A combustion enhancer and its preparation method

By scientifically proportioning and optimizing the mixing and quality control of the raw materials for combustion-enhancing and carburizing agents through multi-step processes, the problems of imperfect raw materials and insufficient fusion have been solved, achieving efficient combustion and environmentally friendly combustion-enhancing effects, and extending equipment life.

CN119040046BActive Publication Date: 2025-11-14INNER MONGOLIA ZHONGTIAN HENGHE COAL COKE CHEM TECH CO LTD
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Patent Information

Application Number
CN202411524267.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-11-14
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

Existing combustion enhancers and carburizing agents are not perfect in terms of raw material selection and formulation optimization, resulting in insufficient raw material integration and a lack of effective quality inspection and adjustment, which affects the quality of the finished product.

Method used

The scientifically formulated combustion-enhancing and carbide-increasing agent includes emulsifiers, cleaning agents, C5, C9, C10, aromatic blending agents, white oil, heat transfer oil, heavy oil, fuel oil, and ferrocene additives. Through multi-step processes such as stirring, emulsification, quality inspection, and vacuum degassing, the raw materials are fully mixed and the finished product is of high quality.

Benefits of technology

Improve combustion efficiency, extend equipment life, reduce harmful emissions, ensure the high quality and stability of combustion enhancers, and adapt to the needs of different combustion equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a combustion-enhancing and calorific value-enhancing agent and its preparation method, relating to the field of calorific value-enhancing agent technology, aiming to solve the problems of poor combustion efficiency and calorific value of calorific value-enhancing agents. This invention optimizes the fuel combustion process and improves combustion efficiency through the scientific proportioning of components such as C5, C9, C10, aromatic blending agents, and alcohol-based fuels. Ferrocene additives, acting as antioxidants and anti-wear agents, further enhance the fuel's anti-wear properties and extend equipment lifespan. The application of emulsifiers allows immiscible liquids to mix and form emulsions, which facilitates thorough mixing of fuel with air or other combustion-enhancing agents, thereby improving the speed and efficiency of the combustion reaction. Comprehensive evaluation of the combustion-enhancing and calorific value-enhancing agent's performance is ensured through viscosity testing, density testing, chemical composition analysis, stability testing, and combustion performance testing.
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Description

Technical Field

[0001] This invention relates to the field of calorie enhancers, specifically to a combustion-enhancing and calorie-enhancing agent and its preparation method. Background Technology

[0002] When selecting and proportioning raw materials for a coal calorific value enhancer, it is necessary to choose according to the characteristics of each raw material. Patent application CN113234516A discloses a novel coal calorific value enhancer and its preparation method. Coal produced using this novel enhancer exhibits high caking strength, low inertia, and is not prone to ignition difficulties due to low temperatures. It also boasts high shatter resistance, is easy to form, facilitates transportation, and is less likely to be crushed during transport. Furthermore, the coal production process is simple and quick, reducing operational difficulty. The proportion can be adjusted as needed. The calorific value of coal produced using this novel enhancer directly affects its quality. With a calorific value between 10 MJ / kg and 15 MJ / kg, the coal exhibits high shatter resistance and is easy to form. With a calorific value between 15 MJ / kg and 20 MJ / kg, the coal exhibits high caking strength and low inertia, increasing the heat released during combustion and improving coal quality. While the aforementioned patent solves the problem of combustion aids in coal calorific value enhancers, the following issues still exist in practical operation:

[0003] 1. When selecting the formula for the combustion enhancer and caking agent, the raw materials were not optimized, resulting in an imperfect formulation of the raw materials for the combustion enhancer and caking agent.

[0004] 2. The lack of standardized preparation for each raw material resulted in insufficient blending between them.

[0005] 3. The prepared combustion-enhancing and carburizing agent was not subjected to further quality inspection, and the formula was not effectively adjusted based on the inspection results, resulting in poor quality of the finished product. Summary of the Invention

[0006] The purpose of this invention is to provide a combustion enhancer and its preparation method. Through scientific formulation, the combustion process of fuel can be optimized and combustion efficiency improved. Ferrocene additives, as antioxidants and anti-wear agents, can further enhance the anti-wear properties of fuel and extend the service life of equipment. The application of emulsifiers allows immiscible liquids to mix and form emulsions, which helps to fully mix fuel with air or other combustion enhancers, thereby improving the speed and efficiency of the combustion reaction. Through viscosity testing, density testing, chemical composition analysis, stability testing, and combustion performance testing, a comprehensive evaluation of the performance of the combustion enhancer is ensured, which can solve the problems in the prior art.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] A combustion enhancer and caking agent includes a caking agent formulation, wherein the caking agent formulation includes an emulsifier, a cleaning agent, C5, C9, C10, an aromatic blending agent, white oil, heat transfer oil, heavy oil, fuel oil, ferrocene additives, and alcohol-based fuel.

[0009] Emulsifiers are used to mix two immiscible liquids to form an emulsion; cleaning agents are used to clean carbon deposits and sediments in fuel systems; C5 is a mixture of hydrocarbons containing 5 carbon atoms; C9 is a mixture of aromatic hydrocarbons containing 9 carbon atoms; C10 is a mixture of hydrocarbons containing 10 carbon atoms; aromatic blending agents are compounds containing benzene ring structures; white oil is a paraffin-based oil used for industrial lubrication; heat transfer oil is used in heat transfer systems as a medium for transferring heat energy; fuel oil is used as fuel in various combustion equipment; ferrocene additives are chemicals added to gasoline as antioxidants and anti-wear agents; alcohol-based fuels are fuels with ethanol or other alcohols as the main component.

[0010] A method for preparing a combustion-enhancing and caking-inducing agent includes the following steps:

[0011] S1: Raw material preparation: Confirm the quality and quantity of the carboxyl-enhancing agent formula according to the preparation requirements, wherein the preparation requirements are retrieved from the system database;

[0012] S2: Raw material mixing: After the quality and data of the cartilage thickener formulation are confirmed, the different cartilage thickener formulation materials are blended together;

[0013] S3: Stirring and emulsifying: Stirring and emulsifying the blended cartilage thickener formulation materials;

[0014] S4: Add ferrocene: After the carboxylating agent formulation materials are stirred and emulsified, add ferrocene from the carboxylating agent formulation materials according to the preparation requirements, and continue stirring;

[0015] S5: Mixing of alcohol-based fuels: Finally, add the alcohol-based fuels from the fuel additive formulation. After all the materials in the fuel additive formulation have been melted, the target fuel additive is obtained.

[0016] S6: High-speed stirring: The target combustion enhancer is stirred at high speed using a stirring device;

[0017] S7: Fine-tuning and inspection: The target combustion-enhancing and carburizing agent after high-speed stirring is subjected to quality inspection, and fine-tuning is carried out based on the quality inspection results;

[0018] S8: Cooling and Filtration: Cool and filter the target combustion enhancer after fine-tuning or inspection;

[0019] S9: Vacuum degassing: The target combustion-enhancing agent that has been cooled and filtered is degassed using a vacuum pump;

[0020] S10: Quality inspection: Samples are taken from the target combustion-enhancing and caking-enhancing agent after degassing treatment for testing, and the test data of the target combustion-enhancing and caking-enhancing agent is marked as the preparation data of the standard combustion-enhancing and caking-enhancing agent;

[0021] S11: Analysis and Storage: Analyze the preparation data of the standard combustion-enhancing and carburizing agent, make quality judgments based on the data analysis results, and transmit the data analysis results and quality judgment results to the display terminal for display and store them in the database.

[0022] Preferably, the quality and quantity of the cardiotonic agent formulation in S1 are confirmed according to the preparation requirements, including:

[0023] The preparation requirements data for the cardiotonic agent formulation are retrieved from the formulation database of the computer system. These requirements include the chemical properties, proportions, and quality standards of the raw materials.

