Galvanometer motor semi-automatic shaft sleeving device

By using a semi-automatic motor shaft mounting device with a galvanometer, the motor housing positioning and gripper structure, combined with a pressure sensor, are used to automate the installation of the motor shaft. This solves the problems of coil damage and inconsistent installation caused by the motor shaft being biased to one side, thus improving production efficiency and quality.

CN119030259BActive Publication Date: 2025-10-17ZHENJIANG JINHAICHUANG TECH
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411141617.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-10-17
Estimated Expiration
2044-08-20

AI Technical Summary

Technical Problem

In existing technologies, the motor shaft tends to be biased to one side when installed in the housing, resulting in high friction, which may scratch the coil. Furthermore, the installation process is inconsistent, affecting production efficiency.

Method used

A semi-automatic shaft-mounting device using a galvanometer motor is adopted, which includes a motor housing positioning device, a lifting mechanism, a shaft-mounting mechanism, and a gripper structure. The gripper controls the vertical movement of the motor shaft assembly at the center of the coil assembly. Combined with a pressure sensor, installation consistency is ensured. Cylinders and stepper motors are used to achieve automated operation.

Benefits of technology

This improved the installation efficiency and quality consistency of the motor shaft assembly, avoided coil damage, and enhanced production efficiency and assembly quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119030259B_ABST
    Figure CN119030259B_ABST
Patent Text Reader

Abstract

The application discloses a galvanometer motor semi-automatic shaft sleeving device, which comprises a motor shell positioning device, a lifting mechanism and a shaft sleeving mechanism, the motor shell is fixed and installed in the motor shell positioning device with the opening upward, the shaft sleeving mechanism is directly or indirectly fixed on the lifting shaft of the lifting mechanism through a shaft sleeving mechanism fixing plate, the shaft sleeving mechanism controls the clamping jaw structure to clamp the top of the motor shaft assembly through a clamping jaw control structure, so that the motor shaft assembly moves vertically on the central shaft of the coil assembly of the motor shell, and the shaft sleeving mechanism is controlled to descend by the lifting mechanism, then the motor shaft head is loosened after the clamped motor shaft assembly is fixed to the center of the coil assembly, and then the shaft sleeving mechanism is controlled to ascend to the original position by the lifting mechanism, so that the problems of low efficiency, easy touching of the coil assembly during installation of the motor shaft assembly and low consistency during the installation process are solved, and the beneficial effects of improving the assembly quality and efficiency and eliminating the hidden danger of coil short circuit are achieved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of galvanometer motor production process, in particular to a semi-automatic shaft sleeving device for galvanometer motor. BACKGROUND

[0002] When the motor shaft is installed into the shell, most of the operators currently manually load it in the prior art. When manually assembling, the motor shaft cannot be kept in the middle position in the shell during the installation process due to the magnetic steel attraction in the middle of the motor shaft, but is deviated to one side of the shell. The magnetic steel attraction is relatively high, the friction between the motor shaft and the shell is relatively large, and the motor shaft is easily scratched on the surface of the internal coil when moving along the axial assembly, causing the coil to be short-circuited and scrapped. SUMMARY

[0003] In view of the deficiencies of the prior art, the present application provides a semi-automatic shaft sleeving device for galvanometer motor to solve the problems of low production efficiency, easy touching of the coil assembly during installation of the motor shaft assembly, and low consistency during the installation process in the prior art.

[0004] To achieve the above object, the present application is implemented by the following technical solutions:

