A toy automatic assembly detection method and device

Abstract

The present invention relates to the technical field of toy detection, and proposes a toy automatic assembly detection method and device, wherein a toy automatic assembly detection device comprises: a conveying bracket, a clamping component, a support column, a collection box, a recycling component and a buffer mechanism, a conveying component is arranged between two conveying brackets, and detection components are arranged on the two conveying brackets, a plurality of clamping components are arranged on the conveying component, a support frame is fixedly installed on one of the conveying brackets, a support column is rotatably installed on the support frame, a plurality of collection boxes are fixedly installed on the support column, one side of the plurality of collection boxes is in an open state, a recycling component is arranged on the two conveying brackets, and a buffer mechanism is arranged on each collection box. Through the above technical scheme, the problem of low detection efficiency in the prior art that unqualified toys may be stained with oil stains or other toys that can be solved in time and need to be sorted later is solved.

Description

Technical Field

[0001] The present invention relates to the technical field of toy detection, and in particular to a toy automatic assembly detection method and device. Background Art

[0002] The toy automatic assembly inspection device is an automated equipment specially designed for toy production. It aims to improve the efficiency of toy assembly and the accuracy of quality inspection. It loads materials through the feeding system and assembles through the assembly mechanism. Then, the assembled toys are inspected for defects such as exterior defects, oil stains, scratches, and missing parts through the inspection system. By inspecting toys, the quality of toy production is improved, making consumers feel more assured when purchasing.

[0003] After the toys are tested, they are generally classified into qualified and unqualified. Therefore, among the unqualified toys, there may be toys stained with oil or other problems that can be solved in time. They need to be sorted later, and the detection efficiency is low. Summary of the invention

[0004] The present invention provides a toy automatic assembly detection method and device, which solves the problem in the prior art that unqualified toys may have oil stains or other toys that can be promptly resolved, and need to be further sorted later, resulting in low detection efficiency.

[0005] The technical solution of the present invention is as follows: A toy automatic assembly detection device, comprising:

[0006] A conveying bracket, wherein two conveying brackets are provided, a conveying assembly is provided between the two conveying brackets, and detection components are provided on the two conveying brackets;

[0007] A clamping assembly, wherein a plurality of the clamping assemblies are arranged on the conveying assembly, and the clamping assemblies are used to clamp the toy;

[0008] A support column, wherein a support frame is fixedly mounted on one of the conveying brackets, and the support column is rotatably mounted on the support frame;

[0009] A collection box, wherein a plurality of the collection boxes are fixedly mounted on the support column, and one side of the plurality of collection boxes is in an open state;

[0010] A recycling component, which is arranged on the two conveying brackets and is used to put unqualified toys into corresponding collection boxes respectively;

[0011] A buffer mechanism is provided on each of the collection boxes. When the recycling assembly puts toys into the collection box, the buffer mechanism slows down the falling speed of the toys.

[0012] Furthermore, the transmission component includes:

[0013] Conveyor belt, multiple conveyor shafts are rotatably installed between the two conveyor brackets, and the conveyor belt is drivingly connected to the multiple conveyor shafts through multiple conveyor wheels;

[0014] Motor 1, the motor 1 is installed on the conveying bracket, and the output end of the motor 1 is fixedly connected to one of the conveying shafts.

[0015] Furthermore, the clamping assembly includes:

[0016] A supporting slide rail, wherein the supporting slide rail is fixedly mounted on the conveyor belt;

[0017] A support base, the support base is detachably mounted on the support rail, and the support base is slidably matched with the support rail;

[0018] A clamping plate, two of which are slidably mounted on the support base, and a plurality of elastic rods are fixedly mounted on the two support rails;

[0019] Wherein, the two clamping plates slide on the supporting base through a driving assembly.