[0024] After the preparation requirements are confirmed, the raw materials in the carboxyl-enhancing agent formulation will be pretreated. The pretreatment includes filtration, dehydration and preheating.

[0025] Each raw material is measured using metering equipment according to the preparation requirements, and the metering error is ensured to be within the standard range when measuring the raw materials.

[0026] After the raw materials are measured, they are temporarily stored in containers and labeled.

[0027] Preferably, the different carding agent formulation materials in S2 are blended, including:

[0028] S201: Use a low-speed stirrer to stir and mix the emulsifier and cleaning agent according to the raw material ratio in the preparation requirements. After mixing, a premixed liquid is obtained.

[0029] S202: Add C5, C9 and C10 to the premixed solution in sequence and stir and mix using a medium speed stirrer. After mixing, a hydrocarbon mixture is obtained.

[0030] S203: Add the aromatic blending agent to the hydrocarbon mixture and stir and mix using a medium-speed stirrer. After mixing, an aromatic blending agent mixture is obtained.

[0031] S204: In another container, mix the white oil and heat transfer oil according to the proportions specified in the preparation requirements, and stir the mixture using a medium-speed stirrer. After mixing, a mixture of white oil and heat transfer oil is obtained.

[0032] S205: Select another container to mix heavy oil and fuel oil according to the proportions specified in the preparation requirements. During mixing, a steam heating coil is used to heat the mixture at a temperature of 50-80°C. While heating, a medium-speed stirrer is used to stir and mix the mixture. After mixing, a mixture of heavy oil and fuel oil is obtained.

[0033] The process of stirring and emulsifying the fully blended additive formulation materials in S3 includes:

[0034] S301: Select a container and add the emulsifier and water according to the proportions specified in the preparation requirements. Use a stirrer to mix the emulsion.

[0035] S301: Add the aromatic blending agent mixture to the emulsion according to the proportions specified in the preparation requirements, and mix using a high-speed mixer. During the mixing process, add the mixture of white oil and heat transfer oil and the mixture of heavy oil and fuel oil, and continue mixing for 10-30 minutes. After mixing is completed, the carboxyl-enhancing agent emulsion is obtained.

[0036] Preferably, the process of adding ferrocene to the carboxyl-enhancing agent formulation material in step S4 according to preparation requirements, and continuing stirring, includes:

[0037] Before adding ferrocene, the ferrocene is pretreated by crushing it into powder.

[0038] After the ferrocene pretreatment is completed, the mixer of the carburizing agent emulsion is adjusted to low speed, and the pretreated ferrocene is evenly added to the carburizing agent emulsion, while the stirring speed is adjusted in real time.

[0039] Ferrocene is added to an emulsion containing a carboxylating agent to obtain a ferrocene mixture.

[0040] Preferably, for alcohol-based fuels in the formulation materials for adding calorie enhancers in S5, the following are included:

[0041] Before mixing the alcohol-based fuel into the ferrocene mixture, the alcohol-based fuel is preheated, wherein the preheating temperature is maintained between 30°C and 40°C.

[0042] After the alcohol-based fuel is heated, it is slowly added to the ferrocene mixture and stirred to obtain the target combustion enhancer.

[0043] The S6 process involves high-speed mixing of the target combustion-enhancing and carburizing agent using a mixing device, including:

[0044] Before the target combustion enhancer is stirred at high speed, the stirring speed of the high-speed mixer should be set to be within the range of 1000-3000 rpm.

[0045] After setting the stirring speed, set the stirring time to 15-30 minutes.

[0046] Meanwhile, during the high-speed stirring process, the temperature of the target combustion-enhancing and carburizing agent is monitored in real time. When the stirring temperature of the target combustion-enhancing and carburizing agent exceeds 60°, the stirring speed is reduced.

[0047] Finally, the target combustion enhancer was stirred at high speed.

[0048] Preferably, the target combustion-enhancing and carburizing agent after high-speed stirring in S7 is subjected to quality inspection, and fine-tuning is made based on the quality inspection results, including:

[0049] Quality inspection includes viscosity testing, density testing, chemical composition analysis, stability testing, and combustion performance testing. During quality inspection, samples of the target combustion-enhancing and carburizing agent are extracted to obtain the target combustion-enhancing and carburizing agent sample.

[0050] Viscosity testing involves testing the target combustion-enhancing and caking-enhancing agent sample using a viscometer. The sample is injected into the viscometer, and the flow time or rotation speed of the sample is recorded after the viscometer is started. The viscosity value is automatically obtained from the flow time or rotation speed. The viscosity test is conducted at least three times, and the average of the results is taken as the viscosity data of the target combustion-enhancing and caking-enhancing agent sample.

[0051] The density test involves testing the target combustion-enhancing and caking-enhancing agent sample using a specific gravity bottle. The target combustion-enhancing and caking-enhancing agent sample is injected into the specific gravity bottle. After the specific gravity bottle is activated, the volume and mass of the target combustion-enhancing and caking-enhancing agent sample are recorded. The specific gravity bottle automatically calculates the density value based on the volume and mass. Furthermore, the density test is conducted at least three times, and the average value of the multiple density test results is taken as the density data of the target combustion-enhancing and caking-enhancing agent sample.

[0052] Chemical composition analysis involves testing the target combustion-enhancing and caking-enhancing agent sample using a high-performance liquid chromatograph (HPLC). The target combustion-enhancing and caking-enhancing agent sample is injected into the HPLC. After the HPLC is started, qualitative and quantitative analysis of the components is performed based on the retention time, peak area, symmetry, response factor, and linear range of the target combustion-enhancing and caking-enhancing agent sample. After the analysis is completed, the component data of the target combustion-enhancing and caking-enhancing agent sample are obtained.

[0053] Stability testing includes high-temperature stability testing, freeze-thaw cycle testing, and long-term storage testing. High-temperature stability testing involves placing the target combustion-enhancing agent sample in an environment at 60°C for one week and recording changes in its physical and chemical properties. Freeze-thaw cycle testing involves freezing the target combustion-enhancing agent sample in an environment at -20°C, followed by thawing at room temperature, repeating this cycle multiple times, and recording the stability of the target combustion-enhancing agent sample. Long-term storage testing involves injecting the target combustion-enhancing agent sample into a sealed container and storing it in an environment with a temperature between 15°C and 25°C, humidity between 30% and 60%, in a dark and well-ventilated environment for at least six months, with periodic sampling and testing.

[0054] The test results of high temperature stability test, freeze-thaw cycle test and long-term storage test are labeled as the stability data of the target combustion enhancer sample;

[0055] Combustion performance testing involves testing the target combustion enhancer sample in a combustion test furnace. First, the target combustion enhancer sample is mixed with fuel. After mixing, the combustion environment of the combustion test furnace is set. The temperature of the combustion environment is between 20°C and 25°C, the humidity is between 40% and 60%, the atmospheric pressure is 101.3 kPa, the oxygen concentration is about 21%, the sample amount is 50g, the test time is 3-7 minutes, and the test data of the target combustion enhancer sample is recorded. Finally, the flammability data of the target combustion enhancer sample is obtained.

[0056] The data on flammability, stability, composition, density, and viscosity are analyzed in a unified manner, and the results are used to determine whether fine-tuning is necessary.

[0057] Among them, fine-tuning of flammability data, stability data, composition data, density data, and viscosity data is to adjust the proportion of the carboxyl-enhancing agent formulation.