[0005] The application discloses a semi-automatic shaft sleeving device for a galvanometer motor, which is used for assembling internal components of the galvanometer motor, and the galvanometer motor comprises a motor shaft assembly and a motor shell, motor shaft heads are arranged at the upper and lower ends of the motor shaft assembly, a bearing is sleeved on the motor shaft head at the top, a hollow coil assembly is arranged in the motor shell, the motor shaft assembly is arranged in the middle of the coil assembly in the finished product of the galvanometer motor, and the semi-automatic shaft sleeving device comprises a motor shell positioning device, a lifting mechanism, a shaft sleeving mechanism and a semi-automatic shaft sleeving bottom plate, a positioning bottom plate is arranged on the semi-automatic shaft sleeving bottom plate, the motor shell positioning device is arranged on the positioning bottom plate, the opening of the motor shell of the galvanometer motor is fixedly arranged in the motor shell positioning device in an upward mode, the lifting mechanism is fixed on the semi-automatic shaft sleeving bottom plate, the shaft sleeving mechanism is directly or indirectly fixed on the lifting shaft of the lifting mechanism through a shaft sleeving mechanism fixing plate, the shaft sleeving mechanism is provided with a clamping jaw structure and a clamping jaw control structure, the clamping jaw control structure controls the clamping jaw structure to clamp the motor shaft head at the top of the motor shaft assembly, so that the motor shaft assembly moves vertically on the central shaft of the coil assembly of the motor shell, the shaft sleeving mechanism is controlled to descend by the lifting mechanism, the clamped motor shaft assembly is fixed to the center of the coil assembly, then the motor shaft head is loosened, and the shaft sleeving mechanism is controlled to ascend to the original position by the lifting mechanism; a feeding mechanism is further arranged on the positioning bottom plate, and the feeding mechanism feeds the motor shaft assembly horizontally to the upper side of the motor shell positioning device; the clamping jaw control structure of the shaft sleeving mechanism comprises a second cylinder provided with a magnetic switch, a shaft clamping cylinder push plate, a shaft clamping cylinder guide rod and a shaft clamping cylinder, the clamping jaw structure comprises a shaft clamp and a locking nut, the top of the shaft clamp is downwardly arranged on the shaft sleeving mechanism fixing plate by using the locking nut clamping jaw and keeps coaxial with the central shaft of the coil assembly, the shaft clamping cylinder is sleeved outside the bottom clamping jaw and is fixedly connected with the shaft clamping cylinder push plate fixedly connected with the shaft of the second cylinder through the shaft clamping cylinder guide rod arranged above and penetrating the shaft sleeving mechanism fixing plate, and the second cylinder is fixedly arranged on the shaft sleeving mechanism fixing plate through a cylinder fixing column.

[0006] Preferably, the motor shell positioning device comprises a shaft sleeving positioning box, the shaft sleeving positioning box is arranged on the positioning bottom plate and is provided with an opening corresponding to the neck shape below the flange at the top of the motor shell at the top surface, a groove wall corresponding to half of the shape of the side surface of the motor shell and connected with the opening at the top is arranged in the shaft sleeving positioning box, a clamping device is arranged on the other side of the groove wall, and a coil lead fixing device is arranged on the shaft sleeving positioning box.

[0007] Preferably, the coil lead fixing device uses beryllium copper pressing sheets.

[0008] Preferably, the feeding mechanism comprises a first cylinder with a cylinder magnetic switch, a shaft fixing column and a shaft moving plate, the first cylinder is installed on the positioning bottom plate using a support plate, the shaft fixing column is installed on the first cylinder through the shaft moving plate and moves horizontally under the control of the first cylinder, the fixing column is provided with a positioning hole in the center to accommodate a motor shaft assembly, the motor shaft assembly is vertically positioned in the positioning hole of the fixing column and can be pulled out by the sleeve shaft mechanism.

[0009] Preferably, the sleeve shaft mechanism is further provided with a demolding ring, the demolding ring is fixed at the bottom of the sleeve shaft mechanism fixing plate using a shaft shoulder screw, the demolding ring is provided with a guide hole in the center, the inner diameter of the bottom of the guide hole matches the outer diameter of the bearing so that the bearing can be inserted into the guide hole from the bottom, and the inner diameter of the top of the guide hole is greater than the outer diameter of the bottom of the shaft clamp cylinder so that the bottom of the shaft clamp cylinder can move vertically in the top of the guide hole.

[0010] Preferably, the lifting mechanism comprises a stepping motor, a motor lead screw and a lead screw fixing plate, the lifting shaft of the lifting mechanism uses the motor lead screw, the motor lead screw is vertically fixed on the motor shaft at the top of the stepping motor, and the sleeve shaft mechanism fixing plate is fixed on the motor lead screw through the lead screw fixing plate.

[0011] Preferably, a pressure sensor is further vertically fixed between the sleeve shaft mechanism fixing plate and the lead screw fixing plate.

[0012] Preferably, an anti-backlash nut assembly is further fixed between the lead screw fixing plate and the motor lead screw.

