A filter device for acidic etching waste liquid
By designing a filter device including pretreatment, multi-stage filtration, cleaning, temperature control and detection functions, the problems of low filtration efficiency, unstable quality and difficult maintenance of acid etching waste liquid in the prior art are solved, and high efficiency is achieved. Stable filtration effect and extended equipment life.
Patent Information
- Application Number
- CN202411477859.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-10-22
AI Technical Summary
When handling acidic etching waste liquid, existing filter devices have problems such as low filtration efficiency, unstable quality, and difficulty in maintaining, resulting in a short service life of the equipment.
A filter device including a pretreatment mechanism, a filter mechanism, a cleaning mechanism, a temperature control mechanism and a detection mechanism are designed. The pretreatment mechanism removes most impurities through processes such as homogenization, neutralization and flocculation precipitation. The filtering mechanism uses a multi-stage filtration and temperature control system to improve filtration efficiency. The cleaning mechanism regularly cleans key components, and the testing mechanism monitors the quality of the filtrate in real time.
Through fine pretreatment and multi-stage filtration, the filtration efficiency and quality are improved. The regular maintenance of the cleaning mechanism extends the service life of the equipment. The real-time monitoring of the testing mechanism ensures the stability of the filtration effect.
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Figure CN118993461B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filtering devices, in particular to a filtering device for acidic etching waste liquid. Background Art
[0002] With the continuous improvement of industrial production and environmental protection requirements, filtration technology has been widely used and rapidly developed in various fields. Advanced filtration technology can not only efficiently remove impurities, particles and microorganisms in liquids, but also emphasize energy efficiency and automation level. In the future, filtration technology will develop in the direction of intelligence, greenness and multifunctionality to meet the higher demands of different industries for filtration accuracy and efficiency.
[0003] Most of the current filtration devices use a single filtration method, such as mechanical filtration, activated carbon adsorption or membrane filtration. These devices are relatively simple in structure and single in function. They usually lack the ability to fully pre-treat liquids. Some equipment may have basic temperature control or detection functions, but they often cannot achieve full-process automation, and cleaning and maintenance are also inconvenient. In addition, when processing complex liquids, existing filtration devices may have problems such as low filtration efficiency and unstable filtration quality.
[0004] Although the prior art has been optimized in many aspects, it lacks multi-stage filtration, automatic cleaning, temperature control and detection functions. In addition, the prior art has problems such as low filtration efficiency, unstable quality, and difficult maintenance, resulting in low filtration efficiency and quality, and a short service life of the equipment. Therefore, technical personnel in this field provide a filtration device for acidic etching waste liquid. Summary of the invention
[0005] The object of the present invention is to provide a filtering device for acidic etching waste liquid to solve the problems raised in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] The filtering device includes a pretreatment mechanism, a filtering mechanism, a cleaning mechanism, a box, a temperature control mechanism and a detection mechanism. The pretreatment mechanism and the box are tightly connected, the pretreatment mechanism is located above the filtering mechanism, the filtering mechanism and the box are tightly connected, the filtering mechanism and the pretreatment mechanism are communicated, so the cleaning mechanism and the box are tightly connected, the cleaning mechanism and the filtering mechanism are communicated, the cleaning mechanism and the pretreatment mechanism are communicated, the temperature control mechanism and the box are tightly connected, the detection mechanism and the box are tightly connected, and the detection mechanism and the filtering mechanism are communicated.
[0008] By adopting the above technical scheme, the pretreatment mechanism is fixedly connected to the top of the box body and is located above the filtering mechanism. The pretreated liquid enters the filtering mechanism through the connected filtering mechanism. The filtering mechanism is also fixedly connected to the box body, forming a close upper and lower connection with the pretreatment mechanism. The cleaning mechanism is fixedly connected to the box body and is connected with the filtering mechanism and the pretreatment mechanism at the same time, so that both can be effectively cleaned and maintained. The temperature control mechanism is fixedly connected to the box body and is used to adjust the temperature inside the device to ensure that the filtering process is carried out under the best conditions. The detection mechanism is fixedly connected to the box body and is connected with the filtering mechanism to monitor the quality of the filtered liquid. The liquid to be treated first enters the pretreatment mechanism, undergoes pretreatment processes such as homogenization, neutralization, flocculation and precipitation, removes most of the impurities, and prepares for subsequent filtration. The pretreated liquid enters the filtering mechanism through the connected filtering mechanism and is filtered. For further fine filtration, the filtered liquid is quality monitored by the detection mechanism to ensure that it meets the predetermined filtration standards. The cleaning mechanism can clean the pretreatment mechanism and the filtration mechanism as needed to prevent blockage and ensure the continuous and stable operation of the equipment. The pretreatment mechanism is used to perform preliminary treatment on the liquid to reduce the filtration load, and then the remaining impurities are removed through multi-stage filtration of the filtration mechanism. The temperature control mechanism ensures that the temperature of the filtration environment is appropriate to improve the filtration efficiency. The detection mechanism provides real-time feedback on the filtration effect to facilitate the adjustment of filtration parameters. The cleaning mechanism regularly cleans key components to maintain equipment performance. The pretreatment mechanism improves the filtration efficiency, the filtration mechanism ensures the filtration quality, the cleaning mechanism maintains the operating status of the equipment, the temperature control mechanism optimizes the working conditions, and the detection mechanism ensures the filtration effect, achieving the effect of improving filtration efficiency, ensuring filtration quality and extending equipment life.
[0009] Furthermore, the pretreatment mechanism includes a homogenization component, a neutralization component and a flocculation and sedimentation component. The homogenization component and the neutralization component are connected, the homogenization component and the casing are tightly connected, the neutralization component and the casing are tightly connected, the flocculation and sedimentation component and the neutralization component are connected, the flocculation and sedimentation component and the filtering mechanism are connected, and the flocculation and sedimentation component and the cleaning mechanism are connected.
[0010] By adopting the above technical solution, the liquid to be treated first enters the homogenization component, the homogenization component fully mixes the liquid to make its composition uniform, and then sends the liquid to the neutralization component through the connecting pipe with the neutralization component; in the neutralization component, the pH of the liquid is adjusted to an ideal range, and the neutralized liquid then enters the flocculation and sedimentation component through the connecting pipe, in the flocculation and sedimentation component, flocculant is added to make the suspended particles aggregate to form flocs, and solid impurities are separated by precipitation; the clear liquid after precipitation enters the filtering mechanism through the connecting part of the flocculation and sedimentation component and the filtering mechanism for further filtration, and the flocculation and sedimentation component is also connected with the cleaning mechanism to facilitate regular cleaning of sediments. To prevent clogging, the homogenization component fully mixes to ensure uniform distribution of various components in the liquid and improve the effect of neutralization and flocculation. The neutralization component adjusts the pH value of the liquid to provide optimal conditions for the flocculation process. The flocculation and sedimentation component uses flocculants to make tiny suspended particles form larger flocs, which is convenient for sedimentation and separation. The close connection and connectivity of each component ensures the continuity and efficiency of the liquid treatment process. The homogenization component improves the liquid mixing efficiency, the neutralization component ensures the appropriate pH of the liquid, and the flocculation and sedimentation component effectively removes suspended impurities. It is also connected with the cleaning mechanism to facilitate equipment maintenance and cleaning, ultimately achieving the effect of improving filtration efficiency and filtration quality.
[0011] Furthermore, the homogenization assembly includes a homogenizing motor, a homogenizing blade, a homogenizing scraper, an angle motor, a homogenizing box, a homogenizing rod, a nozzle, a discharge valve and a cleaning valve. The homogenizing box is fastened to the box body, the homogenizing motor is fastened to the homogenizing box, the homogenizing motor is transmission-connected to the homogenizing rod, the homogenizing blade is rotationally connected to the homogenizing rod, the homogenizing scraper is hinged to the homogenizing rod, the angle motor is fastened to the homogenizing rod, the angle motor is transmission-connected to the homogenizing scraper, there are four homogenizing scrapers, and the angles of the two homogenizing scrapers on both sides are centrally symmetrical. The angles of the two homogenizing scrapers at the bottom are centrally symmetrical, the nozzle and the homogenizing rod are tightly connected, the nozzle and the homogenizing rod are connected, the homogenizing rod and the cleaning mechanism are connected, the discharge valve and the homogenizing box are tightly connected, the discharge valve and the homogenizing box are connected, the discharge valve and the neutralization component are connected, the cleaning valve and the homogenizing box are tightly connected, the cleaning valve and the homogenizing box are connected, the cleaning valve and the cleaning mechanism are connected, a discharge surface is provided on the homogenizing box, the discharge surface is located at the lower end of the homogenizing box, the cross-section of the discharge surface is a trapezoidal annular surface, and the cleaning valve and the homogenizing rod are connected.
[0012] By adopting the above technical scheme, the homogenizing box is firmly connected to the box body, which serves as the main container for homogenization treatment. The homogenizing motor is fixedly connected to the homogenizing box, and is connected to the homogenizing rod through a transmission gear set to drive the homogenizing rod to rotate. The homogenizing blade is rotatably installed on the homogenizing rod. As the homogenizing rod rotates, the liquid is fully stirred to achieve homogenization. The homogenizing scraper is hingedly connected to the homogenizing rod. The angle motor is fixedly connected to the homogenizing rod and is connected to the homogenizing scraper through a gear or a connecting rod mechanism. The angle of the scraper is adjusted to make it close to the inner wall of the homogenizing box. There are four homogenizing scrapers in total. The angles of the two scrapers on both sides are symmetrically set, and the angles of the two scrapers at the bottom are also symmetrically set to ensure comprehensive scraping of the inner wall of the container. The nozzle is fixedly connected to the homogenizing rod and is connected to the internal channel of the homogenizing rod. The nozzle is connected to the cleaning mechanism through the homogenizing rod, and the cleaning liquid can be sprayed during the cleaning process. The discharge valve is fixedly connected to the lower part of the homogenizing box, connected to the homogenizing box, and connected to the neutralizing component to discharge the homogenized liquid to the neutralizing component. The cleaning valve is also fixedly connected to the homogenizing box, connected to the homogenizing box and the cleaning mechanism, which is convenient for cleaning the residue. A discharge surface is provided at the lower end of the homogenizing box. The cross-section of the discharge surface is a trapezoidal annular surface, which is conducive to the smooth discharge of liquid and residue and reduces retention. The homogenizing motor is started, driving the homogenizing rod to rotate, and the homogenizing blades rotate accordingly, stirring the liquid entering the homogenizing box at a high speed to make its composition uniform. The angle motor adjusts the angle of the homogenizing scraper through the transmission mechanism so that the scraper is close to the inner wall of the homogenizing box. When the homogenizing rod rotates, the scraper scrapes the inner wall to prevent the material from adhering to the inner wall. When cleaning is needed, the cleaning mechanism supplies cleaning liquid to the nozzle through the channel in the homogenizing rod. The nozzle sprays the cleaning liquid to flush the inside of the homogenizing box. After stirring is completed, the discharge valve is opened, and the liquid flows smoothly into the neutralization component through the discharge surface. The cleaning valve can be opened during the cleaning process to discharge the cleaning waste liquid. The synergistic effect of mechanical stirring and the scraper is utilized to achieve liquid homogenization and cleaning of the inner wall of the container. The homogenizing motor drives the homogenizing rod to rotate through the transmission gear set, and the homogenizing blades enhance the stirring effect. The angle motor drives the homogenizing scraper to adjust the angle through the gear transmission or the connecting rod mechanism, so that it can effectively scrape off the inner wall attachments during rotation. The nozzle is connected to the cleaning mechanism through the internal channel to facilitate the cleaning operation. Through the above design, the homogenization component can efficiently homogenize the liquid, prevent the material from adhering to the inner wall of the container, and improve the stirring efficiency and homogenization effect; at the same time, the convenient cleaning function ensures the hygiene of the equipment and the quality of subsequent processing.
