A photovoltaic module intelligent transportation and installation process and system

Abstract

The present invention discloses a photovoltaic module intelligent transportation and installation process and system, belonging to the field of photovoltaic installation. The intelligent transportation and installation process includes the following steps: placing an intelligent installation cabin on the top of a photovoltaic pile; building a first transportation platform; placing the intelligent transportation cabin on the first transportation platform; building a second transportation platform; installing photovoltaic panels on the second transportation platform. The entire construction process of the present invention is carried out on the top of the photovoltaic pile, which improves the transportation and installation efficiency of photovoltaic modules. The use of intelligent equipment greatly reduces the number of workers, reduces the cost of transportation and installation of photovoltaic modules and the labor intensity of workers, and ensures the installation accuracy of purlins and photovoltaic brackets.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic panel installation, and in particular to an intelligent transportation and installation process and a transportation and installation system for photovoltaic components. Background Art

[0002] Renewable energy generation is an important part of the energy supply system. Compared with other renewable energy sources such as wind energy and geothermal energy, photovoltaic power generation is safe, pollution-free, does not produce three wastes, is not restricted by geographical location, is easy to maintain, has a short construction period, and has flexible power generation methods. It is one of the few sustainable development resources that can be used on a large scale in urban environments. It is also an effective means to solve social energy crises and environmental pollution. The photovoltaic power generation industry plays a decisive and leading role in the realization of my country's carbon neutrality goals. With the high-quality and rapid development of photovoltaic power generation, photovoltaic power generation will play an important role in the construction of my country's new energy system.

[0003] The traditional installation of photovoltaic modules is very difficult, requiring workers to install photovoltaic panels on photovoltaic piles one by one, and the construction period is long. Especially for the installation of photovoltaic panels on tidal flats and offshore, there are high tides and low tides, strong winds and waves in the tidal flats and offshore respectively. Due to the special geographical environment, there are difficulties in the transportation and installation of photovoltaic modules on the tidal flats and offshore. The common transportation and installation method is to build a large number of platforms, and the construction workers carry out construction and installation on the built platforms to avoid the influence of high tides and low tides on the tidal flats or wind and waves at sea. However, building platforms requires a lot of materials, labor and time, which is time-consuming and laborious.

[0004] Therefore, in order to solve the problems of long installation period and high construction cost of photovoltaic panels in tidal flat areas in the prior art, it is urgent to develop an intelligent transportation and installation process and system for photovoltaic components. Summary of the invention

[0005] The purpose of the present invention is to solve the problems of long installation period and high construction cost of photovoltaic panels in tidal flats or offshore in the prior art, and to propose an intelligent transportation and installation process and system for photovoltaic components.

[0006] In order to achieve the above object, the intelligent transportation installation process of the present invention comprises the following steps:

[0007] (1) Placing the intelligent installation cabin on the top of the photovoltaic pile adjacent to the freight channel, building a first transportation platform through the intelligent installation cabin, and placing the intelligent transportation cabin on the first transportation platform;

[0008] (2) Placing the photovoltaic bracket and purlins on the intelligent transport cabin;

[0009] (3) The photovoltaic bracket and the purlin on the intelligent transport cabin are transferred to the intelligent installation cabin, which specifically includes the following steps:

[0010] Controlling the intelligent transport cabin to move to the vicinity of the intelligent installation cabin;

[0011] Controlling the rear moving device on the intelligent installation cabin to move along the truss mechanism on the intelligent installation cabin toward the front end to the front moving device on the intelligent installation cabin;

[0012] A worker on the intelligent installation cabin moves the rear end of the purlin on the intelligent transport cabin through the front moving device transport mechanism on the front moving device to the rear moving device transport mechanism on the rear moving device, and manually fixes the rear end of the purlin to the rear moving device transport mechanism;

[0013] The rear moving device moves toward the rear end along the truss mechanism until the front end of the purlin is separated from the intelligent transport cabin and moves onto the transport mechanism of the front moving device;

[0014] The workers on the intelligent installation cabin transfer the photovoltaic support on the intelligent transport cabin to the front moving device body on the front moving device.

[0015] Furthermore, installing the photovoltaic bracket and the purlin on the photovoltaic pile also includes the following steps:

[0016] (4) Installing and fixing the purlin and the photovoltaic bracket on the photovoltaic pile through the intelligent installation cabin;

[0017] (5) Repeat steps 2-4 to remove the intelligent installation cabin from the photovoltaic pile until the second transportation platform is completed.

[0018] Furthermore, installing the photovoltaic panels on the first transport platform and the second transport platform also includes the following steps:

[0019] (6) Placing the intelligent core cabin on the installed purlins, wherein the intelligent core cabin is located at the rear end of the intelligent transport cabin;

[0020] (7) Placing the photovoltaic panel on the intelligent transport cabin;

[0021] (8) Transferring the photovoltaic panels on the intelligent transport cabin to the intelligent core cabin;

[0022] (9) Installing the photovoltaic panel on the installed purlin through the intelligent core module;

[0023] (10) Repeat steps 7-9 until all the photovoltaic panels are installed on the first transport platform and the second transport platform.

[0024] Furthermore, the construction of the first transport platform by means of the intelligent installation cabin specifically comprises the following steps:

[0025] S1, placing the photovoltaic bracket and the purlin on the intelligent installation cabin;

[0026] S2, controlling the intelligent installation cabin to move backward until the photovoltaic pile adjacent to the freight channel is separated from the intelligent installation cabin;

[0027] S3, placing the photovoltaic support on the photovoltaic pile adjacent to the freight channel;

[0028] S4, installing and fixing the photovoltaic bracket on the photovoltaic pile adjacent to the freight channel through the intelligent installation cabin, and fixing the front end of the purlin on the intelligent installation cabin to the installed photovoltaic bracket;

[0029] Repeat steps S2-S4 until the first transport platform is constructed.