[0013] Preferably, the stable guiding structure comprises a guide rail fixing plate, a motor fixing plate, a guide rail, a sliding block and a sleeve shaft sliding plate, the guide rail fixing plate is vertically fixed on the semi-automatic sleeve shaft bottom plate, one end of the motor fixing plate is horizontally fixed on the top of the stepping motor and the other end is vertically fixed on the guide rail fixing plate, the linear guide rail is vertically fixed on the guide rail fixing plate above one side of the motor fixing plate, the sliding block is installed on the guide rail and vertically slides on the guide rail, and the end of the sleeve shaft mechanism fixing plate far from the sleeve shaft mechanism is fixed on the sliding block through the sleeve shaft sliding plate.

[0014] The guide rail fixing plate is further provided with a photoelectric switch, the sleeve shaft sliding plate is provided with a photoelectric switch baffle, the photoelectric switch baffle is provided with a bending part bending towards the guide rail fixing plate, and when the sleeve shaft mechanism rises to the height position where the photoelectric switch is installed, the bending part extends into the U-shaped light emitting part and light receiving part of the photoelectric switch.

[0015] Based on the same inventive concept, the application is also realized by the following technical solutions:

[0016] A semi-automatic sleeve shaft method of a galvanometer motor comprises the following steps:

[0017] S1 put the motor shell into the positioning hole of the sleeve shaft positioning box for positioning;

[0018] S2 put the motor shaft assembly bearing upward into the positioning hole of the shaft fixing column, and control the first air cylinder to move the motor shaft assembly to the upper position of the positioned motor shell;

[0019] S3 control the step motor to drive the sleeve shaft mechanism to move downward until the shaft clamp end surface contacts the upper bearing surface of the bearing on the motor shaft assembly;

[0020] S4 after the pressure reaches the set value of the pressure sensor, the second air cylinder at the upper part of the sleeve shaft mechanism acts downward, and the shaft clamp clamps the root part of the motor shaft head at the upper end of the motor shaft assembly in contact with the bearing;

[0021] S5 control the step motor to reverse, and the sleeve shaft mechanism drives the motor shaft assembly to move upward to the upper limit;

[0022] S6 control the first air cylinder to retreat from the upper position of the motor shell to the original position;

[0023] S7 control the step motor to drive the sleeve shaft mechanism to descend again, and drive the motor shaft assembly to move downward until the motor shaft assembly is inserted into the positioned motor shell, and the large diameter lower end of the motor shaft head at the lower end contacts the upper bearing surface of the lower bearing;

[0024] S8 after the pressure reaches the set value of the pressure sensor, the second air cylinder at the upper part of the sleeve shaft mechanism acts upward, the shaft clamp is loosened, and the sleeve shaft mechanism returns to the top to the limit.

[0025] The beneficial effects of the present application relative to the prior art are that the disclosed galvanometer motor semi-automatic sleeve shaft device and method can realize that the motor shaft assembly of the galvanometer motor does not touch the coil during installation through the sleeve shaft mechanism for clamping and loosening the motor shaft assembly, and the production efficiency of motor shaft assembly is improved through automatic feeding of the motor shaft assembly. The present application solves the problem of poor consistency of motor shaft installation quality control in the field of galvanometer motor by combining with the pressure sensor during installation, and achieves the beneficial effects of improving assembly quality and eliminating coil short circuit hidden danger. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a three-dimensional structure schematic diagram of an embodiment of the present application;

[0027] Figure 2 It is a left view center section schematic diagram of an embodiment of the sleeve shaft mechanism of the present application;

[0028] Figure 3 It is a three-dimensional structure schematic diagram of an embodiment of the claw structure of the present application;

[0029] Figure 4 It is a three-dimensional structure schematic diagram of an embodiment of the motor shell positioning device of the present application hidden sleeve shaft positioning box;

[0030] Figure 5 Figure 6 is a schematic view of the internal structure of the left bottom of an embodiment of the shaft positioning box of the application;

[0031] 1 - shaft sleeve mechanism, 11 - demolding ring, 12 - shaft clamp cylinder, 13 - shaft clamp, 14 - shaft clamp cylinder guide rod, 15 - shaft shoulder screw, 16 - locking nut, 17 - shaft clamp cylinder push plate, 18 - second air cylinder, 21 - semi-automatic shaft sleeve bottom plate, 22 - positioning bottom plate, 24 - guide rail fixed plate, 25 - motor fixed plate, 26 - guide rail, 27 - sliding block, 3 - galvanometer motor, 31 - motor shaft assembly, 311 - bearing, 32 - motor shell, 41 - shaft positioning box, 42 - beryllium copper pressing piece, 43 - clamping fixed plate, 44 - diaphragm type clamping air cylinder, 45 - positioning fixed plate, 51 - first air cylinder, 52 - shaft fixing column, 53 - shaft moving plate, 61 - stepping motor, 62 - motor lead screw, 63 - shaft sleeve sliding plate, 64 - photoelectric switch, 65 - photoelectric switch baffle, 66 - pressure sensor, 67 - shaft sleeve mechanism fixed plate, 68 - lead screw fixed plate, 69 - anti-backlash nut assembly, 7 - button box, 8 - electrical cabinet, 81 - filter pressure regulating valve, 82 - central control screen. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only some of the embodiments of the application, not all the embodiments of the application.