[0013] Furthermore, the neutralization component includes a regulating box, a neutralization box, a pH sensor, a metering pump, a neutralization worm, a neutralization motor and a connecting pump. The regulating box and the neutralization box are tightly connected, the metering pump and the neutralization box are tightly connected, the metering pump and the neutralization box are connected, the metering pump and the regulating box are connected, the pH sensor and the neutralization box are tightly connected, the neutralization motor and the neutralization box are tightly connected, the neutralization motor and the neutralization worm are transmission-connected, a guide hole is provided on the neutralization worm, the guide hole is spiral-shaped, and the spiral direction of the guide hole is opposite to the spiral direction of the neutralization worm, the connecting pump and the neutralization box are connected, and the connecting pump and the flocculation sedimentation component are connected.
[0014] By adopting the above technical solution, the metering pump is fixedly installed on the neutralization box, connected to the neutralization box and the regulating box, and is used to accurately transport the neutralizer in the regulating box to the neutralization box. The pH sensor is fixedly connected to the neutralization box to monitor the pH value of the liquid in the neutralization box in real time. The neutralization motor is fixed on the neutralization box and is connected to the neutralization worm through the transmission shaft to drive the neutralization worm to rotate. The neutralization worm is provided with a spiral guide hole, and the spiral direction of the guide hole is opposite to the spiral direction of the neutralization worm. This design can enhance the turbulence effect of the liquid and promote mixing when the worm rotates. The connecting pump is connected to the neutralization tank and also to the flocculation and sedimentation component to transport the neutralized liquid to the next treatment stage; the liquid to be treated enters the neutralization tank, the metering pump draws an appropriate amount of neutralizer from the regulating tank and injects it into the neutralization tank, the neutralization motor starts, and drives the neutralization worm to rotate. Since the spiral direction of the guide hole on the neutralization worm is opposite to the rotation direction of the worm, the liquid is sheared and reversely thrust when the worm rotates, forming a strong turbulence, which enhances the mixing effect of the neutralizer and the liquid. The pH sensor detects the pH in the neutralization tank in real time and feeds the data back to the control system to adjust the delivery volume of the metering pump to ensure that the pH value of the liquid reaches the preset range. The neutralized liquid passes through the connecting pump. The liquid is pumped to the flocculation and sedimentation component for subsequent treatment. The rotation of the neutralization worm and the specially designed guide hole generate strong liquid disturbance to enhance the mixing efficiency of the neutralizer and the liquid. The reverse spiral design of the guide hole causes the liquid to receive additional reverse thrust when the worm rotates, forming a more complex flow path and further improving the mixing effect. The real-time monitoring of the pH sensor and the precise control of the metering pump make the neutralization process more accurate and controllable. Through the above design, the neutralization component realizes efficient neutralization treatment of the liquid, ensures that the pH value of the liquid reaches an ideal state, provides good conditions for the subsequent flocculation and sedimentation process, and improves the treatment efficiency and filtration quality of the entire filtration device.
[0015] Furthermore, the flocculation sedimentation component includes a sedimentation box, a flocculation box, a filter, a flocculation pump, a liquid level sensor, a rotating motor, a rotating frame, a first elastic member, an opening and closing plate and a control valve. The sedimentation box is connected to a connecting pump, the flocculation pump is firmly connected to the flocculation box, the flocculation pump is connected to the flocculation box, the flocculation pump is connected to the sedimentation box, the liquid level sensor is firmly connected to the sedimentation box, the rotating motor is firmly connected to the sedimentation box, the rotating motor is transmission-connected to the rotating frame, the filter net is firmly connected to the rotating frame, the opening and closing plate is hinged to the sedimentation box, the opening and closing plate is firmly connected to the first elastic member, the first elastic member is firmly connected to the sedimentation box, the sedimentation box is connected to the control valve, the control valve is connected to the filtering mechanism, a spiral mixing tank is provided on the sedimentation box, the connecting pump is connected to the spiral mixing tank, and the flocculation pump is connected to the spiral mixing tank.
[0016] By adopting the above technical scheme, the sedimentation tank is connected with the connecting pump for receiving the neutralized liquid, the flocculation pump is fixedly connected to the flocculation tank, the flocculation pump is connected with the flocculation tank, and the flocculant is transported from the flocculation tank to the sedimentation tank, the liquid level sensor is fixedly installed on the sedimentation tank, and the liquid level in the sedimentation tank is monitored in real time, the rotating motor is fixedly connected to the sedimentation tank, and is connected with the rotating frame through the transmission shaft to drive the rotating frame to rotate, the filter screen is fixedly connected to the rotating frame, and as the rotating frame rotates, the opening and closing plate is connected to the sedimentation tank in a hinged manner, and is tightly connected to the sedimentation tank through the first elastic member, the first elastic member provides elastic force to enable the opening and closing plate to control the discharge of sediment, the sedimentation tank is connected with the control valve, and the control valve is connected with the filtering mechanism, and is used to transport the supernatant to the filtering mechanism, the sedimentation tank is provided with a spiral mixing tank, and the outlets of the connecting pump and the flocculation pump are respectively connected with the spiral mixing tank, so that the liquid and the flocculant are fully mixed before entering the sedimentation tank, and after neutralization The liquid enters the spiral mixing tank of the sedimentation tank through the connecting pump, and the flocculation pump transports the flocculant from the flocculation tank to the spiral mixing tank. The two are fully mixed in the spiral mixing tank and then enter the sedimentation tank. The liquid level sensor monitors the liquid level in real time. When the set value is reached, the control system adjusts the working status of the flocculation pump and the connecting pump. The formed flocculent sediment settles to the bottom of the sedimentation tank under the action of gravity. The rotating motor drives the rotating frame to rotate, so that the opening and closing plates open and close under the action of the first elastic member, and the sediment is discharged regularly. The supernatant enters the subsequent filtering mechanism through the control valve, and the flocculant is used to condense the tiny particles in the liquid into larger flocs. The rotating motor drives the rotating frame to rotate and clean the sediment. The opening and closing plates are hinged to the sedimentation tank, and the elastic force is provided by the first elastic member to realize the discharge of the sediment. The flocculation and sedimentation assembly effectively removes suspended impurities in the liquid, provides purer liquid for the subsequent filtration process, and improves the efficiency and filtration quality of the entire filtration device.
[0017] Furthermore, the filtering mechanism includes a sand filter, an activated carbon filter, a filter plate assembly and an ultrafiltration membrane assembly, the control valve is connected to the sand filter, the sand filter is connected to the activated carbon filter, the activated carbon filter is connected to the filter plate assembly, the filter plate assembly is connected to the ultrafiltration membrane assembly, the filter plate assembly includes a filter box, a filter motor, a magnetic filter plate, a connecting frame and a reciprocating screw rod, the filter box is tightly connected to the box body, the filter box is connected to the ultrafiltration membrane assembly, the filter motor is tightly connected to the filter box, the filter motor is transmission-connected to the reciprocating screw rod, the reciprocating screw rod is transmission-connected to the connecting frame, and the connecting frame is provided with The transmission protrusion is slidably connected to the reciprocating screw and the transmission protrusion, a sliding protrusion is provided on the connecting frame, the reciprocating screw and the sliding protrusion are slidably connected, the magnetic filter plate and the connecting frame are tightly connected, the magnetic filter plate is provided with filter holes, the filter holes are circular holes that gradually shrink from top to bottom on the magnetic filter plate, the ultrafiltration membrane assembly includes a filter membrane box, a reverse osmosis membrane, a filter pressure hydraulic cylinder, a hydraulic plate and an iris assembly, the filter box and the filter membrane box are connected, the iris assembly and the filter membrane box are tightly connected, the reverse osmosis membrane and the filter membrane box are tightly connected, the filter pressure hydraulic cylinder and the filter membrane box are tightly connected, and the filter pressure hydraulic cylinder and the hydraulic plate are transmission connected.
[0018] By adopting the above technical solution, the filter box is fixedly connected to the box body and is connected to the ultrafiltration membrane assembly. The filter motor is fixedly installed on the filter box. It is connected to the reciprocating screw to drive the reciprocating screw to rotate. The reciprocating screw is connected to the connecting frame. Specifically, the thread on the reciprocating screw engages with the transmission protrusion on the connecting frame, causing the connecting frame to reciprocate along the axial direction of the screw. The connecting frame is provided with a sliding protrusion, which is connected to the reciprocating screw rod in a sliding manner to ensure the stability of the connecting frame movement. The magnetic filter plate is fixedly connected to the connecting frame and moves with the reciprocating motion of the connecting frame. The magnetic filter plate is provided with a filter hole, which is a circular hole that is gradually reduced from top to bottom, and can filter impurities of different particle sizes layer by layer. At the same time, the magnetic material of the magnetic filter plate is located away from the filter hole; the filter membrane box is connected to the filter box, and a reverse osmosis membrane and an iris assembly are installed inside, both of which are fixedly connected to the filter membrane box; the filter pressure hydraulic cylinder is fixedly installed on the filter membrane box, and its piston rod is connected to the hydraulic plate in a transmission manner, specifically, the end of the piston rod is fixedly connected to the hydraulic plate, and the telescopic movement of the hydraulic cylinder drives the hydraulic plate to apply pressure on the reverse osmosis membrane to enhance the filtering effect. The liquid to be treated first enters the sand filter through the control valve to remove larger particles; then enters the activated carbon filter to absorb organic matter and odor in the liquid, and the liquid after preliminary filtration enters the filter plate assembly, and the magnetic filter plate absorbs magnetic impurities in the liquid through its own magnetism, and because the filter hole is gradually reduced, the graded filtration of impurities of different particle sizes is realized. The filter motor drives the reciprocating screw to rotate, and the reciprocating screw drives the connecting frame and the magnetic filter plate to do reciprocating linear motion through the threaded transmission to prevent the filter holes from being blocked and improve the filtration efficiency. Finally, the liquid enters the ultrafiltration membrane assembly. Under the action of the filter pressure hydraulic cylinder and the hydraulic plate, the reverse osmosis membrane is subjected to a certain pressure to achieve deep filtration of tiny particles and soluble substances. The operating pressure increases, the driving force increases, the membrane flux increases, and the desalination rate increases. The iris assembly adjusts the liquid flow and pressure, optimizes the filtration effect, and gradually removes various impurities in the liquid. Through the above-mentioned design, the various components of the filtration mechanism are closely matched, and the reciprocating motion of the magnetic filter plate and the gradually reduced filter holes are used to improve the filtration accuracy and efficiency; the ultrafiltration membrane assembly achieves deep filtration of tiny impurities under the action of hydraulic pressure. The entire filtration process is efficient and continuous, achieving the purpose of improving the filtration effect and extending the service life of the equipment.