[0030] Furthermore, step (4) is specifically as follows:

[0031] Align and fix the front end of the purlin on the intelligent installation cabin with the rear end of the installed purlin;

[0032] Controlling the power source on the front moving device to work, so that the front moving device moves backward along the truss mechanism of the intelligent installation cabin to the rear end of a photovoltaic pile adjacent thereto, and fixing the front moving device to the photovoltaic pile;

[0033] Controlling the power source on the front moving device to continue working, forcing the truss mechanism to also move backward to the rear end of a photovoltaic pile adjacent to the front moving device, so that the truss mechanism is separated from the photovoltaic pile;

[0034] The photovoltaic support on the intelligent installation cabin is installed on a photovoltaic pile adjacent to the front moving device and fixed to the purlin on the intelligent installation cabin.

[0035] The present invention also provides an intelligent transportation and installation system for photovoltaic components. The system can use any of the above-mentioned installation processes, including an intelligent installation cabin and an intelligent transportation cabin. The intelligent transportation cabin includes an intelligent transportation cabin transportation mechanism and an intelligent transportation cabin body, and the intelligent transportation cabin transportation mechanism is arranged on the intelligent transportation cabin body; the intelligent installation cabin includes a truss mechanism, a front moving device, and a rear moving device. The front moving device is arranged at the front end of the rear moving device, and the front moving device and the rear moving device are both arranged on the truss mechanism, the front moving device includes a front moving device transportation mechanism and a front moving device body, and the front moving device transportation mechanism is arranged on the front moving device body, the rear moving device includes a rear moving device transportation mechanism and a rear moving device body, and the rear moving device transportation mechanism is arranged on the rear moving device body; the front moving device transportation mechanism and the rear moving device transportation mechanism can receive photovoltaic brackets and purlins from the intelligent transportation cabin transportation mechanism.

[0036] Furthermore, the photovoltaic module intelligent transportation and installation system also includes an intelligent core cabin, which is arranged on the installed purlins and can move on the purlins. During construction, the intelligent core cabin is arranged at the rear end of the intelligent transportation cabin, and the intelligent core cabin can receive photovoltaic panels from the intelligent transportation cabin.

[0037] Furthermore, the smart core cabin includes a smart core cabin transportation mechanism, a smart core cabin installation platform, and a smart core cabin body. The smart core cabin transportation mechanism is located above the smart core cabin body, and the smart core cabin installation platform is located below the smart core cabin body.

[0038] Furthermore, the intelligent transport cabin main body includes an intelligent transport cabin body and a walking mechanism. The intelligent transport cabin body is composed of connecting pipes connected to each other. The walking mechanism is arranged below the transport body, and the intelligent transport cabin transport mechanism is arranged above the intelligent transport cabin transport body.

[0039] Furthermore, the photovoltaic module intelligent transportation and installation system also includes a storage workshop and a freight channel. The storage workshop is equipped with the intelligent installation cabin, the intelligent core cabin, the intelligent transportation cabin, the photovoltaic bracket, the purlin and the intelligent transportation cart. The freight channel can be used for the intelligent transportation cart to travel.

[0040] Furthermore, the photovoltaic module intelligent transportation and installation system also includes a central control room module, an absolute value encoder, a vehicle-mounted PLC control system, and a visual module. The central control room module is used to monitor the status of the intelligent transportation cabin, the intelligent core cabin and the intelligent installation cabin in real time. The absolute value encoder, the vehicle-mounted PLC control system, and the visual module are arranged on the intelligent transportation cabin, the intelligent core cabin and the intelligent installation cabin.

[0041] Compared with the prior art, the present invention provides a photovoltaic module intelligent transportation and installation process and system, which has the following beneficial effects:

[0042] The intelligent transportation and installation process and system, the installation of photovoltaic brackets and purlins, first realizes the transportation of photovoltaic brackets and purlins by moving the intelligent transportation cabin on the installed purlins, then transfers the photovoltaic brackets and purlins on the intelligent transportation cabin to the intelligent installation cabin, and finally realizes the installation and fixation of photovoltaic brackets and purlins through the intelligent installation cabin; the installation of photovoltaic panels, first realizes the transportation of photovoltaic panels by moving the intelligent transportation cabin on the installed purlins, then transfers the photovoltaic panels on the intelligent transportation cabin to the intelligent core cabin, and finally realizes the installation and fixation of photovoltaic panels manually on the installation platform of the intelligent core cabin. The transportation and installation process of photovoltaic components of this system are all carried out on the top of photovoltaic piles, which will not be affected by the rise and fall of tides and can operate continuously, greatly improving the transportation and installation efficiency of photovoltaic components.

[0043] In the intelligent transport and installation process and system, the inclination angles of the purlin joists of the front moving device and the purlin joists of the rear moving device relative to the horizontal plane are the same as the inclination angle of the upper surface of the photovoltaic bracket relative to the horizontal plane, and the distribution positions of the front moving device transport mechanism on the front moving device purlin joists and the distribution positions of the rear moving device transport mechanism on the rear moving device purlin joists correspond to the purlin installation positions. This arrangement can ensure the installation accuracy of the purlins and the photovoltaic bracket, and no measurement is required after installation, and the installation can be completed in one go.