[0033] The embodiment provides a technical scheme: a galvanometer motor semi-automatic shaft sleeving device is used for assembling internal components of a galvanometer motor 3, the galvanometer motor comprises a motor shaft assembly 31 and a motor shell 32, the motor shaft assembly 31 is provided with motor shaft heads at the upper and lower ends, a bearing 311 is sleeved on the motor shaft head at the top, the motor shell 32 is internally provided with a hollow coil assembly, the motor shaft assembly 31 of the finished product of the galvanometer motor is installed in the middle of the coil assembly, and the galvanometer motor comprises a motor shell positioning device, a lifting mechanism, a shaft sleeving mechanism 1 and a semi-automatic shaft sleeving bottom plate 21, the semi-automatic shaft sleeving bottom plate 21 is internally provided with a positioning bottom plate 22, the motor shell positioning device is installed on the positioning bottom plate 22, in the embodiment, a shaft sleeving station where the motor shell positioning device is located is referred to as a second station, the motor shell 32 of the galvanometer motor is fixedly installed in the motor shell positioning device with the opening, through which the motor shaft assembly 31 is installed, facing upwards, the lifting mechanism is fixed on the semi-automatic shaft sleeving bottom plate 21, the shaft sleeving mechanism 1 is directly or indirectly fixed on the lifting shaft of the lifting mechanism through a shaft sleeving mechanism fixing plate 67, the shaft sleeving mechanism 1 is provided with a jaw structure and a jaw control structure, the jaw control structure controls the jaw structure to clamp the motor shaft head at the top of the motor shaft assembly 31 to enable the motor shaft assembly 31 to move vertically on the central shaft of the coil assembly of the motor shell 32, the shaft sleeving mechanism 1 is lowered under the control of the lifting mechanism, the clamped motor shaft assembly 31 is fixed to the center of the coil assembly, then the motor shaft head is loosened, and the shaft sleeving mechanism 1 is raised to the original position under the control of the lifting mechanism.

[0034] The motor shell positioning device comprises a shaft sleeving positioning box 41, the shaft sleeving positioning box 41 is indirectly installed on the positioning bottom plate 22 and is internally provided with an opening corresponding to the neck part below the flange at the top of the motor shell 32, the shaft sleeving positioning box 41 is internally provided with a groove wall corresponding to half of the shape of the side surface of the motor shell 32 and connected with the opening at the top, the groove wall is open on the opposite side and is provided with a clamping device, in the embodiment, the clamping device comprises a clamping fixing plate 43 and a diaphragm type clamping cylinder 44, a positioning fixing plate 45 is fixed in the groove on the upper surface of the positioning bottom plate 22, the shaft sleeving positioning box 41 is fixed on the positioning fixing plate 45 from the left side, the left side of the shaft sleeving positioning box 41 is provided with the clamping fixing plate 43, the clamping fixing plate 43 is further provided with the diaphragm type clamping cylinder 44 on the side facing the motor shell 32, and the clamping diaphragm of the diaphragm type clamping cylinder 44 is opposite to the installation plane of the motor shell 32. In order to prevent the coil lead of the coil assembly in the motor shell 32 from being damaged due to being unable to be fixed, the shaft sleeving positioning box 41 is provided with a coil lead fixing device. In the embodiment, the coil lead fixing device uses a beryllium copper pressing sheet 42. The motor shell positioning device is not limited to the above-mentioned embodiment, and other positioning modes such as four-side clamping can also be used, and the clamping device can also use a nut screwing type clamping mode.

[0035] The positioning base plate 22 is also provided with a feeding mechanism, which feeds the motor shaft assembly 31 horizontally to the motor shell positioning device. In this embodiment, the feeding station where the feeding mechanism is located is referred to as the first station.

