A farmland bubble field soil modification soil turning equipment
By designing a synchronous gripping mechanism and a dynamic control mechanism, the problem of incompatibility between travel speed and turning speed in soil turning equipment was solved, achieving uniformity and reliability of turning operations, improving turning efficiency and quality, and adapting to different terrains with flexibility.
Patent Information
- Application Number
- CN202411367091.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2044-09-27
AI Technical Summary
Existing soil turning equipment suffers from incompatibility between travel speed and turning speed during turning operations, resulting in large fluctuations in unit turning rate, large deviations in local turning degree, poor balance of turning operations, inability to flexibly adapt to different terrains, and poor reliability of turning operations.
A soil turning device for farmland flooding and remediation was designed. It adopts a synchronous gripping mechanism, a variable speed amplification structure, and a dynamic control mechanism. Through components such as a hydraulic box, sliding shaft, base plate, guide pipe, push shaft, and ball joint seat, it realizes synchronous amplification and stable transmission of driving force and external traction force. Combined with the cooperation of rack sleeve, gear shaft, variable speed wheel, drive wheel, and transmission belt, it improves the compatibility and adaptability between turning speed and frame travel speed. The dynamic control mechanism realizes dynamic adjustment and early warning detection of turning depth.
It improves the uniformity and reliability of soil turning operations, reduces energy consumption, expands the applicability of the equipment, enhances soil turning quality and equipment lifespan, ensures the stability and flexibility of soil turning depth, and improves soil turning efficiency and quality.
Smart Images

Figure CN119032645B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of farmland improvement technology, specifically to a soil turning device for improving farmland soil. Background Technology
[0002] In rice production, "soil soaking" is an important step, which refers to the process of soaking the paddy fields with irrigation water. Before soaking the fields, the soil needs to be turned over and prepared. A Chinese patent discloses a soil turning and fertilization device with adaptive adjustment based on the size of the experimental field, application number 202410668746.3. This device can adjust the distance between multiple rotary tillage blades to adjust the density of soil turning and the walking width of soil turning, which improves the balance of soil turning operation in a general direction.
[0003] However, current soil turning equipment is not compatible with the speed of movement and turning, which can easily cause large fluctuations in the unit turning rate during the turning process. This can lead to significant deviations in the degree of turning in certain areas, resulting in poor balance in the turning operation and uneven soil settlement after flooding. In addition, there are few external traction mechanisms available, making it difficult to flexibly adapt to different terrain and environmental requirements, and the reliability of the turning operation is poor. Summary of the Invention
[0004] This invention provides a soil turning device for paddy field flooding and remediation, which can effectively solve the problems mentioned in the background art. The current soil turning device has insufficient compatibility and matching between the traveling speed and the turning speed. During the turning operation, it is easy to have large fluctuations in the unit turning rate, resulting in large deviations in the degree of local turning. This leads to poor turning operation balance and uneven soil settlement after paddy field flooding. At the same time, it has few external traction mechanisms to choose from, cannot flexibly adapt to different terrain and environmental requirements, and has poor reliability in turning operation.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a soil turning and soil improvement device for farmland, comprising a frame, an axle rotatably mounted at one corner of the side end face of the frame, a plurality of ground wheels evenly and equidistantly mounted on the outer curved surface of the axle, and a synchronous gripping mechanism mounted on one side of the ground wheels;
[0006] The synchronous gripping mechanism includes a hydraulic tank;
[0007] A hydraulic tank is installed inside the frame at the top of the axle. A sliding shaft is slidably mounted on the top of the hydraulic tank. A base plate is installed at the bottom of the sliding shaft inside the hydraulic tank. A rack sleeve is mounted on the top of the sliding shaft. A gear shaft is rotatably mounted on the side of the frame corresponding to the rack sleeve. A speed-changing wheel is mounted on the end of the gear shaft. A drive wheel is mounted on the end of the axle. Several transmission belts are evenly spaced around the outside of the drive wheel, and the drive wheel is connected to the speed-changing wheel through the transmission belts.
[0008] A plurality of guide pipes are evenly and equidistantly installed on the bottom side face of the hydraulic tank. A push shaft is slidably installed on the top side face of the hydraulic tank. A side plate is installed at one end of the push shaft inside the hydraulic tank. A ball head seat is rotatably installed at the other end of the push shaft. A lever is slidably installed on the side face of the ball head seat. A support head is rotatably installed on the bottom end of the frame away from the ball head seat, and the support head is connected to the end of the lever. A drive wheel is installed in the middle of the bottom end of the support head. A gear seat is rotatably installed on the bottom end of the frame corresponding to the position of the drive wheel. A one-way gear plate is rotatably installed in the middle of the bottom end of the gear seat.
[0009] A toothed column is installed at the center of the bottom end of the unidirectional toothed disc. A transmission box is slidably installed at the corner of the other side end face of the frame. A cutter shaft is rotatably installed at the center of the side end face of the transmission box. Several rotary tillers are evenly installed on the outer curved surface of the cutter shaft. A polygonal shaft is rotatably installed at the center of the top end of the transmission box. Bevel gears are installed at the bottom end of the polygonal shaft and the end of the cutter shaft inside the transmission box. A toothed sleeve is rotatably installed at the bottom end of the frame corresponding to the position of the polygonal shaft, and the toothed sleeve is slidably connected to the polygonal shaft. A toothed belt is sleeved on the outside of the toothed sleeve, and the toothed sleeve is connected to the toothed column through the toothed belt.
[0010] Preferably, a hanging lug is installed on the top of the other end face of the frame, the outer diameter of the ground wheel is larger than the outer diameter of the drive wheel, and the outer diameter of the drive wheel is larger than the outer diameter of the gear wheel.