[0058] Preferably, the target combustion-enhancing and caking-enhancing agent that has been fine-tuned or tested in S8 is cooled and filtered, including:

[0059] S801: Transfer the target combustion-enhancing and carburizing agent that has been fine-tuned or inspected to the air cooler, and control the temperature of the air cooler between 20°C and 30°C;

[0060] S802: Activate the air cooler to cool the target combustion-enhancing agent;

[0061] S803: Pump the cooled target combustion enhancer into a centrifugal filter:

[0062] S804: Start the centrifugal filter to filter the target combustion-enhancing agent, and finally obtain the cooled and filtered target combustion-enhancing agent;

[0063] For the target combustion enhancer in S9, which has undergone cooling and filtration, a vacuum pump is used for degassing, including:

[0064] S901: Transfers the cooled and filtered target combustion enhancer to the vacuum pump;

[0065] S902: Set the vacuum level of the vacuum pump between 0.05 and 0.1 MPa;

[0066] S903: After the vacuum level is set, start the vacuum pump to perform degassing. Stirring is also performed during the degassing process. The degassing time is between 30 minutes and 2 hours.

[0067] S904: The target combustion enhancer and carburizing agent obtained after degassing is completed by the vacuum pump.

[0068] Preferably, the testing of samples taken from the target combustion-enhancing and carburizing agent after degassing treatment in S10 includes:

[0069] S1001: Samples are extracted from the target combustion-enhancing and carburizing agent after degassing using sampling equipment:

[0070] S1002: The extracted samples will undergo physical property testing, chemical composition analysis, combustion performance testing, environmental protection index testing, and stability testing.

[0071] The physical property tests include viscosity testing, density testing, pour point testing, flash point testing, and colorimetry testing. The pour point test involves injecting the sample into a test tube using a pour point tester, heating the sample according to a set heating rate, and recording the lowest temperature at which the sample flows. The flash point test involves injecting the sample into a flash point tester, gradually heating the sample, and recording the lowest temperature at which the sample ignites. The colorimetry test involves placing the sample under a standard light source using a colorimeter and recording the degree of match between the colorimetric value and the standard color chart.

[0072] Environmental performance testing involves collecting gaseous emissions generated during the combustion process of samples taken in combustion performance testing. These emissions include sulfur oxides, nitrogen oxides, carbon oxides, volatile organic compounds, particulate matter, halide gases, heavy metals, acid gases, and other gases. Each emitted gas is then tested.

[0073] S1003: Confirm the test data of physical property testing, chemical composition analysis, combustion performance testing, environmental protection index testing and stability testing, and mark them as the preparation data of standard combustion-enhancing and carburizing agent.

[0074] Preferably, the data analysis for the preparation data of the standard combustion-enhancing and carburizing agent in S11 is performed, a quality judgment is made based on the data analysis results, and the data analysis results and quality judgment results are transmitted to a display terminal for display and stored in a database, including:

[0075] The preparation data of the standard combustion-enhancing and caking-enhancing agent were preprocessed, and the preprocessed data were classified according to each test item.

[0076] The preparation data of the standard combustion-enhancing and carburizing agent, after data classification, are compared with the preset product quality standard data.

[0077] Based on the data comparison results, determine whether the preparation data of the standard combustion-enhancing and carburizing agent meets the quality requirements;

[0078] Finally, the data comparison data and the judgment data on whether the quality requirements are met are transmitted to the display terminal for display.

[0079] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0080] 1. This invention provides a combustion enhancer and its preparation method. The C5, C9, C10, aromatic blending agent, and alcohol-based fuel components in the formula, through scientific proportioning, can optimize the fuel combustion process and improve combustion efficiency. Ferrocene additives, as antioxidants and anti-wear agents, can further enhance the fuel's anti-wear properties and extend equipment service life. The application of emulsifiers allows originally immiscible liquids to mix and form emulsions, which helps the fuel to mix fully with air or other combustion enhancers, thereby improving the speed and efficiency of the combustion reaction.

[0081] 2. The present invention provides a combustion enhancer and its preparation method. The pretreatment steps of filtering, dehydrating and preheating the raw materials can effectively remove impurities. By gradually adding and mixing, the violent reactions and dangerous situations that may occur during the mixing process are reduced. Ferrocene, as a chemical substance in antioxidants and anti-wear agents, can effectively improve the antioxidant and anti-wear properties of fuel. By monitoring and adjusting the stirring speed in real time, safety accidents caused by overheating, splashing and other phenomena during the stirring process can be avoided. The preheating and slow addition method helps to reduce temperature fluctuations and the intensity of chemical reactions during the mixing process, and maintains the stability of the mixture composition.

[0082] 3. The combustion-enhancing and caking-enhancing agent and its preparation method provided by this invention ensure a comprehensive evaluation of the agent's performance through multiple aspects such as viscosity testing, density testing, chemical composition analysis, stability testing, and combustion performance testing. The entire cooling and filtration process can be automated, reducing manual operation, lowering labor intensity, and increasing the automation level of the production line. Through comprehensive testing and quality control, high-quality combustion-enhancing and caking-enhancing agent products can be ensured. Through rigorous data analysis and quality judgment processes, it can be ensured that the produced combustion-enhancing and caking-enhancing agent meets the predetermined quality standards. Attached Figure Description

[0083] Figure 1 This is a schematic diagram of the preparation method of the combustion-enhancing and calorific value-adding agent of the present invention. Detailed Implementation

[0084] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0085] To address the problem in existing technologies where the selection of raw materials for combustion-enhancing and caking-enhancing agents is not optimized, resulting in imperfect raw material formulation, this embodiment provides the following technical solution:

[0086] A combustion enhancer and caking agent includes a caking agent formulation, wherein the caking agent formulation includes an emulsifier, a cleaning agent, C5, C9, C10, an aromatic blending agent, white oil, heat transfer oil, heavy oil, fuel oil, ferrocene additives, and alcohol-based fuel.

[0087] Emulsifiers are used to mix two immiscible liquids to form an emulsion; cleaning agents are used to clean carbon deposits and sediments in fuel systems; C5 is a mixture of hydrocarbons containing 5 carbon atoms; C9 is a mixture of aromatic hydrocarbons containing 9 carbon atoms; C10 is a mixture of hydrocarbons containing 10 carbon atoms; aromatic blending agents are compounds containing benzene ring structures; white oil is a paraffin-based oil used for industrial lubrication; heat transfer oil is used in heat transfer systems as a medium for transferring heat energy; fuel oil is used as fuel in various combustion equipment; ferrocene additives are chemicals added to gasoline as antioxidants and anti-wear agents; alcohol-based fuels are fuels with ethanol or other alcohols as the main component.

[0088] Specifically, the C5, C9, C10, aromatic blending agents, and alcohol-based fuel components in the formula, through scientific proportioning, can optimize the fuel combustion process and improve combustion efficiency. This not only helps save fuel consumption but also reduces harmful emissions from incomplete combustion. The active ingredients in the cleaning agent effectively remove carbon deposits and sediments from the fuel system, keeping it clean and unobstructed, thus ensuring smooth fuel supply and stable combustion. This is significant for extending engine life and reducing failure rates. White oil, as a paraffin-based oil, has excellent lubricating properties, providing additional lubrication protection during combustion and reducing wear between mechanical parts. Meanwhile, ferrocene additives, acting as antioxidants and anti-wear agents, further enhance fuel anti-wear properties and extend equipment life. The application of emulsifiers allows immiscible liquids to mix and form emulsions, facilitating thorough mixing of fuel with air or other combustion improvers, thereby increasing the speed and efficiency of the combustion reaction. The addition of heat transfer oil makes heat transfer more rapid and uniform, contributing to improved overall thermal efficiency of the combustion system. This is particularly important for equipment requiring efficient thermal energy conversion. The use of alcohol-based fuels reduces dependence on traditional energy sources such as petroleum, contributing to the diversification and sustainable development of the energy structure. Simultaneously, due to improved combustion efficiency and reduced emissions of harmful substances, this combustion aid also offers significant environmental advantages. The formula is diverse and highly adjustable, allowing for customized formulation to meet various complex operating conditions based on different combustion equipment and fuel requirements. The components are proportioned by weight percentage as follows: emulsifier 1%-3%, cleaning agent 0.5%-1%, C5 5%-10%, C9 10%-15%, C10 5%-10%, aromatics blender 5%-10%, white oil 10%-20%, heat transfer oil 5%-10%, heavy oil 10%-20%, fuel oil 20%-30%, ferrocene additive 0.1%-0.5%, and alcohol-based fuel 5%-10%.