[0036] In this embodiment, the feeding mechanism includes a first cylinder 51 with a cylinder magnetic switch, a shaft fixing column 52, and a shaft moving plate 53. The first cylinder 51 is installed on the positioning base plate 22 using a support plate. The shaft fixing column 52 is installed on the first cylinder 51 through the shaft moving plate 53 and moves horizontally under the control of the first cylinder. The shaft fixing column 52 is provided with a positioning hole in the center to accommodate the motor shaft assembly 31. The bearing 311 of the motor shaft assembly 31 is positioned vertically upward in the positioning hole of the shaft fixing column 52 and can be pulled out by the sleeve shaft mechanism 1. The implementation of the feeding mechanism can also use a lead screw motor or other methods such as horizontal chain sprocket, etc. in addition to the implementation given in this embodiment.

[0037] In this application, the jaw control structure of the sleeve shaft mechanism 1 includes a second cylinder 18 with a cylinder magnetic switch, a shaft clamp cylinder push plate 17, a shaft clamp cylinder guide rod 14, and a shaft clamp cylinder 12. The jaw structure includes a shaft clamp 13 and a locking nut 16. The top of the shaft clamp 13 is installed downward on the sleeve shaft mechanism fixing plate 67 using the locking nut 16 jaw and keeps the center shaft coaxial with the coil assembly center shaft. The shaft clamp cylinder 12 is sleeved outside the bottom jaw and is fixedly connected with the shaft clamp cylinder push plate 17 fixedly connected on the shaft of the second cylinder 18 through the shaft clamp cylinder guide rod 14 installed above, penetrating the sleeve shaft mechanism fixing plate 67. The second cylinder 18 is installed and fixed on the sleeve shaft mechanism fixing plate 67 through a cylinder fixing column.

[0038] The implementation of the sleeve shaft mechanism 1 can also be realized by using other methods such as using a finger cylinder to control the movement of the jaw, and is not limited to the implementation disclosed in this embodiment.

[0039] In order to better support and guide the motor shaft assembly 31, keep the shaft center of the whole assembly vertical, and keep it in the middle position when installed into the motor shell 32, the sleeve shaft mechanism 1 is also provided with a stripping ring 11, which is fixed at the bottom of the sleeve shaft mechanism fixing plate 67 using two shaft shoulder screws 15. The stripping ring 11 is provided with a guide hole in the center. The inner diameter of the bottom of the guide hole matches the outer diameter of the bearing 311, so that the bearing 311 can be inserted into the guide hole from the bottom. The inner diameter of the top of the guide hole is larger than the outer diameter of the bottom of the shaft clamp cylinder 12, so that the bottom of the shaft clamp cylinder 12 can move vertically in the top of the guide hole.

[0040] In this embodiment, the lifting mechanism includes a stepper motor 61, a motor lead screw 62, a lead screw fixing plate 68, the lifting shaft of the lifting mechanism uses the motor lead screw 62, the motor lead screw 62 is vertically fixed on the motor shaft at the top of the stepper motor 61, and the sleeve shaft mechanism fixing plate 67 is directly or indirectly fixed on the motor lead screw 62 through the lead screw fixing plate 68. The implementation of the lifting mechanism can also use other ways except for the embodiment given, such as vertical chain transmission by sprocket or other ways such as cylinder through piston movement.

[0041] In order to more accurately maintain the consistency of the installation process, a pressure sensor 66 is vertically fixed between the sleeve shaft mechanism fixing plate 67 and the lead screw fixing plate 68, which can ensure that the installation force of the motor shaft assembly 31 and the bottom is the same in each installation process during the process of the shaft clamp 13 releasing the motor shaft assembly 31 and when the motor shaft assembly 31 is installed in the middle of the coil assembly of the motor shell 32.

[0042] In order to eliminate the back gap between the threads of the motor lead screw 62 and its matching parts and improve the positioning accuracy and motion smoothness, a gap elimination nut assembly 69 is fixed between the lead screw fixing plate 68 and the motor lead screw 62, in this embodiment, the gap elimination nut assembly 69 includes a first gap elimination nut with a larger head diameter, a second gap elimination nut with a smaller head diameter, and a gap elimination spring between the heads of the two gap elimination nuts, which are sleeved on the motor lead screw 62, the first gap elimination nut with a larger head diameter is fixed with the lead screw fixing plate 68, after increasing the gap elimination nut assembly 69, the wear is also reduced, the service life is prolonged, the transmission rigidity is increased, and the stability and reliability of the transmission are improved.

