Automatic feeding device and automatic feeding method for circuit board drilling machine
By designing an automatic loading device for circuit board drilling machines, the problem of inefficiency in the prior art is solved, and the automatic stacking and bonding of substrates, copper plates and cover plates is realized, which improves processing efficiency and reduces manufacturing costs.
Patent Information
- Application Number
- CN202411101429.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-08-12
AI Technical Summary
The processing methods of existing circuit board drilling machines are inefficient, and the processing efficiency is often reduced through manual loading.
An automatic feeding device is designed, including a plate storage mechanism, a plate transfer mechanism and a pasting mechanism, which is used in a circuit board drilling machine to realize automatic up-down stacking and bonding of substrates, copper plates and cover plates, and improve processing efficiency.
Through the use of automatic loading device, the processing efficiency of the circuit board drilling machine is significantly improved, the time and error rate of manual operation are reduced, and the automatic loading is realized, reducing manufacturing costs.
Smart Images

Figure CN119036549B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circuit board processing equipment, and in particular to an automatic feeding device and an automatic feeding method for a circuit board drilling machine. Background Art
[0002] A circuit board drilling machine is a drilling device for processing the substrate of a circuit board. When in use, multiple substrates are arranged left and right, and then the drill bit of the drilling device drills holes in the substrates in turn until all the substrates are processed.
[0003] However, the processing method of drilling holes in the substrate one by one by the drill bit of the drilling equipment is inefficient, and the materials are mostly loaded by manual placement, which further reduces the processing efficiency. Summary of the invention
[0004] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides an automatic feeding device for a circuit board drilling machine, which can improve processing efficiency.
[0005] The present invention also provides an automatic feeding method using the automatic feeding device for a circuit board drilling machine.
[0006] According to the first aspect of the present invention, an automatic feeding device for a circuit board drilling machine includes a frame having a first direction and a second direction perpendicular to each other, and the frame is provided with a board storage mechanism, a board moving mechanism and a pasting mechanism;
[0007] The plate storage mechanism includes a loading plate storage area and a unloading plate storage area, the loading plate storage area and the unloading plate storage area are arranged along the first direction, the loading plate storage area includes a substrate blank bin, a copper plate blank bin and a cover plate blank bin, and the unloading plate storage area includes a substrate finished product bin, a copper plate waste bin and a cover plate waste bin;
[0008] The plate moving mechanism is located at one side of the plate storage mechanism along the second direction, the plate moving mechanism includes a first translation assembly moving along the first direction, a second translation assembly arranged on the first translation assembly, the second translation assembly can translate along the second direction, the second translation assembly is provided with a first lifting assembly, the first lifting assembly includes a lifting frame, the lifting frame is provided with a plurality of suction plate discs, the plurality of suction plate discs are used to stack the substrate blanks, the copper plate blanks and the cover plate blanks up and down on the workbench of the circuit board drilling machine, the adjacent substrate blanks are separated by the copper plate blanks, and the cover plate blanks are placed on the top layer;
[0009] The pasting mechanism is arranged on the lifting frame, and includes two bonding components. The two bonding components are arranged along the first direction, and the two bonding components are used to bond the two opposite sides of the cover plate blank to the workbench. The bonding components include a glue releasing wheel, a glue collecting wheel, and a limiting rail arranged between the glue releasing wheel and the glue collecting wheel. The limiting rail accommodates the tape released by the glue releasing wheel to move toward the glue collecting wheel. The limiting rail is provided with a socket that passes through from top to bottom, and the socket accommodates a pressure block. The pressure block cooperates with the socket to cut the tape. The pressure block is provided with a soft pad for contacting the tape, and the soft pad is used to make the tape close to the edge of the cover plate blank and the workbench.
[0010] According to an automatic feeding device for a circuit board drilling machine according to an embodiment of the first aspect of the present invention, the bonding component is equipped with two glue-releasing wheels, a first clamping roller group for compounding the tapes of the two glue-releasing wheels is arranged between the glue-releasing wheels and the limiting rail, the first clamping roller group includes an upper fixed roller and a lower composite roller, the lower composite roller can be heated, the lower composite roller can rise to cooperate with the upper fixed roller to clamp the two tapes and heat-seal the two tapes together, and a second clamping roller group for driving the tape to move is arranged between the glue-collecting wheel and the limiting rail.
[0011] According to an automatic feeding device for a circuit board drilling machine according to an embodiment of the first aspect of the present invention, the radial outer surface of the lower composite roller is provided with a recess, the recess is provided with a heating column, the heating column protrudes out of the recess, and the heating column cooperates with the upper fixed roller to composite the two tapes together.
[0012] According to an automatic feeding device for a circuit board drilling machine according to the first aspect of the present invention, the two glue release wheels are arranged on the side of the glue collection wheel close to the board storage mechanism along the first direction, and the two glue release wheels are arranged along the second direction.
[0013] According to an embodiment of the first aspect of the present invention, an automatic feeding device for a circuit board drilling machine, the first translation assembly includes a first guide rail and a first translation seat, the first translation seat is located on the first guide rail, and the first translation seat moves along the first direction, the second translation assembly includes a second guide rail and a second translation seat, the second guide rail is located on the first translation seat, the second translation seat is located on the second guide rail, the second translation seat can move along the second direction, the second translation seat is provided with a pair of first scraping hooks, the first scraping hook can rotate around the second direction, the first scraping hook has a first position and a second position, when the first scraping hook is in the first position, the second translation seat moves, the first scraping hook scrapes off the tape on the cover plate and the workbench, when the first scraping hook is in the second position, the second translation seat moves, and the first scraping hook moves away from the cover plate and the tape on the workbench.
