A bearing steel surface hardening heat treatment processing equipment

By designing a heat treatment processing equipment for synchronous loading and synchronous loading of bearing steel, the problem of low efficiency of existing equipment is solved, efficient surface hardening of bearing steel is achieved, and the hardening quality and overall performance of the equipment are improved.

CN119040568BActive Publication Date: 2025-05-13YANGZHOU KECHUANG SURFACE HARDENING TECH
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Patent Information

Application Number
CN202411554189.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-05-13
Estimated Expiration
2044-11-04

AI Technical Summary

Technical Problem

When existing equipment quenches the bearing steel, it needs to be loaded one by one, which is less efficient and takes a long time.

Method used

A bearing steel surface hardening heat treatment processing equipment is designed, including loading components, rotating components, electromagnetic heating coils and cooling components. By synchronous loading and synchronous discharge, the simultaneous processing of multiple bearing steel parts is realized, and the heating efficiency and hardening quality are improved through rotating heating and buffering devices.

Benefits of technology

It effectively improves the efficiency of surface hardening heat treatment of bearing steel, improves hardening quality, and reduces the splash and waste of quenching liquid.

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Abstract

A bearing steel surface hardening heat treatment processing equipment belongs to the field of heat treatment processing technology. In order to solve the technical problem that the existing equipment needs to load the bearing steel one by one when in use, which is inefficient and time-consuming; the present invention uses a first electric telescopic rod to make the placement arc plate close to the lower end of the placement shell, and uses a first motor to make six groups of bearing steel parts fall to the upper ends of the six groups of placement arc plates respectively, and starts a second motor during heating, so that the placement arc plate rotates slowly while rotating with the rotating disk, so that the bearing steel parts can rotate and heat up, and after heating is completed, the placement arc plate is lifted by a bent rod, so that the bearing steel parts can slide onto a receiving net, and then the bearing steel parts are immersed in quenching liquid. The present invention can effectively improve the efficiency of surface hardening heat treatment through synchronous loading and unloading, and at the same time can improve the surface hardening quality of bearing steel parts, and can reduce the splashing of quenching liquid and waste through the buffering of the receiving net.
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Description

Technical Field

[0001] The invention relates to the technical field of heat treatment processing, and in particular to a bearing steel surface hardening heat treatment processing equipment. Background Art

[0002] Bearing steel is steel used to make balls, rollers and bearing rings. Bearing steel has high and uniform hardness and wear resistance, as well as high elastic limit. During use, bearing steel is often in harsh conditions such as high load, high-speed rotation, and high friction, and is susceptible to wear and fatigue. Through heat treatment methods such as quenching, the hardness and wear resistance of the bearing steel surface can be enhanced, thereby extending the service life of the bearing steel.

[0003] The existing Chinese patent with publication number CN211394550U discloses a quenching device for steel ingot processing, including a body, a base fixedly installed at the bottom of the body, connecting columns fixedly installed inside the base, and baffles fixedly connected to the ends of the connecting columns, a push cover plate movably connected to the outside of the connecting column, a limiting groove is provided on one side of the push cover plate, and a motor is connected to the limiting groove by bolts, a rotating rod is fixedly connected to the end of the motor, and a connecting frame is fixedly connected to the end of the rotating rod, threaded holes are provided at the top and bottom of the connecting frame, and threaded rods are threadedly connected to the top and bottom of the connecting frame.

[0004] With regard to the above-mentioned related technologies, the steel ingot is clamped and rotated to achieve uniform heating of the steel ingot. When the bearing steel is quenched by the existing equipment, the bearing steels need to be loaded one by one, which is inefficient. When a large number of bearing steels need to be processed, it will consume a lot of time. Summary of the invention

[0005] The purpose of the present invention is to provide a bearing steel surface hardening heat treatment processing equipment, which can solve the problem mentioned in the above background technology that the existing equipment needs to load the bearing steel one by one when used, which is inefficient and time-consuming.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bearing steel surface hardening heat treatment processing equipment, comprising a feeding assembly, a rotating assembly, an electromagnetic heating coil and a cooling assembly are arranged inside the feeding assembly, the electromagnetic heating coil is arranged at intervals outside the rotating assembly, the rotating assembly and the cooling assembly are arranged through, the electromagnetic heating coil is arranged above the cooling assembly, the bearing steel parts are arranged on the rotating assembly and inside the feeding assembly, the feeding assembly is used to unload multiple bearing steel parts at the same time, the rotating assembly is used to make the bearing steel parts evenly heated, the electromagnetic heating coil is used to heat the bearing steel parts, and the cooling assembly is used to cool the bearing steel parts;