[0043] In order to better stabilize and guide the vertical movement of the sleeve shaft mechanism, the galvanometer motor semi-automatic sleeve shaft device in this embodiment further includes a stabilizing and guiding structure, the stabilizing and guiding structure includes a guide rail fixing plate 24, a motor fixing plate 25, a guide rail 26, a sliding block 27, and a sleeve shaft sliding plate 63, the guide rail fixing plate 24 is vertically fixed on the semi-automatic sleeve shaft bottom plate 21, one end of the motor fixing plate 25 is horizontally fixed on the top of the stepper motor 61, and the other end is vertically fixed on the guide rail fixing plate 24, the linear guide rail 26 is vertically fixed on the guide rail fixing plate 24 above the motor fixing plate 25 on one side of the motor fixing plate 25, the sliding block 27 is installed on the guide rail 26 and vertically slides on the guide rail 26, and the sleeve shaft mechanism fixing plate 67 is fixed on the sliding block 27 through the sleeve shaft sliding plate 63 away from one end of the sleeve shaft mechanism 1.

[0044] In order to better control the position of the sleeve shaft mechanism 1 following the lifting mechanism, the guide rail fixing plate 24 is further provided with a photoelectric switch 64, the sleeve shaft sliding plate 63 is provided with a photoelectric switch baffle 65, the photoelectric switch baffle 65 is provided with a bending portion bending towards the guide rail fixing plate 24, when the sleeve shaft mechanism 1 rises to the height position of the photoelectric switch 64, the bending portion extends into the U-shaped light emitting part and the light receiving part of the photoelectric switch 64 to block the light emitting, thereby informing the controller that the sleeve shaft mechanism 1 reaches the specified height.

[0045] In the embodiment, the galvanometer motor semi-automatic sleeve shaft device further comprises a control assembly, the control assembly comprises an electrical cabinet 8, the electrical cabinet 8 is externally provided with a filter pressure regulating valve 81, the electrical cabinet 8 is internally provided with track type power supply, solenoid valve, solenoid valve, pressure transmitter and other components for electrical and gas circuit control, for the control of the first cylinder 51, the second cylinder 18, the stepping motor 61 and the diaphragm type clamping cylinder 44, the electrical cabinet 8 is further provided with a central control screen 82 on the front side, the central control screen 82 displays the working state of two stations, pressure sensor 66 data and the like in the embodiment, when the working state of the two stations is abnormal, a red flashing alarm is displayed on the screen in time, for example, when the pressure sensor 66 data exceeds the preset range and the subsequent corresponding steps are not executed, the worker can check whether there is a problem in the assembly process, the central control screen 82 can also include a touch screen for human-computer interaction, setting and adjusting the pressure sensor 66 preset data and the like.

[0046] The semi-automatic sleeve shaft bottom plate 21 is also provided with a man-machine interaction device on both sides. In the embodiment, the man-machine interaction device uses a button box 7, and the button box 7 is provided with buttons on the top. In use, the motor shell 32 is positioned in the positioning hole of the sleeve shaft positioning box 41 of the second station, the small end of the motor shaft assembly 31 is placed into the positioning hole of the shaft fixing column 52 of the first station, the button on the right side of the button box 7 is pressed, the first cylinder 51 of the first station is actuated, the first cylinder 51 drives the motor shaft assembly 31 to move from the first station to above the second station, the button on the left side of the button box 7 is pressed, and the stepping motor 61 is actuated to drive the sleeve shaft sliding plate 63 to move downward until the end surface of the shaft clamp 13 is in contact with the upper bearing surface of the bearing 311 on the motor shaft assembly 31. When the pressure reaches the set value of the pressure sensor 66, the second cylinder 18 at the upper part of the sleeve shaft mechanism 1 is actuated downward, the shaft clamp 13 clamps the root of the motor shaft head at the upper end of the motor shaft assembly 31 in contact with the bearing 311, the stepping motor 61 is reversed, the sleeve shaft mechanism 1 drives the motor shaft assembly 31 to move upward to the upper limit, the first cylinder 51 is returned from the second station to the first station to provide space for the sleeve shaft operation, the sleeve shaft mechanism 1 is lowered again to drive the motor shaft assembly 31 to move downward until the motor shaft assembly 31 is inserted into the motor shell 32 in the first station, the motor shaft head at the lower end of the motor shaft assembly 31 is inserted into the bearing at the lower part of the coil assembly, the large-diameter lower end of the motor shaft head at the lower end is in contact with the upper bearing surface of the bearing at the lower part, and when the pressure reaches the set value of the pressure sensor 66, the second cylinder 18 at the upper part of the sleeve shaft mechanism 1 is actuated upward, the shaft clamp 13 is loosened, and the sleeve shaft mechanism 1 returns to the top to the limit.

