An automatic solid solution production line for steel plates
By designing an automatic solid solution production line for steel plates, fully automated conveying, placement and quenching of workpieces are achieved, solving the problem of low efficiency in existing equipment and improving processing speed and quality.
Patent Information
- Application Number
- CN202411533200.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2044-10-31
AI Technical Summary
Existing steel plate solid solution heat treatment equipment cannot achieve fully automatic processing, especially the workpiece picking and placing and quenching cooling efficiency is low, and it is not suitable for steel plate processing.
An automatic solid solution production line for steel plates was designed, which includes a steel plate conveying assembly, a quenching device and a heating furnace assembly. It adopts an automated conveying, pick-and-place system and a quenching and cooling device to achieve fully automated processing of workpieces.
It improves processing efficiency and cooling effect, realizes fully automated steel plate quenching processing, simplifies the operation process, and improves processing speed and quality.
Smart Images

Figure CN119040601B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel plate quenching processing, and specifically to an automatic solid solution production line for steel plates. Background Art
[0002] In the solid solution heat treatment of alloy steel plates, the solid solution heat treatment is to heat the workpiece in the solid solution furnace body and then take it out of the furnace and cool it in water. Moreover, the existing device cannot perform fully automatic processing, especially when placing the workpiece into the heating furnace or taking it out from the heating furnace, manual tools are required to pick it up and put it in. Therefore, not only is the processing efficiency slow, but also a large amount of manpower is required. In the patent application publication number CN 110616304 A, a solid solution furnace equipment and solid solution method are disclosed. Although it can heat and quench the workpiece, it mainly solves the problem that the workpiece will not oxidize during the solid solution process. However, the equipment process mainly relies on manual workpiece fixation to the workpiece support. After heating, the bottom plate of the furnace is pulled out and the workpiece is directly dropped into the quenching pool. Finally, the workpiece is manually lifted to complete the processing. Therefore, the device cannot realize fully automatic processing of the workpiece. Not only is the processing efficiency slow, but it is also not suitable for the processing of steel plates. The cooling water for quenching has no heat dissipation function and cannot be universally used. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide an automatic solid solution production line for steel plates, which has a simple structure and is easy to operate. It can not only automatically take and place the workpiece inside the heating furnace, but also realize fully automatic quenching of the steel plates. In addition, the coolant can dissipate heat during automatic quenching, thereby increasing the processing speed and achieving better processing effects, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic solid-melting production line for steel plates, comprising a steel plate conveying assembly, a quenching device and a heating furnace assembly, wherein the steel plate conveying assembly is arranged into three sections, and the three sections of the steel plate conveying assembly are, from front to back, a front conveying section, a loading conveying section and a quenching conveying section, support legs are arranged on the lower surfaces of the front conveying section and the loading conveying section, and the quenching conveying section is driven up and down by a lifting assembly, and the steel plate conveying assembly comprises a frame, the upper surface of the frame is evenly connected to the conveying rollers through bearing seats, and a double sprocket is provided at one end of each conveying roller, and a short shaft that drives the double sprocket is evenly provided on the frame, the short shaft is located below the conveying roller, and the short shaft is spaced apart from the conveying roller, and the double sprocket of each conveying roller is connected to the double sprockets on two adjacent short shafts through two chains, and the frame is provided with a conveying roller that drives a A rotating conveying motor, the quenching device is arranged directly below the quenching conveying section of the steel plate conveying assembly, the heating furnace assembly is arranged on one side of the loading conveying section of the steel plate conveying assembly, the heating furnace assembly includes a furnace body, and an opening is provided on one side of the furnace body, which corresponds to the loading conveying section of the steel plate conveying assembly, and a furnace door that can be automatically opened up and down is provided at the opening of the furnace body, and a track is provided above the loading conveying section of the steel plate conveying assembly and the furnace body, and a pillar fixed to the ground is provided on the lower surface of one end of the track, and a driving trolley that can move along the track is provided on the track, and the driving trolley is the existing technology and includes a car body, four guide wheels are provided on the car body, the guide wheels are clamped to the track, and a servo motor for driving the guide wheels forward and reverse is provided on the car body, and two hydraulic telescopic cylinders are provided on the driving trolley, and the telescopic ends of the two hydraulic telescopic cylinders are provided with movable brackets for picking up and placing workpieces inside the furnace body.