[0011] Preferably, the hydraulic tank is filled with hydraulic fluid, and the internal cavity of the hydraulic tank consists of a vertical cavity, a horizontal cavity, and a through groove. The bottom plate is slidably installed inside the vertical cavity, and the side plate is slidably installed inside the horizontal cavity. The horizontal cavity and the vertical cavity are connected by the through groove and the guide pipe. The force-bearing area of the bottom plate is smaller than that of the side plate.
[0012] Preferably, the rack sleeve fits into the gear shaft, the end face of the gear shaft is in the shape of a half-tooth, and the circumference of the gear shaft is equal to the length of the rack sleeve.
[0013] Preferably, the outer curved surface of the unidirectional gear disk is provided with a plurality of elastic protrusions at equal angles along the circumferential direction, and the bottom end of the gear tooth seat is provided with a groove corresponding to the position of the elastic protrusion, and the groove fits into the elastic protrusion.
[0014] Preferably, the polygonal shaft is connected to the blade shaft via a bevel gear, and the length of the polygonal shaft that can slide relative to the gear sleeve is greater than the length of the rotary tiller blade. The height difference between the bottom end of the gear sleeve and the bottom surface of the ground wheel is twice the length of the rotary tiller blade.
[0015] Preferably, a dynamic control mechanism is installed on the outside of the rotary tiller blade, and the dynamic control mechanism includes a mounting box;
[0016] An mounting box is installed on the side end face of the frame, located on one side of the rotary tiller. A bottom cylinder is symmetrically installed at the bottom end of the mounting box. A pressure chamber is opened inside the mounting box corresponding to the position of the bottom cylinder. A strip plate is slidably installed inside the pressure chamber. A piston plate is slidably installed inside the bottom cylinder. A connecting rod is installed at the top center of the piston plate, and the strip plate is connected to the piston plate through the connecting rod. A sliding rod is installed at the bottom center of the piston plate, and the sliding rod is slidably and sealed to the bottom cylinder. An installation plate is installed at the bottom end of the sliding rod. Several probes are evenly and equidistantly installed at the bottom end of the installation plate.
[0017] A mounting ear is installed in the middle of the side end face of the transmission box, and a power rod is installed in the middle of the top of the mounting ear. An adjustment cavity is opened inside the frame corresponding to the position of the power rod. A sliding plug is installed at the top of the power rod inside the adjustment cavity, and the power rod is slidably connected to the bottom of the adjustment cavity. An infusion tube is installed in the middle of the bottom end of the loading box. A receiving cavity is opened inside the loading box corresponding to the position of the infusion tube, and the receiving cavity is connected to the bottom of the bottom cylinder cavity through the infusion tube. A long plug plate is slidably installed inside the receiving cavity. A screw is rotatably installed in the middle of the top of the loading box, and the screw is connected to the long plug plate through a thread.
[0018] A connecting pipe is installed at the bottom of the side end face of the regulating cavity, and the regulating cavity is connected to the bottom of the inner cavity of the bottom cylinder through the connecting pipe. An air guide hole is opened at the top of the side end face of the regulating cavity, and the regulating cavity is connected to the top of the pressurizing cavity through the air guide hole. An alignment rod is installed at the middle of the top of the sliding plug, an installation rod is installed at the middle of the top of the strip, a limit frame is installed at the top of the installation rod, a rubber head is installed at the top of the alignment rod, and a switch is embedded at the top of one rubber head and the bottom of the other rubber head corresponding to the position of the limit frame. An indicator light is installed at the middle of the top of the limit frame.
[0019] Preferably, the probe length is equal to the rotary tiller blade length, the probe cross-section is teardrop-shaped, the bottom end of the probe is flush with the lowest point of the rotary tiller blade, the distance between the bottom end of the probe and the top end of the mounting rod is equal to the height difference between the top end of the alignment rod and the lowest point of the rotary tiller blade, and the weight borne by the sliding plug is equal to the weight borne by the piston plate.
[0020] Preferably, the bottom area of the long stopper plate is the sum of the bottom area of the long stopper plate and the bottom area of the sliding stopper, the top area of the strip plate is greater than the top area of the sliding stopper, a scale rod is symmetrically installed on the top edge of the long stopper plate, a scale line is engraved on one side of the outer curved surface of the scale rod, the cavity is filled with hydraulic fluid at the bottom position of the long stopper plate, and an air valve is embedded in the top of the side end face of the pressurization cavity.
[0021] Preferably, the difference between the thickness of the rubber head and the length of the limiting frame is three centimeters, the switch is an indicator light control switch, and the input terminals of the switch and the indicator light are electrically connected to the output terminal of the external power supply.
[0022] Compared with the prior art, the advantages of the present invention are: the present invention has a scientific and reasonable structure and is safe and convenient to use;
[0023] 1. Equipped with a synchronous gripping mechanism, a preliminary hydraulic amplification mechanism can be constructed through the cooperation of a hydraulic box, sliding shaft, base plate, guide pipe, push shaft, and side plate. This mechanism synchronously amplifies and converts the driving force. Combined with the transmission conversion effect of the ball head, lever, and support head, a secondary synchronous amplification mechanism for external traction force can be constructed. This effectively transforms external traction force into the rotational power of the rotary tiller blades, significantly improving the compatibility and adaptability between tillage speed and frame travel speed. On the one hand, it effectively improves the controllability of the unit tillage rate, making the soil looseness more uniform after tillage, and the clod size more uniform. This greatly enhances the quality of tillage and makes subsequent flooding operations more convenient and stable, indirectly improving the efficiency and effectiveness of flooding operations. On the other hand, it makes tillage actions more timely and effective, effectively avoiding local tillage omissions caused by fluctuations in frame travel speed, significantly reducing tillage blank areas, and making tillage operations more reliable and effective.