[0047] The semi-automatic sleeve shaft device for galvanometer motor provided by the scheme is not limited to the installation of the motor shaft assembly 31 in the motor shell 32, and can also be applied to other similar installation of shaft-shaped parts affected by magnetic field gravity and difficult to install manually. According to the equivalent replacement or change of the technical scheme and the inventive concept of the application, it can be considered that it is covered within the protection scope of the application.

[0048] The above is only the preferred specific embodiment of the scheme, but the protection scope of the scheme is not limited to this. Any person skilled in the art can make equivalent replacement or change within the technical range disclosed by the application according to the technical scheme and the inventive concept of the application, which should be covered within the protection scope of the application.

Claims

1. A semi-automatic sleeve shaft device for a galvanometer motor, used for assembling the internal components of a galvanometer motor (3), wherein the galvanometer motor comprises a motor shaft assembly (31) and a motor housing (32), wherein the motor shaft assembly (31) is provided with motor shaft heads at both ends, and a bearing (311) is sleeved on the top motor shaft head, wherein a hollow coil assembly is installed in the motor housing (32), and wherein the motor shaft assembly (31) is installed in the middle of the coil assembly in the finished galvanometer motor. The invention is characterized in that: The invention comprises a motor housing positioning device, a lifting mechanism, a sleeve shaft mechanism (1) and a semi-automatic sleeve shaft base plate (21), wherein a positioning base plate (22) is installed on the semi-automatic sleeve shaft base plate (21), the motor housing positioning device is installed on the positioning base plate (22), the motor housing (32) of the galvanometer motor (3) is fixedly installed in the motor housing positioning device with its opening facing upward, the lifting mechanism is fixed on the semi-automatic sleeve shaft base plate (21), the sleeve shaft mechanism (1) is directly or indirectly fixed to the lifting shaft of the lifting mechanism through a sleeve shaft mechanism fixing plate (67), the sleeve shaft mechanism (1) is provided with a clamping claw structure and a clamping claw control structure, the clamping claw structure is controlled by the clamping claw control structure to clamp the motor shaft head at the top of the motor shaft assembly (31) so that the motor shaft assembly (31) moves vertically on the central axis of the coil assembly of the motor housing (32), the sleeve shaft mechanism (1) descends under the control of the lifting mechanism to fix the clamped motor shaft assembly (31) to the center of the coil assembly, and then releases the motor shaft head and moves it upward in the lifting mechanism. The motor shaft assembly (31) is horizontally loaded to the upper part of the motor housing positioning device under the control of the mechanism; the positioning base plate (22) is also provided with a loading mechanism, and the loading mechanism loads the motor shaft assembly (31) horizontally to the upper part of the motor housing positioning device; the clamping claw control structure of the sleeve shaft mechanism (1) includes a second cylinder (18) with a cylinder magnetic switch, a shaft clamping cylinder push plate (17), a shaft clamping cylinder guide rod (14), and a shaft clamping cylinder (12); the clamping claw structure includes a shaft clamp (13) and a locking nut (16); the top of the shaft clamp (13) is The clamping jaws are downwardly mounted on the sleeve shaft mechanism fixing plate (67) using a locking nut (16) and the center axis is kept coaxial with the center axis of the coil assembly. The shaft clamp (12) is sleeved on the outside of the bottom clamping jaw and passes through the sleeve shaft mechanism fixing plate (67) through the shaft clamp guide rod (14) installed above and is fixedly connected to the shaft clamp push plate (17) fixedly connected to the shaft of the second cylinder (18). The second cylinder (18) is fixed to the sleeve shaft mechanism fixing plate (67) through a cylinder fixing column.

2. The semi-automatic shaft sleeve device of the galvanometer motor according to claim 1, characterized in that: The motor housing positioning device includes a sleeve shaft positioning box (41), the sleeve shaft positioning box (41) is mounted on the positioning base plate (22) and has an opening on its top surface that corresponds to the neck shape under the top flange of the motor housing (32), a groove wall corresponding to the shape of half of the side of the motor housing (32) and connected to the top opening is provided inside the sleeve shaft positioning box (41), the opposite side of the groove wall is open and is equipped with a clamping device, and a coil lead wire fixing device is provided on the sleeve shaft positioning box (41).