[0044] The intelligent transportation and installation process and system, the use of the intelligent transportation cabin, the intelligent installation cabin and the intelligent core cabin greatly reduce the number of construction workers. During the construction process, the photovoltaic components do not need to be carried, which reduces the labor intensity of the workers. In addition, the rainproof and sunshade devices on the installation platforms of the intelligent installation cabin and the intelligent core cabin increase the comfort of manual work. In addition, the use of the above-mentioned intelligent equipment reduces the cost of transportation and installation of photovoltaic components. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 A schematic diagram of the position relationship of a photovoltaic module intelligent transportation and installation process and a system installation cabin on a photovoltaic pile proposed by the present invention;

[0046] Figure 2 This is a schematic diagram of a photovoltaic module intelligent transportation and installation process and system proposed by the present invention, showing two photovoltaic brackets in the first row of two rows of photovoltaic piles after installation;

[0047] Figure 3 This is a schematic diagram of the intelligent transport cabin being placed on the first transport platform after the first transport platform is built;

[0048] Figure 4The schematic diagram is for conveying purlins from the intelligent transport cabin to the intelligent installation cabin;

[0049] Figure 5 This is a schematic diagram of the purlin after it is transferred from the intelligent transport cabin to the intelligent installation cabin;

[0050] Figure 6 A schematic diagram of the installation of photovoltaic panels in the intelligent transport cabin and the intelligent installation cabin;

[0051] Figure 7 This is a schematic diagram of the structure of the intelligent transport cabin;

[0052] Figure 8 This is a structural diagram of the walking mechanism B of the intelligent transport cabin;

[0053] Fig. 9 This is a schematic diagram of the intelligent transport cabin walking on the purlins;

[0054] Fig.10 This is a structural diagram of the smart core module;

[0055] Fig.11 It is a schematic diagram of the structure of the front moving device;

[0056] Fig.12 is a schematic diagram of the structure of the rear moving device;

[0057] Fig.13 It is a schematic diagram of the structure of the transport mechanism of the front moving device.

[0058] In the figure: 1. Intelligent installation cabin; 11. Truss mechanism; 12. Front moving device; 121. Front moving device transport mechanism; 1211. Corrugated aluminum alloy plate; 1212. Groove; 1213. Roller; 122. Front moving device installation platform; 123. Front moving device body; 124. Front moving device purlin joist; 13. Rear moving device; 131. Rear moving device transport mechanism; 132. Rear moving device body; 134. Rear moving device purlin joist; 14. Linking mechanism; 2. Intelligent core cabin; 21. Intelligent core cabin transport mechanism; 22. Intelligent core cabin installation platform; 23. Intelligent core cabin body; 231. Connecting pipe A; 232. Connecting node; 233. Diagonal brace reinforcing mechanism; 234. Handrail; 235. Heightening box; 236. Baffle; 237. Walking mechanism A; 3. Intelligent transport cabin; 31. Transport mechanism of intelligent transport cabin; 32. Intelligent transport cabin body; 321. Connecting pipe B; 33. Walking mechanism B; 331. Connecting structure; 332. Fixed frame; 333. Fixed frame; 3331. Through hole; 334. Side anti-fall wheel; 335. Walking wheel; 4. Photovoltaic pile; 5. Photovoltaic bracket; 6. Purlin; 7. First transport platform; 8. Freight channel; 9. Photovoltaic panel; 10. Second transport platform. DETAILED DESCRIPTION

[0059] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0060] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically drawn or marked. In this article, "one" not only means "only one", but also means "more than one".

[0061] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0062] In addition, in the description of the present application, the terms "front end", "back end" and the like are only used to distinguish the descriptions and are not to be understood as indicating or implying relative importance. Example

[0063] Reference Figure 1-5 This embodiment provides a photovoltaic module intelligent transportation and installation process, including the following steps:

[0064] (1) Using a lifting device, the intelligent installation cabin 1 is placed on the top of eight photovoltaic piles 4 at the front end of two rows of photovoltaic piles. The lifting device referred to here is a lifting device such as a drone or a crane that can lift the intelligent installation cabin to the top of the photovoltaic piles;

[0065] It should be noted that the smart installation cabin 1 can be made into different sizes as needed. During construction, the smart installation cabin 1 can be placed on different numbers of photovoltaic piles 4 in different columns according to the width and length of the smart installation cabin 1; the front end of the two columns of photovoltaic piles here refers to the end close to the freight channel in Example 2, and each column of photovoltaic piles refers to photovoltaic piles that are perpendicular to the direction of the freight channel, arranged in a straight line, and extend from the front end of the freight channel to the boundary of the photovoltaic pile area.

[0066] The four photovoltaic brackets 5 required for each row of photovoltaic piles to build the first transport platform 7 are placed on the front moving device body 123 of the intelligent installation cabin 1. At the same time, the rear moving device 13 on the intelligent installation cabin 1 moves to the front end along the truss mechanism 11 to the front moving device 12 on the intelligent installation cabin 1. The rear ends of the four purlins 6 required for each row of photovoltaic piles to build the first transport platform 7 are moved from the outside to the rear moving device transport mechanism 131 through the front moving device transport mechanism 121. The rear ends of the purlins 6 are manually fixed to the rear moving device transport mechanism 131. Then the rear moving device 13 moves to the rear end along the truss mechanism 11 until the front ends of the purlins 6 move to the front moving device transport mechanism 121. Figure 1 , control the intelligent installation cabin 1 to move backward on the top of the photovoltaic pile until the two photovoltaic piles 4 in the first row of the two rows of photovoltaic piles are separated from the intelligent installation cabin 1, and then the workers on the front mobile device installation platform 122 install and fix the two photovoltaic brackets 5 on the front mobile device body 123 on the photovoltaic piles 4 (such as Figure 2 ), and fix the front ends of the eight purlins 6 on the front mobile device transport mechanism 121 to the two photovoltaic brackets 5, then control the intelligent installation cabin 1 to continue to move backward until the two photovoltaic piles 4 in the second row of the two columns of photovoltaic piles are separated from the intelligent installation cabin 1, and install the two photovoltaic brackets 5 in the second row and fix them to the eight purlins 6 according to the method of installing and fixing the above two photovoltaic brackets 5, and install and fix the two photovoltaic brackets 5 in the third row and the two photovoltaic brackets 5 in the fourth row in the same way. At this time, the eight photovoltaic brackets 5 and eight purlins 6 required for building the first transport platform 7 are installed (that is, the construction of the first transport platform is completed, such as Figure 3 );