[0020] Furthermore, the driving assembly includes:

[0021] A support cover 1, wherein the support cover 1 is fixedly mounted on one end of the two conveying brackets;

[0022] A tooth plate 1, wherein the tooth plate 1 is detachably mounted on the support cover 1;

[0023] Tooth plate 2, an electric telescopic rod is installed on the detection component, and the tooth plate 2 is detachably installed at the output end of the electric telescopic rod;

[0024] A support cover three is fixedly installed near the center of the two conveying brackets;

[0025] A tooth plate three, wherein the tooth plate three is detachably mounted on the support cover three;

[0026] A moving component is arranged on the supporting base.

[0027] As a further solution of the present invention, the moving part comprises:

[0028] A bidirectional screw, the bidirectional screw being rotatably mounted on the support base and being threadedly connected to the two clamping plates;

[0029] Gear 1, the gear 1 is fixedly mounted on one end of the bidirectional screw;

[0030] Gear 2, the gear 2 is fixedly mounted on the other end of the bidirectional screw.

[0031] The working principle and beneficial effects of the present invention are:

[0032] 1. In the present invention, by installing the clamping assembly and replacing the supporting base, different types of toys can be clamped, which improves the diversity of toy clamping and avoids using air pipes or other electronic equipment to clamp the toys, thereby avoiding the arrangement of wires or air pipes;

[0033] 2. In the present invention, by installing a buffer mechanism, when the toys are recycled, the toys can be prevented from falling from a high altitude, and the toys can be prevented from colliding with the collection box to cause scratches or further damage to the toys;

[0034] 3. In the present invention, by installing a support and multiple collection boxes, unqualified toys due to different reasons can be classified and collected;

[0035] 4. In the present invention, by installing the clamping assembly, the buffer mechanism and the recovery assembly to cooperate with each other, the problem in the prior art that unqualified toys may have oil stains or other toys that can be solved in time, and need to be sorted later, resulting in low detection efficiency is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0037] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0038] Figure 2 It is a schematic diagram of the structure of a partial cross-section of the present invention;

[0039] Figure 3 It is a schematic diagram of the partially enlarged structure of A in the present invention 2;

[0040] Figure 4 It is a schematic diagram of the partially enlarged structure of B in the present invention 2;

[0041] Figure 5 It is a schematic diagram of the partially enlarged structure of C in the present invention 2;

[0042] Figure 6 It is a schematic diagram of the structure of the transmission component, the clamping component and the recovery component of the present invention;

[0043] Figure 7 It is a schematic diagram of the structure of the clamping assembly of the present invention;

[0044] Figure 8 It is a structural schematic diagram of the recycling component of the present invention;

[0045] Fig. 9 It is a structural schematic diagram of the position distribution of tooth plate 1, tooth plate 2 and tooth plate 3 of the present invention;

[0046] Fig.10 It is a schematic diagram of the structure of the buffer mechanism and the collection box body of the present invention;

[0047] Fig.11 It is a schematic structural diagram of a partial cross-section of the cooperation between the buffer mechanism and the collection box of the present invention.

[0048] In the figure: 1. conveying bracket; 2. detection component; 3. support column; 4. collection box; 5. conveyor belt; 6. motor 1; 7. support slide rail; 8. support base; 9. clamping plate; 10. support cover 1; 11. tooth plate 1; 12. tooth plate 2; 13. electric telescopic rod; 14. support cover 3; 15. tooth plate 3; 16. bidirectional screw; 17. gear 1; 18. gear 2; 19. threaded rod 1; 20. motor 2; 21. cylinder; 22. clamping claw; 23. support shell; 24. take-up shaft; 25. buffer cloth; 26. torsion spring; 27. lifting rod; 28. telescopic sleeve; 29. ​​threaded rod 2; 30. motor 3; 31. limit shell; 32. motor 4. DETAILED DESCRIPTION

[0049] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] like Figures 1 to 11 As shown, this embodiment proposes a toy automatic assembly detection device, including: a conveying bracket 1, a clamping component, a support column 3, a collection box 4, a recycling component and a buffer mechanism, two conveying brackets 1 are provided, a conveying component is provided between the two conveying brackets 1, and detection components 2 are provided on the two conveying brackets 1, a plurality of clamping components are provided on the conveying component, and the clamping component is used to clamp the toys, one of the conveying brackets 1 is fixedly installed with a support frame, and the support column 3 is rotatably installed on the support frame, and a plurality of collection boxes 4 are fixedly installed on the support column 3, and one side of the plurality of collection boxes 4 is in an open state, and the recycling component is provided on the two conveying brackets 1, and the recycling component is used to put unqualified toys into the corresponding collection boxes 4 respectively, and each collection box 4 is provided with a buffer mechanism, and when the recycling component puts the toys into the collection box 4, the buffer mechanism slows down the falling speed of the toys.