[0024] 2. By cooperating with the rack sleeve, gear shaft, speed-changing wheel, drive wheel, and transmission belt, a speed-changing amplification structure can be constructed. Combined with a two-stage synchronous amplification mechanism for external traction force, the speed and force of the external traction force can be double-amplified. Furthermore, the limiting transmission functions of the actuating wheel, gear seat, one-way gear disc, gear column, cutter shaft, polygonal shaft, bevel gear, gear sleeve, and gear belt significantly improve the transmission stability and reliability of the external traction force. On the one hand, this allows for more timely and effective conversion of driving force, ensuring sufficient stability of the driving force, improving the stability and efficiency of the rotary tiller's gripping action, enhancing the land tillage effect, and making tillage operations more balanced and stable. On the other hand, it effectively reduces load pressure, significantly reduces energy consumption, and indirectly improves the energy efficiency and environmental friendliness of the equipment. Simultaneously, the reduced load pressure increases the selectivity of the external traction mechanism, allowing it to handle more complex terrains, making tillage operations more flexible, efficient, and reliable, and expanding its application range.
[0025] 3. Equipped with a dynamic control mechanism, this device, through the combination of a box, bottom cylinder, pressurization chamber, connecting pipe, air vent, and adjustment chamber, can construct a dual-limit transmission space for both air and hydraulic fluid. This allows for the conversion of hydraulic fluid into air, significantly improving the stability and smoothness of tillage depth adjustment. Combined with the transmission conversion effects of strips, piston plates, connecting rods, sliding rods, mounting plates, probes, mounting ears, power rods, and sliding plugs, it can construct a dynamic tillage depth adjustment structure. On one hand, it can synchronously and dynamically control the tillage depth during land tillage operations, greatly reducing fluctuations in tillage depth and making the tillage depth more balanced and stable, thus greatly improving the tillage effect. This allows subsequent paddy field soaking operations to achieve a more efficient and stable water-reaching state, improving the convenience and uniformity of paddy field soaking operations. On the other hand, it can be used in conjunction with rotary tillage blades to achieve dual tillage and land improvement, greatly enhancing the uniformity and reliability of tillage and improving the tillage effect.
[0026] 4. By combining the receiving cavity, infusion pipe, long stopper plate, and screw, a hydraulic fluid adjustment and compensation structure can be constructed. On the one hand, it can be used in conjunction with the scale rod and graduation lines to flexibly limit and adjust the standard tillage depth, allowing the equipment to meet more tillage depth requirements, effectively improving the equipment's adaptability and expanding its effective range of application, making tillage operations more flexible and efficient. On the other hand, it can perform convenient zeroing calibration of the equipment, dynamically compensating for wear dimensional errors of the rotary tiller blades. This not only effectively improves tillage accuracy and makes tillage operations more stable and reliable, but also allows the rotary tiller blades to perform tillage operations more continuously and stably, extending the effective service life of the rotary tiller blades and indirectly enhancing the effective service life of the equipment. Through the coordination of the alignment rod, mounting rod, rubber head, limit frame, switch, and indicator light, synchronous early warning detection of tillage depth fluctuations can be performed, effectively improving the timeliness and effectiveness of equipment calibration and adjustment, reducing the impact range of tillage depth fluctuations, and further ensuring the stability of tillage operations.
[0027] In summary, this soil turning equipment for paddy field remediation can amplify both the speed and force of external traction, increasing the selectivity of the external traction mechanism and making the equipment more flexible in use. At the same time, it can significantly enhance the controllability of the unit turning rate, improve the uniformity and effectiveness of the turning operation, and dynamically control and provide fluctuation warnings for the turning depth, greatly improving the stability of the turning operation and simultaneously improving the turning efficiency and quality. Attached Figure Description
[0028] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0029] In the attached diagram:
[0030] Figure 1 This is a schematic diagram of the structure of the present invention;
[0031] Figure 2 This is a schematic diagram of the rotary tiller blade mounting structure of the present invention;
[0032] Figure 3 This is a schematic diagram of the transmission box mounting structure of the present invention;
[0033] Figure 4 This is a schematic diagram of the hydraulic tank installation structure of the present invention;
[0034] Figure 5 This is a schematic diagram of the synchronous gripping mechanism of the present invention;
[0035] Figure 6 This is a schematic diagram of the rack sleeve installation structure of the present invention;
[0036] Figure 7 This is a partial exploded view of the synchronous gripping mechanism of the present invention;
[0037] Figure 8 This is a schematic diagram of the dynamic control mechanism of the present invention;
[0038] The diagram labels are: 100, frame; 101, mounting lug; 102, axle; 103, ground wheel;
[0039] 200. Synchronous gripping mechanism; 201. Hydraulic tank; 202. Sliding shaft; 203. Base plate; 204. Rack sleeve; 205. Gear shaft; 206. Variable speed pulley; 207. Drive wheel; 208. Transmission belt; 209. Guide tube; 210. Push shaft; 211. Side plate; 212. Ball joint seat; 213. Lever; 214. Support head; 215. Actuating wheel; 216. Gear seat; 217. One-way gear disc; 218. Gear column; 219. Transmission box; 220. Blade shaft; 221. Rotary tiller blade; 222. Polygonal shaft; 223. Bevel gear; 224. Gear sleeve; 225. Gear belt;
[0040] 2011, Vertical cavity; 2012, Horizontal cavity; 2013, Through groove; 2161, Slot; 2171, Elastic protrusion;
[0041] 300. Dynamic control mechanism; 301. Loading box; 302. Bottom cylinder; 303. Pressurization chamber; 304. Strip plate; 305. Piston plate; 306. Connecting rod; 307. Slide rod; 308. Mounting plate; 309. Probe; 310. Mounting ear; 311. Power rod; 312. Adjustment chamber; 313. Sliding plug; 314. Alignment rod; 315. Receiving chamber; 316. Infusion tube; 317. Long plug plate; 318. Screw; 319. Connecting tube; 320. Air vent; 321. Mounting rod; 322. Rubber head; 323. Limiting frame; 324. Switch; 325. Indicator light;
[0042] 3031, air valve; 3181, scale rod; 3182, graduation line. Detailed Implementation
[0043] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0044] Example: Figure 1-8 As shown, the present invention provides a technical solution, a soil turning device for paddy field improvement, including a frame 100, an axle 102 rotatably installed at one corner of the side end face of the frame 100, a plurality of ground wheels 103 are evenly and equidistantly installed on the outer curved surface of the axle 102, and a synchronous gripping mechanism 200 is installed on one side of the ground wheels 103.