[0067] It should be noted that the four front moving device transport mechanisms 121 are arranged on the two front moving device purlin joists 124, and the two front moving device purlin joists 124 are respectively arranged at the two ends of the front moving device body 123, and the two front moving device purlin joists 124 have an inclination angle relative to the horizontal plane, and the inclination angle is the same as the inclination angle of the upper surface of the photovoltaic bracket 5 relative to the horizontal plane. The distribution positions of the four front moving device transport mechanisms 121 on the two front moving device purlin joists 124 correspond to the installation positions of the purlin 6. In addition, the two front moving device purlin joists 124 are movably connected to the front moving device body 123, and the height positions of the two front moving device purlin joists 124 relative to the front moving device body 123 are adjustable, so as to adapt to the installation of photovoltaic brackets with different inclination angles; the four rear moving device transport mechanisms 131 are arranged on the two rear moving device purlin joists 134, and the specific position relationship is the same as that of the above-mentioned front moving device transport mechanisms. The positional relationship between the mechanism 121 and the front moving device purlin support beam 124 is the same; when installing the photovoltaic bracket 5 and the purlin 6, the purlin 6 is first placed on the front moving device transportation mechanism 121 and the rear moving device transportation structure 131, because the inclination angles of the front moving device purlin support beam 124 and the rear moving device purlin support beam 134 relative to the horizontal plane are the same as the inclination angle of the upper surface of the photovoltaic bracket 5 relative to the horizontal plane, and the distribution positions of the front moving device transportation mechanism 121 on the front moving device purlin support beam 124 and the rear moving device transportation mechanism 131 on the rear moving device purlin support beam 134 correspond to the installation positions of the purlin 6 to be installed. At this time, the purlin 6 placed on the transportation mechanism plays a positioning role. Manually, the photovoltaic bracket 5 only needs to be fixed together with the photovoltaic pile 4 and the purlin 6 from below the purlin 6 according to the position of the purlin 6. This installation method can ensure the installation accuracy of the purlin 6 and the photovoltaic bracket 5.

[0068] Here, the rear refers to the direction away from the freight channel of Example 2; here, the first transport platform 7 refers to the construction platform formed by the photovoltaic brackets 5 and purlins 6 installed and fixed on the eight photovoltaic piles 4 at the front end of the two rows of photovoltaic piles, and the length of this construction platform can accommodate the intelligent transport cabin 3; each row of photovoltaic piles refers to photovoltaic piles that are parallel to the freight channel of Example 2, arranged in a straight line, and extend from the shore to the boundary area of ​​the photovoltaic piles. The above-mentioned first row of photovoltaic piles refers to the row of photovoltaic piles that is closest to the freight channel.

[0069] like Figure 3 , hoist the two sets of intelligent transport cabins 3 onto the first transport platform 7 at the front end of the two rows of photovoltaic piles, respectively. The intelligent transport cabin 3 can move on the purlin 6 on the first transport platform 7. The hoisting equipment referred to here is a hoisting equipment such as a drone and a crane that can hoist the intelligent transport cabin 3 onto the first transport platform 7;

[0070] (2) Place the purlins 6 required for subsequent installation on the two rows of photovoltaic piles on the intelligent transport cabin transport mechanism 31, and place the photovoltaic brackets 5 required for subsequent installation on the two rows of photovoltaic piles 4 on the intelligent transport cabin body 32;

[0071] (3) If Figure 4 , control the intelligent transport cabin 3 to move toward the intelligent installation cabin 1. When the intelligent transport cabin 3 moves to the vicinity of the intelligent installation cabin 1, the intelligent transport cabin 3 stops moving. At the same time, the rear moving device 13 on the intelligent installation cabin 1 moves to the front end along the truss mechanism 11 to the front moving device 12 on the intelligent installation cabin 1. The front moving device installation platform 122 manually moves the rear end of the purlin 6 on the intelligent transport cabin transportation mechanism 31 through the front moving device transportation mechanism 121 to the rear moving device transportation mechanism 131. The rear end of the purlin 6 is manually fixed to the rear moving device transportation mechanism 131. Then, the rear moving device 13 moves to the rear end along the truss mechanism 11 until the front end of the purlin 6 is separated from the intelligent transport cabin transportation mechanism 31 and moves to the vicinity of the rear end of the installed purlin 6. Finally, the photovoltaic bracket 5 on the intelligent transport cabin body 32 is manually transferred to the front moving device body 123.

[0072] It should be noted that the rear moving device 13 can move on the truss 11. When the intelligent transport cabin 3 moves to the vicinity of the intelligent installation cabin 1, the manual work on the front moving device installation platform 122 can first transfer the photovoltaic bracket 5 on the intelligent transport cabin body 32 to the front moving device body 123, and then transfer the purlin 6 on the intelligent transport cabin transport mechanism 31 to the front moving device transport mechanism 121 and the rear moving device transport mechanism 131.