[0089] To address the issue of insufficient blending of combustion-enhancing and carburizing agents due to the lack of standardized preparation of each raw material in existing technologies, which are based on carburizing agent formulations, please refer to [the relevant documentation]. Figure 1 This embodiment provides the following technical solution:

[0090] A method for preparing a combustion-enhancing and caking-inducing agent includes the following steps:

[0091] S1: Raw material preparation: Confirm the quality and quantity of the carboxyl-enhancing agent formula according to the preparation requirements, wherein the preparation requirements are retrieved from the system database;

[0092] Among them, a complete record system has been established from formula data retrieval to raw material pretreatment, metering, temporary storage and labeling, which facilitates quality control and problem traceability;

[0093] S2: Raw material mixing: After the quality and data of the cartilage thickener formulation are confirmed, the different cartilage thickener formulation materials are blended together;

[0094] In this way, by breaking down the complex mixing process into multiple steps, and using appropriate stirring speed and methods in each step, the entire preparation process becomes more orderly and efficient.

[0095] S3: Stirring and emulsifying: Stirring and emulsifying the blended cartilage thickener formulation materials;

[0096] Among them, the carboxyl-enhancing emulsion obtained through stirring and emulsification processes has high stability and can maintain its performance under different temperature and environmental conditions, thus adapting to a wider range of application scenarios;

[0097] S4: Add ferrocene: After the carboxylating agent formulation materials are stirred and emulsified, add ferrocene from the carboxylating agent formulation materials according to the preparation requirements, and continue stirring;

[0098] Among these, by optimizing the mixing process and stirring conditions, the risk of precipitation of solid components such as ferrocene in the thickener can be reduced;

[0099] S5: Mixing of alcohol-based fuels: Finally, add the alcohol-based fuels from the fuel additive formulation. After all the materials in the fuel additive formulation have been melted, the target fuel additive is obtained.

[0100] Among them, alcohol-based fuels, as a clean fuel, produce relatively few pollutants when mixed with additives such as ferrocene to form combustion-enhancing and carburizing agents during combustion.

[0101] S6: High-speed stirring: The target combustion enhancer is stirred at high speed using a stirring device;

[0102] High-speed mixing can significantly shorten mixing time and improve production efficiency.

[0103] S7: Fine-tuning and inspection: The target combustion-enhancing and carburizing agent after high-speed stirring is subjected to quality inspection, and fine-tuning is carried out based on the quality inspection results;

[0104] Among these, timely quality inspection and fine-tuning mechanisms can shorten product development cycles and improve production efficiency;

[0105] S8: Cooling and Filtration: Cool and filter the target combustion enhancer after fine-tuning or inspection;

[0106] Among them, the target combustion enhancer and carburizer that has undergone cooling and filtration treatment has higher quality and stability;

[0107] S9: Vacuum degassing: The target combustion-enhancing agent that has been cooled and filtered is degassed using a vacuum pump;

[0108] Among them, degassing is carried out in a vacuum environment, which reduces gas leakage and escape during the operation.

[0109] S10: Quality inspection: Samples are taken from the target combustion-enhancing and caking-enhancing agent after degassing treatment for testing, and the test data of the target combustion-enhancing and caking-enhancing agent is marked as the preparation data of the standard combustion-enhancing and caking-enhancing agent;

[0110] Through comprehensive testing and quality control, we can ensure the production of high-quality combustion-enhancing and carburizing agent products.

[0111] S11: Analysis and Storage: Analyze the preparation data of the standard combustion-enhancing and carburizing agent, make quality judgments based on the data analysis results, and transmit the data analysis results and quality judgment results to the display terminal for display and store them in the database;

[0112] Through rigorous data analysis and quality assessment processes, it can be ensured that the produced combustion enhancers meet predetermined quality standards.

[0113] Regarding S1, the quality and quantity of the cardiotonant formulation will be confirmed according to the preparation requirements, including:

[0114] The preparation requirements data for the cardiotonic agent formulation are retrieved from the formulation database of the computer system. These requirements include the chemical properties, proportions, and quality standards of the raw materials.

[0115] After the preparation requirements are confirmed, the raw materials in the carboxyl-enhancing agent formulation will be pretreated. The pretreatment includes filtration, dehydration and preheating.

[0116] Each raw material is measured using metering equipment according to the preparation requirements, and the metering error is ensured to be within the standard range when measuring the raw materials.

[0117] After the raw materials are measured, they are temporarily stored in containers and labeled.

[0118] Specifically, pretreatment steps such as filtration, dehydration, and preheating of raw materials effectively remove impurities, improve their purity and reactivity, and reduce efficiency losses or product quality fluctuations caused by raw material quality issues during production. Precise measurement of each raw material using metering equipment, ensuring measurement errors are within standard ranges, is crucial for accurate formulation execution and product consistency. Accurate measurement avoids affecting the product's combustion-supporting effect and calorie-enhancing properties due to improper raw material ratios. Temporarily storing and labeling the measured raw materials in containers helps ensure an orderly production process, reducing confusion and errors. Clear labeling also improves production safety, preventing accidents caused by confusion or misuse of raw materials. A complete record system is established from formula data retrieval to raw material pretreatment, measurement, temporary storage, and labeling, facilitating quality control and problem traceability. Filtration and dehydration reduce potential pollutants such as wastewater and waste residue generated during production, contributing to improved environmental friendliness and sustainability.

[0119] The S2 formulation combines different cardiotonic agent ingredients, including:

[0120] S201: Use a low-speed stirrer to stir and mix the emulsifier and cleaning agent according to the raw material ratio in the preparation requirements. After mixing, a premixed liquid is obtained.

[0121] S202: Add C5, C9 and C10 to the premixed solution in sequence and stir and mix using a medium speed stirrer. After mixing, a hydrocarbon mixture is obtained.

[0122] S203: Add the aromatic blending agent to the hydrocarbon mixture and stir and mix using a medium-speed stirrer. After mixing, an aromatic blending agent mixture is obtained.

[0123] S204: In another container, mix the white oil and heat transfer oil according to the proportions specified in the preparation requirements, and stir the mixture using a medium-speed stirrer. After mixing, a mixture of white oil and heat transfer oil is obtained.

[0124] S205: Select another container to mix heavy oil and fuel oil according to the proportions specified in the preparation requirements. During mixing, a steam heating coil is used to heat the mixture at a temperature of 50-80°C. While heating, a medium-speed stirrer is used to stir and mix the mixture. After mixing, a mixture of heavy oil and fuel oil is obtained.

[0125] Specifically, by using stirrers of different speeds (low and medium speed), stratification of liquids with different densities during mixing can be effectively prevented, ensuring uniform distribution of all components and thus improving the overall performance and stability of the combustion enhancer. When mixing heavy oil and fuel oil, a steam heating coil is used to heat the mixture within a suitable temperature range of 50-80℃, which helps reduce the viscosity of heavy oil and fuel oil, promoting better mixing and avoiding safety hazards caused by high temperatures. By breaking down the complex mixing process into multiple steps, each using appropriate stirring speed and methods, the entire preparation process becomes more orderly and efficient. Utilizing conventional equipment such as low-speed and medium-speed stirrers and steam heating coils reduces reliance on specialized equipment, improving the flexibility and feasibility of the preparation process. Step-by-step mixing and thorough stirring help reduce impurities and bubbles generated during mixing, improving product purity and performance. Optimizing the mixing process and heating method reduces energy consumption and emissions during preparation, meeting environmental protection and sustainable development requirements. Gradual addition and stirring reduce the potential for violent reactions and dangerous situations during mixing, improving the safety of the preparation process.