[0005] Furthermore, the movable bracket includes a vertical plate, and horizontal support plates are evenly arranged at the lower end of the vertical plate, and each horizontal support plate is located at the gap between the two conveying rollers.
[0006] Furthermore, a positioning component for positioning the driving trolley is provided at one end of the upper surface of the track, and the positioning component includes a switch support fixed on the upper surface of the track, and a touch switch is installed on the upper end of one side of the switch support, and the touch switch corresponds to one end of the driving trolley. When the driving trolley moves, the movable bracket can be driven to move, and the steel plate workpiece can be driven to move through the movable bracket. When the steel plate workpiece moves into the inside of the furnace body, one side of the driving trolley contacts the touch switch to determine whether the workpiece is located inside the furnace body.
[0007] Furthermore, the lifting assembly includes an upper end frame, and support legs are provided at the four corners of the lower surface of the upper end frame. The upper surface of the upper end frame is connected to a rotating shaft through a bearing seat, and two wire pulling drums are provided on the outer side of the rotating shaft. Steel wire pulling wires are wrapped around the two wire pulling drums, and the lower ends of the steel wire pulling wires are connected to the quenching conveying section of the steel plate conveying assembly. A second motor is provided on the upper surface of the upper end frame to drive the rotating shaft to rotate. The operation of the second motor can drive the rotating shaft to rotate, and the rotation of the rotating shaft can drive the wire pulling drum to rotate. The steel wire pulling wire can be wound up or released by the rotation of the wire pulling drum, and the winding or releasing of the steel wire pulling wire can drive the quenching conveying section of the steel plate conveying assembly to move up and down, so that the quenching conveying section of the steel plate conveying assembly can be immersed in the interior of the quenching device.
[0008] Furthermore, four anti-swing components are provided between the lifting component and the steel plate conveying component. The anti-swing component includes a vertical sliding rod, and a through hole corresponding to the vertical sliding rod is provided on the upper end frame. The upper end of the through hole is provided with a sliding connecting sleeve corresponding to the vertical sliding rod. When the quenching conveying section of the steel plate conveying component slides up and down, shaking is prevented by the matching connection between the vertical sliding rod and the sliding connecting sleeve.
[0009] Furthermore, the furnace body includes a heating furnace shell, an inner lining is provided on the inner side of the heating furnace shell, gas heating burners are evenly provided on the inner top surface of the heating furnace shell, and the inlet of the gas heating burner is connected to the outlet of the external gas pipeline, a smoke outlet is provided on one side of the upper end of the heating furnace shell, the smoke outlet is connected to the smoke outlet pipe, and workpiece supports for supporting the workpiece are evenly provided on the inner bottom surface of the heating furnace shell, the steel plate workpiece can be supported by the workpiece support, the workpiece can be heated by combustion of the gas heating burner, and the gas after combustion is discharged through the smoke outlet pipe.
[0010] Furthermore, the furnace door includes a vertical track arranged on one side of the furnace body opening, a door panel that can slide up and down is provided between the two vertical tracks, and a winch is provided at the upper end of the vertical track to drive the door panel to slide up and down. Two sliding grooves are provided on the opposite sides of the two vertical tracks, and the sliding grooves are J-shaped structures. Two rollers corresponding to the sliding grooves are respectively provided on both sides of the door panel. The winch can drive the door panel to slide up and down to control the opening or closing of the furnace body opening. When the door panel slides downward, the door panel can fit tightly against the furnace body because the lower end of the sliding groove is a J-shaped structure.
[0011] Furthermore, the quenching device includes a cooling water tank, the bottom of the cooling water tank is evenly provided with cooling fins, the lower ends of the cooling fins penetrate and extend to the bottom of the cooling water tank, a hair dryer is evenly provided on one end of the lower surface of the cooling water tank, and a liquid level gauge is provided on one side of the interior of the cooling water tank. Cooling water is contained in the cooling water tank, and cooling and quenching are performed when the workpiece is immersed in the cooling water tank. The cooling water inside the cooling water tank can be dissipated by the cooling fins, and the heat dissipation effect of the heat dissipating fins is improved by the hair dryer.