[0007] The feeding assembly includes a mounting frame, and the mounting frame is arranged in three groups at intervals in a ring shape, the three groups of mounting frames are fixedly connected with mounting blocks, the upper end of the mounting block is penetrated by a material discharge driving component and a toggle component, and the toggle components are arranged in six groups at intervals in a ring shape, the bearing steel parts are arranged inside the toggle components, the material discharge driving component is arranged between the six groups of toggle components, the toggle components are used to place the bearing steel parts, and the material discharge driving component is used to drive the toggle components to discharge materials;

[0008] The rotating assembly includes a lifting component arranged at the lower end of the material unloading driving component and a rotating disk arranged at the lower end of the lifting component, a placing component is arranged through the rotating disk, and the number and position of the placing components are matched with the toggle component, the lifting component is contacted with the six groups of placing components, the bearing steel part is arranged at the upper end of the placing component, a rotating driving component is arranged at the lower end of the rotating disk, a lifting component is arranged at the lower end of the rotating driving component, an inner gear ring is arranged at the upper end of the lifting component, and the inner gear ring is connected to the placing component, the lifting component is used to toggle the placing component to make the bearing steel part fall, the rotating driving component is used to rotate the rotating disk, the inner gear ring is used to rotate the placing component so as to drive the bearing steel part to rotate and heat, and the lifting component is used to adjust the height of the placing component;

[0009] The cooling assembly includes an annular cooling pool spaced apart outside the lifting component, and the annular cooling pool contains quenching liquid. The annular cooling pool is connected to an external cooling device. A buffer component is embedded in the upper end of the annular cooling pool, and the buffer component is used to buffer fallen bearing steel parts.

[0010] Furthermore, the material unloading drive component includes a first motor fixedly connected to the upper end of the mounting block and a connecting shaft rotatably connected to the lower end of the mounting block, and the output end of the first motor is fixedly connected to the upper end of the connecting shaft, and the lower end of the connecting shaft is fixedly connected with an end gear, and the first motor is used to drive the end gear to rotate.

[0011] Furthermore, the toggle component includes a placement shell that passes through and is fixedly connected to the mounting block up and down, the internal dimensions of the placement shell match the bearing steel parts, the bearing steel parts are stacked and placed inside the placement shell, a connecting rod is rotatably connected between the inner walls on both sides of the placement shell, one end of the connecting rod passes through the placement shell and is fixedly connected to a helical gear, and the helical gear is meshed with the end gear, a toggle plate is fixedly connected to the outer surface of the connecting rod, and four groups of toggle plates are arranged in a ring-shaped interval, the bearing steel parts are contacted with a group of toggle plates horizontally arranged inside the placement shell, a clearance groove for the toggle plate to rotate is opened on one side of the placement shell, and the toggle plate is used to toggle the bearing steel parts inside the placement shell for unloading.

[0012] Furthermore, the toggle component also includes a fixed plate fixedly connected to the lower end of the shell, and there are two groups of fixed plates, a rotating shaft is rotatably connected between the two groups of fixed plates, a buffer plate is fixedly connected to the outer surface of the rotating shaft, and the buffer plate is tilted below the bearing steel part, two fixed plates are fixedly connected to the outer surface of the rotating shaft at intervals, and springs are fixedly connected between the two groups of fixed plates and the two groups of fixed plates, the springs are used to support the buffer plates, and the buffer plates are used to buffer the falling of the bearing steel parts.

[0013] Furthermore, the lifting component includes a mounting plate arranged at the lower end of the rotating drive component, a first electric telescopic rod is fixedly connected to the lower end of the mounting plate, the inner side of the inner gear ring is fixedly connected to the upper end of the mounting plate through a Z-shaped axis, and the first electric telescopic rod is used to adjust the height of the mounting plate and the rotating drive component.

[0014] Furthermore, the rotating driving component includes an outer gear ring fixedly connected to the lower end of the rotating disk through an axis, a connecting column is rotatably connected to the center of the lower end of the rotating disk, and the lower end of the connecting column is fixedly connected to the upper end of the mounting disk, a second motor is fixedly connected to the upper end of the mounting disk, a first gear is fixedly connected to the output end of the second motor, and the first gear is meshingly connected to the outer gear ring, and the second motor is used to drive the rotating disk to rotate.