[0073] (4) If Figure 5, align the front ends of the eight purlins 6 on the front moving device transport mechanism 121 with the rear ends of the eight purlins 6 installed on the first transport platform 7, and manually fix the front ends of the eight purlins 6 on the front moving device transport mechanism 121 with the rear ends of the eight purlins 6 installed on the first transport platform 7 on the front moving device installation platform 122, and then control the power source on the front moving device 12 to work, so that the front moving device 12 moves backward along the truss mechanism 11 to the rear end of the photovoltaic pile 4 adjacent to it and fixes the front moving device 12 with the above-mentioned two photovoltaic piles 4, and control the power source on the front moving device 12 to continue The truss mechanism 11 is forced to move backward to the rear end of the two photovoltaic piles 4 by the reaction force, so that the truss mechanism 11 is separated from the two photovoltaic piles 4, and the fixation of the front moving device 12 and the two photovoltaic piles 4 is released. Then, the photovoltaic bracket 5 on the intelligent installation cabin 1 is manually placed on the two photovoltaic piles 4 and manually fixed to the two photovoltaic piles 4 and the purlin 6 placed on the intelligent installation cabin 1. The above operation is repeated until the installation and fixation of the four photovoltaic brackets 5 on each row of photovoltaic piles, the photovoltaic piles 4 and the purlin 6 are completed, and finally the rear end of the purlin 6 on the intelligent installation cabin 1 is fixed to the rear moving device transport mechanism 131;

[0074] It should be noted that the front moving device 12 can move on the truss mechanism 11. The length of each purlin 6 in the figure corresponds to four photovoltaic piles 4 in each row. During the movement of the front moving device 12 to the rear end, the purlin 6 that is not fixed to the photovoltaic bracket 5 is always located on the front moving device transport mechanism 121 and the rear moving device transport mechanism 131. The front moving device 12 and the rear moving device 13 have power sources, and the truss mechanism 11 has no power source. Rollers are installed at the bottom ends of the two truss mechanisms 11, which can move on the top of the photovoltaic piles under the action of external force. The two truss mechanisms 11 are connected together by a link mechanism 14.

[0075] (5) Repeat steps 2-4 until the intelligent installation cabin 1 moves to the end of the two rows of photovoltaic piles, and hoist the intelligent installation cabin 1 to the other rows of photovoltaic piles 4 that are not installed with photovoltaic brackets 5 and purlins 6 through the hoisting equipment, so that the photovoltaic brackets 5 and purlins 6 on the two rows of photovoltaic piles 4 are all installed (that is, the second transportation platform 10 is completed). It should be noted that the second transportation platform 10 refers to the construction platform formed after the photovoltaic brackets 5 and purlins 6 are installed on the two rows of photovoltaic piles in addition to the first transportation platform 7, which is used for the movement of the intelligent transportation cabin 3 and the movement of the intelligent core cabin 2 described below.

[0076] The above method is used to complete the installation of other rows of photovoltaic brackets 5 and purlins 6 in the photovoltaic pile area. Example

[0077] like Figure 6This embodiment is basically the same as the first embodiment, and furthermore, a specific implementation scheme for installing the photovoltaic panel 9 is added, which specifically includes the following steps:

[0078] (6) Control the intelligent transport cabin 3 to move to the head end of the two rows of photovoltaic piles, and place the intelligent core cabin 2 on the installed purlin 6. The intelligent core cabin 2 is located at the rear end of the intelligent transport cabin 3;

[0079] (7) Control the intelligent core cabin 2 to move to the end of the two rows of photovoltaic piles, and place the photovoltaic panels 9 required to be installed on the purlins 6 of the two rows of photovoltaic piles on the intelligent transport cabin body 32;

[0080] (8) Control the intelligent transport cabin 3 to move to the location of the intelligent core cabin 2 (i.e., the end of each row of photovoltaic piles), and then manually transfer the photovoltaic panels 9 of the intelligent transport cabin body 32 to the intelligent core cabin transportation mechanism 21 through the intelligent core cabin installation platform 22;

[0081] (9) The photovoltaic panels 9 on the intelligent core cabin transportation mechanism 21 are installed on the purlins 6 manually on the intelligent core cabin installation platform 22;

[0082] (10) Repeat steps 7-9 until all photovoltaic panels on the purlins 6 of the two rows of photovoltaic piles except the four photovoltaic piles at the head end are installed, remove the smart core cabin 2 and the smart transport cabin 3 on the two rows of photovoltaic piles, and manually complete the installation of the photovoltaic panels at the head end of the two rows of photovoltaic piles.

[0083] The above steps are used to complete the installation of other rows of photovoltaic panels 9 in the photovoltaic pile area. It should be noted that in this embodiment, the transportation and installation of the photovoltaic panels 9 can still be completed by removing the intelligent transport cabin 3. The intelligent core cabin 2 can directly receive the photovoltaic panels from the outside. In this embodiment, adding an intelligent transport cabin 3 can improve construction efficiency. Example

[0084] This embodiment is basically the same as the second embodiment, and further, a specific implementation plan for transferring the intelligent installation cabin 1, the intelligent core cabin 2, the intelligent transportation cabin 3, the photovoltaic bracket 5 and the purlin 6 from the shore to the photovoltaic pile construction area is added, which specifically includes the following steps:

[0085] A storage workshop is built on the shore, and the assembled intelligent installation cabin 1, intelligent core cabin 2, intelligent transport cabin 3, photovoltaic bracket 5, intelligent transport trolley and purlin 6 are placed in the intelligent workshop;

[0086] A freight passage 8 is built on one side of the storage workshop and extended to the photovoltaic pile area, and the freight passage 8 is adjacent to the frontmost photovoltaic pile of each row of photovoltaic piles;

[0087] The intelligent installation cabin 1 is placed on the intelligent transport vehicle, and the intelligent transport vehicle is controlled to transport the intelligent installation cabin 1 to the Figure 1 The front end of the two rows of photovoltaic piles is hoisted by the hoisting equipment to the top of the piles at the front end of the two rows of photovoltaic piles;

[0088] The intelligent transport trolley returns to the storage workshop, places the eight photovoltaic brackets 5 and eight purlins 6 required for building the first transport platform 7 on the intelligent transport trolley, and controls the intelligent transport trolley to transport the photovoltaic brackets 5 and purlins 6 to the location of the intelligent installation cabin 1 through the freight channel 8, and installs them at the front end of the two rows of photovoltaic piles through the method described in Example 1, completing the construction of the first transport platform 7;

[0089] The intelligent transport trolley returns to the storage workshop, places the intelligent transport cabin 3 on the intelligent transport trolley, controls the intelligent transport trolley to transport the intelligent transport cabin 3 to the first transport platform 7 through the freight channel 8, and hoists it onto the first transport platform 7 by the method described in Example 1;