[0045] The synchronous gripping mechanism 200 includes a hydraulic tank 201, a sliding shaft 202, a base plate 203, a rack sleeve 204, a gear shaft 205, a speed-changing wheel 206, a drive wheel 207, a transmission belt 208, a guide pipe 209, a push shaft 210, a side plate 211, a ball joint seat 212, a lever 213, a support head 214, a push wheel 215, a gear seat 216, a one-way gear disc 217, a gear column 218, a transmission box 219, a cutter shaft 220, a rotary tiller blade 221, a polygonal shaft 222, a bevel gear 223, a gear sleeve 224, and a gear belt 225.
[0046] A hydraulic tank 201 is installed inside the frame 100 at the top of the axle 102. A sliding shaft 202 is slidably installed at the top of the hydraulic tank 201. A base plate 203 is installed at the bottom of the sliding shaft 202 inside the hydraulic tank 201. A rack sleeve 204 is installed at the top of the sliding shaft 202. A gear shaft 205 is rotatably installed on the side of the frame 100 corresponding to the position of the rack sleeve 204. The rack sleeve 204 and the gear shaft 205 are engaged. The end face of the gear shaft 205 is in the shape of a half-tooth. The circumference of the gear shaft 205 is equal to the length of the rack sleeve 204, so as to transmit and convert the driving force, transforming unidirectional drive into reciprocating drive, enabling the equipment to operate efficiently and continuously and stably. A speed change wheel 206 is installed at the end of the gear shaft 205.
[0047] A drive wheel 207 is installed at the end of the axle 102, and a lug 101 is installed on the top of the other end face of the frame 100. The outer diameter of the ground wheel 103 is larger than the outer diameter of the drive wheel 207, and the outer diameter of the drive wheel 207 is larger than the outer diameter of the gear shift wheel 206, so that the equipment can move stably, improve the convenience of equipment transportation, and the stability and smoothness of the tillage and rectification operation. Several transmission belts 208 are evenly and equidistantly sleeved on the outer side of the drive wheel 207, and the drive wheel 207 is connected to the gear shift wheel 206 through the transmission belts 208.
[0048] Several guide pipes 209 are evenly and equidistantly installed on the bottom side face of the hydraulic tank 201. A push shaft 210 is slidably installed on the top side face of the hydraulic tank 201. A side plate 211 is installed at one end of the push shaft 210 inside the hydraulic tank 201. The hydraulic tank 201 is filled with hydraulic fluid. The internal cavity of the hydraulic tank 201 consists of a vertical cavity 2011, a horizontal cavity 2012, and a through groove 2013. The bottom plate 203 is slidably installed inside the vertical cavity 2011, and the side plate 211 is slidably installed inside the horizontal cavity 2012. The horizontal cavity 2012 and the vertical cavity 2011 are connected through the through groove 2013 and the guide pipes 209. The force-bearing area of the bottom plate 203 is smaller than that of the side plate 211, so as to amplify and convert the driving pressure, reduce the driving pressure, and improve the efficiency and ease of operation of the equipment. A ball head seat 212 is rotatably installed at the other end of the push shaft 210.
[0049] A lever 213 is slidably mounted on the side end face of the ball head seat 212. A support head 214 is rotatably mounted on the bottom end of the frame 100 away from the ball head seat 212, and the support head 214 is connected to the end of the lever 213. A drive wheel 215 is mounted on the middle of the bottom end of the support head 214. A gear seat 216 is rotatably mounted on the bottom end of the frame 100 corresponding to the position of the drive wheel 215. A one-way gear disk 217 is rotatably mounted on the middle of the bottom end of the gear seat 216. A number of elastic protrusions 2171 are set at equal angles along the circumferential direction on the outer curved surface of the one-way gear disk 217. A slot 2161 is opened on the bottom end of the gear seat 216 corresponding to the position of the elastic protrusion 2171, and the slot 2161 fits with the elastic protrusion 2171 to limit the rotation direction of the rotary tiller 221, improve the rotation stability of the rotary tiller 221, and improve the tillage effect.
[0050] A toothed column 218 is installed at the bottom center of the one-way toothed disc 217. A transmission box 219 is slidably installed at the corner of the other side end face of the frame 100. A cutter shaft 220 is rotatably installed in the middle of the side end face of the transmission box 219. Several rotary tillage blades 221 are evenly installed on the outer curved surface of the cutter shaft 220. A polygonal shaft 222 is rotatably installed in the top center of the transmission box 219. A bevel gear 223 is installed at the bottom end of the polygonal shaft 222 and the end of the cutter shaft 220 at the position inside the transmission box 219. A toothed sleeve 224 is rotatably installed at the bottom end of the frame 100 corresponding to the position of the polygonal shaft 222.
[0051] The polygonal shaft 222 is connected to the blade shaft 220 via a bevel gear 223. The length of the polygonal shaft 222 that can slide relative to the toothed sleeve 224 is greater than the length of the rotary tiller 221. The height difference between the bottom end of the toothed sleeve 224 and the bottom surface of the ground wheel 103 is twice the length of the rotary tiller 221, so as to improve the compatibility and adaptability of the downward pressing action and the rotation action of the rotary tiller 221, and improve the convenience of tilling and transportation. The toothed sleeve 224 is slidably connected to the polygonal shaft 222. A toothed belt 225 is sleeved on the outside of the toothed sleeve 224, and the toothed sleeve 224 is connected to the toothed column 218 through the toothed belt 225.