[0014] According to an automatic feeding device for a circuit board drilling machine according to an embodiment of the first aspect of the present invention, the first scraper hook is provided with a brush, and the brush is used to sweep away the tape on the cover plate and the workbench.
[0015] According to an automatic loading device for a circuit board drilling machine according to the first aspect of the embodiment of the present invention, an imaging component is arranged on the top of the copper plate blank bin, and the imaging component can distinguish the original hole positions on the copper plate blank. According to the original hole positions, the suction plate can be adjusted in translation so that the suction plate can adsorb positions other than the original hole positions on the copper plate blank.
[0016] According to an embodiment of the first aspect of the present invention, an automatic loading device for a circuit board drilling machine is provided, the lifting frame is provided with a plurality of first rods for mounting the suction plate disc, the suction plate disc can be adjusted along the first rod, the extension direction of the first rod is arranged along the first direction, and the plurality of first rods are arranged along the second direction, the first translation assembly includes a first guide rail and a first translation seat, the first translation seat is provided with a first adjustment frame, the first adjustment frame is provided with a plurality of first levers, and the plurality of first levers are located above the lifting frame, the first lever corresponds to the first rod, the first lever can be moved along the first direction to lever the suction plate disc to adjust along the first rod, the first lever is provided with a downward bayonet, the bayonet accommodates the top of the suction plate disc, and the bayonet is open on both sides along the second direction.
[0017] According to an automatic feeding method of an embodiment of the second aspect of the present invention, using the above-mentioned automatic feeding device for a circuit board drilling machine, the automatic feeding method comprises:
[0018] A presetting step, according to the distribution of the drilling holes of the substrate, installing a plurality of the first rods so that the suction plate is located between two adjacent rows or columns of holes;
[0019] An image processing step, obtaining an image A of the copper blank and a distribution image B of the suction plate through the imaging component, identifying an image feature a of the original hole position of the copper blank on image A, identifying an image feature b of the suction plate on image B, and identifying an image feature c of the positioning hole common to images A and B;
[0020] Taking the image feature c on the image A and the image B as a reference, superimpose the image A and the image B, confirm the position where the image feature a intersects with the image feature b, and reversely obtain the corresponding suction plate;
[0021] a position adjustment step, adjusting the position of the suction plate disc using the corresponding first lever according to the reversely acquired suction plate disc, and returning to the image processing step for verification again until the original hole position is separated from the suction plate disc;
[0022] A loading step, stacking the base plate blank, the copper plate blank and the cover plate blank;
[0023] In the board unloading step, after the substrate drilling is completed, the substrate products, copper plate waste and cover plate waste are placed in the corresponding waste bins.
[0024] According to an automatic feeding method of an embodiment of the second aspect of the present invention, in the image processing step, the image feature a is parameterized, and the image feature a includes a center coordinate value along the first direction , the center coordinate value along the second direction and aperture , the image feature b is parameterized, and the image feature b includes a center coordinate value along the first direction , the center coordinate value along the second direction and aperture , numerical calculation is used to determine whether the original hole position intersects with the suction plate, and the judgment formula is as follows:
[0025] △ - - ;
[0026] When △ is greater than zero, the original hole position does not intersect with the suction plate disc, and the corresponding suction plate disc is not adjusted. When △ is less than or equal to zero, the original hole position intersects with the suction plate disc, and the corresponding first lever is controlled to move the corresponding suction plate disc to change , so that △ is greater than zero.
[0027] An automatic feeding device for a circuit board drilling machine according to an embodiment of the present invention has at least the following beneficial effects:
[0028] The present invention sets a plate storage mechanism, so that the plate storage mechanism includes a loading plate storage area and a unloading plate storage area, and the loading plate storage area and the unloading plate storage area are arranged along the first direction, the loading plate storage area includes a substrate blank warehouse, a copper plate blank warehouse and a cover plate blank warehouse, and the unloading plate storage area includes a substrate finished product warehouse, a copper plate waste warehouse and a cover plate waste warehouse. Therefore, it can be arranged on the front side of the drilling machine and along the left and right directions of the drilling machine, which reasonably utilizes the space and shortens the plate picking and placing stroke, which is conducive to the miniaturization of the automatic loading device.
[0029] The present invention can absorb various types of plates by setting a plate moving mechanism, realize the movement, placement and stacking of the plates, and then stack multiple substrates together and separate them with copper plates, so as to facilitate drilling and processing multiple substrates at the same time, thereby improving processing efficiency.
[0030] The present invention sets a plate moving mechanism, so that the plate moving mechanism includes a first translation component that moves along the first direction, and a second translation component set on the first translation component. The second translation component can translate along the second direction. The second translation component is provided with a first lifting component. The first lifting component includes a lifting frame. The lifting frame is provided with a plurality of suction plate discs. The plurality of suction plate discs are used for substrate blanks. Therefore, the lifting height of the plate moving process can be reduced, the occupation of the internal space of the drilling machine can be reduced, interference with the tool or main head of the drilling machine can be avoided, and the drilling process will not be affected.