[0090] The intelligent transport trolley returns to the storage workshop, places some photovoltaic brackets 5 and purlins 6 required for the subsequent two rows of photovoltaic piles on the intelligent transport trolley, controls the intelligent transport trolley to transport the photovoltaic brackets 5 and purlins 6 to the first transport platform 7 through the freight channel 8, and transfers the purlins 6 to the intelligent transport cabin transport mechanism 31, transfers the photovoltaic brackets 5 to the intelligent transport cabin body 32, and then installs them on the two rows of photovoltaic piles by the method described in Example 1. The intelligent transport trolley repeatedly travels back and forth between the storage workshop and the first transport platform 7 until the transportation of the photovoltaic brackets 5 and purlins 6 required for the installation of the two rows of photovoltaic piles is completed (that is, the construction of the second transport platform is completed);

[0091] The intelligent transport trolley returns to the storage workshop, places the intelligent core cabin 2 on the intelligent transport trolley, controls the intelligent transport trolley to transport the intelligent core cabin 2 to the first transport platform 7 through the freight channel 8, and hoists it onto the first transport platform 7 by the method described in Example 1;

[0092] The intelligent transport cart returns to the storage workshop, places the photovoltaic panels 9 required for the two rows of photovoltaic piles on the intelligent transport cart, controls the intelligent transport cart to transport the photovoltaic panels 9 to the first transport platform 7 through the freight channel 8, and transfers them to the intelligent transport cabin body 32, and then installs them on the two rows of photovoltaic piles through the method described in Example 1. The intelligent transport cart repeatedly travels back and forth between the storage workshop and the first transport platform 7 until the transportation of the photovoltaic panels 9 required for the installation of the two rows of photovoltaic piles is completed.

[0093] It should be noted that when the intelligent transport vehicle transports the intelligent installation cabin 1, the intelligent core cabin 2, the intelligent transport cabin 3, and the photovoltaic bracket 5, the components can be transported as a whole or the above components can be disassembled and then transported. Example

[0094] Reference Figure 1-13 The present embodiment provides a photovoltaic module intelligent transportation and installation system, including an intelligent installation cabin 1, an intelligent core cabin 2, and an intelligent transportation cabin 3. The intelligent installation cabin 1 includes a truss mechanism 11, a front moving device 12, a rear moving device 13, and a link mechanism 14. The front moving device 12 includes a front moving device transportation mechanism 121 and a front moving device body. The front moving device body includes a front moving device installation platform 122, a front moving device body 123, and a front moving device purlin joist 124. The front moving device transportation mechanism 121 is arranged on the front moving device purlin joist 124. The front moving device installation platform 122 is fixedly connected to the front moving device purlin joist 124 and is located below the front moving device purlin joist 124. The front moving device purlin joist 124 is connected to the front moving device purlin joist 124. The device body 123 is movably connected; the rear moving device 13 includes a rear moving device transport mechanism 131 and a rear moving device body, the rear moving device body includes a rear moving device body 132 and a rear moving device purlin support beam 134, the rear moving device transport mechanism 131 is arranged on the rear moving device purlin support beam 134, and the rear moving device purlin support beam 134 is movably connected to the rear moving device body 132; the specific relationship between the various components on the front moving device 12 and the rear moving device 13 and the function of the linking mechanism 14 are shown in Example 1; the intelligent core cabin 2 includes an intelligent core cabin transport mechanism 21, an intelligent core cabin installation platform 22, and an intelligent core cabin body 23; the intelligent transport cabin 3 includes an intelligent transport cabin transport mechanism 31, an intelligent transport cabin body 32, and a walking mechanism B33.

[0095] like Figure 7 , is a schematic diagram of the structure of the intelligent transport mechanism 3, the intelligent transport cabin body 32 is composed of various connecting pipes B321 connected together, and the walking mechanism B33 is arranged below the intelligent transport cabin body 32, as shown in FIG. Figure 8 3 is a structural schematic diagram of a walking mechanism B33, wherein the walking mechanism B33 comprises a connecting structure 331, a fixing frame 332, a fixing frame (aluminum alloy square tube) 333, a side anti-fall wheel 334 and a walking wheel 335. The fixing frame 333 is provided with four through holes 3331, and a walking wheel 335 is placed in each through hole 3331. A circular hole is provided in the middle of the walking wheel 335, and a rotating shaft is connected to the walking wheel 335 through the circular hole, and the walking wheel 335 can rotate around the rotating shaft. The fixing frame 332 is a U-shaped frame, and the fixing frame 332 is arranged above the walking wheel 335. Both ends of the fixing frame 332 are fixedly connected to both ends of the rotating shaft. The side anti-fall wheel 334 is fixed to one side of the U-shaped frame, and a connecting structure 331 is fixed to the upper side of the U-shaped frame, and the connecting structure 331 is fixedly connected to the connecting pipe B321.

[0096] like Fig. 9During construction, the intelligent transport cabin 3 is placed on the purlin 6 on the photovoltaic bracket 5 through the contact between the walking wheels 335 and the side anti-fall wheels 334 and the purlin 6. The walking wheels 335 can move on the purlin 6 under the action of external force, and the side anti-fall wheels 334 can prevent the intelligent transport cabin 3 from sliding off the purlin 6, thereby controlling the movement of the intelligent transport cabin 3 on the purlin 6 to realize the transportation of photovoltaic modules.