[0015] Furthermore, the lifting component includes a telescopic sleeve rod rotatably connected to the lower end of the end face gear and a bent rod fixedly connected to the outer surface of the telescopic sleeve rod. When the telescopic sleeve rod is in its longest state, the lower end of the telescopic sleeve rod is in contact with the upper end of the rotating disk, and the number and position of the bent rods match the placement component.

[0016] Furthermore, the placement component includes a transmission shaft rotatably connected to the rotating disk, a second gear is fixedly connected to the lower end of the transmission shaft, and the second gear is meshingly connected to the inner side of the inner gear ring, and a placement arc plate is rotatably connected to the upper end of the transmission shaft, and a heat-resistant rubber is fixedly provided on the upper end of the placement arc plate, and the bearing steel parts are contactingly provided on the heat-resistant rubber, and the electromagnetic heating coil matches the position of the bearing steel parts on the placement arc plate, and one end of the bent rod is embedded in a movably connected with the lower end of the placement arc plate, and the bent rod is used to rotate the placement arc plate, thereby causing the bearing steel parts to fall.

[0017] Furthermore, the lower end of the arc plate is fixedly connected to a support column, the lower end of the support column is embedded with a movably connected ball, and the ball is in contact with the upper end of the rotating disk, and the support column is used to support the arc plate.

[0018] Furthermore, the buffer component includes an L-shaped mounting plate fixedly arranged on the outer surface of the annular cooling pool and a second electric telescopic rod fixedly connected to the inner side of the upper end of the L-shaped mounting plate, and two groups are symmetrically arranged, and the lower output end of the second electric telescopic rod is fixedly connected with a receiving assembly, and the receiving assembly includes a first fixed ring and a second fixed ring, and the first fixed ring and the second fixed ring are both in contact with the inner wall of the annular cooling pool, and six groups of connecting strips are evenly distributed between the first fixed ring and the second fixed ring, wherein the two relatively arranged groups of connecting strips are respectively fixedly connected to the two groups of lower output ends of the second electric telescopic rods, and a receiving net is fixedly connected between the two adjacent groups of connecting strips, and the receiving net is fixedly connected to the first fixed ring and the second fixed ring, and the position of the receiving net matches the position of the arc plate.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention proposes a bearing steel surface hardening heat treatment processing equipment. Through a first electric telescopic rod, a placement arc plate is placed close to the lower end of a placement shell. Through a first motor, six groups of bearing steel parts are respectively dropped to the upper ends of the six groups of placement arc plates. During heating, a second motor is started to make the placement arc plate rotate slowly while rotating with a rotating disk, so that the bearing steel parts can rotate and heat up. After heating, the placement arc plate is lifted up by a bent rod, so that the bearing steel parts can slide onto a receiving net, and then the bearing steel parts are immersed in a quenching liquid. The present invention can effectively improve the efficiency of surface hardening heat treatment through synchronous loading and unloading, and can also improve the surface hardening quality of bearing steel parts. The buffering of the receiving net can reduce the splashing of the quenching liquid and reduce waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the structure of the feeding assembly of the present invention;

[0023] Figure 3 It is a schematic diagram of the disassembly of the structure of the material unloading driving component, the lifting component, the rotating component and the cooling component of the present invention;

[0024] Figure 4 It is a schematic diagram of the structural disassembly of the material feeding drive component, the bearing steel and the toggle component of the present invention;

[0025] Figure 5 For the present invention Figure 4 A magnified detail in the middle;

[0026] Figure 6 It is a schematic diagram of the structural disassembly of the end face gear, the lifting component, the rotating disk, the rotating driving component and the lifting component of the present invention;

[0027] Figure 7 It is a schematic diagram of the disassembly of the bending rod, rotating disk, placement component and bearing steel structure of the present invention;

[0028] Figure 8 The present invention is a schematic diagram of the placement of arc plates, buffer components, bent rods, bearing steel and annular cooling pool structure.