[0126] The process of stirring and emulsifying the fully blended additive formulation materials in S3 includes:

[0127] S301: Select a container and add the emulsifier and water according to the proportions specified in the preparation requirements. Use a stirrer to mix the emulsion.

[0128] S301: Add the aromatic blending agent mixture to the emulsion according to the proportions specified in the preparation requirements, and mix using a high-speed mixer. During the mixing process, add the mixture of white oil and heat transfer oil and the mixture of heavy oil and fuel oil, and continue mixing for 10-30 minutes. After mixing is completed, the carboxyl-enhancing agent emulsion is obtained.

[0129] Specifically, the emulsifier and water are first mixed and stirred into an emulsion according to a certain ratio. Then, a mixture of aromatic modifier, white oil and heat transfer oil, and heavy oil and fuel oil are gradually added. This step-by-step addition method helps the emulsification process proceed smoothly, ensuring that all components are fully and evenly mixed. Using a high-speed mixer allows for good emulsification in a short time, forming a stable emulsion. High-speed stirring also promotes the interaction between raw materials, improving the uniformity and stability of the product. The entire stirring and emulsification process is strictly carried out according to the proportions and times specified in the preparation requirements, which helps to accurately control the composition and performance of the product, ensuring that the quality of the final product and its combustion-enhancing and calorie-increasing effects meet the expected goals. Through a reasonable stirring and emulsification process design, the production cycle can be shortened and production efficiency improved. At the same time, it reduces rework and scrap rates caused by uneven stirring or insufficient emulsification, thereby reducing production costs.

[0130] Regarding the addition of ferrocene to the carboxyl-enhancing agent formulation materials in S4 according to preparation requirements, and continued stirring, including:

[0131] Before adding ferrocene, the ferrocene is pretreated by crushing it into powder.

[0132] After the ferrocene pretreatment is completed, the mixer of the carburizing agent emulsion is adjusted to low speed, and the pretreated ferrocene is evenly added to the carburizing agent emulsion, while the stirring speed is adjusted in real time.

[0133] Ferrocene is added to an emulsion containing a carboxylating agent to obtain a ferrocene mixture.

[0134] Specifically, by pulverizing ferrocene into powder, its surface area is increased, which helps it to disperse better into the fuel-enhancing emulsion during mixing, reducing agglomeration and thus improving the uniformity of ferrocene distribution throughout the fuel-enhancing agent. Adjusting the mixer to a low speed when adding ferrocene and continuously adjusting the stirring speed helps the powdered ferrocene gradually and evenly disperse into the emulsion, avoiding localized problems of excessively high or low concentrations that may occur with rapid stirring. As a chemical substance in antioxidants and anti-wear agents, ferrocene can effectively improve the antioxidant and anti-wear properties of fuel. Uniform dispersion in the fuel-enhancing agent ensures its full effectiveness, thereby improving the overall performance of the fuel-enhancing agent. Optimizing the mixing process and stirring conditions reduces the risk of precipitation of solid components such as ferrocene in the fuel-enhancing agent, ensuring consistent product performance during use. Adding ferrocene powder under low-speed stirring helps reduce the risk of splashing and dust exposure that may occur with rapid stirring, improving operational safety.

[0135] For alcohol-based fuels in the S5 formulation containing additives, including:

[0136] Before mixing the alcohol-based fuel into the ferrocene mixture, the alcohol-based fuel is preheated, wherein the preheating temperature is maintained between 30°C and 40°C.

[0137] After the alcohol-based fuel is heated, it is slowly added to the ferrocene mixture and stirred to obtain the target combustion enhancer.

[0138] Specifically, the alcohol-based fuel is preheated before being added to the ferrocene mixture, with the temperature maintained between 30°C and 40°C. This step helps reduce the fuel's viscosity and improve its fluidity, making it easier to mix thoroughly with the ferrocene mixture. Preheating also promotes the activity between fuel molecules, resulting in a more uniform mixing process. After heating, the alcohol-based fuel is slowly added to the ferrocene mixture while stirring. This method avoids uneven mixing or localized overheating caused by rapid addition, ensuring that the two liquids are mixed evenly and thoroughly. Preheating and slow addition help reduce temperature fluctuations and the intensity of chemical reactions during the mixing process, maintaining the stability of the mixture's composition. This is crucial for the quality and performance of the final product. The preheating and slow addition mixing process is relatively simple and easy to control, contributing to improved production efficiency. Simultaneously, this process reduces rework and scrap rates caused by uneven mixing, thereby lowering production costs. During preheating and mixing, proper control of parameters such as temperature and stirring speed can prevent safety accidents caused by improper operation. At the same time, a closed operating environment also helps reduce the volatilization of harmful gases and the risk of exposure for operators.

[0139] The S6 process involves high-speed mixing of the target combustion-enhancing and carburizing agent using a mixing device, including:

[0140] Before the target combustion enhancer is stirred at high speed, the stirring speed of the high-speed mixer should be set to be within the range of 1000-3000 rpm.

[0141] After setting the stirring speed, set the stirring time to 15-30 minutes.

[0142] Meanwhile, during the high-speed stirring process, the temperature of the target combustion-enhancing and carburizing agent is monitored in real time. When the stirring temperature of the target combustion-enhancing and carburizing agent exceeds 60°, the stirring speed is reduced.

[0143] Finally, the target combustion enhancer was stirred at high speed.

[0144] Specifically, by setting the stirring speed within the range of 1000-3000 rpm, the components in the target combustion enhancer can be efficiently and thoroughly mixed. This high-speed stirring helps break up agglomeration in the liquid, making the components more evenly distributed, thereby improving the overall performance of the combustion enhancer. The stirring time is 15-30 minutes, which ensures that all components have sufficient time to penetrate and blend with each other, achieving the best mixing effect. A uniform mixing state helps reduce stratification and sedimentation during use, ensuring the stability and consistency of the combustion enhancer. Real-time monitoring of the temperature of the target combustion enhancer during high-speed stirring is an important safety measure. When the stirring temperature exceeds 60°C, timely reduction of the stirring speed can avoid thermal degradation, volatilization, or other adverse reactions caused by excessive temperature, ensuring the quality and stability of the combustion enhancer. High temperatures may adversely affect certain components in the combustion enhancer, such as reducing antioxidant properties and accelerating decomposition. Timely cooling can protect these sensitive components and maintain their original properties. Real-time monitoring and adjustment of the stirring speed can prevent safety accidents caused by overheating, splashing, and other phenomena during stirring. At the same time, reasonable stirring time and speed settings also help reduce equipment wear and failure rates, extending the equipment's lifespan.

[0145] To address the issue in existing technologies where the prepared combustion-enhancing and carburizing agents are not subjected to further quality inspection, and where effective formula adjustments are not made based on inspection results, leading to unsatisfactory finished product quality, please refer to [link to relevant documentation]. Figure 1 This embodiment provides the following technical solution:

[0146] The quality of the target combustion-enhancing and carburizing agent after high-speed stirring in S7 was inspected, and fine-tuning was carried out based on the quality inspection results, including:

[0147] Quality inspection includes viscosity testing, density testing, chemical composition analysis, stability testing, and combustion performance testing. During quality inspection, samples of the target combustion-enhancing and carburizing agent are extracted to obtain the target combustion-enhancing and carburizing agent sample.

[0148] Viscosity testing involves testing the target combustion-enhancing and caking-enhancing agent sample using a viscometer. The sample is injected into the viscometer, and the flow time or rotation speed of the sample is recorded after the viscometer is started. The viscosity value is automatically obtained from the flow time or rotation speed. The viscosity test is conducted at least three times, and the average of the results is taken as the viscosity data of the target combustion-enhancing and caking-enhancing agent sample.