[0031] The present invention sets a bonding mechanism, which includes two bonding components. The two bonding components are arranged along the first direction. The two bonding components are used to bond two opposite edges of the cover plate blank to the workbench. Therefore, the cover plate can be fixed on the workbench by tape to prevent the cover plate, copper plate and substrate from being lifted up by the force of the tool during drilling, thereby avoiding affecting the processing quality.
[0032] The present invention provides an adhesive component, which includes a rubber releasing wheel, a rubber collecting wheel, and a limiting rail arranged between the rubber releasing wheel and the rubber collecting wheel, wherein the limiting rail accommodates the movement of the tape released by the rubber releasing wheel toward the rubber collecting wheel, the limiting rail is provided with a socket which passes through from top to bottom, the socket accommodates a pressure block, the pressure block cooperates with the socket to cut the tape, the pressure block is provided with a soft pad for contacting the tape, the soft pad is used to make the tape close to the edge of the cover plate blank and the workbench, so that the tape can be automatically cut and pressed against the workbench and the cover plate, eliminating manual bonding, improving feeding efficiency, and realizing the automation of feeding, thereby improving feeding efficiency and helping to improve the processing efficiency of the substrate.
[0033] At the same time, the soft pad can also make up for the height difference between the cover plate and the workbench, so that the tape is firmly bonded to the cover plate and the workbench at the same time.
[0034] The present invention also provides an automatic feeding method using the above-mentioned automatic feeding device for a circuit board drilling machine, which has the above-mentioned beneficial effects.
[0035] In addition, the present invention sets an imaging component and a first lever, so that it can be confirmed through the imaging results whether the original hole position on the copper plate intersects with the suction plate plate, and the first lever is used to separate the original hole position from the suction plate plate, thereby ensuring that the suction plate plate can reliably suck the plate and improving the reliability of automatic feeding. At the same time, the spliced copper plates can also be used as copper plate blanks, which is beneficial to the recycling of materials and reduces manufacturing costs.
[0036] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0038] Figure 1 It is a schematic diagram of the arrangement of the automatic feeding device and the circuit board drilling machine according to an embodiment of the present invention;
[0039] Figure 2 for Figure 1 Schematic diagram of the three-dimensional structure of the automatic feeding device;
[0040] Figure 3 for Figure 2 Structural schematic diagram of the middle shift plate mechanism and the pasting mechanism;
[0041] Figure 4 for Figure 3 A structural schematic diagram of the plate shifting mechanism and the pasting mechanism from another perspective;
[0042] Figure 5 for Figure 4 Schematic diagram of the cross section of AA;
[0043] Figure 6 for Figure 4 Schematic diagram of the structure of alternative solutions for the bonding mechanism.
[0044] Figure 7 Flow chart of the automatic feeding method.
[0045] Reference numerals:
[0046] 100-drilling machine, 110-automatic feeding device, 120-plate storage mechanism, 130-plate moving mechanism, 140-pasting mechanism, 150-base plate blank warehouse, 160-copper plate blank warehouse, 170-cover plate blank warehouse, 180-first translation assembly, 190-second translation assembly, 200-first lifting assembly, 210-suction plate disc, 220-rubber release wheel, 230-rubber collection wheel, 240-limiting rail, 250-socket, 2 60 - pressing block, 270 - first clamping roller group, 280 - upper fixed roller, 290 - lower composite roller, 300 - heating column, 310 - second clamping roller group, 320 - first guide rail, 330 - first translation seat, 340 - second guide rail, 350 - second translation seat, 360 - first scraper, 370 - brush, 380 - imaging component, 390 - first rod, 400 - first adjustment frame, 410 - first lever, 420 - bayonet. DETAILED DESCRIPTION
[0047] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0048] In the description of the present invention, it is necessary to understand that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0049] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of first and second, this is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0050] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation, connection and connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] An automatic loading device and an automatic loading method for a circuit board drilling machine according to an embodiment of the present invention will be described below in conjunction with the accompanying drawings.
[0052] Reference Figure 1 and Figure 2 The present invention aims to provide an embodiment of an automatic loading device 110 for a circuit board drilling machine 100.
[0053] For ease of explanation, Figure 1 The first direction and the second direction perpendicular to each other are indicated. In terms of arrangement, the automatic loading device 110 of this embodiment is located on the second direction side of the circuit board drilling machine 100, that is, the automatic loading device 110 is located on the front side of the circuit board drilling machine 100.
[0054] Reference Figure 1 The circuit board drilling machine 100 includes a workbench and a first beam extending in a first direction. Both ends of the first beam are connected to slide rails. The first beam can translate in a second direction. The first beam is provided with a tool holder that translates in the first direction. The tool holder is provided with a liftable tool, and the tool can rotate to drill.
[0055] In terms of appearance, the length direction of the automatic feeding device 110 is arranged along the first direction, which is almost the same as the width specification of the circuit board drilling machine 100, so that space can be reasonably utilized. At the same time, it is also convenient to store the plates and shorten the plate moving route.
[0056] In this embodiment, the automatic feeding device 110 includes a frame, and the frame is provided with a plate storage mechanism 120, a plate moving mechanism 130 and a pasting mechanism 140.
[0057] Among them, the plate storage mechanism 120 includes a loading plate storage area and a unloading plate storage area, and the loading plate storage area and the unloading plate storage area are arranged along the first direction. The loading plate storage area includes a substrate blank warehouse 150, a copper plate blank warehouse 160 and a cover plate blank warehouse 170, and the unloading plate storage area includes a substrate finished product warehouse, a copper plate waste warehouse and a cover plate waste warehouse.