[0051] Specifically, the transmission component includes: a conveyor belt 5 and a motor 6. Multiple conveyor shafts are rotatably installed between two conveyor brackets 1. The conveyor belt 5 is transmission-connected to the multiple conveyor shafts through multiple conveyor wheels. The motor 6 is installed on the conveyor bracket 1, and the output end of the motor 6 is fixedly connected to one of the conveyor shafts.

[0052] Correspondingly, the clamping assembly includes: a supporting slide rail 7, a supporting base 8 and a clamping plate 9. The supporting slide rail 7 is fixedly installed on the conveyor belt 5. The supporting base 8 is detachably installed on the supporting slide rail 7, and the supporting base 8 is slidably matched with the supporting slide rail 7. Two clamping plates 9 are slidably installed on the supporting base 8, and a plurality of elastic rods are fixedly installed on the two supporting slide rails 7, wherein the two clamping plates 9 slide on the supporting base 8 through the driving assembly.

[0053] Specifically, the driving assembly includes: a support cover 10, a tooth plate 11, a tooth plate 2 12, a support cover 3 14, a tooth plate 3 15 and a moving part. The support cover 10 is fixedly installed at one end of the two conveying brackets 1, the tooth plate 11 is detachably installed on the support cover 10, an electric telescopic rod 13 is installed on the detection component 2, the tooth plate 2 12 is detachably installed on the output end of the electric telescopic rod 13, a support cover 3 14 is fixedly installed near the center of the two conveying brackets 1, the tooth plate 3 15 is detachably installed on the support cover 3 14, and the moving part is arranged on the support base 8.

[0054] Specifically, the moving parts include: a bidirectional screw 16, a gear 17 and a gear 2 18. The bidirectional screw 16 is rotatably mounted on the support base 8. The bidirectional screw 16 is threadedly connected to the two clamping plates 9. The gear 1 17 is fixedly mounted on one end of the bidirectional screw 16. The gear 2 18 is fixedly mounted on the other end of the bidirectional screw 16. The gear 1 17 is meshed with the gear plate 1 11, the gear 2 18 is meshed with the gear plate 2 12, and the gear 2 18 is meshed with the gear plate 3 15.

[0055] Correspondingly, the recovery component includes: a threaded rod 19, a motor 20, a cylinder 21 and a clamping claw 22. The threaded rod 19 is rotatably installed above the two conveying brackets 1, and the motor 20 is rotatably installed on one of the conveying brackets 1. The output end of the motor 20 is fixedly connected to the threaded rod 19. A mobile rack is threadedly installed on the threaded rod 19. The cylinder 21 is installed on the mobile rack. The output end of the cylinder 21 passes through the mobile rack and is fixedly installed with a fixed block, and the clamping claw 22 is fixedly installed on the fixed block.