[0019] Furthermore, the cleaning mechanism includes a cleaning valve, a cleaning box, a cleaning pipe, a collection box, a membrane surface treatment component, a vibration component, a membrane passage pipe and a collection pipe. The cleaning pipe is connected to the cleaning valve, the cleaning valve is connected to the cleaning box, and the cleaning valve is connected to the collection box. The vibration component includes a vibration plate, a first vibration rod, a second vibration rod, a sliding rod, a sliding frame and a vibration motor. The vibration motor is fastened to the box body, the vibration motor is transmission-connected to the vibration plate, the vibration plate is transmission-connected to the first vibration rod, the second vibration rod is hinged to the first vibration rod, the second vibration rod is transmission-connected to the sliding rod, the sliding rod is slidingly connected to the sliding frame, and the sliding frame is transmission-connected to the box. The body is tightly connected, the membrane through pipe is connected to the membrane surface treatment component, the membrane through pipe is connected to the cleaning box, the membrane surface treatment component is connected to the collection pipe, the collection pipe is connected to the collection box, the membrane surface treatment component includes a membrane brush, a brush holder, a treatment motor, a second elastic member and an electromagnetic block, the treatment motor and the brush holder are tightly connected, the treatment motor and the membrane brush are transmission-connected, the electromagnetic block and the filter membrane box are tightly connected, the electromagnetic block and the brush holder are magnetically pole-repelling transmission, the second elastic member and the brush holder are tightly connected, the second elastic member and the electromagnetic block are tightly connected, the brush holder and the filter membrane box are slidingly connected, the brush holder and the membrane through pipe are connected, the membrane through pipe and the brush holder are connected, and the brush holder and the collection pipe are connected.
[0020] By adopting the above technical solution, the cleaning pipe is connected to the cleaning valve, and the cleaning valve is connected to the cleaning box and the collection box respectively to control the inflow of cleaning liquid and the discharge of waste liquid. The vibration component is composed of a vibration motor, a vibration plate, a first vibration rod, a second vibration rod, a sliding rod and a sliding frame. The vibration motor is fixedly connected to the box body, and its output shaft is transmission-connected to the vibration plate. An eccentric wheel mechanism is adopted to convert the rotational motion into reciprocating vibration. The vibration plate is transmission-connected to the first vibration rod by an articulated manner, the first vibration rod is hinged to the second vibration rod, the second vibration rod is transmission-connected to the sliding rod, the sliding rod slides in the sliding frame, and the sliding frame is fixedly connected On the box body, the transmission of vibration energy is realized; the membrane through pipe is connected with the membrane surface treatment component, and is also connected with the cleaning box to provide cleaning liquid for the membrane surface treatment component. The membrane surface treatment component is connected with the collecting box through the collecting pipe to collect the waste liquid generated during the cleaning process. The membrane surface treatment component includes a membrane brush, a brush holder, a processing motor, a second elastic member and an electromagnetic block. The processing motor is fixedly connected to the brush holder, and its output shaft is transmission-connected to the membrane brush to drive the membrane brush to rotate and clean the filter membrane surface. The electromagnetic block is fixedly connected to the filter membrane box, and the brush holder is provided with magnetic material that repels the magnetic poles of the electromagnetic block. The brush holder and the filter membrane box are connected by magnetic repulsion. The second elastic member is connected with the brush holder at one end and the electromagnetic block at the other end to provide a reset elastic force to ensure the stable operation of the brush holder. When the filter membrane needs to be cleaned, the cleaning valve is opened, and the cleaning liquid enters the membrane surface treatment component through the cleaning pipe and the membrane through pipe. The treatment motor is started to drive the membrane brush to rotate and brush the surface of the filter membrane. When the vibration motor is running, the vibration disk vibrates through the eccentric wheel mechanism. The vibration disk is connected with the first vibration rod in transmission. The first vibration rod is hinged with the second vibration rod. The vibration is transmitted to the sliding rod. The sliding rod slides back and forth in the sliding frame, driving the vibration to make the filtered matter on the filter net fall off. The waste liquid after cleaning enters the collection box through the collection pipe, and is respectively washed by mechanical vibration and rotational brushing. The transmission mechanism of the vibration component is used to effectively transmit the vibration energy to the filter screen, thereby enhancing the cleaning force of the filter screen. The processing motor directly drives the membrane brush to rotate, and cooperates with the cleaning liquid to deeply clean the filter membrane. The magnetic repulsion between the electromagnetic block and the brush holder and the resetting effect of the second elastic part ensure the smooth sliding of the brush holder on the filter membrane box and reduce mechanical wear. Through the above design, the cleaning mechanism can efficiently clean the surface of the filter membrane, prevent the filter membrane from being blocked, extend the service life of the filter membrane, and improve the overall efficiency and stability of the filtering device.
[0021] Furthermore, the temperature control mechanism includes a temperature control tube, a fan, a cooling pipe, an air duct, a heating box, a cooling box, and a three-way electromagnetic air valve. The temperature control tube and the air duct are tightly connected. The temperature control tube is spiral, the cooling pipe is spiral, the temperature control tube and the air duct are tightly connected, the cooling pipe and the air duct are tightly connected, the temperature control tube is located in the air duct, the cooling pipe is located in the air duct, the three-way electromagnetic air valve is connected to the air duct, the three-way electromagnetic air valve is tightly connected to the box body, the air duct and the fan are connected, the heating box and the temperature control tube are connected, the cooling box and the cooling pipe are connected, the heating box and the box body are tightly connected, and the cooling box and the box body are tightly connected.
[0022] By adopting the above technical scheme, the temperature control tube is a spiral structure and is fixedly connected in the air duct. The cooling tube is also a spiral shape and is also fixedly connected in the air duct, so that the temperature control tube and the cooling tube are both located in the internal space of the air duct. The air duct is tightly connected to the box body to form the main channel of the temperature control system. The three-way electromagnetic air valve is connected to the air duct and is fixedly installed on the box body to control the direction and flow of the air flow to intercept the air flow and accelerate cooling where it is needed. The fan is connected to the air duct to provide air flow power to achieve air circulation. The heating box is fixedly connected to the box body and connected to the temperature control tube. The air inside the air duct is heated by the temperature control tube. The cooling box is also fixedly connected to the box body. The internal coolant flows through the cooling tube, and the cooling tube is used to cool the air in the air duct. When heating is required, the heating box heats the temperature control tube. The temperature control tube increases the heat transfer area with its spiral structure, so that the air is fully heated when passing through. The three-way electromagnetic air valve is adjusted to the heating mode to ensure that the air is heated. The air enters all areas of the box and flows through to adjust the temperature inside the device. When cooling is needed, the fan runs and the cooling box cools the medium in the cooling pipe. The cooling pipe also improves the heat transfer efficiency with a spiral structure, so that the air is cooled when it flows through. For local cooling, the three-way electromagnetic air valve switches to the cooling mode, and guides the air in and out of the box to reduce the temperature. The airflow generated by the fan passes through a spiral temperature control tube or cooling tube in the air duct and is connected to the heating box or cooling box to achieve heating or cooling of the air. The spiral structure of the temperature control tube and cooling tube increases the contact area with the air and improves the heat exchange efficiency. The setting of the three-way electromagnetic air valve flexibly controls the path of the airflow, making the temperature control process more accurate and efficient. Through the above design, the temperature control mechanism can effectively adjust the temperature inside the device as needed to ensure that the filtration process is carried out under optimal temperature conditions, improve the filtration efficiency and quality, and ensure the stability and reliability of the temperature control system.
[0023] Furthermore, the detection mechanism includes a reflux pipe, a reflux valve, a detection box, an outflow valve and a conductivity meter. The reflux pipe is connected to the reflux valve, the reflux valve is connected to the detection box, the reflux pipe is connected to the filter box, the outflow valve is connected to the detection box, the conductivity meter is firmly connected to the detection box, and the detection box is firmly connected to the box body.
[0024] By adopting the above technical scheme, the reflux pipe is connected with the reflux valve, and the reflux valve is further connected with the detection box fixedly connected to the box body. At the same time, the reflux pipe is also connected with the filter box to form a channel for liquid circulation. A conductivity meter is installed inside the detection box and is tightly connected to the detection box for real-time monitoring of the conductivity of the liquid. The detection box also controls the output of the filtered liquid through the outflow valve. The filtered liquid enters the reflux valve from the filter box through the reflux pipe and enters the detection box. The conductivity meter measures the conductivity of the liquid in the detection box in real time to judge the purity and filtering effect of the liquid. If the measurement result meets the predetermined standard, the outflow valve is opened to allow qualified liquid to flow out of the detection box and enter the next link or storage. If the test result does not meet the standard, the reflux valve adjusts the flow direction and returns the liquid to the filter box through the reflux pipe for re-filtration. The conductivity of the liquid is measured by the conductivity meter as a basis for judging the purity of the liquid. The reflux valve is controlled to realize the circulation of liquid between the detection box and the filter box. The reflux pipe serves as a channel connecting the filter box and the detection box to ensure that the liquid can flow smoothly in the system. The effect achieved by this design is to realize real-time monitoring and quality control of the filtered liquid, ensuring that only liquid that meets the purity requirements will be output, thereby improving the efficiency and reliability of the filtering device.