[0052] A dynamic control mechanism 300 is installed on the outside of the rotary tiller blade 221. The dynamic control mechanism 300 includes a mounting box 301, a bottom cylinder 302, a pressurizing chamber 303, a strip plate 304, a piston plate 305, a connecting rod 306, a sliding rod 307, a mounting plate 308, a probe 309, a mounting ear 310, a power rod 311, an adjustment chamber 312, a sliding plug 313, an alignment rod 314, a receiving chamber 315, an infusion tube 316, a long plug plate 317, a screw 318, a connecting tube 319, an air guide hole 320, a mounting rod 321, a rubber head 322, a limit frame 323, a switch 324, and an indicator light 325.
[0053] A mounting box 301 is installed on the side end face of the frame 100 at the position of the rotary tiller 221. A bottom cylinder 302 is symmetrically installed at the bottom end of the mounting box 301. A pressure chamber 303 is opened inside the mounting box 301 at the position corresponding to the bottom cylinder 302. A strip plate 304 is slidably installed inside the pressure chamber 303. A piston plate 305 is slidably installed inside the bottom cylinder 302. A connecting rod 306 is installed at the middle of the top of the piston plate 305. The strip plate 304 is connected to the piston plate 305 through the connecting rod 306. A sliding rod 307 is installed at the middle of the bottom end of the piston plate 305. The sliding rod 307 is slidably connected to the bottom cylinder 302 in a sealed manner. An installation plate 308 is installed at the bottom end of the sliding rod 307. Several probes 309 are evenly installed at equal intervals at the bottom end of the installation plate 308.
[0054] A mounting ear 310 is installed in the middle of the side end face of the transmission box 219. A power rod 311 is installed in the middle of the top of the mounting ear 310. An adjustment cavity 312 is opened inside the frame 100 corresponding to the position of the power rod 311. A sliding plug 313 is installed at the top of the power rod 311 inside the adjustment cavity 312. The power rod 311 is sealed and slidably connected to the bottom of the adjustment cavity 312. An infusion tube 316 is installed in the middle of the bottom end of the loading box 301. A receiving cavity 315 is opened inside the loading box 301 corresponding to the position of the infusion tube 316. The receiving cavity 315 is connected to the bottom of the inner cavity of the bottom cylinder 302 through the infusion tube 316.
[0055] A long stopper plate 317 is slidably installed inside the receiving cavity 315. The bottom area of the long stopper plate 317 is the sum of the bottom area of the long stopper plate 317 and the bottom area of the sliding stopper 313. The top area of the strip plate 304 is larger than the top area of the sliding stopper 313. A scale rod 3181 is symmetrically installed on the top edge of the long stopper plate 317. A scale line 3182 is engraved on one side of the outer curved surface of the scale rod 3181. Hydraulic fluid is filled inside the receiving cavity 315 at the bottom position of the long stopper plate 317. An air valve 3031 is embedded in the top of the side end face of the pressurizing cavity 303 to flexibly adjust the depth of tillage and improve the adjustment accuracy and convenience, while improving the adaptability of the equipment to the paddy field. A screw 318 is rotatably installed in the middle of the top of the loading box 301, and the screw 318 is connected to the long stopper plate 317 by threads.
[0056] A connecting pipe 319 is installed at the bottom of the side end face of the regulating cavity 312, and the regulating cavity 312 is connected to the bottom of the inner cavity of the bottom cylinder 302 through the connecting pipe 319. An air guide hole 320 is opened at the top of the side end face of the regulating cavity 312, and the regulating cavity 312 is connected to the top of the pressurizing cavity 303 through the air guide hole 320. An alignment rod 314 is installed at the middle of the top of the sliding plug 313, and an installation rod 321 is installed at the middle of the top of the strip plate 304. The length of the probe 309 is equal to the length of the rotary tiller 221. The cross-section of the probe 309 is teardrop-shaped. The bottom of the probe 309 is flush with the lowest point of the rotary tiller 221. The distance between the bottom of the probe 309 and the top of the installation rod 321 is equal to the height difference between the top of the alignment rod 314 and the lowest point of the rotary tiller 221. The weight borne by the sliding plug 313 is equal to the weight borne by the piston plate 305, so as to dynamically control the tillage depth, improve the balance of tillage improvement work, and enhance the subsequent paddy field effect.
[0057] A limit frame 323 is installed at the top of the mounting rod 321, and a rubber head 322 is installed at the top of the alignment rod 314. A switch 324 is embedded at the top of one rubber head 322 and the bottom of the other rubber head 322, corresponding to the position of the limit frame 323. An indicator light 325 is installed in the middle of the top of the limit frame 323. The thickness of the rubber head 322 is three centimeters different from the length of the limit frame 323. The switch 324 is the control switch for the indicator light 325. The input terminals of the switch 324 and the indicator light 325 are electrically connected to the output terminal of an external power supply to enable real-time detection and limitation of the tillage depth, improve the timeliness and effectiveness of equipment calibration and maintenance during tillage, and enhance the tillage quality.
[0058] The working principle and usage process of this invention: When this soil turning and tilling equipment for paddy field improvement is actually used, firstly, the screw 318 is rotated to drive the long stopper plate 317 to press down, and the hydraulic fluid inside the receiving cavity 315 is pressed into the bottom cylinder 302 through the infusion pipe 316. Under the connection of the connecting pipe 319, the hydraulic fluid will enter the regulating cavity 312 simultaneously, and simultaneously squeeze the piston plate 305 and the sliding plug 313, forcing the probe 309 and the rotary tiller 221 to rise synchronously under the hydraulic action, so that the probe 309 and the rotary tiller 221 are lifted off the ground. Then, the frame 100 is connected to the external traction mechanism through the hanging ear 101, and the frame 100 is dragged to the paddy field to be improved. The external traction mechanism mentioned here and below is not limited to agricultural machinery. Under special conditions, it can even be dragged by manpower or livestock.