[0056] Specifically, the buffer mechanism includes: a support shell 23, a winding shaft 24, a torsion spring 26, a lifting rod 27, a telescopic sleeve 28, a threaded rod 29, a motor 30 and a limit shell 31. Support plates are fixedly installed on both sides of the collection box 4, support bent rods are fixedly installed on the two support plates, and the support shell 23 is fixedly installed on the two support bent rods. The winding shaft 24 is rotatably installed between the two support shells 23, and a buffer cloth 25 is wound around the winding shaft 24. Two torsion springs 26 are provided, and one end of the two torsion springs 26 is respectively fixedly connected to the support shell 23, and the other end of the two torsion springs 26 is respectively connected to the winding shaft 24. The two ends are fixedly connected, and the lifting rod 27 is slidably installed in the collection box 4. One end of the buffer cloth 25 is fixedly connected to the lifting rod 27, one end of the telescopic sleeve 28 is fixedly connected to the lifting rod 27, and the other end of the telescopic sleeve 28 is fixedly connected to the inner bottom wall of the collection box 4. The threaded rod 29 is rotatably installed on one side of the collection box 4. One end of the lifting rod 27 penetrates the collection box 4 and is threadedly connected to the threaded rod 29. The motor 30 is installed on the collection box 4, and the output end of the motor 30 is fixedly connected to the threaded rod 29. The limit shell 31 is fixedly installed between the two support plates, and the limit shell 31 is located above the buffer cloth 25.

[0057] Among them, a motor 4 32 is installed on the support frame, and the output end of the motor 4 32 passes through the support frame and is fixedly connected to the support column 3.

[0058] It should be noted that the buffer cloth 25 can be made of cloth with good elasticity and wear resistance.

[0059] It should also be noted that the detection component 2 is mainly composed of high-definition cameras, lighting systems, chemical composition analyzers and electronic equipment components, and is used to detect the appearance, materials and circuits of toys.

[0060] In this embodiment, the working principle of the toy automatic assembly detection device is as follows: according to the size of the toy, the support base 8 equipped with the clamping plate 9 of the corresponding model is installed on the support slide rail 7, and then the toy is placed on the support base 8, and the motor 6 is started. The motor 6 drives the conveyor belt 5 to move through the transmission shaft. With the movement of the conveyor belt 5, the toy is conveyed. When the support base 8 moves, the gear 17 will mesh with the tooth plate 11, and the gear 17 rotates. With the rotation of the gear 17, the bidirectional screw 16 rotates, thereby driving the two clamping plates 9 to approach each other, and the toy is clamped by the telescopic ends of multiple elastic rods. After the toy is clamped, the conveyor belt 5 continues to convey the toy. When the toy is conveyed to the detection When the toy is below the component 2, the toy is detected by the detection component 2. After the toy is detected by the detection component 2, when the toy is unqualified, according to the reason for the unqualified toy, the motor 4 32 is started, and the motor 4 32 drives the support column 3 to rotate. With the rotation of the support column 3, the corresponding collection box 4 rotates to one side of the conveying bracket 1, and then the electric telescopic rod 13 is started, and the electric telescopic rod 13 drives the tooth plate 2 12 to descend, and the conveyor belt 5 conveys the toy, so that the gear 2 18 is meshed with the tooth plate 2 12. With the meshing of the gear 2 18 and the tooth plate 2 12, the bidirectional screw 16 is reversed. With the reversal of the bidirectional screw 16, the two clamping plates 9 move away from each other to clamp the unqualified toys. After the contact is made to clamp the unqualified toys , the conveyor belt 5 carries the unqualified toys to the bottom of the clamping claw 22, the cylinder 21 is started, the cylinder 21 drives the clamping claw 22 to move downward, and then the unqualified toys are clamped by the clamping claw 22, and then the cylinder 21 drives the clamping claw 22 and the unqualified toys to move upward, so that the unqualified toys are away from the supporting base 8, and then the motor 20 is started, the motor 20 drives the threaded rod 19 to rotate, and as the threaded rod 19 rotates, the cylinder 21 and the unqualified toys move toward the collection box 4, and when the unqualified toys are conveyed to between the limit shell 31 and the winding shaft 24, the clamping claw 22 contacts the unqualified toys, and the unqualified toys fall onto the buffer cloth 25, and then the unqualified toys fall onto the buffer cloth 25 with the inclination. In the corresponding collection box 4, after a certain amount of unqualified toys are collected in the collection box 4, the motor three 30 is started, and the motor three 30 drives the threaded rod two 29 to rotate. As the threaded rod two 29 rotates, the lifting rod 27 slides on the collection box 4, so that the lifting rod 27 moves upward. As the lifting rod 27 rises, the telescopic sleeve 28 extends, so that the collection height of the collection box 4 increases. While the lifting rod 27 rises, the two torsion springs 26 drive the reel 24 to rotate, so that the reel 24 reels the buffer cloth 25. The toys are inspected by the detection component 2. When the toys are qualified, the conveyor belt 5 conveys the qualified toys. When the toys are conveyed to the other end of the two conveying brackets 1, the gear two 18 is meshed with the tooth plate three 15.Thereby, the bidirectional screw rod 16 is driven to rotate. As the bidirectional screw rod 16 rotates, the two clamping plates 9 move away from each other, contact and clamp the qualified toys, and then collect the qualified toys.