[0097] like Fig.10 , is a structural schematic diagram of the intelligent core cabin 2, the intelligent core cabin body 23 includes a connecting pipe A231, a connecting node 232, a diagonal brace reinforcement mechanism 233, a handrail 234, a cushion box 235, a baffle 236, and a walking mechanism A237; each connecting pipe A231, a connecting node 232 and a diagonal brace reinforcement mechanism 233 constitute the basic framework of the intelligent core cabin body 23, because the intelligent core cabin transportation mechanism 21 has an inclination angle (the inclination angle of the transportation mechanism is the same as the inclination angle of the photovoltaic bracket), when the photovoltaic panel 9 is placed on the intelligent core cabin transportation mechanism 21, the baffle 236 plays a role in preventing the photovoltaic panel 9 from sliding, the handrail 234 can prevent safety hazards for workers, and the cushion box 235 can adapt to different working heights; in addition to placing the photovoltaic panel 9, the intelligent core cabin transportation mechanism 21 can also provide shade and rain protection for the workers on the intelligent core cabin installation platform 22, and the intelligent core cabin transportation mechanism 21 and the intelligent core cabin installation platform 22 are wavy aluminum alloy plates. During construction, the photovoltaic panels 9 on the intelligent transport cabin 3 are transferred to the intelligent core cabin transport mechanism 21 , and then the photovoltaic panels 9 are manually installed on the installed purlins 6 through the intelligent core cabin installation platform 22 .

[0098] Fig.13 Schematic diagram of the structure of the front mobile device transport mechanism, the front mobile device transport mechanism 121 is composed of two corrugated aluminum alloy plates 1211 with grooves 1212, the two corrugated aluminum alloy plates 1211 are vertically connected, the space formed by the two corrugated aluminum alloy plates 1211 is used to place the purlin 6, and the groove 1212 is provided with a roller 1213, and the purlin 6 can slide on the roller 1213 under the action of external force. It should be noted that the rear mobile device transport mechanism 131, the intelligent transport cabin transport mechanism 31 and the front mobile device transport mechanism 121 have the same structure.

[0099] It should be noted that the walking mechanism A237 has the same structure and working principle as the walking mechanism B33. A baffle is also provided above the front moving device installation platform 122, which also serves as a sunshade and rain shelter for manpower during construction. The connection node 232 in contact with the intelligent core cabin transportation mechanism 21 and the intelligent core cabin installation platform 22 is provided with an angle adjustment plate, which can adjust the inclination angle of the intelligent core cabin transportation mechanism 21 to adapt to the installation of photovoltaic brackets with different inclination angles. During construction, the specific implementation methods of installing photovoltaic brackets 5, purlins 6, and photovoltaic panels 9 in the intelligent installation cabin 1, intelligent core cabin 2, and intelligent transportation cabin 3 in this system are shown in Examples 1 and 2.

[0100] The system also includes a storage workshop, a freight channel 8, and an intelligent transport trolley. The freight channel 8 can be used for the intelligent transport trolley to travel. The storage workshop can be used to place the intelligent installation cabin 1, the intelligent core cabin 2, the intelligent transport cabin 3, the photovoltaic bracket 5, the purlin 6 and the intelligent transport trolley. During construction, the intelligent installation cabin 1, the intelligent core cabin 2, the intelligent transport cabin 3, the photovoltaic bracket 5, and the purlin 6 placed in the storage workshop can be transported to the target location by the intelligent transport trolley. The specific implementation plan for transferring the intelligent installation cabin 1, the intelligent core cabin 2, the intelligent transport cabin 3, the photovoltaic bracket 5 and the purlin 6 from the storage workshop to the photovoltaic pile construction area is shown in Example 3. Example

[0101] This embodiment is basically the same as the fourth embodiment. Furthermore, the photovoltaic module intelligent transportation and installation system also includes a central control room module, an absolute value encoder, a vehicle-mounted PLC control system, and a visual module. The central control room module is used to monitor the status of the intelligent transportation cabin, the intelligent core cabin and the intelligent installation cabin in real time. The absolute value encoder, the vehicle-mounted PLC control system, and the visual module are arranged on the intelligent transportation cabin, the intelligent core cabin and the intelligent installation cabin. The absolute value encoder can feedback the positions of the intelligent transportation cabin, the intelligent core cabin and the intelligent installation cabin to the central control room in real time. The on-board PLC control system is used to receive instructions from the central control room to control the walking status of the intelligent transportation cabin, the intelligent core cabin and the intelligent installation cabin. The visual module can feedback the working scenes of the intelligent transportation cabin, the intelligent core cabin and the intelligent installation cabin to the central control room in real time.

[0102] It should be noted that the front end referred to in the present invention refers to the end close to the freight channel, the rear end refers to the end away from the freight channel, moving backward refers to moving toward the end away from the freight channel, and moving forward refers to moving toward the end close to the freight channel.

[0103] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic module intelligent transportation and installation process, characterized in that: The following steps are involved: (1) Placing the intelligent installation cabin on the top of the photovoltaic pile adjacent to the freight channel, building a first transportation platform through the intelligent installation cabin, and placing the intelligent transportation cabin on the first transportation platform; (2) Placing the photovoltaic bracket and purlins on the intelligent transport cabin; (3) The photovoltaic bracket and the purlin on the intelligent transport cabin are transferred to the intelligent installation cabin, which specifically includes the following steps: Controlling the intelligent transport cabin to move to the vicinity of the intelligent installation cabin; Controlling the rear moving device on the intelligent installation cabin to move along the truss mechanism on the intelligent installation cabin toward the front end to the front moving device on the intelligent installation cabin; A worker on the intelligent installation cabin moves the rear end of the purlin on the intelligent transport cabin through the front moving device transport mechanism on the front moving device to the rear moving device transport mechanism on the rear moving device, and manually fixes the rear end of the purlin to the rear moving device transport mechanism; The rear moving device moves toward the rear end along the truss mechanism until the front end of the purlin is separated from the intelligent transport cabin and moves onto the transport mechanism of the front moving device; A person on the intelligent installation cabin transfers the photovoltaic bracket on the intelligent transport cabin to the front mobile device body on the front mobile device; The inclination angles of the front moving device purlin support beam and the rear moving device purlin support beam relative to the horizontal plane are the same as the inclination angle of the upper surface of the photovoltaic bracket relative to the horizontal plane, and the distribution position of the front moving device transportation mechanism on the front moving device purlin support beam and the distribution position of the rear moving device transportation mechanism on the rear moving device purlin support beam correspond to the purlin installation position.