[0025] Compared with the prior art, the invention has the following beneficial effects: the pretreatment mechanism comprises a homogenization component, a neutralization component and a flocculation sedimentation component; the homogenization component is fixedly connected to the box body; the homogenization rod is driven to rotate by a homogenization motor; a homogenization blade is rotatably mounted on the homogenization rod to fully stir the liquid and achieve homogenization; a spiral guide hole is provided on the worm, and the spiral direction is opposite to the rotation direction of the worm, which enhances the turbulence effect of the liquid and promotes the mixing of the neutralizer and the liquid; a spiral mixing tank is provided on the sedimentation tank of the flocculation sedimentation component; the outlets of the connecting pump and the flocculation pump are respectively connected to the spiral mixing tank, so that the liquid and the flocculant are fully mixed before entering the sedimentation tank; the filtering mechanism comprises a sand filter, Activated carbon filter, filter plate assembly and ultrafiltration membrane assembly, the connecting frame is provided with sliding protrusions, which are slidably connected with the guide rails in the filter box to ensure smooth movement. The magnetic filter plate is fixedly connected to the connecting frame and moves with the reciprocating motion of the connecting frame. The magnetic filter plate is provided with filter holes that gradually shrink from top to bottom to achieve graded filtration of impurities of different particle sizes. The filter box in the ultrafiltration membrane assembly is equipped with a reverse osmosis membrane and an iris assembly. The filter pressure hydraulic cylinder is fixed on the filter membrane box, and its piston rod is fixedly connected to the hydraulic plate. The telescopic movement of the hydraulic cylinder drives the hydraulic plate to apply pressure to the reverse osmosis membrane. The operating pressure increases, the driving force increases, the membrane flux increases, and the desalination rate increases, thereby enhancing the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2It is a schematic diagram of the structure of the homogenization component of the present invention;
[0028] Figure 3 It is a schematic diagram of the structure of the neutralization component of the present invention;
[0029] Figure 4 It is a schematic diagram of the structure of the flocculation sedimentation component and the vibration component of the present invention;
[0030] Figure 5 This is a schematic diagram of the structure of the filter plate assembly of the present invention;
[0031] Figure 6 It is a schematic diagram of the transmission protrusion and the sliding protrusion structure of the present invention;
[0032] Figure 7 This is a schematic diagram of the filter hole structure of the present invention;
[0033] Figure 8 It is a schematic diagram of the structure of the ultrafiltration membrane assembly and the membrane surface treatment assembly of the present invention;
[0034] Fig. 9 This is a schematic diagram of the cleaning mechanism structure of the present invention;
[0035] Fig.10 It is a schematic diagram of the structure of the temperature control mechanism of the present invention;
[0036] Fig.11 It is a schematic diagram of the structure of the detection mechanism of the present invention.
[0037] In the figure: 1. pretreatment mechanism; 11. homogenization component; 111. homogenization motor; 112. homogenization blade; 113. homogenization scraper; 114. angle motor; 115. homogenization box; 1151. discharge surface; 116. homogenization rod; 117. nozzle; 118. discharge valve; 119. cleaning valve; 12. neutralization component; 121. adjustment box; 122. neutralization box; 123. PH sensor; 124. metering pump; 125. neutralization worm; 1251. guide hole; 126. neutralization motor; 127. pump; 13, flocculation sedimentation component; 131, sedimentation box; 1311, spiral mixing tank; 132, flocculation box; 133, filter screen; 134, flocculation pump; 135, liquid level sensor; 136, rotating motor; 137, rotating frame; 138, first elastic member; 139, opening and closing plate; 1310, control valve; 2, filtering mechanism; 21, sand filter; 22, activated carbon filter; 23, filter plate assembly; 231, filter box; 232, filter motor; 233, magnetic filter plate; 2331, filter hole; 234, connecting frame; 2341, transmission protrusion; 2342, sliding protrusion; 235, reciprocating screw; 24, ultrafiltration membrane assembly; 241, membrane box; 242, reverse osmosis membrane; 243, filter pressure hydraulic cylinder; 244, hydraulic plate; 245, iris assembly; 3, cleaning mechanism; 31, cleaning valve; 32, cleaning box; 33, cleaning pipe; 34, collecting box; 35, membrane surface treatment assembly; 351, membrane brush; 352, brush holder; 353, treatment motor; 354, second elastic member; 355, electromagnetic block; 3 6. Vibration assembly; 361. Vibration plate; 362. First vibration rod; 363. Second vibration rod; 364. Sliding rod; 365. Sliding frame; 366. Vibration motor; 37. Membrane passage tube; 38. Collection tube; 4. Box body; 5. Temperature control mechanism; 51. Temperature control tube; 52. Fan; 53. Cooling tube; 54. Air duct; 55. Heating box; 56. Cooling box; 57. Three-way electromagnetic air valve; 6. Detection mechanism; 61. Reflux pipe; 62. Reflux valve; 63. Detection box; 64. Outflow valve; 65. Conductivity meter. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] See also Figure 1 - Fig.11 As shown, the present invention provides a technical solution for a filtering device for acidic etching waste liquid:
[0040] The filtering device includes a pretreatment mechanism 1, a filtering mechanism 2, a cleaning mechanism 3, a box 4, a temperature control mechanism 5 and a detection mechanism 6. The pretreatment mechanism 1 and the box 4 are tightly connected, the pretreatment mechanism 1 is located above the filtering mechanism 2, the filtering mechanism 2 and the box 4 are tightly connected, the filtering mechanism 2 and the pretreatment mechanism 1 are communicated, so the cleaning mechanism 3 and the box 4 are tightly connected, the cleaning mechanism 3 and the filtering mechanism 2 are communicated, the cleaning mechanism 3 and the pretreatment mechanism 1 are communicated, the temperature control mechanism 5 and the box 4 are tightly connected, the detection mechanism 6 and the box 4 are tightly connected, and the detection mechanism 6 and the filtering mechanism 2 are communicated.
[0041] By adopting the above technical scheme, the pretreatment mechanism 1 is fixedly connected above the box body 4 and is located above the filtering mechanism 2. The pretreated liquid enters the filtering mechanism 2 through the connected filtering mechanism 2. The filtering mechanism 2 is also fixedly connected to the box body 4 to form a close upper and lower connection with the pretreatment mechanism 1. The cleaning mechanism 3 is fixedly connected to the box body 4 and is connected to the filtering mechanism 2 and the pretreatment mechanism 1 at the same time, so that both can be effectively cleaned and maintained. The temperature control mechanism 5 is fixedly connected to the box body 4 to adjust the temperature inside the device to ensure that the filtering process is carried out under the best conditions. The detection mechanism 6 is fixedly connected to the box body 4 and is connected to the filtering mechanism 2 to monitor the quality of the filtered liquid. The liquid to be treated first enters the pretreatment mechanism 1, and undergoes pretreatment processes such as homogenization, neutralization, flocculation and precipitation to remove most of the impurities to prepare for subsequent filtration. The pretreated liquid enters the filtering mechanism 2 through the connected filtering mechanism 2 for further Fine filtration, the filtered liquid is monitored for quality by the detection mechanism 6 to ensure that it meets the predetermined filtration standards. The cleaning mechanism 3 can clean the pretreatment mechanism 1 and the filtering mechanism 2 as needed to prevent clogging and ensure the continuous and stable operation of the equipment. The pretreatment mechanism 1 is used to perform preliminary treatment on the liquid to reduce the filtration load, and then the remaining impurities are removed through multi-stage filtration of the filtering mechanism 2. The temperature control mechanism 5 ensures that the temperature of the filtration environment is suitable to improve the filtration efficiency. The detection mechanism 6 provides real-time feedback on the filtration effect to facilitate the adjustment of the filtration parameters. The cleaning mechanism 3 regularly cleans key components to maintain equipment performance; the pretreatment mechanism 1 improves the filtration efficiency, the filtering mechanism 2 ensures the filtration quality, the cleaning mechanism 3 maintains the operating status of the equipment, the temperature control mechanism 5 optimizes the working conditions, and the detection mechanism 6 ensures the filtration effect. The entire device has a compact structure and complete functions, achieving the effects of improving filtration efficiency, ensuring filtration quality and extending equipment life.
[0042] Furthermore, the pretreatment mechanism 1 includes a homogenization component 11, a neutralization component 12 and a flocculation sedimentation component 13. The homogenization component 11 is connected to the neutralization component 12, the homogenization component 11 is firmly connected to the housing 4, the neutralization component 12 is firmly connected to the housing 4, the flocculation sedimentation component 13 is connected to the neutralization component 12, the flocculation sedimentation component 13 is connected to the filtering mechanism 2, and the flocculation sedimentation component 13 is connected to the cleaning mechanism 3.
[0043] By adopting the above technical solution, the liquid to be treated first enters the homogenization component 11, the homogenization component 11 fully mixes the liquid to make its composition uniform, and then sends the liquid to the neutralization component 12 through the connecting pipe with the neutralization component 12; in the neutralization component 12, the pH value of the liquid is adjusted to an ideal range, and the neutralized liquid then enters the flocculation and sedimentation component 13 through the connecting pipe, in the flocculation and sedimentation component 13, a flocculant is added to make the suspended particles aggregate to form flocs, and solid impurities are separated by precipitation; the clear liquid after precipitation enters the filter mechanism 2 through the connecting part of the flocculation and sedimentation component 13 and the filter mechanism 2 for further filtration, and the flocculation and sedimentation component 13 is also connected to the cleaning mechanism 3 for convenient regular cleaning The flocculation and sedimentation components 13 are used to remove the sediment and prevent blockage. The homogenization component 11 fully mixes the components in the liquid to ensure uniform distribution of the components and improve the effect of neutralization and flocculation. The neutralization component 12 adjusts the pH value of the liquid to provide optimal conditions for the flocculation process. The flocculation and sedimentation component 13 uses a flocculant to make tiny suspended particles form larger flocs, which is convenient for precipitation and separation. The close connection and connectivity of the components ensure the continuity and efficiency of the liquid treatment process. The homogenization component 11 improves the liquid mixing efficiency, the neutralization component 12 ensures that the pH value of the liquid is appropriate, and the flocculation and sedimentation component 13 effectively removes suspended impurities. It is also connected with the cleaning mechanism 3 to facilitate the maintenance and cleaning of the equipment, and finally achieves the effect of improving the filtration efficiency and filtration quality.
[0044] Furthermore, the homogenization assembly 11 includes a homogenizing motor 111, a homogenizing blade 112, a homogenizing scraper 113, an angle motor 114, a homogenizing box 115, a homogenizing rod 116, a nozzle 117, a discharge valve 118 and a cleaning valve 119. The homogenizing box 115 is fastened to the box body 4, the homogenizing motor 111 is fastened to the homogenizing box 115, the homogenizing motor 111 is transmission-connected to the homogenizing rod 116, the homogenizing blade 112 is rotationally connected to the homogenizing rod 116, the homogenizing scraper 113 is hinged to the homogenizing rod 116, the angle motor 114 is fastened to the homogenizing rod 116, the angle motor 114 is transmission-connected to the homogenizing scraper 113, and there are four homogenizing scrapers 113, and the angles of the two homogenizing scrapers 113 on both sides are centrally symmetrical. The two homogenizing scrapers 113 at the bottom are arranged symmetrically at a central angle, the nozzle 117 and the homogenizing rod 116 are tightly connected, the nozzle 117 and the homogenizing rod 116 are communicated, the homogenizing rod 116 and the cleaning mechanism 3 are communicated, the discharge valve 118 and the homogenizing box 115 are tightly connected, the discharge valve 118 and the homogenizing box 115 are communicated, the discharge valve 118 and the neutralization component 12 are communicated, the cleaning valve 119 and the homogenizing box 115 are tightly connected, the cleaning valve 119 and the homogenizing box 115 are communicated, the cleaning valve 119 and the cleaning mechanism 3 are communicated, the homogenizing box 115 is provided with a discharge surface 1151, the discharge surface 1151 is located at the lower end of the homogenizing box 115, the cross-section of the discharge surface 1151 is a trapezoidal annular surface, and the cleaning valve 119 and the homogenizing rod 116 are communicated.