[0029] In the figure: 1. feeding assembly; 11. mounting frame; 12. mounting block; 13. unloading driving component; 131. first motor; 132. connecting shaft; 133. end gear; 14. toggle component; 141. placing shell; 142. connecting rod; 143. bevel gear; 144. toggle plate; 145. fixing plate; 146. rotating shaft; 147. buffer plate; 148. fixing plate; 149. spring; 2. rotating assembly; 21. rotating plate; 22. rotating driving component; 221. outer gear ring; 222. connecting column; 223. first gear; 224. second motor; 23. pendulum 1. Placement component; 231. Transmission shaft; 232. Second gear; 233. Place arc plate; 234. Support column; 235. Ball; 24. Internal gear ring; 25. Lifting component; 251. Mounting plate; 252. First electric telescopic rod; 26. Lifting component; 261. Telescopic sleeve rod; 262. Bending rod; 3. Electromagnetic heating coil; 4. Cooling component; 41. Annular cooling pool; 42. Buffer component; 421. L-shaped mounting plate; 422. Second electric telescopic rod; 423. Connecting strip; 424. First fixing ring; 425. Second fixing ring; 426. Receiving net; 5. Bearing steel parts. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] like Figure 1 As shown, a bearing steel surface hardening heat treatment processing equipment includes a feeding component 1, a rotating component 2, an electromagnetic heating coil 3 and a cooling component 4 are arranged inside the feeding component 1, the electromagnetic heating coil 3 is arranged at intervals outside the rotating component 2, the rotating component 2 and the cooling component 4 are arranged through, the electromagnetic heating coil 3 is arranged above the cooling component 4, the bearing steel parts 5 are arranged on the rotating component 2 and inside the feeding component 1, the feeding component 1 is used to unload multiple bearing steel parts 5 at the same time, the rotating component 2 is used to make the bearing steel parts 5 evenly heated, the electromagnetic heating coil 3 is used to heat the bearing steel parts 5, and the cooling component 4 is used to cool the bearing steel parts 5;

[0032] like Figure 1 As shown, the feeding assembly 1 includes a mounting frame 11, and the mounting frame 11 is arranged in three groups at intervals in a ring shape, and the three groups of mounting frames 11 are fixedly connected with mounting blocks 12, and the upper end of the mounting block 12 is penetrated by a material unloading driving component 13 and a toggle component 14, and the toggle component 14 is arranged in six groups at intervals in a ring shape, and the bearing steel parts 5 are arranged inside the toggle components 14, and the material unloading driving component 13 is arranged between the six groups of toggle components 14, and the toggle components 14 are used to place the bearing steel parts 5, and the material unloading driving component 13 is used to drive the toggle components 14 to unload;

[0033] like Figure 1-Figure 3 As shown, the rotating assembly 2 includes a lifting component 26 arranged at the lower end of the blanking driving component 13 and a rotating disk 21 arranged at the lower end of the lifting component 26, the rotating disk 21 is penetrated with a placing component 23, and the number and position of the placing components 23 are matched with the toggle component 14, the lifting component 26 is contacted with the six groups of placing components 23, the bearing steel part 5 is arranged at the upper end of the placing component 23, the rotating disk 21 is provided with a rotating driving component 22 at the lower end, the rotating driving component 22 is provided with a lifting component 25 at the lower end, the lifting component 25 is provided with an inner gear ring 24 at the upper end, and the inner gear ring 24 is connected to the placing component 23, the lifting component 26 is used to toggle the placing component 23 to make the bearing steel part 5 fall, the rotating driving component 22 is used to rotate the rotating disk 21, the inner gear ring 24 is used to rotate the placing component 23 so as to drive the bearing steel part 5 to rotate and heat, and the lifting component 25 is used to adjust the height of the placing component 23;

[0034] like Figure 3 As shown, the cooling assembly 4 includes an annular cooling pool 41 spaced apart on the outside of the lifting component 25, and the annular cooling pool 41 contains quenching liquid. The annular cooling pool 41 is connected to an external cooling device, and the external cooling device is used to control the temperature of the quenching liquid. A buffer component 42 is embedded in the upper end of the annular cooling pool 41, and the buffer component 42 is used to buffer the fallen bearing steel parts 5.

[0035] like Figure 1 and Figure 4 As shown, the material unloading driving component 13 includes a first motor 131 fixedly connected to the upper end of the mounting block 12 and a connecting shaft 132 rotatably connected to the lower end of the mounting block 12, and the output end of the first motor 131 is fixedly connected to the upper end of the connecting shaft 132, and the lower end of the connecting shaft 132 is fixedly connected with an end gear 133, and the first motor 131 is used to drive the end gear 133 to rotate.