[0058] In the attached Figure 2 In the figure, each bin is replaced by a block graphic. As for the specific structure of each bin, it can be implemented according to the following scheme.
[0059] In some specific embodiments of the present invention, the copper plate blank bin 160 and the cover plate blank bin 170 can include a lifting platform, on which the blanks are stacked up and down, and the lifting platform is driven to lift and lower by a screw rod or a chain, so that the plate moving mechanism 130 can take materials at the same position to cope with the situation where the blanks are gradually reduced.
[0060] In some specific embodiments of the present invention, the copper plate waste bin and the cover plate waste bin may include a hopper, and the plate shifting mechanism 130 directly puts the waste into the hopper, and the waste falls and is stacked up and down under the action of gravity, thereby reducing manufacturing costs.
[0061] For the substrate blank warehouse 150 and the substrate finished product warehouse, in some specific embodiments of the present invention, the substrate blank warehouse 150 and the substrate finished product warehouse can include a conveyor belt, which is conducive to realizing automatic feeding, automatic unloading and automatic transfer, reducing online inventory and reducing manufacturing costs.
[0062] In some specific embodiments of the present invention, the substrate blank warehouse 150 and the substrate finished product warehouse may include a lifting platform and a pad laying structure, and adjacent substrates are separated by pads to avoid friction between the substrates.
[0063] In some specific embodiments of the present invention, the substrate blank warehouse 150 and the substrate finished product warehouse can be arranged adjacent to each other, so that the pad can be shared. That is, the pad of the substrate blank warehouse 150 is used to separate the substrates in the substrate finished product warehouse to meet the needs of bulk transfer of substrates and reduce the occupied space.
[0064] Reference Figure 2 , Figure 3 and Figure 4 As for the plate moving mechanism 130, the plate moving mechanism 130 is located on one side of the plate storage mechanism 120 along the second direction. The plate moving mechanism 130 includes a first translation assembly 180 that moves along the first direction, and a second translation assembly 190 that is arranged on the first translation assembly 180. The second translation assembly 190 can translate along the second direction. The second translation assembly 190 is provided with a first lifting assembly 200. The first lifting assembly 200 includes a lifting frame, and the lifting frame is provided with a plurality of suction plate discs 210. The plurality of suction plate discs 210 are used to stack the substrate blanks, copper plate blanks and cover plate blanks up and down on the workbench of the circuit board drilling machine 100. Adjacent substrate blanks are separated by the copper plate blanks, and the cover plate blanks are placed on the top layer.
[0065] In some specific embodiments of the present invention, the first translation assembly 180 may include a first guide rail 320 and a first translation seat 330 . The first translation seat 330 is located on the first guide rail 320 , and the first translation seat 330 moves along the first direction.
[0066] In some specific embodiments of the present invention, the first guide rail 320 may include a first rail and a plurality of columns supporting the first rail, thereby simplifying manufacturing and reducing costs.
[0067] In some specific embodiments of the present invention, the second translation assembly 190 may include a second guide rail 340 and a second translation seat 350 . The second guide rail 340 is located on the first translation seat 330 . The second translation seat 350 is located on the second guide rail 340 . The second translation seat 350 can move along the second direction.
[0068] In some specific embodiments of the present invention, the second guide rails 340 may be two parallel rails, thereby stably supporting the second translation seat 350 .
[0069] Reference Figure 3 , Figure 4 and Figure 5 As for the pasting mechanism 140, the pasting mechanism 140 is arranged on the lifting frame, and includes two bonding components. The two bonding components are arranged along the first direction. The two bonding components are used to bond two opposite edges of the cover plate blank to the workbench to prevent the rotation force of the tool during the drilling process from driving the cover plate, copper plate and substrate to move up and down, changing the shape of the drilled hole and affecting the processing quality.
[0070] In some specific embodiments of the present invention, the bonding assembly may include a glue-releasing wheel 220, a glue-collecting wheel 230, and a limiting rail 240 disposed between the glue-releasing wheel 220 and the glue-collecting wheel 230. The limiting rail 240 accommodates the adhesive tape released by the glue-releasing wheel 220 and moves toward the adhesive tape-collecting wheel 230. The limiting rail 240 is provided with a socket 250 that passes through from top to bottom. The socket 250 accommodates a pressing block 260. The pressing block 260 cooperates with the socket 250 to cut the adhesive tape. The pressing block 260 is provided with a soft pad for contacting the adhesive tape. The soft pad is used to make the adhesive tape close to the edge of the cover blank and the workbench.
[0071] The cushion has a plate-like shape, which is easy to understand and is not shown in the figure.
[0072] The present invention sets a plate storage mechanism 120 so that the plate storage mechanism 120 includes a loading plate storage area and a unloading plate storage area, and the loading plate storage area and the unloading plate storage area are arranged along a first direction. The loading plate storage area includes a substrate blank bin 150, a copper plate blank bin 160 and a cover plate blank bin 170, and the unloading plate storage area includes a substrate finished product bin, a copper plate waste bin and a cover plate waste bin. Therefore, it can be arranged on the front side of the drilling machine 100 and along the left and right directions of the drilling machine 100, which reasonably utilizes the space and shortens the plate picking and placing stroke, which is conducive to realizing the miniaturization of the automatic loading device 110.