[0061] It should be noted that because the two torsion springs 26 have a certain torque when the lifting rod 27 is located at the lower side of the collecting box 4, when the lifting rod 27 rises, the two torsion springs 26 will drive the winding shaft 24 to rotate so as to wind up the buffer cloth 25.

[0062] Embodiment 2: This embodiment provides a toy automatic assembly detection method based on the toy automatic assembly detection device in Embodiment 1, comprising the following steps:

[0063] Step 1, toy clamping: according to the size of the toy, install the support base 8 with the clamping plate 9 of the corresponding model on the support slide rail 7, then put the toy on the support base 8, start the motor 6, the motor 6 drives the conveyor belt 5 to move through the conveyor shaft, and the toy is conveyed with the movement of the conveyor belt 5. When the support base 8 moves, the gear 17 will mesh with the tooth plate 11, and the gear 17 will rotate. With the rotation of the gear 17, the bidirectional screw 16 will rotate, thereby driving the two clamping plates 9 to approach each other, and the toy is clamped by the telescopic ends of multiple elastic rods against the toy;

[0064] Step 2, toy detection: After the toy is clamped, the conveyor belt 5 continues to convey the toy. When the toy is conveyed to the bottom of the detection component 2, the toy is detected by the detection component 2:

[0065] In the step, the collection box 4 rotates: after the toy is inspected by the detection component 2, when the toy is unqualified, the motor 4 32 is started according to the reason why the toy is unqualified, and the motor 4 32 drives the support column 3 to rotate. As the support column 3 rotates, the corresponding collection box 4 rotates to one side of the conveying bracket 1;

[0066] Step 4, releasing the grip of the unqualified toys: then start the electric telescopic rod 13, the electric telescopic rod 13 drives the tooth plate 2 12 to descend, the conveyor belt 5 conveys the toys, so that the gear 2 18 is meshed with the tooth plate 2 12, and as the gear 2 18 is meshed with the tooth plate 2 12, the bidirectional screw 16 is reversed, and as the bidirectional screw 16 is reversed, the two clamping plates 9 move away from each other to clamp the unqualified toys;

[0067] Step 5, unqualified toy conveying: after contacting the unqualified toy clamping, the conveyor belt 5 conveys the unqualified toy to the bottom of the clamping claw 22 with the unqualified toy, starts the cylinder 21, the cylinder 21 drives the clamping claw 22 to move downward, and then clamps the unqualified toy through the clamping claw 22, and then the cylinder 21 moves the clamping claw 22 and the unqualified toy upward to make the unqualified toy away from the supporting base 8, and then starts the motor 20, the motor 20 drives the threaded rod 19 to rotate, and as the threaded rod 19 rotates, the cylinder 21 and the unqualified toy move toward the collection box 4;

[0068] Step 6, collecting unqualified toys: when the unqualified toys are transferred between the limiting housing 31 and the reel 24, the clamping claws 22 contact the unqualified toys, and the unqualified toys fall onto the buffer cloth 25, and then the unqualified toys fall into the corresponding collection box 4 along with the inclination of the buffer cloth 25;

[0069] Step 7, adjusting the buffer cloth 25: after a certain amount of unqualified toys are collected in the collection box 4, start the motor 30, the motor 30 drives the threaded rod 29 to rotate, and as the threaded rod 29 rotates, the lifting rod 27 slides on the collection box 4, so that the lifting rod 27 moves upward, and as the lifting rod 27 rises, the telescopic sleeve 28 extends, so that the collection height of the collection box 4 increases, and while the lifting rod 27 rises, the two torsion springs 26 drive the reel 24 to rotate, so that the reel 24 reels the buffer cloth 25;