[0036] like Figure 4 and Figure 5As shown, the toggle component 14 includes a placement shell 141 that passes through and is fixedly connected to the mounting block 12 from top to bottom. The internal size of the placement shell 141 matches the bearing steel part 5. The bearing steel part 5 is stacked and placed inside the placement shell 141. A connecting rod 142 is rotatably connected between the inner walls of both sides of the placement shell 141. One end of the connecting rod 142 passes through the placement shell 141 and is fixedly connected to a bevel gear 143. The bevel gear 143 is meshed with the end gear 133. A toggle plate 144 is fixedly connected to the outer surface of the connecting rod 142. The toggle plate 144 is arranged in four groups at annular intervals. The bearing steel part 5 is arranged horizontally on the A group of toggle plates 144 are placed inside the shell 141 and are arranged in contact. A clearance groove for the toggle plate 144 to rotate is opened on one side of the shell 141. The toggle plate 144 is used to toggle the bearing steel part 5 placed inside the shell 141 for unloading. When the end gear 133 rotates, it can drive the bevel gear 143 to rotate, thereby causing the connecting rod 142 and the toggle plate 144 to rotate. The rotation of the end gear 133 causes the bevel gear 143 to rotate ninety degrees, which can toggle a bearing steel part 5 placed inside the shell 141 for unloading, and the remaining bearing steel parts 5 will be blocked from falling by the rotated toggle plate 144.

[0037] like Figure 4 and Figure 5 As shown, the toggle component 14 also includes a fixed plate 145 fixedly connected to the lower end of the placement shell 141, and the fixed plates 145 are provided with two groups, a rotating shaft 146 is rotatably connected between the two groups of fixed plates 145, a buffer plate 147 is fixedly connected to the outer surface of the rotating shaft 146, and the buffer plate 147 is tilted below the bearing steel part 5, and two fixed disks 148 are fixedly connected to the outer surface of the rotating shaft 146 at intervals, and springs 149 are fixedly connected between the two groups of fixed disks 148 and the two groups of fixed plates 145, and the springs 149 are used to support the buffer plates 147, and the buffer plates 147 are used to buffer the falling of the bearing steel part 5. When the toggle plate 144 rotates to make the bearing steel part 5 fall, the buffer plate 147 can buffer the falling of the bearing steel part 5 to a certain extent, thereby reducing the impact of the falling of the bearing steel part 5.

[0038] like Figure 3 and Figure 6 As shown, the lifting component 25 includes a mounting plate 251 arranged at the lower end of the rotating driving component 22, and a first electric telescopic rod 252 is fixedly connected to the lower end of the mounting plate 251. The inner side of the inner gear ring 24 is fixedly connected to the upper end of the mounting plate 251 through a Z-shaped axis. The first electric telescopic rod 252 is used to adjust the height of the mounting plate 251 and the rotating driving component 22, and the mounting plate 251 is used to support the inner gear ring 24.

[0039] like Figure 6As shown, the rotating driving component 22 includes an outer gear ring 221 fixedly connected to the lower end of the rotating disk 21 through a shaft, a connecting column 222 is rotatably connected at the center of the lower end of the rotating disk 21, and the lower end of the connecting column 222 is fixedly connected to the upper end of the mounting disk 251, and the upper end of the mounting disk 251 is fixedly connected to the second motor 224, and the output end of the second motor 224 is fixedly connected to the first gear 223, and the first gear 223 is meshingly connected to the outer gear ring 221, and the second motor 224 is used to drive the rotating disk 21 to rotate. When the second motor 224 rotates, the outer gear ring 221 can be driven to rotate through the first gear 223, so that the rotating disk 21 also rotates, and the first electric telescopic rod 252 can drive the first electric telescopic rod 252, the connecting column 222 and the rotating disk 21 to rise and fall.

[0040] like Figure 3 and Figure 6 As shown, the lifting component 26 includes a telescopic sleeve rod 261 rotatably connected to the lower end of the end face gear 133 and a bent rod 262 fixedly connected to the outer surface of the telescopic sleeve rod 261. When the telescopic sleeve rod 261 is in its longest state, the lower end of the telescopic sleeve rod 261 is in contact with the upper end of the rotating disk 21, and the number and positions of the bent rods 262 are matched with the display component 23. Through the extension and retraction of the telescopic sleeve rod 261, the bent rod 262 can adapt to the lifting and lowering of the rotating disk 21.

[0041] like Figure 1 , Figure 3 , Figure 6 and Figure 7 As shown, the display component 23 includes a transmission shaft 231 that is rotatably connected to the rotating disk 21, the lower end of the transmission shaft 231 is fixedly connected to the second gear 232, and the second gear 232 is meshed with the inner side of the inner gear ring 24, the upper end of the transmission shaft 231 is rotatably connected to the display arc plate 233, the upper end of the display arc plate 233 is fixedly provided with heat-resistant rubber, the bearing steel part 5 is contacted and provided on the heat-resistant rubber, and the electromagnetic heating coil 3 matches the position of the bearing steel part 5 on the display arc plate 233, one end of the bending rod 262 is embedded in the lower end of the display arc plate 233 and is movably connected, and the bending rod 262 is used to make the display arc The plate 233 rotates, causing the bearing steel part 5 to fall off. The bearing steel part 5 on the arc plate 233 can be heated by the electromagnetic heating coil 3. When the rotating disk 21 rotates, the transmission shaft 231 is also driven to rotate, causing the second gear 232 to roll along the inner gear ring 24, so that the bearing steel part 5 can be driven to rotate by the arc plate 233, thereby rotating and heating the bearing steel part 5. At the same time, the bent rod 262 is also driven to rotate by the arc plate 233. When the rotating disk 21 moves downward, the bent rod 262 pushes the arc plate 233 to rotate and tilt, causing the bearing steel part 5 to fall off.