[0073] The present invention can absorb various types of plates by setting up the plate moving mechanism 130, realize the movement, placement and stacking of the plates, and then stack multiple substrates together and separate them with copper plates, so as to facilitate drilling and processing multiple substrates at the same time, thereby improving processing efficiency.
[0074] The present invention sets a plate moving mechanism 130, so that the plate moving mechanism 130 includes a first translation assembly 180 that moves along a first direction, and a second translation assembly 190 arranged on the first translation assembly 180. The second translation assembly 190 can translate along a second direction. The second translation assembly 190 is provided with a first lifting assembly 200. The first lifting assembly 200 includes a lifting frame. The lifting frame is provided with a plurality of suction plate discs 210. The plurality of suction plate discs 210 are used to move the substrate blank. Therefore, the lifting height of the plate moving process can be reduced, the occupation of the internal space of the drilling machine 100 can be reduced, interference with the tool or main head of the drilling machine 100 can be avoided, and the drilling process will not be affected.
[0075] The present invention sets a bonding mechanism, which includes two bonding components, and the two bonding components are arranged along a first direction. The two bonding components are used to bond two opposite edges of the cover plate blank to the workbench. Therefore, the cover plate can be fixed on the workbench by tape, so as to avoid the cover plate, copper plate and substrate being lifted up by the force of the tool during drilling, thereby avoiding affecting the processing quality.
[0076] The present invention sets a bonding component, which includes a rubber release wheel 220, a rubber collection wheel 230, and a limiting rail 240 arranged between the rubber release wheel 220 and the rubber collection wheel 230. The limiting rail 240 accommodates the tape released by the rubber release wheel 220 to move toward the rubber collection wheel 230. The limiting rail 240 is provided with a socket 250 that passes through from top to bottom. The socket 250 accommodates a pressing block 260. The pressing block 260 cooperates with the socket 250 to cut the tape. The pressing block 260 is provided with a soft pad for contacting the tape. The soft pad is used to make the tape close to the edge of the cover blank and the workbench. Therefore, the tape can be automatically cut and pressed against the workbench and the cover, eliminating manual bonding, improving the feeding efficiency, and realizing the automation of feeding, thereby improving the feeding efficiency and helping to improve the processing efficiency of the substrate.
[0077] At the same time, the soft pad can also make up for the height difference between the cover plate and the workbench, so that the tape is firmly bonded to the cover plate and the workbench at the same time.
[0078] In some specific embodiments of the present invention, the pressing block 260 and the socket 250 can cut the tape, or the tape can be pre-cut after being fed, and the pressing block 260 only presses the tape against the workbench and the cover plate. At the same time, the difficulty of pasting is reduced by utilizing the characteristics that the tapes have few connections and are easy to disconnect, and there is no need to consider the wear between the pressing block 260 and the socket 250, thereby ensuring the bonding quality.
[0079] Reference Figure 6 In some specific embodiments of the present invention, the bonding component can be configured with two glue-releasing wheels 220, and a first clamping roller group 270 for compounding the tapes of the two glue-releasing wheels 220 is arranged between the glue-releasing wheels 220 and the limiting rail 240. The first clamping roller group 270 includes an upper fixed roller 280 and a lower compounding roller 290. The lower compounding roller 290 can be heated, and the lower compounding roller 290 can rise to cooperate with the upper fixed roller 280 to clamp the two tapes and heat-seal the two tapes together. A second clamping roller group 310 for driving the tape to move is arranged between the glue-collecting wheel 230 and the limiting rail 240.
[0080] It is easy to understand that the present embodiment uses two rubber release wheels 220, so that the length of the tape can be extended, and there is no need to re-thread the tape on the limiting rail 240, which shortens the time for replacing the tape and is conducive to maintaining the tension of the tape.
[0081] In some specific embodiments of the present invention, the radial outer surface of the lower composite roller 290 may be provided with a recess, and the recess is provided with a heating column 300, which protrudes out of the recess. The heating column 300 cooperates with the upper fixed roller 280 to composite the two tapes together.
[0082] It is easy to understand that during the rotation of the lower composite roller 290, the heating column 300 contacts the adhesive tape and squeezes the adhesive tape with the upper fixed roller 280, so that the two adhesive tapes are heat-sealed together, and the heating area is strictly controlled to avoid the adhesive tape from breaking.
[0083] In some specific embodiments of the present invention, the heating column 300 can be electrically heated, and the conduction method can be through mutually rotating conductive rings, which overcomes the problem of difficult installation of conductive wires.
[0084] In some specific embodiments of the present invention, the two rubber releasing wheels 220 may be disposed on the side of the rubber collecting wheel 230 close to the plate storage mechanism 120 along the first direction, and the two rubber releasing wheels 220 are arranged along the second direction to facilitate manual operation.
[0085] Reference Figure 4 , Figure 5 and Figure 6 In some specific embodiments of the present invention, the second translation seat 350 can be provided with a pair of first scraping hooks 360, and the first scraping hooks 360 can rotate around the second direction. The first scraping hooks 360 have a first position and a second position. When the first scraping hooks 360 are in the first position, the second translation seat 350 moves, and the first scraping hooks 360 scrape off the tape on the cover plate and the workbench. When the first scraping hooks 360 are in the second position, the second translation seat 350 moves, and the first scraping hooks 360 are away from the tape on the cover plate and the workbench.