[0045] By adopting the above technical solution, the homogenizing box 115 is tightly connected to the box body 4, which serves as the main container for homogenization. The homogenizing motor 111 is fixedly connected to the homogenizing box 115, and is connected to the homogenizing rod 116 through a transmission gear set to drive the homogenizing rod 116 to rotate. The homogenizing blade 112 is rotatably mounted on the homogenizing rod 116. As the homogenizing rod 116 rotates, the liquid is fully stirred to achieve homogenization. The homogenizing scraper 113 is connected to the homogenizing rod 116 by a hinged manner. The angle motor 114 is fixedly connected to the homogenizing rod 116 and is connected to the homogenizing scraper 113 through a gear or a connecting rod mechanism. The angle of the scraper is adjusted to make it close to the inner wall of the homogenizing box 115. There are four homogenizing scrapers 113. The angles of the two scrapers on both sides are set symmetrically. The angles of the two scrapers at the bottom are also set symmetrically to ensure that the inner wall of the container is fully scraped. The nozzle 117 is fixedly connected to the homogenizing rod 116 and is connected to the internal channel of the homogenizing rod 116. The nozzle 117 is fixedly connected to the homogenizing rod 116 and is connected to the internal channel of the homogenizing rod 116. 7 is connected to the cleaning mechanism 3 through the homogenizing rod 116, and the cleaning liquid can be sprayed during the cleaning process. The discharge valve 118 is fixedly connected to the lower part of the homogenizing tank 115, and is connected to the homogenizing tank 115 and the neutralizing component 12, and is used to discharge the homogenized liquid to the neutralizing component 12. The cleaning valve 119 is also fixedly connected to the homogenizing tank 115, and is connected to the homogenizing tank 115 and the cleaning mechanism 3, so as to facilitate the cleaning of the residue. The lower end of the homogenizing tank 115 is provided with a discharge surface 1151, and the discharge surface 1151 The cross section is a trapezoidal ring surface, which is conducive to the smooth discharge of liquid and residue and reduces retention. The homogenizing motor 111 is started, driving the homogenizing rod 116 to rotate, and the homogenizing blade 112 rotates accordingly, stirring the liquid entering the homogenizing box 115 at a high speed to make its composition uniform. The angle motor 114 adjusts the angle of the homogenizing scraper 113 through the transmission mechanism, so that the scraper is close to the inner wall of the homogenizing box 115. When the homogenizing rod 116 rotates, the scraper scrapes the inner wall to prevent the material from adhering to the inner wall. When cleaning is required, the cleaning mechanism 3 supplies cleaning liquid to the nozzle 117 through the channel in the homogenizing rod 116, and the nozzle 117 sprays the cleaning liquid to rinse the inside of the homogenizing box 115. After the stirring is completed, the discharge valve 118 is opened, and the liquid flows smoothly into the neutralization component 12 through the discharge surface 1151. The cleaning valve 119 can be opened during the cleaning process to discharge the cleaning waste liquid. The synergistic effect of mechanical stirring and the scraper is used to achieve the homogenization of the liquid and the cleaning of the inner wall of the container. The homogenizing motor 111 drives the homogenizing rod 11 through the transmission gear set. 6 rotates, the homogenizing blade 112 enhances the stirring effect, the angle motor 114 drives the homogenizing scraper 113 to adjust the angle through gear transmission or a connecting rod mechanism, so that it can effectively scrape off the inner wall attachments during the rotation process, and the nozzle 117 is connected with the cleaning mechanism 3 through an internal channel to facilitate the cleaning operation. Through the above design, the homogenizing component 11 can efficiently homogenize the liquid, prevent the material from adhering to the inner wall of the container, and improve the stirring efficiency and homogenization effect; at the same time, the convenient cleaning function ensures the hygiene of the equipment and the quality of subsequent processing.
[0046] Furthermore, the neutralization component 12 includes a regulating box 121, a neutralization box 122, a pH sensor 123, a metering pump 124, a neutralization worm 125, a neutralization motor 126 and a connecting pump 127. The regulating box 121 is fastened to the neutralization box 122, the metering pump 124 is fastened to the neutralization box 122, the metering pump 124 is connected to the neutralization box 122, the metering pump 124 is connected to the regulating box 121, the pH sensor 123 is fastened to the neutralization box 122, the neutralization motor 126 is fastened to the neutralization box 122, the neutralization motor 126 is transmission-connected to the neutralization worm 125, a guide hole 1251 is provided on the neutralization worm 125, the guide hole 1251 is spiral-shaped, and the spiral direction of the guide hole 1251 is opposite to the spiral direction of the neutralization worm 125, the connecting pump 127 is connected to the neutralization box 122, and the connecting pump 127 is connected to the flocculation sedimentation component 13.
[0047] By adopting the above technical solution, the metering pump 124 is fixedly installed on the neutralization box 122, and is connected to the neutralization box 122 and the regulating box 121, and is used to accurately transport the neutralizer in the regulating box 121 to the neutralization box 122. The pH sensor is fixedly connected to the neutralization box 122 to monitor the pH value of the liquid in the neutralization box 122 in real time. The neutralization motor 126 is fixed on the neutralization box 122, and is connected to the neutralization worm 125 through the transmission shaft to drive the neutralization worm 125 to rotate. The neutralization worm 125 is provided with a spiral guide hole 1251, and the spiral direction of the guide hole 1251 is opposite to the spiral direction of the neutralization worm 125. This design can enhance the turbulence effect of the liquid and promote mixing when the worm rotates. The connecting pump 127 is connected to the neutralization box 122 and is also connected to the flocculation sedimentation component 13, so as to transport the neutralized liquid to the next treatment stage; the liquid to be treated enters the neutralization box 122, and the metering pump 124 extracts an appropriate amount of neutralizer from the regulating box 121 and injects it into the neutralization box 122. The neutralization motor 126 is started to drive the neutralization worm 125 to rotate. Since the spiral direction of the guide hole 1251 on the neutralization worm 125 is opposite to the rotation direction of the worm, the liquid is sheared and reversely thrusted when the worm rotates, forming a strong turbulence, which enhances the mixing effect of the neutralizer and the liquid. The pH sensor detects the pH value in the neutralization box 122 in real time, and feeds back the data to the control system to adjust the delivery volume of the metering pump 124 to ensure that the pH value of the liquid reaches the preset range, and the process is completed. The neutralized liquid is transported to the flocculation and sedimentation component 13 through the connecting pump 127 for subsequent treatment. The rotation of the neutralization worm 125 and the specially designed guide hole 1251 are used to generate strong liquid disturbance and enhance the mixing efficiency of the neutralizer and the liquid. The reverse spiral design of the guide hole 1251 causes the liquid to receive additional reverse thrust when the worm rotates, forming a more complex flow path and further improving the mixing effect. The real-time monitoring of the pH sensor and the precise control of the metering pump 124 make the neutralization process more accurate and controllable. Through the above design, the neutralization component 12 realizes efficient neutralization treatment of the liquid, ensures that the pH value of the liquid reaches an ideal state, provides good conditions for the subsequent flocculation and sedimentation process, and improves the processing efficiency and filtration quality of the entire filtration device.
[0048] Further, the flocculation sedimentation assembly 13 includes a sedimentation tank 131, a flocculation tank 132, a filter screen 133, a flocculation pump 134, a liquid level sensor 135, a rotating motor 136, a rotating frame 137, a first elastic member 138, a clamping plate 139 and a control valve 1310, the sedimentation tank 131 is connected to the connecting pump 127, the flocculation pump 134 is fastened to the flocculation tank 132, the flocculation pump 134 is connected to the flocculation tank 132, the flocculation pump 134 is connected to the sedimentation tank 131, the liquid level sensor 135 is fastened to the sedimentation tank 131, and the rotating motor 136 is connected to the sedimentation tank 1 31 is fastened connected, the rotating motor 136 is transmission-connected with the rotating frame 137, the filter screen 133 is fastened with the rotating frame 137, the opening and closing plate 139 and the sedimentation box 131 are hinged, the opening and closing plate 139 and the first elastic member 138 are fastened connected, the first elastic member 138 and the sedimentation box 131 are fastened connected, the sedimentation box 131 is communicated with the control valve 1310, the control valve 1310 is communicated with the filtering mechanism 2, a spiral mixing tank 1311 is provided on the sedimentation box 131, the connecting pump 127 is communicated with the spiral mixing tank 1311, and the flocculation pump 134 is communicated with the spiral mixing tank 1311.
[0049] By adopting the above technical solution, the sedimentation tank 131 is connected with the communication pump 127 to receive the neutralized liquid, the flocculation pump 134 is fixedly connected to the flocculation tank 132, the flocculation pump 134 is connected with the flocculation tank 132, and the flocculant is transported from the flocculation tank 132 to the sedimentation tank 131, the liquid level sensor 135 is fixedly installed on the sedimentation tank 131 to monitor the liquid level in the sedimentation tank 131 in real time, the rotating motor 136 is fixedly connected to the sedimentation tank 131, and is connected to the rotating frame 137 through the transmission shaft to drive the rotating frame 137 to rotate, and the filter screen 133 is fixedly connected to the rotating frame 137. As the rotating frame 137 rotates, the opening and closing plate 139 is connected to the sedimentation box 131 by a hinged manner, and is fastened to the sedimentation box 131 through the first elastic member 138. The first elastic member 138 provides elastic force to enable the opening and closing plate 139 to open and close to control the discharge of sediment. The sedimentation box 131 is connected to the control valve 1310, and the control valve 1310 is connected to the filter mechanism 2 to transport the supernatant to the filter mechanism 2. The sedimentation box 131 is provided with a spiral mixing tank 1311. The outlets of the communication pump 127 and the flocculation pump 134 are respectively connected to the spiral mixing tank 1311, so that the liquid and the flocculant are mixed in the inlet. The liquid is fully mixed before entering the sedimentation tank 131. The neutralized liquid enters the spiral mixing tank 1311 of the sedimentation tank 131 through the connecting pump 127. The flocculation pump 134 transports the flocculant from the flocculation tank 132 to the spiral mixing tank 1311. The two are fully mixed in the spiral mixing tank 1311 and then enter the sedimentation tank 131. The liquid level sensor 135 monitors the liquid level in real time. When the set value is reached, the control system adjusts the working state of the flocculation pump 134 and the connecting pump 127. The flocculent sediment formed sinks to the bottom of the sedimentation tank 131 under the action of gravity. The rotating motor 136 drives the rotating frame 137 to rotate, so that the opening and closing plates 139 opens and closes under the action of the first elastic member 138 to discharge the sediment regularly, and the supernatant enters the subsequent filtering mechanism 2 through the control valve 1310. The flocculant is used to condense the tiny particles in the liquid into larger flocs. The rotating motor 136 drives the rotating frame 137 to rotate to clean the sediment. The opening and closing plate 139 is hinged to the sedimentation box 131, and the first elastic member 138 provides elastic force to realize the discharge of the sediment. The flocculation and sedimentation component 13 effectively removes suspended impurities in the liquid, provides purer liquid for the subsequent filtration process, and improves the efficiency and filtration quality of the entire filtration device.