[0042] like Figure 7As shown, the lower end of the arc plate 233 is fixedly connected to a support column 234, and the lower end of the support column 234 is embedded with a movably connected ball 235, and the ball 235 is in contact with the upper end of the rotating disk 21. The support column 234 is used to support the arc plate 233.

[0043] like Figure 8 As shown, the buffer component 42 includes an L-shaped mounting plate 421 fixedly arranged on the outer surface of the annular cooling pool 41 and a second electric telescopic rod 422 fixedly connected to the inner side of the upper end of the L-shaped mounting plate 421, and 421 and 422 are symmetrically arranged in two groups, and the lower end output end of the second electric telescopic rod 422 is fixedly connected with a receiving assembly, and the receiving assembly includes a first fixing ring 424 and a second fixing ring 425, and the first fixing ring 424 and the second fixing ring 425 are both in contact with the inner wall of the annular cooling pool 41, and six groups of connecting strips 423 are evenly distributed between the first fixing ring 424 and the second fixing ring 425, wherein the connecting strips 423 of two groups arranged opposite to each other are respectively fixedly connected to the lower end output ends of the second electric telescopic rods 422 of the two groups, and the connecting strips 423 of the two adjacent groups are connected. The receiving net 426 is fixedly connected to the first fixing ring 424 and the second fixing ring 425. The position of the receiving net 426 matches the position of the arc plate 233. The height of the receiving net 426 can be controlled by extending and retracting the second electric telescopic rod 422, so that the contact between the bearing steel part 5 and the quenching liquid can be controlled. The bearing steel part 5 falling from the arc plate 233 will fall on the receiving net 426. The receiving net 426 is made to fall by the second electric telescopic rod 422, so that the bearing steel part 5 can be immersed in the quenching liquid and can be quickly cooled. The buffering of the receiving net 426 can reduce the splashing of the quenching liquid. The separation of the connecting strip 423 can prevent the bearing steel part 5 from rolling and colliding on the receiving net 426.

[0044] Specifically, the rotating disk 21 is moved upward for a distance by extending the first electric telescopic rod 252, so that the six groups of arc plates 233 are close to the lower end of the placement shell 141, and then the first motor 131 is used to rotate multiple groups of bevel gears 143 by ninety degrees, so that the six groups of bearing steel parts 5 fall to the upper ends of the six groups of arc plates 233, and then the first electric telescopic rod 252 is retracted to restore the original length, and then the bearing steel parts 5 are heated by the electromagnetic heating coil 3. During heating, the second motor 224 is started, so that the arc plates 233 rotate slowly while rotating with the rotating disk 21, so that the bearing steel parts 5 can rotate and heat up. After heating, the first electric telescopic rod 252 is retracted. The contraction causes the arc plate 233 to move downward. Since the telescopic sleeve 261 cannot be further extended, the bent rod 262 will lift the arc plate 233, causing the arc plate 233 to tilt toward the direction of the cooling component 4, so that the bearing steel part 5 can slide onto the receiving net 426, and then the bearing steel part 5 is immersed in the quenching liquid through the second electric telescopic rod 422. The present invention realizes the synchronous loading and unloading of multiple groups of bearing steel parts 5, which can effectively improve the efficiency of surface hardening heat treatment. The rotational heating can improve the uniformity of heating of the bearing steel parts 5, thereby improving the surface hardening quality of the bearing steel parts 5. The buffering of the receiving net 426 can reduce the splashing of the quenching liquid and reduce waste.