[0086] It is easy to understand that after the drilling is completed, the suction plate 210 can be made to directly suck up the cover plate to separate the tape from the cover plate, but it will require higher strength. Moreover, after the tape is separated from the cover plate, the tape may still be adhered to the workbench, and the tape contacts the copper plate or the substrate. The tape will pull the substrate, causing the substrate to deform and be scrapped. The first scraper 360 is provided to directly scrape up the tape, thereby overcoming the defects caused by the residual tape. At the same time, the suction strength of the suction plate 210 is reduced, and the strength requirements for the plate moving mechanism 130 are reduced, and at the same time, energy consumption is reduced.
[0087] In some specific embodiments of the present invention, the scraping hook of the first scraping hook 360 can be thinned to reduce the contact with the workbench and reduce the wear of the pad on the workbench.
[0088] A pad is placed on the workbench, so that after the drill drills through the substrate, the head of the drill will enter the pad, making the diameter of the hole on the substrate consistent from top to bottom.
[0089] In some specific embodiments of the present invention, the first scraper hook 360 may be provided with a brush 370, and the brush 370 is used to sweep away the tape on the cover plate and the workbench.
[0090] It is easy to understand that when the scraping hook of the first scraping hook 360 is thinned, the tape is easily separated from the first scraping hook 360. In this embodiment, by providing a brush 370, the tape can be swept away to prevent the tape from remaining on the workbench and not affecting the subsequent board placement.
[0091] In order to fully utilize the materials, in some specific embodiments of the present invention, the copper plate blank can be made by splicing multiple copper plates, that is, the copper plate blank is manufactured using splicing materials.
[0092] Since there may be holes on the copper plate blank, the holes may introduce air into the suction plate disc 210, causing the suction plate function of the suction plate disc 210 to be damaged or even fail.
[0093] In some specific embodiments of the present invention, an imaging component 380 can be provided on the top of the copper plate blank bin 160. The imaging component 380 can distinguish the original hole positions on the copper plate blank. According to the original hole positions, the suction plate 210 can be adjusted horizontally so that the suction plate 210 can adsorb positions other than the original hole positions on the copper plate blank to avoid the original hole positions, thereby ensuring that the suction plate 210 adsorbs the copper plate blank normally.
[0094] Specifically, in some specific embodiments of the present invention, the lifting frame can be provided with a plurality of first rods 390 for mounting the suction plate cup 210, the suction plate cup 210 can be adjusted along the first rod 390, the extension direction of the first rod 390 is set along the first direction, and the plurality of first rods 390 are arranged along the second direction.
[0095] At the same time, the first translation seat 330 is provided with a first adjustment frame 400, and the first adjustment frame 400 is provided with a plurality of first levers 410, and the plurality of first levers 410 are located above the lifting frame, and the first levers 410 correspond to the first rod member 390, and the first lever 410 can move along the first direction to move the suction plate 210 to adjust along the first rod member 390, and the first lever 410 is provided with a downward bayonet 420, and the bayonet 420 accommodates the top of the suction plate 210, and the bayonet 420 is open on both sides along the second direction.
[0096] It is easy to understand that in this embodiment, by setting the first rod 390 and the first lever 410, the suction plate 210 can be adjusted in the first direction to avoid the original hole position on the copper plate blank, thereby ensuring that the suction plate 210 can effectively absorb the material.
[0097] The first rod 390 is provided to simplify the adjustment method, simplify the structure, and facilitate implementation.
[0098] The first lever 410 is provided with a bayonet 420 , which not only meets the adjustment requirement, but also does not affect the movement of the second translation seat 350 and the normal board placement operation.
[0099] At the same time, due to the existence of the lifting frame, the first lever 410 and the suction plate 210 can be kept away from each other up and down to avoid contact and not affect the movement.
[0100] Reference Figure 7 The present invention also provides an automatic feeding method, using the above-mentioned automatic feeding device 110 for the circuit board drilling machine 100, the automatic feeding method comprises:
[0101] The pre-setting step is to install a plurality of first rods 390 according to the distribution of the drilling holes of the substrate so that the suction plate 210 is located between two adjacent rows or columns of holes.
[0102] In some specific embodiments of the present invention, a damping pad may be provided between the first rod 390 and the suction plate 210 , thereby preventing the suction plate 210 from moving freely along the first rod 390 while meeting the position requirements.
[0103] In the material discharge step, the copper plate blanks are placed in the copper plate blank bin 160 and the cover plates are placed in the cover plate blank bin 170. At the same time, according to the product requirements of the substrate, a conveyor belt type substrate blank bin 150 or an upper and lower stacked substrate blank bin 150 is selected.
[0104] Image processing step, through the imaging component 380 to obtain the copper blank image A and the distribution image B of the suction plate 210, identify the image feature a of the original hole position of the copper blank on image A, identify the image feature b of the suction plate 210 on image B, identify the image feature c of the positioning hole common to image A and image B;
[0105] Taking the image feature c on the image A and the image B as a reference, the image A and the image B are superimposed, and it is confirmed that there is a position where the image feature a intersects with the image feature b, and the corresponding suction plate 210 is obtained in reverse;
[0106] The above is based on the intersecting shadows generated by stacking the images up and down to judge the relationship between the original hole position and the suction plate 210, which is convenient and quick.