[0012] Furthermore, a sprinkler device is provided on the upper side of the input end of the cooling water trough, and the sprinkler device includes a sprinkler pipe fixed above one end of the cooling water trough through an ear plate, and water outlet holes are evenly provided on the sprinkler pipe. A pump is provided at the lower end of one side of the cooling water trough, and the inlet of the pump is connected to the cooling water trough, and the outlet of the pump is connected to the inlet of the sprinkler pipe through a conduit. The water inside the sprinkler device can be pumped into the sprinkler pipe through the pump, and the water flows out through the water outlet holes on the sprinkler pipe and falls back into the cooling water trough, and can be cooled in the process of falling.
[0013] Compared with the prior art, the present invention has the following advantages:
[0014] 1. The present invention can drive the conveying roller to rotate by rotating the conveying motor, and the sprocket and chain drive can drive the remaining conveying rollers to rotate. The workpiece can be conveyed by the conveying rollers, thereby realizing automatic conveying of the workpiece.
[0015] 2. The present invention can drive the movable bracket to move up and down through the extension and retraction of the hydraulic telescopic cylinder. The workpiece on the steel plate conveying assembly can be picked up and placed through the movable bracket. When the driving trolley moves, the movable bracket can be driven to move, and the steel plate workpiece can be driven to move through the movable bracket. When the steel plate workpiece moves to the inside of the furnace body, one side of the driving trolley contacts the touch switch to determine whether the workpiece is located inside the furnace body.
[0016] 3. The present invention can drive the rotating shaft to rotate through the operation of motor 2, and the rotation of the rotating shaft can drive the wire drum to rotate. The wire drum can be wound up or released through the rotation of the wire drum. The winding or releasing of the wire rope can drive the quenching conveying section of the steel plate conveying assembly to move up and down, so that the quenching conveying section of the steel plate conveying assembly can be immersed in the interior of the quenching device. When the quenching conveying section of the steel plate conveying assembly slides up and down, the vertical sliding rod and the sliding connecting sleeve are used to prevent shaking.
[0017] 4. The present invention can drive the door panel to slide up and down through the operation of the winch, so as to control the opening or closing of the furnace body opening. When the door panel slides downward, the lower end of the sliding groove is a J-shaped structure so that the door panel and the furnace body can fit tightly. The automatic solid solution production line of steel plates has a simple structure and is easy to operate. It can not only automatically take and place the workpiece inside the heating furnace, but also realize fully automatic quenching of the steel plates. In addition, the coolant can be dissipated during automatic quenching, which improves the processing speed and achieves better processing effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention;
[0020] Figure 3 This is a schematic diagram of the workpiece placement structure in the furnace of the present invention;
[0021] Figure 4 This is a structural diagram of the steel plate conveying assembly of the present invention;
[0022] Figure 5 This is a left-side structural schematic diagram of the steel plate conveying assembly of the present invention;
[0023] Figure 6 This is an enlarged structural diagram of point A of the present invention;
[0024] Figure 7 This is a schematic diagram of the cross-sectional structure of the furnace body of the present invention;
[0025] Figure 8 This is a schematic diagram of the vertical track structure of the present invention;
[0026] Figure 9 This is a schematic diagram of the lifting assembly structure of the present invention;
[0027] Figure 10 It is a schematic diagram of the cross-sectional structure of the quenching device of the present invention.