[0059] After the frame 100 is delivered to the paddy field to be rectified, the screw 318 is rotated in the reverse direction to drive the long stopper plate 317 to rise. The hydraulic fluid inside the bottom cylinder 302 is drawn into the receiving cavity 315 through the infusion pipe 316. Under the connection of the connecting pipe 319, the hydraulic fluid inside the regulating cavity 312 is also drawn into the receiving cavity 315 at the same time. After losing the support of the hydraulic fluid, the probe 309 and the rotary tiller 221 will descend synchronously under the action of gravity. After the probe 309 and the rotary tiller 221 contact the paddy field ground, they will no longer descend due to the support of the ground. The scale line 3182 on the scale rod 3181 at this time is the zero scale.
[0060] Continue to rotate the screw 318 in the opposite direction and adjust the rising height of the long plug plate 317 according to the actual tillage depth. From the force-bearing area relationship of the piston plate 305, the sliding plug 313 and the long plug plate 317, as well as the weight borne by the piston plate 305 and the sliding plug 313, it can be seen that the rising height of the long plug plate 317 is the same as the falling height of the hydraulic fluid inside the bottom cylinder 302 and the adjustment chamber 312. According to the scale line 3182 on the scale rod 3181, adjust the rising height of the long plug plate 317 relative to the zero scale. This relative rising height is the depth that the probe 309 and the rotary tiller 221 can press down during tillage, that is, the tillage depth. Then, air is injected into the pressurization chamber 303 through the air valve 3031. With the air guide hole 320 open, the air will enter the adjustment chamber 312 simultaneously to press the sliding plug 313. Here, the air pressure on the top of the sliding plug 313 should be greater than the weight it bears.
[0061] After the above adjustments are completed, the frame 100 can be dragged by the external traction mechanism to carry out the paddy field plowing and rectification operation. As the ground wheel 103 rotates, the drive wheel 207 will rotate synchronously under the drive of the wheel axle 102. Then, under the transmission action of the transmission belt 208, the gear wheel 206 will drive the gear shaft 205 to rotate synchronously, forcing the rack sleeve 204 to drive the base plate 203 to move up and down synchronously through the sliding shaft 202.
[0062] During the rising process of the base plate 203, the hydraulic fluid inside the vertical cavity 2011 will be pressed into the horizontal cavity 2012 through the through groove 2013 to squeeze the side plate 211. The hydraulic fluid inside the horizontal cavity 2012 located on the other side of the side plate 211 will flow into the vertical cavity 2011 through the guide pipe 209 to replenish the hydraulic fluid at the bottom of the base plate 203. During the falling process of the base plate 203, the hydraulic fluid inside the vertical cavity 2011 will be pressed into the horizontal cavity 2012 through the guide pipe 209 to squeeze the side plate 211. The hydraulic fluid inside the horizontal cavity 2012 located on the side of the through groove 2013 will flow into the vertical cavity 2011 through the through groove 2013 to replenish the hydraulic fluid at the top of the base plate 203.
[0063] Through the above process, the hydraulic fluid can be reciprocated and directionally flowed. During the flow, the pressure at the sliding shaft 202 is initially amplified, forcing the side plate 211 to drive the push shaft 210 to move back and forth with greater force. Under the transmission action of the ball head seat 212, the lever 213 is forced to reciprocate around the support head 214. During the deflection of the lever 213, the pressure is amplified in the second stage, forcing the actuating wheel 215 to actuate the gear seat 216 under the amplified pressure, causing the gear seat 216 to reciprocate.
[0064] Under the limiting action of the slot 2161 and the elastic protrusion 2171, as the tooth seat 216 deflects, the one-way toothed disk 217 will only drive the tooth column 218 to deflect in one direction. Then, under the drive of the toothed sleeve 224 and the toothed belt 225, the polygonal shaft 222 will drive the bevel gear 223 to deflect synchronously, forcing the cutter shaft 220 to drive the rotary tiller 221 to deflect synchronously at a faster speed with greater force under the drive of the bevel gear 223, to turn the soil in the paddy field, improve the synchronicity of the gripping action, and improve the balance and stability of the unit turning rate while ensuring sufficient driving force.
[0065] As the rotary tiller 221 cuts into the paddy field to turn the soil, the soil becomes soft. The supporting force on the rotary tiller 221 and the probe 309 is insufficient to overcome the air pressure on the top of the strip 304 and the sliding plug 313. Under the action of air pressure, the sliding plug 313 drives the mounting ear 310 to press down synchronously through the power rod 311. This forces the cutter shaft 220 to drive each rotary tiller 221 to press down synchronously to turn the paddy field soil under the drag of the transmission box 219 until the sliding plug 313 contacts the bottom hydraulic fluid. Under the limiting action of the hydraulic fluid, it stops pressing down. At this time, the turning depth of the rotary tiller 221 reaches the set value. Here, because the weight and pressure borne by the sliding plug 313 are less than the weight and pressure borne by the piston plate 305, it cannot pump the hydraulic fluid into the bottom cylinder 302, which can ensure the controllability of the turning depth.