[0107] In some specific embodiments of the present invention, in the image processing step, the image feature a can be parameterized, and the image feature a includes a center coordinate value along the first direction , the center coordinate value along the second direction and aperture , the image feature b can be parameterized, and the image feature b includes the center coordinate value along the first direction , the center coordinate value along the second direction and aperture , use numerical calculation to determine whether the original hole position intersects with the suction plate. The judgment formula is as follows:
[0108] △ - - ;
[0109] When △ is greater than zero, the original hole position does not intersect with the suction plate 210, and the corresponding suction plate 210 is not adjusted. When △ is less than or equal to zero, the original hole position intersects with the suction plate 210, and the corresponding first lever 410 is controlled to move the corresponding suction plate 210 to change , so that △ is greater than zero.
[0110] That is, the relative position relationship is accurately determined by comparing the sum of the radius of the original hole position and the radius of the suction plate 210 with the distance between the two points.
[0111] The coordinates of the center of the hole and the center of the suction plate 210 can be obtained through three points on the ring and through mathematical calculation.
[0112] At the same time, it is also convenient to preset the effective radius of the plate suction disc 210, eliminate the situation where the original hole position intersects with the plate suction disc 210 but does not affect the plate suction process, and reduce repeated adjustments.
[0113] In some specific embodiments of the present invention, the judgment values △1, △2 and △3 of three adjacent suction plate discs 210 can be obtained. If △1 and △3 are greater than zero, and △2 is less than zero, and the suction plate disc 210 corresponding to △2 is located between the other two suction plate discs 210, the adjustment of the suction plate disc 210 corresponding to △2 can be canceled to reduce the adjustment content, thereby overcoming the situation where the original number of holes is large and △ cannot all be greater than zero, that is, avoiding the situation where there is no mathematical solution.
[0114] A position adjustment step, according to the suction plate disc 210 acquired in reverse, the position of the suction plate disc 210 is adjusted using the corresponding first lever 410, and the image processing step is returned to check again until the original hole position is separated from the suction plate disc 210;
[0115] A loading step, stacking the base plate blank, the copper plate blank and the cover plate blank;
[0116] In the board unloading step, after the substrate drilling is completed, the substrate products, copper plate waste and cover plate waste are placed in the corresponding waste bins.
[0117] In addition, the present invention sets an imaging component 380 and a first lever 410, so that it is possible to confirm through imaging results whether the original hole position on the copper plate intersects with the suction plate disc 210, and use the first lever 410 to separate the original hole position from the suction plate disc 210, thereby ensuring that the suction plate disc 210 can reliably suck the plate and improve the reliability of automatic loading. At the same time, the spliced copper plates can also be used as copper plate blanks, which is beneficial to the recycling of materials and reduces manufacturing costs.
[0118] In this embodiment, the rotational motion can be directly driven by a motor, and the linear motion such as translation and lifting can be completed by a screw structure or a gear rack structure.
[0119] Since this embodiment does not involve improvement of the power structure, the power structure is appropriately omitted in the drawings to facilitate a clear understanding of this solution.
[0120] In the description of this specification, the description with reference to the terms "one embodiment, some embodiments, illustrative embodiments, examples, specific examples or some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0121] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An automatic feeding device for a circuit board drilling machine, comprising a frame, the frame having a first direction and a second direction perpendicular to each other, characterized in that: The frame is provided with a plate storage mechanism (120), a plate moving mechanism (130) and a pasting mechanism (140); The plate storage mechanism (120) comprises a loading plate storage area and a unloading plate storage area, the loading plate storage area and the unloading plate storage area are arranged along the first direction, the loading plate storage area comprises a substrate blank bin (150), a copper plate blank bin (160) and a cover plate blank bin (170), and the unloading plate storage area comprises a substrate finished product bin, a copper plate waste bin and a cover plate waste bin; The plate moving mechanism (130) is located on one side of the plate storage mechanism (120) along the second direction, the plate moving mechanism (130) comprises a first translation assembly (180) that moves along the first direction, and a second translation assembly (190) that is arranged on the first translation assembly (180), the second translation assembly (190) being capable of translational movement along the second direction, the second translation assembly (190) being provided with a first lifting assembly (200), the first lifting assembly (200) comprising a lifting frame, the lifting frame being provided with a plurality of suction plate discs (210), the plurality of suction plate discs (210) being used to stack substrate blanks, copper plate blanks and cover plate blanks on a workbench of the circuit board drilling machine (100), adjacent substrate blanks being separated by copper plate blanks, and the cover plate blank being placed on the top layer; The pasting mechanism (140) is arranged on the lifting frame, and comprises two bonding components, the two bonding components are arranged along the first direction, and the two bonding components are used to bond two opposite sides of the cover plate blank to the workbench, the bonding component comprises a glue-releasing wheel (220), a glue-collecting wheel (230), and a limiting rail (240) arranged between the glue-releasing wheel (220) and the glue-collecting wheel (230), the limiting rail (240) accommodating the adhesive tape released by the glue-releasing wheel (220) to move toward the adhesive tape collecting wheel (230), the limiting rail (240) is provided with a socket (250) passing through from top to bottom, the socket (250) accommodating a pressing block (260), the pressing block (260) cooperates with the socket (250) to cut the adhesive tape, the pressing block (260) is provided with a soft pad for contacting the adhesive tape, and the soft pad is used to make the adhesive tape close to the edge of the cover plate blank and the workbench; The first translation assembly (180) comprises a first guide rail (320) and a first translation seat (330), wherein the first translation seat (330) is located on the first guide rail (320), and the first