[0050] Further, the filtering mechanism 2 includes a sand filter 21, an activated carbon filter 22, a filter plate assembly 23 and an ultrafiltration membrane assembly 24, the control valve 1310 is connected to the sand filter 21, the sand filter 21 is connected to the activated carbon filter 22, the activated carbon filter 22 is connected to the filter plate assembly 23, the filter plate assembly 23 is connected to the ultrafiltration membrane assembly 24, the filter plate assembly 23 includes a filter box 231, a filter motor 232, a magnetic filter plate 233, a connecting frame 234 and a reciprocating screw 235, the filter box 231 is fastened to the box body 4, the filter box 231 is connected to the ultrafiltration membrane assembly 24, the filter motor 232 is fastened to the filter box 231, the filter motor 232 is transmission-connected to the reciprocating screw 235, the reciprocating screw 235 is transmission-connected to the connecting frame 234, and a transmission protrusion 2341 is provided on the connecting frame 234. The reciprocating screw rod 235 is slidably connected to the transmission protrusion 2341, a sliding protrusion 2342 is provided on the connecting frame 234, the reciprocating screw rod 235 and the sliding protrusion 2342 are slidably connected, the magnetic filter plate 233 is tightly connected to the connecting frame 234, a filter hole 2331 is provided on the magnetic filter plate 233, and the filter hole 2331 is a circular hole that gradually decreases from top to bottom on the magnetic filter plate 233, the ultrafiltration membrane assembly 24 includes a filter membrane box 241, a reverse osmosis membrane 242, a filter pressure hydraulic cylinder 243, a hydraulic plate 244 and an iris assembly 245, the filter box 231 is connected to the filter membrane box 241, the iris assembly 245 and the filter membrane box 241 are tightly connected, the reverse osmosis membrane 242 and the filter membrane box 241 are tightly connected, the filter pressure hydraulic cylinder 243 and the filter membrane box 241 are tightly connected, and the filter pressure hydraulic cylinder 243 and the hydraulic plate 244 are transmission connected.
[0051] By adopting the above technical solution, the filter box 231 is fixedly connected to the box body 4 and is connected to the ultrafiltration membrane assembly 24. The filter motor 232 is fixedly installed on the filter box 231. It is connected to the reciprocating screw 235 to drive the reciprocating screw 235 to rotate. The reciprocating screw 235 is connected to the connecting frame 234. Specifically, the thread on the reciprocating screw 235 engages with the transmission protrusion 2341 on the connecting frame 234, prompting the connecting frame 234 to reciprocate along the axial direction of the screw. The connecting frame 234 is provided with a sliding protrusion 2342, which is slidably connected with the reciprocating screw rod 235 to ensure the smooth movement of the connecting frame 234. The magnetic filter plate 233 is fixedly connected to the connecting frame 234 and moves with the reciprocating movement of the connecting frame 234. The magnetic filter plate 233 is provided with a filter hole 2331. The filter hole 2331 is a circular hole that is gradually reduced from top to bottom, and can filter impurities of different particle sizes layer by layer. At the same time, the magnetic material of the magnetic filter plate 233 is located away from the filter hole 2331; the filter membrane box 241 is connected to the filter box 231, and a reverse osmosis membrane 242 and an iris assembly 245 are installed inside, both of which are fixedly connected to the filter membrane box 241; the filter pressure hydraulic cylinder 243 is fixedly installed on the filter membrane box 241, and its piston rod is connected to the hydraulic plate 244 in transmission, specifically, the end of the piston rod is fixedly connected to the hydraulic plate 244, and the telescopic movement of the hydraulic cylinder drives the hydraulic plate 244 to exert pressure on the reverse osmosis membrane 242 to enhance the filtering effect. The liquid to be treated first enters the sand filter 21 through the control valve 1310 to remove larger particles; then enters the activated carbon filter 22 to absorb organic matter and odor in the liquid, and the liquid after preliminary filtration enters the filter plate assembly 23, and the magnetic filter plate 233 absorbs magnetic impurities in the liquid through its own magnetism, and because the filter hole 2331 is gradually reduced, graded filtration of impurities of different particle sizes is achieved. The filter motor 232 drives the reciprocating screw 235 to rotate, and the reciprocating screw 235 drives the connecting frame 234 and the magnetic filter plate 233 to do reciprocating linear motion through the threaded transmission to prevent the filter hole 2331 from being blocked and improve the filtering efficiency. Finally, the liquid enters the ultrafiltration membrane assembly 24, and the reverse osmosis membrane 242 is subjected to a certain pressure under the action of the filter pressure hydraulic cylinder 243 and the hydraulic plate 244 to achieve deep filtering of tiny particles and soluble substances. The operating pressure increases, the driving force increases, the membrane flux increases, and the desalination rate increases. The iris assembly 245 adjusts the liquid flow and pressure, optimizes the filtering effect, and gradually removes various impurities in the liquid. Through the above-mentioned design, the various components of the filtering mechanism 2 are closely matched, and the reciprocating motion of the magnetic filter plate 233 and the gradually reduced filter hole 2331 are used to improve the filtering accuracy and efficiency; the ultrafiltration membrane assembly 24 achieves deep filtering of tiny impurities under the action of hydraulic pressure, and the entire filtering process is efficient and continuous, achieving the purpose of improving the filtering effect and extending the service life of the equipment.
[0052] Further, the cleaning mechanism 3 includes a cleaning valve 31, a cleaning box 32, a cleaning pipe 33, a collecting box 34, a membrane surface treatment component 35, a vibration component 36, a membrane passage 37 and a collecting pipe 38. The cleaning pipe 33 is connected to the cleaning valve 31, the cleaning valve 31 is connected to the cleaning box 32, the cleaning valve 119 is connected to the collecting box 34, the vibration component 36 includes a vibration plate 361, a first vibration rod 362, a second vibration rod 363, a sliding rod 364, a sliding frame 365 and a vibration motor 366. The vibration motor 366 is fastened to the box body 4, the vibration motor 366 is connected to the vibration plate 361 in transmission connection, the vibration plate 361 is connected to the first vibration rod 362 in transmission connection, the second vibration rod 363 is hinged to the first vibration rod 362, the second vibration rod 363 is connected to the sliding rod 364 in transmission connection, the sliding rod 364 is connected to the sliding frame 365 in sliding connection, and the sliding frame 365 is connected to the box body 4. The membrane surface treatment component 35 is connected in a tight connection, the membrane through-tube 37 is connected to the membrane surface treatment component 35, the membrane through-tube 37 is connected to the cleaning box 32, the membrane surface treatment component 35 is connected to the collection tube 38, the collection tube 38 is connected to the collection box 34, the membrane surface treatment component 35 includes a membrane brush 351, a brush holder 352, a processing motor 353, a second elastic member 354 and an electromagnetic block 355, the processing motor 353 and the brush holder 352 are connected in a tight connection, the processing motor 353 and the membrane brush 351 are connected in a transmission manner, the electromagnetic block 355 and the filter membrane box 241 are connected in a tight connection, the electromagnetic block 355 and the brush holder 352 are connected in a magnetic pole repulsion manner, the second elastic member 354 and the brush holder 352 are connected in a tight connection, the second elastic member 354 and the electromagnetic block 355 are connected in a tight connection, the brush holder 352 and the filter membrane box 241 are connected in a sliding manner, the brush holder 352 and the membrane through-tube 37 are connected, the membrane through-tube 37 and the brush holder 352 are connected, and the brush holder 352 and the collection tube 38 are connected.
[0053] By adopting the above technical solution, the cleaning pipe 33 is connected to the cleaning valve 31, and the cleaning valve 31 is connected to the cleaning box 32 and the collecting box 34 respectively to control the inflow of cleaning liquid and the discharge of waste liquid. The vibration component 36 is composed of a vibration motor 366, a vibration plate 361, a first vibration rod 362, a second vibration rod 363, a sliding rod 364 and a sliding frame 365. The vibration motor 366 is fixedly connected to the box body 4, and its output shaft is transmission-connected to the vibration plate 361. An eccentric wheel mechanism is adopted to convert the rotational motion into The vibration plate 361 is connected to the first vibration rod 362 by hinged connection, the first vibration rod 362 is hinged to the second vibration rod 363, the second vibration rod 363 is connected to the sliding rod 364, the sliding rod 364 slides in the sliding frame 365, and the sliding frame 365 is fixedly connected to the box body 4 to realize the transmission of vibration energy; the membrane through pipe 37 is connected to the membrane surface treatment component 35, and is also connected to the cleaning box 32 to provide cleaning liquid for the membrane surface treatment component 35. The assembly 35 is connected to the collection box 34 through the collection pipe 38 to collect the waste liquid generated during the cleaning process. The membrane surface treatment assembly 35 includes a membrane brush 351, a brush holder 352, a treatment motor 353, a second elastic member 354 and an electromagnetic block 355. The treatment motor 353 is fixedly connected to the brush holder 352, and its output shaft is transmission-connected to the membrane brush 351 to drive the membrane brush 351 to rotate and clean the surface of the filter membrane. The electromagnetic block 355 is fixedly connected to the filter membrane box 241, and the brush holder 352 is provided with a second elastic member 354 and an electromagnetic block 355. The magnetic material with magnetic poles 55 repel each other, and the brush holder 352 is slidably connected with the filter membrane box 241 through magnetic repulsion. One end of the second elastic member 354 is fixed on the brush holder 352, and the other end is fixed on the electromagnetic block 355, providing a reset elastic force to ensure the stable operation of the brush holder 352. When the filter membrane needs to be cleaned, the cleaning valve 31 is opened, and the cleaning liquid enters the membrane surface treatment component 35 through the cleaning pipe 33 and the membrane through pipe 37. The treatment motor 353 is started, driving the membrane brush 351 to rotate, and the filter membrane surface is brushed;When the vibration motor 366 is running, the vibration plate 361 generates vibration through the eccentric wheel mechanism, the vibration plate 361 is connected to the first vibration rod 362, the first vibration rod 362 is hinged to the second vibration rod 363, and the vibration is transmitted to the sliding rod 364. The sliding rod 364 slides back and forth in the sliding frame 365, driving the vibration to cause the filtered material on the filter screen 133 to fall off, and the cleaned waste liquid enters the collection box 34 through the collection pipe 38. The vibration energy is effectively transmitted through mechanical vibration and rotational brushing, respectively, using the transmission mechanism of the vibration component 36. The filter 133 is passed to the filter 133 to enhance the cleaning force of the filter 133. The processing motor 353 directly drives the membrane brush 351 to rotate, and cooperates with the cleaning liquid to deeply clean the filter membrane. The magnetic repulsion between the electromagnetic block 355 and the brush holder 352 and the reset effect of the second elastic member 354 ensure that the brush holder 352 slides smoothly on the filter box 241, reducing mechanical wear. Through the above design, the cleaning mechanism 3 can efficiently clean the surface of the filter membrane, prevent the filter membrane from being blocked, extend the service life of the filter membrane, and improve the overall efficiency and stability of the filtering device. ;
[0054] Furthermore, the temperature control mechanism 5 includes a temperature control tube 51, a fan 52, a cooling tube 53, an air duct 54, a heating box 55, a cooling box 56, and a three-way electromagnetic air valve 57. The temperature control tube 51 is spiral, the cooling tube 53 is spiral, the air duct 54 and the box body 4 are tightly connected, the temperature control tube 51 and the air duct 54 are tightly connected, the cooling tube 53 and the air duct 54 are tightly connected, the temperature control tube 51 is located in the air duct 54, the cooling tube 53 is located in the air duct 54, the three-way electromagnetic air valve 57 is connected to the air duct 54, the three-way electromagnetic air valve 57 is connected to the box body 4, the air duct 54 is connected to the fan 52, the heating box 55 is connected to the temperature control tube 51, the cooling box 56 is connected to the cooling tube 53, the heating box 55 is tightly connected to the box body 4, and the cooling box 56 is tightly connected to the box body 4.