[0028] In the figure: 1 frame, 2 conveyor roller, 3 conveyor motor, 4 furnace body, 41 heating furnace shell, 42 lining, 43 gas heating burner, 44 smoke exhaust pipe, 45 workpiece support, 5 furnace door, 51 vertical track, 52 door panel, 53 winch, 54 roller, 6 track, 7 driving trolley, 8 hydraulic telescopic cylinder, 9 movable bracket, 91 vertical plate, 92 horizontal support plate, 10 positioning assembly, 101 switch support, 102 touch switch , 11 lifting assembly, 111 upper end frame, 112 support legs, 113 rotating shaft, 114 pull drum, 115 wire rope, 116 motor 2, 12 anti-swing assembly, 121 vertical sliding rod, 122 sliding connection sleeve, 13 quenching device, 131 cooling water tank, 132 heat dissipation fins, 133 hair dryer, 14 sprinkler device, 141 sprinkler pipe, 142 ear plate, 143 water pump, 15 pillar, 16 short shaft. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figure 1-10The present invention provides a technical solution: an automatic solid solution production line for steel plates, comprising a steel plate conveying assembly, a quenching device 13 and a heating furnace assembly, wherein the steel plate conveying assembly is arranged into three sections, and the three sections of the steel plate conveying assembly are, from front to back, a front conveying section, a loading conveying section and a quenching conveying section, support legs are arranged on the lower surfaces of the front conveying section and the loading conveying section, and the quenching conveying section is driven up and down by a lifting assembly 11, and the steel plate conveying assembly comprises a frame 1, the upper surface of the frame 1 is evenly connected with a conveying roller 2 through a bearing seat, one end of each conveying roller 2 is provided with a double sprocket, and a short shaft 16 for driving the double sprocket is evenly provided on the frame 1, the short shaft 16 is located below the conveying roller 2, and the short shaft 16 is spaced apart from the conveying roller 2, and the double sprocket of each conveying roller 2 is connected to the double sprockets on two adjacent short shafts 16 through two chains, and a conveying roller 2 is driven on the frame 1. A rotating conveying motor 3 and a quenching device 13 are arranged directly below the quenching conveying section of the steel plate conveying assembly. The heating furnace assembly is arranged on one side of the loading and conveying section of the steel plate conveying assembly. The heating furnace assembly includes a furnace body 4. An opening is provided on one side of the furnace body 4, which corresponds to the loading and conveying section of the steel plate conveying assembly. A furnace door 5 that can be automatically opened up and down is provided at the opening of the furnace body 4. A track 6 is provided above the loading and conveying section of the steel plate conveying assembly and the furnace body 4. A pillar 15 fixed to the ground is provided on the lower surface of one end of the track 6. A driving trolley 7 that can move along the track 6 is provided on the track 6. The driving trolley 7 is the existing technology and includes a car body. Four guide wheels are provided on the car body. The guide wheels are clamped to the track 6, and a servo motor for driving the guide wheels forward and reverse is provided on the car body. Two hydraulic telescopic cylinders 8 are provided on the driving trolley 7. The telescopic ends of the two hydraulic telescopic cylinders 8 are provided with movable brackets 9 for picking up and placing workpieces inside the furnace body 4.
[0031] The movable bracket 9 includes a vertical plate 91 , and horizontal supporting plates 92 are evenly arranged at the lower end of the vertical plate 91 . Each horizontal supporting plate 92 is located at the gap between the two conveying rollers 2 .
[0032] A positioning assembly 10 for positioning the driving trolley 7 is provided at one end of the upper surface of the track 6. The positioning assembly 10 includes a switch support 101 fixed on the upper surface of the track 6. A touch switch 102 is installed on the upper end of one side of the switch support 101, and the touch switch 102 corresponds to one end of the driving trolley 7. When the driving trolley 7 moves, it can drive the movable bracket 9 to move, and the steel plate workpiece can be driven to move through the movable bracket 9. When the steel plate workpiece moves to the inside of the furnace body 4, one side of the driving trolley 7 contacts the touch switch 102 to determine whether the workpiece is located inside the furnace body 4.
[0033] The lifting assembly 11 includes an upper end frame 111, and support legs 112 are provided at the four corners of the lower surface of the upper end frame 111. The upper surface of the upper end frame 111 is connected to a rotating shaft 113 through a bearing seat. Two wire pull drums 114 are provided on the outer side of the rotating shaft 113. Steel wire pulls 115 are wrapped around the two wire pull drums 114. The lower ends of the steel wire pulls 115 are connected to the quenching conveying section of the steel plate conveying assembly. A second motor 116 is provided on the upper surface of the upper end frame 111 to drive the rotating shaft 113 to rotate. The operation of the second motor 116 can drive the rotating shaft 113 to rotate, and the rotation of the rotating shaft 113 can drive the wire pull drum 114 to rotate. The rotation of the wire pull drum 114 can wind up or release the steel wire pull 115, and the winding up or releasing of the steel wire pull 115 can drive the quenching conveying section of the steel plate conveying assembly to move up and down, so that the quenching conveying section of the steel plate conveying assembly can be immersed in the interior of the quenching device 13.