translation seat (330) moves along the first direction; the second translation assembly (190) comprises a second guide rail (340) and a second translation seat (350), wherein the second guide rail (340) is located on the first translation seat (330), and the second translation seat (350) is located on the second guide rail (340), and the second translation seat (350) is capable of moving along the second direction; The second translation seat (350) is provided with a pair of first scraping hooks (360), the first scraping hooks (360) can rotate around the second direction, the first scraping hooks (360) have a first position and a second position, when the first scraping hooks (360) are in the first position, the second translation seat (350) moves, and the first scraping hooks (360) scrape off the cover plate and the adhesive tape on the workbench, when the first scraping hooks (360) are in the second position, the second translation seat (350) moves, and the first scraping hooks (360) are away from the cover plate and the adhesive tape on the workbench; The first scraper hook (360) is provided with a brush (370), and the brush (370) is used to sweep away the adhesive tape on the cover plate and the workbench; An imaging component (380) is disposed on the top of the copper plate blank bin (160), and the imaging component (380) is capable of distinguishing the original hole positions on the copper plate blank. According to the original hole positions, the suction plate disc (210) can be adjusted in translation, so that the suction plate disc (210) can absorb positions on the copper plate blank other than the original hole positions; The lifting frame is provided with a plurality of first rods (390) for mounting the suction plate disc (210); the suction plate disc (210) can be adjusted along the first rod (390); the extension direction of the first rod (390) is arranged along the first direction; a plurality of the first rods (390) are arranged along the second direction; the first translation assembly (180) comprises a first guide rail (320) and a first translation seat (330); the first translation seat (330) is provided with a first adjustment frame (400); the first adjustment frame (400) is provided There are a plurality of first levers (410), the plurality of first levers (410) being located above the lifting frame, the first levers (410) corresponding to the first rod member (390), the first levers (410) being capable of moving along the first direction to move the suction plate disc (210) to adjust along the first rod member (390), the first levers (410) being provided with a downwardly facing snap-in (420), the snap-in (420) accommodating the top of the suction plate disc (210), and the snap-in (420) being open on both sides along the second direction.
2. The automatic feeding device for a circuit board drilling machine according to claim 1, characterized in that: The bonding assembly is provided with two adhesive release wheels (220); a first clamping roller group (270) for compounding the adhesive tapes of the two adhesive release wheels (220) is arranged between the adhesive release wheels (220) and the limiting rail (240); the first clamping roller group (270) comprises an upper fixed roller (280) and a lower compounding roller (290); the lower compounding roller (290) can be heated; the lower compounding roller (290) can rise to cooperate with the upper fixed roller (280) to clamp the two adhesive tapes and heat-bond the two adhesive tapes together; and a second clamping roller group (310) for driving the adhesive tape to move is arranged between the adhesive collection wheel (230) and the limiting rail (240).
3. The automatic feeding device for a circuit board drilling machine according to claim 2, characterized in that: The radial outer surface of the lower composite roller (290) is provided with a concave position, the concave position is provided with a heating column (300), the heating column (300) protrudes outward from the concave position, and the heating column (300) cooperates with the upper fixed roller (280) to composite the two adhesive tapes together.
4. The automatic feeding device for a circuit board drilling machine according to claim 2, characterized in that: The two rubber releasing wheels (220) are arranged on a side of the rubber collecting wheel (230) close to the storage plate mechanism (120) along the first direction, and the two rubber releasing wheels (220) are arranged along the second direction.
5. An automatic feeding method, characterized in that: Using the automatic feeding device for a circuit board drilling machine according to claim 1, the automatic feeding method comprises: A presetting step, according to the distribution of the drilling holes of the substrate, installing a plurality of the first rods (390) so that the suction plate (210) is located between two adjacent rows or columns of holes; An image processing step, obtaining an image A of the copper plate blank and a distribution image B of the suction plate (210) through the imaging component (380), identifying an image feature a of the original hole position of the copper plate blank on image A, identifying an image feature b of the suction plate (210) on image B, and identifying an image feature c of the positioning hole common to image A and image B; Taking the image feature c on the image A and the image B as a reference, superimposing the image A and the image B, confirming the position where the image feature a and the image feature b intersect, and acquiring the corresponding suction plate (210) in reverse; a position adjustment step, adjusting the position of the suction plate disc (210) using the corresponding first lever (410) according to the reversely acquired suction plate disc (210), and returning to the image processing step for verification again until the original hole position is separated from the suction plate disc (210); A loading step, stacking the base plate blank, the copper plate blank and the cover plate blank; In the board unloading step, after the substrate drilling is completed, the substrate products, copper plate waste and cover plate waste are placed in the corresponding waste bins.
6. An automatic feeding method according to claim 5, characterized in that: In the image processing step, the image feature a is parameterized, and the image feature a includes a center coordinate value along the first direction. , the center coordinate value along the second direction and aperture , the image feature b is parameterized, and the image feature b includes a center coordinate value along the first direction , the center coordinate value along the second direction and aperture , numerical calculation is used to determine whether the original hole position intersects with the suction plate (210), and the determination formula is as follows: △ - - ; When △ is greater than zero, the original hole position does not intersect with the suction plate disc (210), and the corresponding suction plate disc (210) is not adjusted. When △ is less than or equal to zero, the original hole position intersects with the suction plate disc (210), and the corresponding first lever (410) is controlled to move the corresponding suction plate disc (210), changing , so that △ is greater than zero.
Citation Information
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