[0055] By adopting the above technical solution, the temperature control tube 51 is a spiral structure and is fixedly connected in the air duct 54. The cooling tube 53 is also a spiral structure and is also fixedly connected in the air duct 54, so that the temperature control tube 51 and the cooling tube 53 are both located in the internal space of the air duct 54. The air duct 54 is tightly connected to the box body 4 to form the main channel of the temperature control system. The three-way electromagnetic air valve 57 is connected to the air duct 54 and is fixedly installed on the box body 4 to control the direction and flow of the air flow to intercept the air flow where it is needed to accelerate cooling. The fan 52 is connected to the air duct 54. Provide airflow power to realize the circulation of air. The heating box 55 is fixedly connected to the box body 4 and communicated with the temperature control tube 51. The air inside the air duct 54 is heated by the temperature control tube 51. The cooling box 56 is also fixedly connected to the box body 4. The internal coolant flows through the cooling tube 53, and the cooling tube 53 is used to cool the air in the air duct 54. When heating is required, the heating box 55 heats the temperature control tube 51. The temperature control tube 51 increases the heat transfer area with its spiral structure, so that the air is fully heated when passing through. The three-way electromagnetic air valve 57 is adjusted to The heating mode ensures that the heated air enters all areas of the box 4 and adjusts the temperature inside the device. When cooling is required, the fan 52 is operated, and the cooling box 56 cools the medium in the cooling pipe 53. The cooling pipe 53 also improves the heat transfer efficiency with a spiral structure, so that the air is cooled when it flows through. When local cooling is performed, the three-way electromagnetic air valve 57 switches to the cooling mode, and guides the air in and out of the box 4 to reduce the temperature. The airflow generated by the fan 52 passes through the spiral temperature control tube 51 or the cooling tube 53 in the air duct 54. , connected with the heating box 55 or the cooling box 56 to achieve heating or cooling of the air. The spiral structure of the temperature control tube 51 and the cooling tube 53 increases the contact area with the air and improves the heat exchange efficiency. The setting of the three-way electromagnetic air valve 57 flexibly controls the path of the airflow, making the temperature control process more accurate and efficient. Through the above design, the temperature control mechanism 5 can effectively adjust the temperature inside the device as needed, ensuring that the filtration process is carried out under the optimal temperature conditions, improving the filtration efficiency and quality, and ensuring the stability and reliability of the temperature control system.
[0056] Furthermore, the detection mechanism 6 includes a reflux pipe 61, a reflux valve 62, a detection box 63, an outflow valve 64 and a conductivity meter 65. The reflux pipe 61 is connected to the reflux valve 62, the reflux valve 62 is connected to the detection box 63, the reflux pipe 61 is connected to the filter box 231, the outflow valve 64 is connected to the detection box 63, the conductivity meter 65 is firmly connected to the detection box 63, and the detection box 63 is firmly connected to the box body 4.
[0057] By adopting the above technical solution, the reflux pipe 61 is connected to the reflux valve 62, and the reflux valve 62 is further connected to the detection box 63 fixedly connected to the box body 4. At the same time, the reflux pipe 61 is also connected to the filter box 231 to form a channel for liquid circulation. A conductivity meter 65 is installed inside the detection box 63 and is tightly connected to the detection box 63 for real-time monitoring of the conductivity of the liquid. The detection box 63 also controls the output of the filtered liquid through the outflow valve 64. The filtered liquid enters the reflux valve 6 from the filter box 231 through the reflux pipe 61 2. Enter the test box 63, the conductivity meter 65 measures the conductivity of the liquid in the test box 63 in real time to judge the purity and filtering effect of the liquid. If the measurement result meets the predetermined standard, open the outflow valve 64 to allow qualified liquid to flow out of the test box 63 and enter the next link or storage. If the test result does not meet the standard, the reflux valve 62 adjusts the flow direction and returns the liquid to the filter box 231 through the reflux pipe 61 for re-filtration. The conductivity of the liquid is measured by the conductivity meter 65 as a basis for judging the purity of the liquid. Through the control of the reflux valve 62, the circulation of the liquid between the test box 63 and the filter box 231 is realized. The reflux pipe 61 serves as a channel connecting the filter box 231 and the test box 63 to ensure that the liquid can flow smoothly in the system. The effect achieved by this design is to realize real-time monitoring and quality control of the filtered liquid, ensuring that only liquid that meets the purity requirements will be output, thereby improving the efficiency and reliability of the filtering device.
[0058] The working principle of the present invention is as follows: the pretreatment mechanism 1 includes a homogenization component 11, a neutralization component 12 and a flocculation sedimentation component 13. The homogenization component 11 is fixedly connected to the housing 4. The homogenization motor 111 drives the homogenization rod 116 to rotate. The homogenization blade 112 is rotatably mounted on the homogenization rod 116 to fully stir the liquid to achieve homogenization. The homogenizing scraper 113 is connected to the homogenizing rod 116 by hinged connection. The angle motor 114 is fixed on the homogenizing rod 116 and is connected to the homogenizing scraper 113 by a connecting rod mechanism. The angle of the scraper is adjusted to make it close to the inner wall of the homogenizing box 115 to prevent material adhesion. The lower end of the homogenizing box 115 is provided with an annular discharge surface 1151 with a trapezoidal cross section, which is conducive to the smooth discharge of liquid and residue. In the neutralization component 12, the neutralization motor 126 is connected to the neutralization worm 125 by a transmission shaft. The worm is provided with a spiral guide hole 1251 whose spiral direction is opposite to the rotation direction of the worm. The turbulence effect of the liquid is enhanced and the mixing of the neutralizer and the liquid is promoted. A spiral mixing tank 1311 is provided on the sedimentation box 131 of the flocculation sedimentation component 13. The outlets of the connecting pump 127 and the flocculation pump 134 are respectively connected to the spiral mixing tank 1311, so that the liquid and the flocculant are fully mixed before entering the sedimentation box 131; the filtering mechanism 2 includes a sand filter 21, an activated carbon filter 22, a filter plate assembly 23 and an ultrafiltration membrane assembly 24. The filter box 231 in the filter plate assembly 23 is fixedly connected to the box body 4, and the filtering motor 232 is connected to the reciprocating screw 235 through a transmission to drive the screw to rotate. The thread on the reciprocating screw 235 is meshed with the transmission protrusion 2341 on the connecting frame 234, causing the connecting frame 234 to reciprocate along the axial direction of the screw; the connecting frame 234 is provided with a sliding protrusion 2342, which is slidably connected to the guide rail in the filter box 231 to ensure smooth movement. The magnetic filter plate 233 is fixedly connected to the connecting frame 234 and moves with the reciprocating movement of the connecting frame 234. The magnetic filter plate 233 is provided with filter holes 2331 that are gradually reduced from top to bottom to achieve graded filtration of impurities of different particle sizes. The filter box 241 in the ultrafiltration membrane assembly 24 is equipped with a reverse osmosis membrane 242 and an iris assembly 245. The filter pressure hydraulic cylinder 2 43 is fixed on the filter membrane box 241, and its piston rod is fixedly connected to the hydraulic plate 244. The telescopic movement of the hydraulic cylinder drives the hydraulic plate 244 to apply pressure to the reverse osmosis membrane 242 to enhance the filtering effect. Compared with the prior art, the present invention realizes an efficient filtering process through carefully designed components and their transmission connections. The angle motor 114 in the homogenizing component 11 adjusts the angle of the homogenizing scraper 113 through a connecting rod mechanism, so that the scraper is close to the inner wall of the homogenizing box 115 to prevent material adhesion and improve the homogenizing effect. The reverse spiral guide hole 1251 design on the neutralizing worm 125 enhances the turbulence of the liquid and promotes the full mixing of the neutralizer.In the filter mechanism 2, the filter motor 232 drives the connecting frame 234 to move through the reciprocating screw rod 235, driving the magnetic filter plate 233 to move back and forth, preventing the filter hole 2331 from being blocked and improving the filtering efficiency. The temperature control mechanism 5 adopts a spiral temperature control tube 51 and a cooling tube 53, which increases the heat exchange area and improves the temperature regulation efficiency; the beneficial effects of improving the filtering efficiency, ensuring the filtering quality and extending the life of the equipment are achieved.