[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A bearing steel surface hardening heat treatment processing equipment, comprising a feeding assembly (1), characterized in that: The feeding component (1) is provided with a rotating component (2), an electromagnetic heating coil (3) and a cooling component (4) on the inner side thereof; the electromagnetic heating coil (3) is arranged at intervals on the outer side of the rotating component (2); the rotating component (2) and the cooling component (4) are arranged through each other; the electromagnetic heating coil (3) is arranged above the cooling component (4); the bearing steel parts (5) are arranged on the rotating component (2) and inside the feeding component (1); the feeding component (1) is used to feed a plurality of bearing steel parts (5) simultaneously; the rotating component (2) is used to heat the bearing steel parts (5) uniformly; the electromagnetic heating coil (3) is used to heat the bearing steel parts (5); and the cooling component (4) is used to cool the bearing steel parts (5); The feeding assembly (1) comprises a mounting frame (11), and the mounting frame (11) is arranged in three groups at intervals in a ring shape, a mounting block (12) is fixedly connected between the three groups of mounting frames (11), a material discharge driving component (13) and a toggle component (14) are provided through the upper end of the mounting block (12), and the toggle component (14) is arranged in six groups at intervals in a ring shape, the bearing steel part (5) is arranged inside the toggle component (14), the material discharge driving component (13) is arranged between the six groups of toggle components (14), the toggle component (14) is used to place the bearing steel part (5), and the material discharge driving component (13) is used to drive the toggle component (14) to discharge the material; The rotating assembly (2) comprises a lifting component (26) arranged at the lower end of the material discharging driving component (13) and a rotating disk (21) arranged at the lower end of the lifting component (26), the rotating disk (21) is provided with placement components (23) penetrating therethrough, and the number and position of the placement components (23) are matched with the toggle component (14), the lifting component (26) and the six groups of placement components (23) are arranged in contact with each other, the bearing steel part (5) is arranged at the upper end of the placement component (23), and the rotating disk (21) is provided with a rotating driving component (22), A lifting component (25) is provided at the lower end of the rotating driving component (22), an inner gear ring (24) is provided at the upper end of the lifting component (25), and the inner gear ring (24) is connected to the placing component (23), the lifting component (26) is used to move the placing component (23) to make the bearing steel part (5) fall, the rotating driving component (22) is used to rotate the rotating disk (21), the inner gear ring (24) is used to rotate the placing component (23) so as to drive the bearing steel part (5) to rotate and be heated, and the lifting component (25) is used to adjust the height of the placing component (23); The cooling assembly (4) comprises an annular cooling pool (41) arranged at intervals outside the lifting component (25), and the annular cooling pool (41) contains quenching liquid. The annular cooling pool (41) is connected to an external cooling device. A buffer component (42) is embedded in the upper end of the annular cooling pool (41), and the buffer component (42) is used to buffer the fallen bearing steel parts (5).

2. The bearing steel surface hardening heat treatment processing equipment according to claim 1, characterized in that: The material unloading driving component (13) comprises a first motor (131) fixedly connected to the upper end of the mounting block (12) and a connecting shaft (132) rotatably connected to the lower end of the mounting block (12), wherein the output end of the first motor (131) is fixedly connected to the upper end of the connecting shaft (132), and the lower end of the connecting shaft (132) is fixedly connected to an end face gear (133), and the first motor (131) is used to drive the end face gear (133) to rotate.

3. The bearing steel surface hardening heat treatment processing equipment according to claim 2, characterized in that: The toggle component (14) comprises a placement shell (141) that penetrates and is fixedly connected to the mounting block (12) from top to bottom, the internal dimensions of the placement shell (141) match the bearing steel parts (5), the bearing steel parts (5) are stacked and placed inside the placement shell (141), a connecting rod (142) is rotatably connected between the inner walls of both sides of the placement shell (141), one end of the connecting rod (142) penetrates the placement shell (141) and is fixedly connected to a bevel gear (143), and the bevel gear (143) is connected to the end face The gears (133) are meshed and connected, and a toggle plate (144) is fixedly connected to the outer surface of the connecting rod (142), and four groups of toggle plates (144) are arranged in a ring shape at intervals. The bearing steel part (5) is arranged in contact with a group of toggle plates (144) horizontally arranged inside the placement shell (141), and a clearance groove for the toggle plate (144) to rotate is opened on one side of the placement shell (141). The toggle plate (144) is used to toggle the bearing steel part (5) inside the placement shell (141) to discharge the material.

