a DDS-307A conductivity meter to test the conductivity of the emulsion. When in use, the electrode is immersed in the solution to be tested. When the reading on the display screen stabilizes, it is the conductivity value of the measured solution.
[0148] Emulsion stability: Place the working solution at room temperature (15-35°C) for several days (180 days) and observe the time for the soap or oil layer to precipitate. This is used as a standard for evaluating the emulsion stability of the working solution.
[0149] Defoaming performance test: Pour an appropriate amount of emulsion into a 100mL measuring cylinder, make the liquid level at 70mL, cover the stopper, shake up and down for 1min, and the shaking frequency is 100-200 times / min. Then, let it stand at room temperature for 10min, observe the volume of residual foam on the liquid surface, and it is qualified if it is no more than 3mL.
[0150] The wire cutting fluids of the above embodiments and comparative examples were tested, and the results obtained are shown in Table 1:
[0151]
[0152]
[0153] From the results in Table 1, it can be seen that the organic additives and the inorganic additives in the wire cutting fluid of the present invention have a synergistic effect, and the wire cutting fluid of the present invention has good lubrication, friction reduction and rust prevention properties. In addition, the wire cutting fluid of the present invention has good emulsion stability and conductivity.
[0154] The wire cutting fluid of the present invention has good emulsion stability, that is, the stable emulsion can maintain uniformity and stable physical and chemical properties for a long time, which helps to ensure uniform lubrication and cooling effects during the processing, avoids uneven cooling due to emulsion instability, and thus improves the processing accuracy and consistency. Therefore, the stability of the emulsion can ensure effective control of temperature during the cutting process, thereby reducing thermal deformation of the workpiece surface and ensuring cutting accuracy.
[0155] The wire cutting fluid of the present invention has good electrical conductivity and can improve the efficiency of electric spark discharge, thereby improving the processing speed and processing quality.
[0156] In summary, the cutting fluid mother liquor of the present invention is prepared by mixing a base emulsion with organic additives and inorganic additives having synergistic effects, and is a water-based cutting fluid having the advantages of good cooling, rust prevention, electrical conductivity and low pollution.
[0157] The above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.
Claims
1. A wire cutting fluid comprising an organic / inorganic additive, characterized in that: The wire cutting liquid comprises a wire cutting mother liquid containing an organic / inorganic additive and water; wherein the wire cutting mother liquid containing an organic / inorganic additive comprises the following components in mass fractions: Engine oil 20%-30%; Main emulsifier 2.5% - 8.5%; Emulsifier 0.2% - 0.5%; Rust inhibitor 5% - 10%; Defoaming agent 0.5% - 1.0%; Organic additives 15%-32%; Inorganic additives 0.5% - 3%; Water 38% - 55%.
2. The wire cutting fluid containing organic / inorganic additives according to claim 1, characterized in that: The wire cutting mother liquor containing organic / inorganic additives includes the following components by mass fraction: Engine oil 23%-25%; Main emulsifier 2.5% - 3%; Emulsifier 0.2% - 0.3%; Rust inhibitor 7% - 8%; Defoaming agent 0.5% - 0.7%; Organic additives 15%-20%; Inorganic additives 0.5% - 3%; Water 45% - 50%.
3. The wire cutting fluid containing organic / inorganic additives according to claim 1, characterized in that: The mass ratio of the wire cutting mother liquid containing organic / inorganic additives to water is 1:30-50; and / or, The engine oil is 20# to 50# engine oil; and / or, The primary emulsifiers are T-80 and OP-4; the mass ratio of T-80 to OP-4 is 2-3:3-2.
4. The wire cutting fluid containing organic / inorganic additives according to claim 1, characterized in that: The co-emulsifier is selected from ethanol; and / or, The rust inhibitor is selected from triethanolamine; and / or, The defoaming agent is selected from tributyl phosphate.
5. The wire cutting fluid containing organic / inorganic additives according to claim 1, characterized in that: The organic additive is selected from triethanolamine borate.
6. The wire cutting fluid containing organic / inorganic additives according to claim 1, characterized in that: The inorganic additive is selected from Ti3C2 MXenes materials.
7. A method for preparing a wire cutting fluid containing an organic / inorganic additive according to any one of claims 1 to 6, characterized in that: The following steps are involved: The engine oil, the main emulsifier, the auxiliary emulsifier, the rust inhibitor, the defoamer, the organic additive, the inorganic additive and water are uniformly mixed to obtain the wire cutting mother liquor containing the organic / inorganic additives, and the wire cutting mother liquor containing the organic / inorganic additives is diluted with water to obtain the wire cutting liquid containing the organic / inorganic additives.
8. The method for preparing a wire cutting fluid containing an organic / inorganic additive according to claim 7, characterized in that: The following steps are involved: (1) adding the primary emulsifier into the engine oil according to the mass ratio, stirring to make it evenly dispersed, and obtaining liquid a; (2) adding the co-emulsifier to water and stirring to make it evenly dispersed to obtain liquid b; (3) performing shear emulsification on liquid a and adding liquid b during the shear emulsification process to obtain emulsion c; (4) adding a rust inhibitor and a defoaming agent to the emulsion c, and stirring evenly to obtain a mixture d; (5) first subjecting the inorganic additive to ultrasonic treatment, then adding the inorganic additive and the organic additive after ultrasonic treatment to the mixture d, and stirring to obtain a mixture containing organic / inorganic additives; (6) subjecting the mixture containing the organic / inorganic additive to ultrasonic treatment and vacuum treatment in sequence to obtain a wire cutting mother solution containing the organic / inorganic additive; (7) Diluting the wire cutting mother solution containing organic / inorganic additives with water and stirring the mixture to obtain the wire cutting liquid containing organic / inorganic additives.
9. The method for preparing a wire cutting fluid containing an organic / inorganic additive according to claim 8, characterized in that: In steps (1), (2), (4), (5) and (7), the stirring time is independently selected from 10-20 min, and the stirring speed is 200-300 r / min; and / or, In step (7), the dilution mass ratio of the wire cutting mother liquid containing organic / inorganic additives to water is 1:30-50.
10. The method for preparing a wire cutting fluid containing an organic / inorganic additive according to claim 8, characterized in that: Step (3), the shear emulsification time is 10-20 min, the temperature is 40-50° C., and the shear rate is 6000-7000 r / min; and / or, In steps (5) and (6), the power of the ultrasonic treatment is independently selected from 5-180 min, and the power of the ultrasonic treatment is independently selected from 50-300 W; and / or, In step (6), the vacuum drying oven is placed for 4-6 minutes for vacuum treatment.
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