[0059] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A filtering device for acidic etching waste liquid, characterized in that: The filtering device comprises a pretreatment mechanism (1), a filtering mechanism (2), a cleaning mechanism (3), a housing (4), a temperature control mechanism (5) and a detection mechanism (6); the pretreatment mechanism (1) and the housing (4) are tightly connected; the pretreatment mechanism (1) is located above the filtering mechanism (2); the filtering mechanism (2) and the housing (4) are tightly connected; the filtering mechanism (2) and the pretreatment mechanism (1) are in communication; the cleaning mechanism (3) and the housing (4) are tightly connected; the cleaning mechanism (3) and the filtering mechanism (2) are in communication; the cleaning mechanism (3) and the pretreatment mechanism (1) are in communication; the temperature control mechanism (5) and the housing (4) are tightly connected; the detection mechanism (6) and the housing (4) are tightly connected; and the detection mechanism (6) and the filtering mechanism (2) are in communication; The pretreatment mechanism (1) comprises a homogenization component (11), a neutralization component (12) and a flocculation and sedimentation component (13); the homogenization component (11) and the neutralization component (12) are in communication; the homogenization component (11) and the housing (4) are firmly connected; the neutralization component (12) and the housing (4) are firmly connected; the flocculation and sedimentation component (13) and the neutralization component (12) are in communication; the flocculation and sedimentation component (13) and the filtering mechanism (2) are in communication; and the flocculation and sedimentation component (13) and the cleaning mechanism (3) are in communication; The homogenizing assembly (11) comprises a homogenizing motor (111), a homogenizing blade (112), a homogenizing scraper (113), an angle motor (114), a homogenizing box (115), a homogenizing rod (116), a nozzle (117), a discharge valve (118) and a cleaning valve (119); the homogenizing box (115) and the box body (4) are tightly connected; the homogenizing motor (111) and the homogenizing box (115) are tightly connected; and the homogenizing motor (111) and The homogenizing rod (116) is connected in transmission, the homogenizing blade (112) and the homogenizing rod (116) are rotatably connected, the homogenizing scraper (113) and the homogenizing rod (116) are hinged, the angle motor (114) and the homogenizing rod (116) are firmly connected, the angle motor (114) and the homogenizing scraper (113) are connected in transmission, there are four homogenizing scrapers (113), the angles of the two homogenizing scrapers (113) on both sides are centrally symmetrical, and the two at the bottom are The angle of the homogenizing scraper (113) is centrally symmetrical, the nozzle (117) and the homogenizing rod (116) are tightly connected, the nozzle (117) and the homogenizing rod (116) are in communication, the homogenizing rod (116) and the cleaning mechanism (3) are in communication, the discharge valve (118) and the homogenizing box (115) are tightly connected, the discharge valve (118) and the homogenizing box (115) are in communication, the discharge valve (118) and the neutralizing component (12) are in communication, and the The cleaning valve (119) and the homogenizing box (115) are tightly connected, the cleaning valve (119) and the homogenizing box (115) are in communication, the cleaning valve (119) and the cleaning mechanism (3) are in communication, the homogenizing box (115) is provided with a discharge surface (1151), the discharge surface (1151) is located at the lower end of the homogenizing box (115), the cross section of the discharge surface (1151) is a trapezoidal annular surface, and the cleaning valve (119) and the homogenizing rod (116) are in communication.
2. The filter device for acidic etching waste liquid according to claim 1, characterized in that: The neutralization assembly (12) comprises a regulating box (121), a neutralization box (122), a pH sensor (123), a metering pump (124), a neutralization worm (125), a neutralization motor (126), and a communication pump (127); the regulating box (121) and the neutralization box (122) are tightly connected; the metering pump (124) and the neutralization box (122) are tightly connected; the metering pump (124) and the neutralization box (122) are communicated; the metering pump (124) and the regulating box (121) are communicated; and the pH sensor (123) The neutralization motor (126) is connected to the neutralization box (122), the neutralization motor (126) is connected to the neutralization box (122), the neutralization motor (126) is connected to the neutralization worm (125) by transmission, the neutralization worm (125) is provided with a guide hole (1251), the guide hole (1251) is spiral-shaped, and the spiral direction of the guide hole (1251) is opposite to the spiral direction of the neutralization worm (125), the communication pump (127) is connected to the neutralization box (122), and the communication pump (127) is connected to the flocculation sedimentation component (13).
3. The filter device for acidic etching waste liquid according to claim 2, characterized in that: The flocculation sedimentation component (13) comprises a sedimentation tank (131), a flocculation tank (132), a filter (133), a flocculation pump (134), a liquid level sensor (135), a rotating motor (136), a rotating frame (137), a first elastic member (138), a clamping plate (139) and a control valve (1310); the sedimentation tank (131) is connected to the communication pump (127); the flocculation pump (134) is tightly connected to the flocculation tank (132); the flocculation pump (134) is connected to the flocculation tank (132); the flocculation pump (134) is connected to the sedimentation tank (131); the liquid level sensor (135) is tightly connected to the sedimentation tank (131); the rotating motor (136) is tightly connected to the sedimentation tank (131); The rotary motor (136) and the rotary frame (137) are connected in a transmission manner, the filter screen (133) and the rotary frame (137) are fastened together, the opening and closing plate (139) and the sedimentation box (131) are hinged, the opening and closing plate (139) and the first elastic member (138) are fastened together, the first elastic member (138) and the sedimentation box (131) are fastened together, the sedimentation box (131) and the control valve (1310) are connected, the control valve (1310) and the filtering mechanism (2) are connected, a spiral mixing tank (1311) is provided on the sedimentation box (131), the communication pump (127) and the spiral mixing tank (1311) are connected, and the flocculation pump (134) and the spiral mixing tank (1311) are connected.
4. The filtering device for acidic etching waste liquid according to claim 3, characterized in that: The filtering mechanism (2) comprises a sand filter (21), an activated carbon filter (22), a filter plate assembly (23) and an ultrafiltration membrane assembly (24); the control valve (1310) is in communication with the sand filter (21); the sand filter (21) is in communication with the activated carbon filter (22); the activated carbon filter (22) is in communication with the filter plate assembly (23); the filter plate assembly (23) is in communication with the ultrafiltration membrane assembly (24); the filter plate assembly (23) comprises a filter box (231), a filter motor (232) , a magnetic filter plate (233), a connecting frame (234) and a reciprocating screw rod (235), the filter box (231) and the box body (4) are tightly connected, the filter box (231) and the ultrafiltration membrane assembly (24) are in communication, the filter motor (232) and the filter box (231) are tightly connected, the filter motor (232) and the reciprocating screw rod (235) are transmission-connected, the reciprocating screw rod (235) and the connecting frame (234) are transmission-connected, and a transmission protrusion (2341) is provided on the connecting frame (234), The reciprocating screw rod (235) and the transmission protrusion (2341) are slidably connected, the connecting frame (234) is provided with a sliding protrusion (2342), the reciprocating screw rod (235) and the sliding protrusion (2342) are slidably connected, the magnetic filter plate (233) and the connecting frame (234) are tightly connected, the magnetic filter plate (233) is provided with a filter hole (2331), the filter hole (2331) is a circular hole that is gradually reduced from top to bottom on the magnetic filter plate (233), and the ultrafiltration membrane assembly (24) It comprises a membrane filter box (241), a reverse osmosis membrane (242), a filter pressure hydraulic cylinder (243), a hydraulic plate (244) and an iris assembly (245); the filter box (231) and the membrane filter box (241) are in communication; the iris assembly (245) and the membrane filter box (241) are tightly connected; the reverse osmosis membrane (242) and the membrane filter box (241) are tightly connected; the filter pressure hydraulic cylinder (243) and the membrane filter box (241) are tightly connected; and the filter pressure hydraulic cylinder (243) and the hydraulic plate (244) are drivingly connected.
5. The filtering device for acidic etching waste liquid according to claim 4, characterized in that: The cleaning mechanism (3) comprises a cleaning valve (31), a cleaning box (32), a cleaning pipe (33), a collecting box (34), a membrane surface treatment component (35), a vibration component (36), a membrane passage pipe (37) and a collecting pipe (38); the cleaning pipe (33) is connected to the cleaning valve (31); the cleaning valve (31) is connected to the cleaning box (32); the cleaning valve (119) is connected to the collecting box (34); the vibration component (36) comprises a vibration plate (361), a first vibration rod (362), a second vibration rod (363), a sliding rod (364), and a second vibration rod (365). 4), a sliding frame (365) and a vibration motor (366), the vibration motor (366) and the box (4) are tightly connected, the vibration motor (366) and the vibration plate (361) are transmission-connected, the vibration plate (361) and the first vibration rod (362) are transmission-connected, the second vibration rod (363) and the first vibration rod (362) are hinged, the second vibration rod (363) and the sliding rod (364) are transmission-connected, the sliding rod (364) and the sliding frame (365) are slidably connected, and the sliding frame (365) and the box (4) are tightly connected The membrane through pipe (37) is in communication with the membrane surface treatment component (35), the membrane through pipe (37) is in communication with the cleaning box (32), the membrane surface treatment component (35) is in communication with the collection pipe (38), the collection pipe (38) is in communication with the collection box (34), the membrane surface treatment component (35) comprises a membrane brush (351), a brush holder (352), a treatment motor (353), a second elastic member (354) and an electromagnetic block (355), the treatment motor (353) and the brush holder (352) are fastened together, the treatment motor (353) and the membrane brush (351) are in communication with each other, and the membrane surface treatment component (355) is in communication with the collection pipe (38), the collection pipe (38) and the collection box (34) are in communication with each other. 51) transmission connection, the electromagnetic block (355) and the filter membrane box (241) are tightly connected, the electromagnetic block (355) and the brush holder (352) are magnetically pole-repelling transmission, the second elastic member (354) and the brush holder (352) are tightly connected, the second elastic member (354) and the electromagnetic block (355) are tightly connected, the brush holder (352) and the filter membrane box (241) are slidably connected, the brush holder (352) and the membrane passage tube (37) are connected, the membrane passage tube (37) and the brush holder (352) are connected, and the brush holder (352) and the collection tube (38) are connected.
6. The filtering device for acidic etching waste liquid according to claim 5, characterized in that: The temperature control mechanism (5) comprises a temperature control tube (51), a fan (52), a cooling tube (53), an air duct (54), a heating box (55), a cooling box (56), and a three-way electromagnetic air valve (57); the temperature control tube (51) and the air duct (54) are tightly connected; the temperature control tube (51) is spiral-shaped; the cooling tube (53) is spiral-shaped; the air duct (54) and the box body (4) are tightly connected; the temperature control tube (51) and the air duct (54) are tightly connected; the cooling tube (53) and the air duct (54) are tightly connected; The temperature control tube (51) is located in the air duct (54), the cooling tube (53) is located in the air duct (54), the three-way electromagnetic air valve (57) is connected to the air duct (54), the three-way electromagnetic air valve (57) is tightly connected to the box (4), the air duct (54) is connected to the fan (52), the heating box (55) is connected to the temperature control tube (51), the cooling box (56) is connected to the cooling tube (53), the heating box (55) is tightly connected to the box (4), and the cooling box (56) is tightly connected to the box (4).
7. The filtering device for acidic etching waste liquid according to claim 6, characterized in that: The detection mechanism (6) comprises a reflux pipe (61), a reflux valve (62), a detection box (63), an outflow valve (64) and a conductivity meter (65); the reflux pipe (61) and the reflux valve (62) are in communication, the reflux valve (62) and the detection box (63) are in communication, the reflux pipe (61) and the filter box (231) are in communication, the outflow valve (64) and the detection box (63) are in communication, the conductivity meter (65) and the detection box (63) are firmly connected, and the detection box (63) and the box body (4) are firmly connected.
Citation Information
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