[0066] At the same time, the strip plate 304 will drive the piston plate 305 to press down through the connecting rod 306 under the action of air pressure, forcing the mounting plate 308 to drag each probe 309 down under the action of the sliding rod 307, so that the probe 309 cuts into the soil tilled by the rotary tiller 221. During this process, if the rotary tiller 221 does not till the soil to a sufficient depth due to external interference factors, the probe 309 will contact the hard soil at the bottom first. It will stop pressing down under the support of the soil at the bottom. At this time, the hydraulic fluid at the bottom of the piston plate 305 is not enough to overcome the weight and pressure borne by the sliding plug 313 because the top is not supported by the piston plate 305. Under the action of the weight and pressure borne by the sliding plug 313, the hydraulic fluid inside the regulating chamber 312 will be pressed into the bottom cylinder 302 through the connecting pipe 319, so that the rotary tiller 221 can be pressed down again, increasing the tillage depth. At this time, as the frame 100 moves, the probe 309 will also descend synchronously until its bottom is flush with the bottom of the rotary tiller 221.
[0067] Similarly, if the rotary tiller 221 tills to an excessive depth, the piston plate 305 will contact the hydraulic fluid at its bottom first. At this time, since the probe 309 is still in the soft soil and has not contacted the hard soil at the bottom, and the weight and pressure borne by the sliding plug 313 are less than the weight and pressure borne by the piston plate 305, the probe 309 will continue to descend. Under the weight and pressure borne by the piston plate 305, the hydraulic fluid inside the bottom cylinder 302 will be forced into the regulating chamber 312 through the connecting pipe 319, forcing the sliding plug 313 to rise under hydraulic action, thereby forcing the rotary tiller 221 to rise synchronously, reducing the tillage depth. At this time, as the frame 100 moves, the probe 309 will also rise synchronously until its bottom is flush with the bottom of the rotary tiller 221.
[0068] Through the above process, on the one hand, the synchronous dynamic control of the tillage depth can be achieved to ensure the uniformity of the tillage depth. On the other hand, the probe 309 can be used to perform secondary tillage on the paddy field to enhance the tillage effect. During the lifting and lowering of the piston plate 305, the lower plate 304 will drive the limit frame 323 to lift and lower synchronously through the mounting rod 321 via the connecting rod 306. During the lifting and lowering of the sliding plug 313, the rubber head 322 will drive the switch 324 to lift and lower synchronously under the action of the alignment rod 314, so that the switch 324 and the limit frame 323 will have relative displacement. When it is pressed by the limit frame 323, it indicates that the relative displacement distance exceeds the standard value, that is, the difference between the front and back tillage depths exceeds the standard value. The switch 324 will control the indicator light 325 to flash, reminding the staff that the tillage depth fluctuates too much at this time and needs to be calibrated and adjusted in time.
[0069] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A soil-turning and soil-improving device for farmland, comprising a frame (100), characterized in that: A wheel axle (102) is rotatably mounted at one corner of the side end face of the frame (100). Several ground wheels (103) are evenly and equidistantly mounted on the outer curved surface of the wheel axle (102). A synchronous gripping mechanism (200) is mounted on one side of the ground wheels (103). The synchronous gripping mechanism (200) includes a hydraulic tank (201); A hydraulic tank (201) is installed inside the frame (100) at one side of the top of the axle (102). A sliding shaft (202) is slidably installed at the top of the hydraulic tank (201). A base plate (203) is installed at the bottom of the sliding shaft (202) inside the hydraulic tank (201). A rack sleeve (204) is installed at the top of the sliding shaft (202). A gear shaft (205) is rotatably installed on the side of the frame (100) corresponding to the position of the rack sleeve (204). A gear wheel (206) is installed at the end of the gear shaft (205). A drive wheel (207) is installed at the end of the axle (102). Several transmission belts (208) are evenly and equidistantly sleeved on the outside of the drive wheel (207). The drive wheel (207) is connected to the gear wheel (206) through the transmission belts (208). A plurality of guide pipes (209) are evenly and equidistantly installed on the bottom side end face of the hydraulic tank (201). A push shaft (210) is slidably installed embedded in the top side end face of the hydraulic tank (201). A side plate (211) is installed at one end of the push shaft (210) inside the hydraulic tank (201). A ball head seat (212) is rotatably installed at the other end of the push shaft (210). A lever (213) is slidably installed embedded in the side end face of the ball head seat (212). A support head (214) is rotatably mounted at the bottom end of the frame (100) away from the ball head seat (212), and the support head (214) is connected to the end of the lever (213). A drive wheel (215) is mounted in the middle of the bottom end of the support head (214). A gear seat (216) is rotatably mounted at the bottom end of the frame (100) corresponding to the position of the drive wheel (215). A one-way gear disc (217) is rotatably mounted in the middle of the bottom end of the gear seat (216). A toothed column (218) is installed at the center of the bottom end of the unidirectional toothed disc (217). A transmission box (219) is slidably installed at the corner of the other side end face of the frame (100). A cutter shaft (220) is rotatably installed in the center of the side end face of the transmission box (219). Several rotary tillers (221) are evenly installed on the outer curved surface of the cutter shaft (220). A polygonal shaft (222) is rotatably installed in the center of the top end of the transmission box (219). (222) A bevel gear (223) is installed at the bottom end and the end of the cutter shaft (220) inside the transmission box (219). A gear sleeve (224) is rotatably installed at the bottom end of the frame (100) corresponding to the position of the polygonal shaft (222). The gear sleeve (224) is slidably connected to the polygonal shaft (222). A toothed belt (225) is sleeved on the outside of the gear sleeve (224). The gear sleeve (224) is connected to the tooth column (218) through the toothed belt (225). The hydraulic tank (201) is filled with hydraulic fluid. The internal cavity of the hydraulic tank (201) consists of a vertical cavity (2011), a horizontal cavity (2012), and a through groove (2013). The bottom plate (203) is slidably installed inside the vertical cavity (2011), and the side plate (211) is slidably installed inside the horizontal cavity (2012). The horizontal cavity (2012) and the vertical cavity (2011) are connected through the through groove (2013) and the guide pipe (209). The rotary tiller (221) is equipped with a dynamic control mechanism (300) on its outer side. The dynamic control mechanism (300) includes a mounting box (301) and mounting ears (310). A mounting ear (310) is installed in the middle of the side end face of the transmission box (219). A power rod (311) is installed in the middle of the top of the mounting ear (310). An adjustment cavity (312) is opened inside the frame (100) corresponding to the position of the power rod (311). A sliding plug (313) is installed at the top of the power rod (311) inside the adjustment cavity (312). The power rod (311) and the bottom end of the adjustment cavity (312) are sealed and slidably connected. The mounting box (301) An infusion tube (316) is installed in the middle of the bottom end. A receiving cavity (315) is opened inside the loading box (301) at the position corresponding to the infusion tube (316). The receiving cavity (315) is connected to the bottom of the inner cavity of the bottom cylinder (302) through the infusion tube (316). A long plug plate (317) is slidably installed inside the receiving cavity (315). A screw (318) is rotatably installed in the middle of the top end of the loading box (301). The screw (318) is connected to the long plug plate (317) through threads.