[0149] The density test involves testing the target combustion-enhancing and caking-enhancing agent sample using a specific gravity bottle. The target combustion-enhancing and caking-enhancing agent sample is injected into the specific gravity bottle. After the specific gravity bottle is activated, the volume and mass of the target combustion-enhancing and caking-enhancing agent sample are recorded. The specific gravity bottle automatically calculates the density value based on the volume and mass. Furthermore, the density test is conducted at least three times, and the average value of the multiple density test results is taken as the density data of the target combustion-enhancing and caking-enhancing agent sample.

[0150] Chemical composition analysis involves testing the target combustion-enhancing and caking-enhancing agent sample using a high-performance liquid chromatograph (HPLC). The target combustion-enhancing and caking-enhancing agent sample is injected into the HPLC. After the HPLC is started, qualitative and quantitative analysis of the components is performed based on the retention time, peak area, symmetry, response factor, and linear range of the target combustion-enhancing and caking-enhancing agent sample. After the analysis is completed, the component data of the target combustion-enhancing and caking-enhancing agent sample are obtained.

[0151] Stability testing includes high-temperature stability testing, freeze-thaw cycle testing, and long-term storage testing. High-temperature stability testing involves placing the target combustion-enhancing agent sample in an environment at 60°C for one week and recording changes in its physical and chemical properties. Freeze-thaw cycle testing involves freezing the target combustion-enhancing agent sample in an environment at -20°C, followed by thawing at room temperature, repeating this cycle multiple times, and recording the stability of the target combustion-enhancing agent sample. Long-term storage testing involves injecting the target combustion-enhancing agent sample into a sealed container and storing it in an environment with a temperature between 15°C and 25°C, humidity between 30% and 60%, in a dark and well-ventilated environment for at least six months, with periodic sampling and testing.

[0152] The test results of high temperature stability test, freeze-thaw cycle test and long-term storage test are labeled as the stability data of the target combustion enhancer sample;

[0153] Combustion performance testing involves testing the target combustion enhancer sample in a combustion test furnace. First, the target combustion enhancer sample is mixed with fuel. After mixing, the combustion environment of the combustion test furnace is set. The temperature of the combustion environment is between 20°C and 25°C, the humidity is between 40% and 60%, the atmospheric pressure is 101.3 kPa, the oxygen concentration is about 21%, the sample amount is 50g, the test time is 3-7 minutes, and the test data of the target combustion enhancer sample is recorded. Finally, the flammability data of the target combustion enhancer sample is obtained.

[0154] The data on flammability, stability, composition, density, and viscosity are analyzed in a unified manner, and the results are used to determine whether fine-tuning is necessary.

[0155] Among them, fine-tuning of flammability data, stability data, composition data, density data, and viscosity data is to adjust the proportion of the carboxyl-enhancing agent formulation.

[0156] Specifically, a comprehensive evaluation of the performance of the combustion-enhancing and calorific value-enhancing agent is ensured through multiple aspects, including viscosity testing, density testing, chemical composition analysis, stability testing, and combustion performance testing. Each test requires multiple measurements, with the average value used as the final result, effectively reducing single-measurement errors and improving data accuracy and reliability. Each testing step follows a strict standardized process, such as using professional testing equipment (viscometers, specific gravity bottles, high-performance liquid chromatographs, combustion test furnaces, etc.), ensuring the objectivity and comparability of test results. Comprehensive analysis of multi-dimensional data such as flammability, stability, composition, density, and viscosity allows for timely identification of potential problems, providing a scientific basis for fine-tuning. If data deviates from expectations, the formulation ratio of the calorific value-enhancing agent can be quickly adjusted to ensure optimal product performance. This comprehensive quality inspection process helps identify and eliminate potential safety hazards, ensuring product safety during production, storage, and use.

[0157] For the target combustion enhancer and carburizing agent in S8 that has been fine-tuned or tested, cooling and filtration are performed, including:

[0158] S801: Transfer the target combustion-enhancing and carburizing agent that has been fine-tuned or inspected to the air cooler, and control the temperature of the air cooler between 20°C and 30°C;

[0159] S802: Activate the air cooler to cool the target combustion-enhancing agent;

[0160] S803: Pump the cooled target combustion enhancer into a centrifugal filter:

[0161] S804: Start the centrifugal filter to filter the target combustion-enhancing agent, and finally obtain the cooled and filtered target combustion-enhancing agent.

[0162] Specifically, by controlling the temperature between 20°C and 30°C using an air cooler, the target combustion-enhancing and calorifying agent can be effectively prevented from undergoing thermal degradation, oxidation, or other adverse reactions at high temperatures. This ensures the chemical stability and physical properties of the product. The air cooler can quickly reduce the temperature of the target combustion-enhancing and calorifying agent, shortening the production cycle and improving production efficiency. The entire cooling and filtration process can be automated, reducing manual operation, labor intensity, and increasing the automation level of the production line. The centrifugal filter can remove impurities, particles, and insoluble substances from the target combustion-enhancing and calorifying agent, further improving the purity and cleanliness of the product. This is crucial for improving the product's performance and safety. The filtered impurities and waste can be centrally processed, reducing environmental pollution.

[0163] For the target combustion enhancer in S9, which has undergone cooling and filtration, a vacuum pump is used for degassing, including:

[0164] S901: Transfers the cooled and filtered target combustion enhancer to the vacuum pump;

[0165] S902: Set the vacuum level of the vacuum pump between 0.05 and 0.1 MPa;

[0166] S903: After the vacuum level is set, start the vacuum pump to perform degassing. Stirring is also performed during the degassing process. The degassing time is between 30 minutes and 2 hours.

[0167] S904: The target combustion enhancer and carburizing agent obtained after degassing is completed by the vacuum pump.

[0168] Specifically, by operating a vacuum pump at a set vacuum level, dissolved gases such as oxygen and nitrogen can be effectively removed from the target combustion enhancer. If these dissolved gases remain in the product, they may affect its stability, combustion performance, and safety. Removing dissolved gases reduces the formation of bubbles in the product, which helps improve product uniformity and consistency, avoiding performance fluctuations caused by bubbles during use. The degassing process also helps further purify the product, reducing the presence of impurities and undesirable gases, thereby improving product purity and quality. By setting reasonable degassing times and vacuum levels, production processes can be optimized and production efficiency improved while ensuring effective degassing.

[0169] The following tests were conducted on samples taken from the target combustion enhancer and carburizing agent in S10 after degassing treatment:

[0170] S1001: Samples are extracted from the target combustion-enhancing and carburizing agent after degassing using sampling equipment:

[0171] S1002: The extracted samples will undergo physical property testing, chemical composition analysis, combustion performance testing, environmental protection index testing, and stability testing.

[0172] The physical property tests include viscosity testing, density testing, pour point testing, flash point testing, and colorimetry testing. The pour point test involves injecting the sample into a test tube using a pour point tester, heating the sample according to a set heating rate, and recording the lowest temperature at which the sample flows. The flash point test involves injecting the sample into a flash point tester, gradually heating the sample, and recording the lowest temperature at which the sample ignites. The colorimetry test involves placing the sample under a standard light source using a colorimeter and recording the degree of match between the colorimetric value and the standard color chart.

[0173] Environmental performance testing involves collecting gaseous emissions generated during the combustion process of samples taken in combustion performance testing. These emissions include sulfur oxides, nitrogen oxides, carbon oxides, volatile organic compounds, particulate matter, halide gases, heavy metals, acid gases, and other gases. Each emitted gas is then tested.

[0174] S1003: Confirm the test data of physical property testing, chemical composition analysis, combustion performance testing, environmental protection index testing and stability testing, and mark them as the preparation data of standard combustion-enhancing and carburizing agent.