4. The bearing steel surface hardening heat treatment processing equipment according to claim 3, characterized in that: The shifting component (14) further comprises a fixing plate (145) fixedly connected to the lower end of the housing (141), and two groups of fixing plates (145) are provided, a rotating shaft (146) is rotatably connected between the two groups of fixing plates (145), a buffer plate (147) is fixedly connected to the outer surface of the rotating shaft (146), and the buffer plate (147) is tiltedly arranged below the bearing steel part (5), and two fixing plates (148) are fixedly connected to the outer surface of the rotating shaft (146) at intervals, and springs (149) are fixedly connected between the two groups of fixing plates (148) and the two groups of fixing plates (145), and the springs (149) are used to support the buffer plate (147), and the buffer plate (147) is used to buffer the falling of the bearing steel part (5).

5. The bearing steel surface hardening heat treatment processing equipment according to claim 2, characterized in that: The lifting component (25) comprises a mounting plate (251) arranged at the lower end of the rotating drive component (22); a first electric telescopic rod (252) is fixedly connected to the lower end of the mounting plate (251); the inner side of the inner gear ring (24) is fixedly connected to the upper end of the mounting plate (251) via a Z-shaped axis; the first electric telescopic rod (252) is used to adjust the height of the mounting plate (251) and the rotating drive component (22).

6. The bearing steel surface hardening heat treatment processing equipment according to claim 5, characterized in that: The rotation driving component (22) comprises an outer gear ring (221) fixedly connected to the lower end of the rotating disk (21) via a shaft; a connecting column (222) is rotatably connected to the center of the lower end of the rotating disk (21); the lower end of the connecting column (222) is fixedly connected to the upper end of the mounting disk (251); the upper end of the mounting disk (251) is fixedly connected to a second motor (224); the output end of the second motor (224) is fixedly connected to a first gear (223); the first gear (223) is meshingly connected to the outer gear ring (221); and the second motor (224) is used to drive the rotating disk (21) to rotate.

7. The bearing steel surface hardening heat treatment processing equipment according to claim 6, characterized in that: The lifting component (26) comprises a telescopic sleeve rod (261) rotatably connected to the lower end of the end face gear (133) and a bent rod (262) fixedly connected to the outer surface of the telescopic sleeve rod (261). When the telescopic sleeve rod (261) is in its longest state, the lower end of the telescopic sleeve rod (261) fits against the upper end of the rotating disk (21), and the number and position of the bent rods (262) match those of the placement component (23).

8. The bearing steel surface hardening heat treatment processing equipment according to claim 7, characterized in that: The placement component (23) comprises a transmission shaft (231) that is rotatably connected to the rotating disk (21), the lower end of the transmission shaft (231) being fixedly connected to a second gear (232), and the second gear (232) is meshingly connected to the inner side of the inner gear ring (24), the upper end of the transmission shaft (231) being rotatably connected to a placement arc plate (233), the upper end of the placement arc plate (233) being fixedly provided with heat-resistant rubber, the bearing steel part (5) being contactingly provided on the heat-resistant rubber, and the electromagnetic heating coil (3) matching the position of the bearing steel part (5) on the placement arc plate (233), one end of a bent rod (262) being embedded and movably connected to the lower end of the placement arc plate (233), and the bent rod (262) being used to rotate the placement arc plate (233), thereby causing the bearing steel part (5) to fall off.

9. The bearing steel surface hardening heat treatment processing equipment according to claim 8, characterized in that: The lower end of the placement arc plate (233) is fixedly connected to a support column (234), the lower end of the support column (234) is embedded with a movably connected ball (235), and the ball (235) is in contact with the upper end of the rotating disk (21), and the support column (234) is used to support the placement arc plate (233).

10. The bearing steel surface hardening heat treatment processing equipment according to claim 8, characterized in that: The buffer component (42) comprises an L-shaped mounting plate (421) fixedly mounted on the outer surface of the annular cooling pool (41) and a second electric telescopic rod (422) fixedly connected to the inner side of the upper end of the L-shaped mounting plate (421), and two groups of (421) and (422) are symmetrically arranged, and a receiving assembly is fixedly connected to the output end of the lower end of the second electric telescopic rod (422), and the receiving assembly comprises a first fixing ring (424) and a second fixing ring (425), and the first fixing ring (424) and the second fixing ring (425) are both in contact with the inner wall of the annular cooling pool (41). Six groups of connecting strips (423) are evenly distributed between the first fixing ring (424) and the second fixing ring (425), wherein two groups of the connecting strips (423) arranged opposite to each other are respectively fixedly connected to the lower output ends of the two groups of the second electric telescopic rods (422), and a receiving net (426) is fixedly connected between two adjacent groups of the connecting strips (423), and the receiving net (426) is fixedly connected to the first fixing ring (424) and the second fixing ring (425), and the position of the receiving net (426) matches the position of the arc plate (233).

Citation Information

Patent Citations

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