2. A photovoltaic module intelligent transportation and installation process according to claim 1, characterized in that: Installing the photovoltaic bracket and the purlin on the photovoltaic pile also includes the following steps: (4) Installing and fixing the purlin and the photovoltaic bracket on the photovoltaic pile through the intelligent installation cabin; (5) Repeat steps 2-4 to remove the intelligent installation cabin from the photovoltaic pile until the second transportation platform is completed.

3. A photovoltaic module intelligent transportation and installation process according to claim 2, characterized in that: The photovoltaic panels are installed on the first transport platform and the second transport platform, and further include the following steps: (6) Placing the intelligent core cabin on the installed purlins, wherein the intelligent core cabin is located at the rear end of the intelligent transport cabin; (7) Placing the photovoltaic panel on the intelligent transport cabin; (8) Transferring the photovoltaic panels on the intelligent transport cabin to the intelligent core cabin; (9) Installing the photovoltaic panel on the installed purlin through the intelligent core module; (10) Repeat steps 7-9 until all the photovoltaic panels are installed on the first transport platform and the second transport platform.

4. The photovoltaic module intelligent transportation and installation process according to claim 1, characterized in that: The method of building the first transport platform by using the intelligent installation cabin specifically includes the following steps: S1, placing the photovoltaic bracket and the purlin on the intelligent installation cabin; S2, controlling the intelligent installation cabin to move backward until the photovoltaic pile adjacent to the freight channel is separated from the intelligent installation cabin; S3, placing the photovoltaic support on the photovoltaic pile adjacent to the freight channel; S4, installing and fixing the photovoltaic bracket on the photovoltaic pile adjacent to the freight channel through the intelligent installation cabin, and fixing the front end of the purlin on the intelligent installation cabin to the installed photovoltaic bracket; Repeat steps S2-S4 until the first transport platform is constructed.

5. The photovoltaic module intelligent transportation and installation process according to claim 2, characterized in that: Step (4) is as follows: Align and fix the front end of the purlin on the intelligent installation cabin with the rear end of the installed purlin; Controlling the power source on the front moving device to work, so that the front moving device moves backward along the truss mechanism of the intelligent installation cabin to the rear end of a photovoltaic pile adjacent thereto, and fixing the front moving device to the photovoltaic pile; Controlling the power source on the front moving device to continue working, forcing the truss mechanism to also move backward to the rear end of a photovoltaic pile adjacent to the front moving device, so that the truss mechanism is separated from the photovoltaic pile; The photovoltaic support on the intelligent installation cabin is installed on a photovoltaic pile adjacent to the front moving device and fixed to the purlin on the intelligent installation cabin.

6. A photovoltaic module intelligent transportation and installation system, capable of using the installation process described in any one of claims 1 to 5, characterized in that: It includes an intelligent installation cabin and an intelligent transport cabin, the intelligent transport cabin includes an intelligent transport cabin transport mechanism and an intelligent transport cabin body, the intelligent transport cabin transport mechanism is arranged on the intelligent transport cabin body; the intelligent installation cabin includes a truss mechanism, a front moving device, and a rear moving device, the front moving device is arranged at the front end of the rear moving device, the front moving device and the rear moving device are both arranged on the truss mechanism, the front moving device includes a front moving device transport mechanism and a front moving device body, the front moving device transport mechanism is arranged on the front moving device body, the rear moving device includes a rear moving device transport mechanism and a rear moving device body, the rear moving device transport mechanism is arranged on the rear moving device body; the front moving device transport mechanism and the rear moving device transport mechanism can receive photovoltaic brackets and purlins from the intelligent transport cabin transport mechanism.

7. A photovoltaic module intelligent transportation and installation system according to claim 6, characterized in that: It also includes an intelligent core cabin, which is arranged on the installed purlins and can move on the purlins. During construction, the intelligent core cabin is arranged at the rear end of the intelligent transport cabin, and the intelligent core cabin can receive photovoltaic panels from the intelligent transport cabin.

8. The photovoltaic module intelligent transportation and installation system according to claim 7, characterized in that: The smart core cabin comprises a smart core cabin transportation mechanism, a smart core cabin installation platform, and a smart core cabin body. The smart core cabin transportation mechanism is located above the smart core cabin body, and the smart core cabin installation platform is located below the smart core cabin body.

9. The photovoltaic module intelligent transportation and installation system according to claim 6, characterized in that: The main body of the intelligent transport cabin includes an intelligent transport cabin body and a walking mechanism. The intelligent transport cabin body is composed of connecting pipes. The walking mechanism is arranged below the transport cabin body, and the intelligent transport cabin transportation mechanism is arranged above the intelligent transport cabin transportation body.

10. The photovoltaic module intelligent transportation and installation system according to claim 7, characterized in that: It also includes a storage workshop and a freight channel. The storage workshop is equipped with the intelligent installation cabin, the intelligent core cabin, the intelligent transport cabin, the photovoltaic bracket, the purlin and the intelligent transport cart. The freight channel can be used for the intelligent transport cart to travel.

11. The photovoltaic module intelligent transportation and installation system according to claim 7, characterized in that: It also includes a central control room module, an absolute value encoder, an on-board PLC control system, and a visual module. The central control room module is used to monitor the status of the intelligent transport cabin, the intelligent core cabin, and the intelligent installation cabin in real time. The absolute value encoder, the on-board PLC control system, and the visual module are arranged on the intelligent transport cabin, the intelligent core cabin, and the intelligent installation cabin.

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