[0175] Specifically, by conducting physical property testing, chemical composition analysis, combustion performance testing, environmental indicator testing, and stability testing on samples, the quality characteristics of combustion-enhancing and caking-enhancing agents can be comprehensively evaluated. This comprehensive testing method helps ensure that all aspects of the product meet or exceed preset standards. Precise physical property testing (such as viscosity, density, pour point, flash point, and color testing) and chemical composition analysis enable precise control of product quality. This helps reduce batch-to-batch variations and improve product consistency. Detailed environmental indicator testing of emissions generated during combustion, including the detection of various harmful substances such as sulfur oxides, nitrogen oxides, and carbon oxides, helps ensure that combustion-enhancing and caking-enhancing agents comply with environmental regulations and standards during use, reducing environmental pollution. Through comprehensive testing and quality control, high-quality combustion-enhancing and caking-enhancing agent products can be produced, enhancing the company's competitiveness in the market.

[0176] Data analysis was performed on the preparation data of the standard combustion-enhancing and carburizing agent in S11. Based on the data analysis results, a quality assessment was conducted. The data analysis results and quality assessment results were then transmitted to a display terminal for display and stored in a database, including:

[0177] The preparation data of the standard combustion-enhancing and caking-enhancing agent were preprocessed, and the preprocessed data were classified according to each test item.

[0178] The preparation data of the standard combustion-enhancing and carburizing agent, after data classification, are compared with the preset product quality standard data.

[0179] Based on the data comparison results, determine whether the preparation data of the standard combustion-enhancing and carburizing agent meets the quality requirements;

[0180] Finally, the data comparison data and the judgment data on whether the quality requirements are met are transmitted to the display terminal for display.

[0181] Specifically, the preparation data of standard combustion-enhancing and caking-enhancing agents are categorized according to testing items, facilitating targeted comparisons with pre-set product quality standard data. This categorization improves data processing efficiency and reduces the possibility of human error. Through an automated comparison process, it is possible to quickly and accurately determine whether the preparation data of standard combustion-enhancing and caking-enhancing agents meet the pre-set product quality standards. This automated comparison not only improves efficiency but also ensures the objectivity and consistency of the judgment. Based on detailed data analysis and quality judgment results, management can make more accurate and timely decisions. This helps optimize production processes, improve product quality, and reduce production costs. Through rigorous data analysis and quality judgment processes, it can be ensured that the produced combustion-enhancing and caking-enhancing agents meet the predetermined quality standards. This helps enhance customer trust in the product, increasing customer satisfaction and loyalty.

[0182] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0183] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention.

Claims

1. A method for preparing a combustion-enhancing and caking-enhancing agent, comprising a caking-enhancing agent formulation, characterized in that, The carbide enhancer formulation includes emulsifiers, cleaning agents, C5, C9, C10, aromatic blending agents, white oil, heat transfer oil, heavy oil, fuel oil, ferrocene additives, and alcohol-based fuels; Emulsifiers are used to mix two immiscible liquids to form an emulsion; cleaning agents are used to clean carbon deposits and sediments in fuel systems; C5 hydrocarbons are mixtures containing 5 carbon atoms; C9 hydrocarbons are mixtures containing 9 carbon atoms; C10 hydrocarbons are mixtures containing 10 carbon atoms; aromatic blending agents are compounds containing benzene ring structures; white oil is a paraffin-based oil used for industrial lubrication; heat transfer oil is used in heat transfer systems as a medium for transferring heat energy; fuel oil is used as fuel in various combustion equipment; ferrocene additives are chemicals added to gasoline as antioxidants and anti-wear agents; alcohol-based fuels are fuels with ethanol or other alcohols as the main component; The preparation method of the combustion-enhancing and carburizing agent includes the following steps: S1: Raw material preparation: Confirm the quality and quantity of the carboxyl-enhancing agent formula according to the preparation requirements, wherein the preparation requirements are retrieved from the system database; S2: Raw material mixing: After the quality and data of the cartilage thickener formulation are confirmed, the different cartilage thickener formulation materials are blended together; S3: Stirring and emulsifying: Stirring and emulsifying the blended cartilage thickener formulation materials; S4: Add ferrocene: After the carboxylating agent formulation materials are stirred and emulsified, add ferrocene from the carboxylating agent formulation materials according to the preparation requirements, and continue stirring; S5: Mixing of alcohol-based fuels: Finally, add the alcohol-based fuels from the fuel additive formulation. After all the materials in the fuel additive formulation have been melted, the target fuel additive is obtained. S6: High-speed stirring: The target combustion enhancer is stirred at high speed using a stirring device; S7: Fine-tuning and inspection: The target combustion-enhancing and carburizing agent after high-speed stirring is subjected to quality inspection, and fine-tuning is carried out based on the quality inspection results; S8: Cooling and Filtration: Cool and filter the target combustion enhancer after fine-tuning or inspection; S9: Vacuum degassing: The target combustion-enhancing agent that has been cooled and filtered is degassed using a vacuum pump; S10: Quality inspection: Samples are taken from the target combustion-enhancing and caking-enhancing agent after degassing treatment for testing, and the test data of the target combustion-enhancing and caking-enhancing agent is marked as the preparation data of the standard combustion-enhancing and caking-enhancing agent; S11: Analysis and Storage: Analyze the preparation data of the standard combustion-enhancing and carburizing agent, make quality judgments based on the data analysis results, and transmit the data analysis results and quality judgment results to the display terminal for display and store them in the database; The quality of the target combustion-enhancing and carburizing agent after high-speed stirring in S7 was inspected, and fine-tuning was carried out based on the quality inspection results, including: Quality inspection includes viscosity testing, density testing, chemical composition analysis, stability testing, and combustion performance testing. During quality inspection, samples of the target combustion-enhancing and carburizing agent are extracted to obtain the target combustion-enhancing and carburizing agent sample. Viscosity testing involves testing the target combustion-enhancing and caking-enhancing agent sample using a viscometer. The sample is injected into the viscometer, and the flow time or rotation speed of the sample is recorded after the viscometer is started. The viscosity value is automatically obtained from the flow time or rotation speed. The viscosity test is conducted at least three times, and the average of the results is taken as the viscosity data of the target combustion-enhancing and caking-enhancing agent sample. The density test involves testing the target combustion-enhancing and caking-enhancing agent sample using a specific gravity bottle. The target combustion-enhancing and caking-enhancing agent sample is injected into the specific gravity bottle. After the specific gravity bottle is activated, the volume and mass of the target combustion-enhancing and caking-enhancing agent sample are recorded. The specific gravity bottle automatically calculates the density value based on the volume and mass. Furthermore, the density test is conducted at least three times, and the average value of the multiple density test results is taken as the density data of the target combustion-enhancing and caking-enhancing agent sample. Chemical composition analysis involves testing the target combustion-enhancing and caking-enhancing agent sample using a high-performance liquid chromatograph (HPLC). The target combustion-enhancing and caking-enhancing agent sample is injected into the HPLC. After the HPLC is started, qualitative and quantitative analysis of the components is performed based on the retention time, peak area, symmetry, response factor, and linear range of the target combustion-enhancing and caking-enhancing agent sample. After the analysis is completed, the component data of the target combustion-enhancing and caking-enhancing agent sample are obtained. Stability testing includes high-temperature stability testing, freeze-thaw cycle testing, and long-term storage testing. High-temperature stability testing involves placing the target combustion-enhancing agent sample in an environment at 60°C for one week and recording changes in its physical and chemical properties. Freeze-thaw cycle testing involves freezing the target combustion-enhancing agent sample in an environment at -20°C, followed by thawing at room temperature, repeating this cycle multiple times, and recording the stability of the target combustion-enhancing agent sample. Long-term storage testing involves injecting the target combustion-enhancing agent sample into a sealed container and storing it in an environment with a temperature between 15°C and 25°C, humidity between 30% and 60%, in a dark and well-ventilated environment for at least six months, with periodic sampling and testing. The test results of high temperature stability test, freeze-thaw cycle test and long-term storage test are labeled as the stability data of the target combustion enhancer sample; Combustion performance testing involves testing the target combustion enhancer sample in a combustion test furnace. First, the target combustion enhancer sample is mixed with fuel. After mixing, the combustion environment of the combustion test furnace is set as follows: temperature between 20°C and 25°C, humidity between 40% and 60%, atmospheric pressure of 101.3 kPa, oxygen concentration of 21%, sample amount of 50g, and test time of 3-7 minutes. The test data of the target combustion enhancer sample are recorded, and the flammability data of the target combustion enhancer sample is finally obtained. The data on flammability, stability, composition, density, and viscosity are analyzed in a unified manner, and the results are used to determine whether fine-tuning is necessary. Among them, fine-tuning of flammability data, stability data, composition data, density data, and viscosity data is to adjust the proportion of the carboxyl-enhancing agent formulation; For the target combustion enhancer and carburizing agent in S8 that has been fine-tuned or tested, cooling and filtration are performed, including: S801: Transfer the target combustion-enhancing and carburizing agent that has been fine-tuned or inspected to the air cooler, and control the temperature of the air cooler between 20°C and 30°C; S802: Activate the air cooler to cool the target combustion-enhancing agent; S803: Pump the cooled target combustion enhancer into a centrifugal filter: S804: Start the centrifugal filter to filter the target combustion-enhancing agent, and finally obtain the cooled and filtered target combustion-enhancing agent; For the target combustion enhancer in S9, which has undergone cooling and filtration, a vacuum pump is used for degassing, including: S901: Transfers the cooled and filtered target combustion enhancer to the vacuum pump; S902: Set the vacuum level of the vacuum pump between 0.05 and 0.1 MPa; S903: After the vacuum level is set, start the vacuum pump to perform degassing. Stirring is also performed during the degassing process. The degassing time is between 30 minutes and 2 hours. S904: The target combustion-enhancing and carburizing agent obtained after degassing is completed by the vacuum pump; The following tests were conducted on samples taken from the target combustion enhancer and carburizing agent in S10 after degassing treatment: S1001: Samples are extracted from the target combustion-enhancing and carburizing agent after degassing using sampling equipment: S1002: The extracted samples will undergo physical property testing, chemical composition analysis, combustion performance testing, environmental protection index testing, and stability testing. The physical property tests include viscosity testing, density testing, pour point testing, flash point testing, and colorimetry testing. The pour point test involves injecting the sample into a test tube using a pour point tester, heating the sample according to a set heating rate, and recording the lowest temperature at which the sample flows. The flash point test involves injecting the sample into a flash point tester, gradually heating the sample, and recording the lowest temperature at which the sample ignites. The colorimetry test involves placing the sample under a standard light source using a colorimeter and recording the degree of match between the colorimetric value and the standard color chart. Environmental performance testing involves collecting gaseous emissions generated during the combustion process of samples taken in combustion performance testing. These emissions include sulfur oxides, nitrogen oxides, carbon oxides, volatile organic compounds, particulate matter, halide gases, heavy metals, acid gases, and other gases. Each emitted gas is then tested. S1003: Confirm the test data of physical property testing, chemical composition analysis, combustion performance testing, environmental protection index testing and stability testing, and mark them as the preparation data of standard combustion-enhancing and carburizing agent.