[0070] Step eight, qualified toys collection: the toys are inspected by the detection component 2. When the toys are qualified, the conveyor belt 5 conveys the qualified toys. When the toys are conveyed to the other end of the two conveying brackets 1, the gear 2 18 is meshed with the gear plate 3 15, thereby driving the bidirectional screw 16 to rotate. As the bidirectional screw 16 rotates, the two clamping plates 9 move away from each other, contact and clamp the qualified toys, and then collect the qualified toys.

[0071] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A toy automatic assembly detection device, characterized in that: include: A conveying bracket (1), wherein two conveying brackets (1) are provided, a conveying component is provided between the two conveying brackets (1), and detection components (2) are provided on the two conveying brackets (1); A clamping assembly, wherein a plurality of the clamping assemblies are arranged on the conveying assembly, and the clamping assemblies are used to clamp the toy; The transmission component comprises: A conveyor belt (5), a plurality of conveyor shafts being rotatably mounted between the two conveyor brackets (1), the conveyor belt (5) being drivingly connected to the plurality of conveyor shafts via a plurality of conveyor wheels; The clamping assembly comprises: A supporting slide rail (7), wherein the supporting slide rail (7) is fixedly mounted on the conveyor belt (5); A support base (8), wherein the support base (8) is detachably mounted on the support slide rail (7), and the support base (8) is slidably matched with the support slide rail (7); The clamping assembly also includes: A clamping plate (9), wherein two clamping plates (9) are slidably mounted on the support base (8), and a plurality of elastic rods are fixedly mounted on the two support slide rails (7); Wherein, the two clamping plates (9) slide on the supporting base (8) through a driving assembly; The drive assembly comprises: A support cover 1 (10), wherein the support cover 1 (10) is fixedly mounted on one end of the two conveying brackets (1); A tooth plate 1 (11), wherein the tooth plate 1 (11) is detachably mounted on the support cover 1 (10); Tooth plate 2 (12), an electric telescopic rod (13) is mounted on the detection component (2), and the tooth plate 2 (12) is detachably mounted on the output end of the electric telescopic rod (13); The drive assembly also includes: A support cover three (14), wherein the support cover three (14) is fixedly installed near the center of the two conveying brackets (1); Tooth plate three (15), the tooth plate three (15) being detachably mounted on the support cover three (14); A moving component, the moving component being arranged on the supporting base (8); The moving parts include: a bidirectional screw (16), the bidirectional screw (16) being rotatably mounted on the support base (8), the bidirectional screw (16) being threadedly connected to the two clamping plates (9); The moving part also includes: Gear 1 (17), the gear 1 (17) being fixedly mounted on one end of the bidirectional screw (16); Gear 2 (18), the gear 2 (18) is fixedly mounted on the other end of the bidirectional screw (16).

2. A toy automatic assembly detection device according to claim 1, characterized in that: Also includes: A support column (3), wherein a support frame is fixedly mounted on one of the conveying brackets (1), and the support column (3) is rotatably mounted on the support frame; A collection box (4), wherein a plurality of the collection boxes (4) are fixedly mounted on the support column (3), and one side of the plurality of collection boxes (4) is in an open state.

3. A toy automatic assembly detection device according to claim 2, characterized in that: Also includes: A recycling component, the recycling component being arranged on the two conveying brackets (1), and the recycling component being used to place unqualified toys into corresponding collection boxes (4); A buffer mechanism is provided on each of the collection boxes (4); when the recycling component places a toy into the collection box (4), the buffer mechanism slows down the speed at which the toy falls.

4. A toy automatic assembly detection device according to claim 3, characterized in that: The transmission component also includes: Motor 1 (6), the motor 1 (6) is mounted on the conveying bracket (1), and the output end of the motor 1 (6) is fixedly connected to one of the conveying shafts.

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