3. The semi-automatic shaft sleeve device of the galvanometer motor according to claim 2, characterized in that: The coil lead wire fixing device uses a beryllium copper pressing sheet (42).

4. The semi-automatic shaft sleeve device of the galvanometer motor according to claim 1, characterized in that: The feeding mechanism comprises a first cylinder (51) with a cylinder magnetic switch, an axis fixing column (52), and an axis moving plate (53). The first cylinder (51) is mounted on a positioning base plate (22) using a support plate. The axis fixing column (52) is mounted on the first cylinder (51) via the axis moving plate (53) and moves horizontally under the control of the first cylinder. A positioning hole for accommodating a motor shaft assembly (31) is provided at the center of the axis fixing column (52). A bearing (311) of the motor shaft assembly (31) is vertically positioned upward in the positioning hole of the axis fixing column (52) and can be pulled out by the sleeve shaft mechanism (1).

5. The semi-automatic shaft sleeve device of the galvanometer motor according to claim 1, characterized in that: The sleeve shaft mechanism (1) is also provided with a demoulding ring (11), and the demoulding ring (11) is fixed to the bottom of the sleeve shaft mechanism fixing plate (67) by using a shoulder screw (15). A guide hole is opened in the center of the demoulding ring (11), and the inner diameter of the bottom of the guide hole matches the outer diameter of the bearing (311) so that the bearing (311) can extend into the guide hole from the bottom. The inner diameter of the top of the guide hole is larger than the outer diameter of the bottom of the shaft clamp (12) so that the bottom of the shaft clamp (12) can move vertically in the top of the guide hole.

6. The semi-automatic shaft sleeve device of the galvanometer motor according to claim 1, characterized in that: The lifting mechanism comprises a stepping motor (61), a motor lead screw (62), and a lead screw fixing plate (68). The lifting shaft of the lifting mechanism uses the motor lead screw (62). The motor lead screw (62) is vertically fixed on the motor shaft at the top of the stepping motor (61). The sleeve shaft mechanism fixing plate (67) is fixed on the motor lead screw (62) through the lead screw fixing plate (68).

7. The semi-automatic shaft sleeve device of the galvanometer motor according to claim 6, characterized in that: A pressure sensor (66) is also vertically fixed between the sleeve shaft mechanism fixing plate (67) and the lead screw fixing plate (68).

8. The semi-automatic shaft sleeve device of the galvanometer motor according to claim 6, characterized in that: An anti-backlash nut assembly (69) is also fixed between the screw fixing plate (68) and the motor screw (62).

9. The semi-automatic shaft sleeve device of the galvanometer motor according to claim 6, characterized in that: The invention also includes a stable guide structure, which includes a guide rail fixing plate (24), a motor fixing plate (25), a guide rail (26), a slider (27) and a sleeve shaft sliding plate (63), wherein the guide rail fixing plate (24) is vertically fixed on the semi-automatic sleeve shaft bottom plate (21), one end of the motor fixing plate (25) is horizontally fixed on the top of the stepping motor (61), and the other end is vertically fixed on the guide rail fixing plate (24), the linear guide rail (26) is vertically fixed on one side of the motor fixing plate (25) on the guide rail fixing plate (24) above the motor fixing plate (25), the slider (27) is installed on the guide rail (26) and slides vertically on the guide rail (26), and one end of the sleeve shaft mechanism fixing plate (67) far from the sleeve shaft mechanism (1) is fixed on the slider (27) through the sleeve shaft sliding plate (63).

10. The semi-automatic shaft sleeve device of the galvanometer motor according to claim 9, characterized in that: A photoelectric switch (64) is also mounted on the guide rail fixing plate (24), and a photoelectric switch baffle (65) is mounted on the sleeve shaft sliding plate (63). The photoelectric switch baffle (65) is provided with a bend that is folded toward the guide rail fixing plate (24). When the sleeve shaft mechanism (1) rises to a height position where the photoelectric switch (64) is mounted, the bend extends between the U-shaped light-emitting portion and the light-receiving portion of the photoelectric switch (64).

Citation Information

Patent Citations

  • Galvanometer motor

    CN109245417A

  • A stator screw assembly structure for motor stator rigging equipment

    CN208623507U