2. The method for preparing a combustion-enhancing and carburizing agent according to claim 1, characterized in that, Regarding S1, the quality and quantity of the cardiotonant formulation will be confirmed according to the preparation requirements, including: The preparation requirements data for the cardiotonic agent formulation are retrieved from the formulation database of the computer system. These requirements include the chemical properties, proportions, and quality standards of the raw materials. After the preparation requirements are confirmed, the raw materials in the carboxyl-enhancing agent formulation will be pretreated. The pretreatment includes filtration, dehydration and preheating. Each raw material is measured using metering equipment according to the preparation requirements, and the metering error is ensured to be within the standard range when measuring the raw materials. After the raw materials are measured, they are temporarily stored in containers and labeled.

3. The method for preparing a combustion-enhancing and caking-inducing agent according to claim 2, characterized in that, The S2 formulation combines different cardiotonic agent ingredients, including: S201: Use a low-speed stirrer to stir and mix the emulsifier and cleaning agent according to the raw material ratio in the preparation requirements. After mixing, a premixed liquid is obtained. S202: Add C5, C9 and C10 to the premixed solution in sequence and stir and mix using a medium speed stirrer. After mixing, a hydrocarbon mixture is obtained. S203: Add the aromatic blending agent to the hydrocarbon mixture and stir and mix using a medium-speed stirrer. After mixing, an aromatic blending agent mixture is obtained. S204: In another container, mix the white oil and heat transfer oil according to the proportions specified in the preparation requirements, and stir the mixture using a medium-speed stirrer. After mixing, a mixture of white oil and heat transfer oil is obtained. S205: Select another container to mix heavy oil and fuel oil according to the proportions specified in the preparation requirements. During mixing, a steam heating coil is used to heat the mixture at a temperature of 50-80°C. While heating, a medium-speed stirrer is used to stir and mix the mixture. After mixing, a mixture of heavy oil and fuel oil is obtained. The process of stirring and emulsifying the fully blended additive formulation materials in S3 includes: S301: Select a container and add the emulsifier and water according to the proportions specified in the preparation requirements. Use a stirrer to mix the emulsion. S301: Add the aromatic blending agent mixture to the emulsion according to the proportions specified in the preparation requirements, and mix using a high-speed mixer. During the mixing process, add the mixture of white oil and heat transfer oil and the mixture of heavy oil and fuel oil, and continue mixing for 10-30 minutes. After mixing is completed, the carboxyl-enhancing agent emulsion is obtained.

4. The method for preparing a combustion-enhancing and caking-inducing agent according to claim 3, characterized in that, Regarding the addition of ferrocene to the carboxyl-enhancing agent formulation materials in S4 according to preparation requirements, and continued stirring, including: Before adding ferrocene, the ferrocene is pretreated by crushing it into powder. After the ferrocene pretreatment is completed, the mixer of the carburizing agent emulsion is adjusted to low speed, and the pretreated ferrocene is evenly added to the carburizing agent emulsion, while the stirring speed is adjusted in real time. Ferrocene is added to an emulsion containing a carboxylating agent to obtain a ferrocene mixture.

5. The method for preparing a combustion-enhancing and caking-inducing agent according to claim 4, characterized in that, For alcohol-based fuels in the S5 formulation containing additives, including: Before mixing the alcohol-based fuel into the ferrocene mixture, the alcohol-based fuel is preheated, wherein the preheating temperature is maintained between 30°C and 40°C. After the alcohol-based fuel is heated, it is slowly added to the ferrocene mixture and stirred to obtain the target combustion enhancer. The S6 process involves high-speed mixing of the target combustion-enhancing and carburizing agent using a mixing device, including: Before the target combustion enhancer is stirred at high speed, the stirring speed of the high-speed mixer should be set to be within the range of 1000-3000 rpm. After setting the stirring speed, set the stirring time to 15-30 minutes. Meanwhile, during the high-speed stirring process, the temperature of the target combustion-enhancing and carburizing agent is monitored in real time. When the stirring temperature of the target combustion-enhancing and carburizing agent exceeds 60°, the stirring speed is reduced. Finally, the target combustion enhancer was stirred at high speed.

6. The method for preparing a combustion-enhancing and caking-inducing agent according to claim 5, characterized in that, Data analysis was performed on the preparation data of the standard combustion-enhancing and carburizing agent in S11. Based on the data analysis results, a quality assessment was conducted. The data analysis results and quality assessment results were then transmitted to a display terminal for display and stored in a database, including: The preparation data of the standard combustion-enhancing and caking-enhancing agent were preprocessed, and the preprocessed data were classified according to each test item. The preparation data of the standard combustion-enhancing and carburizing agent, after data classification, are compared with the preset product quality standard data. Based on the data comparison results, determine whether the preparation data of the standard combustion-enhancing and carburizing agent meets the quality requirements; Finally, the data comparison data and the judgment data on whether the quality requirements are met are transmitted to the display terminal for display.

Citation Information

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