2. The soil turning and tilling equipment for farmland improvement according to claim 1, characterized in that, The top of the other end face of the frame (100) is equipped with a hanging lug (101), the outer diameter of the ground wheel (103) is larger than the outer diameter of the drive wheel (207), and the outer diameter of the drive wheel (207) is larger than the outer diameter of the gear wheel (206).
3. The soil turning and tilling equipment for paddy field improvement according to claim 1, characterized in that... The bearing area of the base plate (203) is smaller than that of the side plate (211).
4. The soil turning and tilling equipment for farmland improvement according to claim 1, characterized in that, The rack sleeve (204) is fitted with the gear shaft (205), the end face of the gear shaft (205) is in the shape of a half gear tooth, and the circumference of the gear shaft (205) is equal to the length of the rack sleeve (204).
5. The soil turning and tilling equipment for paddy field improvement according to claim 1, characterized in that, The outer curved surface of the unidirectional gear disk (217) is provided with a number of elastic protrusions (2171) at equal angles along the circumferential direction. The bottom end of the gear seat (216) is provided with a slot (2161) corresponding to the position of the elastic protrusion (2171), and the slot (2161) matches the elastic protrusion (2171).
6. The soil turning and tilling equipment for paddy field improvement according to claim 1, characterized in that, The polygonal shaft (222) is connected to the blade shaft (220) via a bevel gear (223). The length of the polygonal shaft (222) that can slide relative to the toothed sleeve (224) is greater than the length of the rotary tiller (221). The height difference between the bottom end of the toothed sleeve (224) and the bottom surface of the ground wheel (103) is twice the length of the rotary tiller (221).
7. The soil turning and tilling equipment for paddy field improvement according to claim 1, characterized in that, A mounting box (301) is installed on the side end face of the frame (100) at the position of the rotary tiller (221). A bottom cylinder (302) is symmetrically installed at the bottom end of the mounting box (301). A pressure chamber (303) is opened inside the mounting box (301) at the position corresponding to the bottom cylinder (302). A strip plate (304) is slidably installed inside the pressure chamber (303). A piston plate (305) is slidably installed inside the bottom cylinder (302). A connecting rod (306) is installed at the top center of the plug plate (305), and the strip plate (304) is connected to the piston plate (305) through the connecting rod (306). A sliding rod (307) is installed at the bottom center of the piston plate (305), and the sliding rod (307) is slidably connected to the bottom cylinder (302). An mounting plate (308) is installed at the bottom of the sliding rod (307), and several probes (309) are evenly installed at equal intervals at the bottom of the mounting plate (308). A connecting pipe (319) is installed at the bottom of the side end face of the regulating cavity (312), and the regulating cavity (312) is connected to the bottom of the inner cavity of the bottom cylinder (302) through the connecting pipe (319). A vent hole (320) is opened at the top of the side end face of the regulating cavity (312), and the regulating cavity (312) is connected to the top of the pressurizing cavity (303) through the vent hole (320). An alignment rod (314) is installed at the middle of the top of the sliding plug (313), and an installation rod (321) is installed at the middle of the top of the strip (304). A limit frame (323) is installed at the top of the installation rod (321), and a rubber head (322) is installed at the top of the alignment rod (314). A switch (324) is embedded at the position of the limit frame (323) corresponding to the top of one rubber head (322) and the bottom of the other rubber head (322). An indicator light (325) is installed at the middle of the top of the limit frame (323).
8. The soil turning and tilling equipment for paddy field improvement according to claim 7, characterized in that, The probe (309) is equal in length to the rotary tiller (221). The probe (309) has a teardrop-shaped cross-section. The bottom of the probe (309) is flush with the lowest point of the rotary tiller (221). The distance between the bottom of the probe (309) and the top of the mounting rod (321) is equal to the height difference between the top of the alignment rod (314) and the lowest point of the rotary tiller (221). The weight borne by the sliding plug (313) is equal to the weight borne by the piston plate (305).
9. A soil turning and tilling device for paddy field improvement according to claim 7, characterized in that, The bottom area of the long stopper plate (317) is the sum of the bottom area of the long stopper plate (317) and the bottom area of the sliding stopper (313). The top area of the strip plate (304) is greater than the top area of the sliding stopper (313). A scale rod (3181) is symmetrically installed on the top edge of the long stopper plate (317). A scale line (3182) is engraved on one side of the outer curved surface of the scale rod (3181). The cavity (315) is filled with hydraulic fluid at the bottom position of the long stopper plate (317). A gas valve (3031) is embedded in the top of the side end face of the pressurizing cavity (303).
10. A soil turning and remediation device for farmland according to claim 7, characterized in that, The thickness of the rubber head (322) and the length of the limiting frame (323) are three centimeters apart. The switch (324) is a control switch for the indicator light (325). The input terminals of the switch (324) and the indicator light (325) are electrically connected to the output terminal of the external power supply.
Citation Information
Patent Citations
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