[0034] Four anti-swing components 12 are provided between the lifting component 11 and the steel plate conveying component. The anti-swing component 12 includes a vertical sliding rod 121, and a through hole corresponding to the vertical sliding rod 121 is provided on the upper end frame 111. The upper end of the through hole is provided with a sliding connection sleeve 122 corresponding to the vertical sliding rod 121. When the quenching conveying section of the steel plate conveying component slides up and down, the vertical sliding rod 121 and the sliding connection sleeve 122 are matched to prevent shaking.
[0035] The furnace body 4 includes a heating furnace shell 41, an inner side of the heating furnace shell 41 is provided with an inner lining 42, the inner top surface of the heating furnace shell 41 is evenly provided with gas heating burners 43, and the inlet of the gas heating burner 43 is connected to the outlet of the external gas pipeline, a smoke outlet is provided on one side of the upper end of the heating furnace shell 41, the smoke outlet is connected to the smoke outlet pipe 44, and the inner bottom surface of the heating furnace shell 41 is evenly provided with workpiece supports 45 for supporting the workpiece, the steel plate workpiece can be supported by the workpiece support 45, the workpiece can be heated by combustion through the gas heating burner 43, and the combusted gas is discharged through the smoke outlet pipe 44.
[0036] The furnace door 5 includes a vertical track 51 arranged on one side of the opening of the furnace body 4, and a door panel 52 that can slide up and down is provided between the two vertical tracks 51. A winch 53 is provided at the upper end of the vertical track 51 to drive the door panel 52 to slide up and down. Two sliding grooves are provided on the opposite sides of the two vertical tracks 51. The sliding grooves are J-shaped structures. Two rollers 54 corresponding to the sliding grooves are respectively provided on both sides of the door panel 52. The winch 53 can drive the door panel 52 to slide up and down, thereby controlling the opening or closing of the furnace body 4. When the door panel 52 slides downward, since the lower end of the sliding groove is a J-shaped structure, the door panel 52 can fit tightly against the furnace body 4.
[0037] The quenching device 13 includes a cooling water tank 131, and heat dissipation fins 132 are evenly provided at the bottom of the cooling water tank 131. The lower ends of the heat dissipation fins 132 pass through and extend to the bottom of the cooling water tank 131. A blower 133 is evenly provided at one end of the lower surface of the cooling water tank 131. A liquid level gauge is provided on one side of the interior of the cooling water tank 131. Cooling water is contained in the cooling water tank 131. When the workpiece is immersed in the cooling water tank 131, cooling and quenching are performed. The cooling water inside the cooling water tank 131 can be dissipated by the heat dissipation fins 132, and the heat dissipation effect of the heat dissipation fins 132 is better through the blower 133.
[0038] A sprinkler device 14 is provided above the input end of the cooling water trough 131. The sprinkler device 14 includes a sprinkler pipe 141 fixed above one end of the cooling water trough 131 via an ear plate 142. Water outlet holes are evenly distributed on the sprinkler pipe 141. A pump 143 is provided at the lower end of one side of the cooling water trough 131. The inlet of the pump 143 is connected to the cooling water trough 131, and the outlet of the pump 143 is connected to the inlet of the sprinkler pipe 141 via a conduit. The pump 143 can pump water from the sprinkler device 14 into the sprinkler pipe 141, and the water flows out through the outlet holes in the sprinkler pipe 141 and falls back into the cooling water trough 131, cooling the workpiece as it falls. This automatic steel plate solid solution production line has a simple structure and is easy to operate. It can not only automatically pick up and place workpieces inside the heating furnace, but also realize fully automatic quenching of steel plates. In addition, the coolant can be dissipated during automatic quenching, thereby improving processing speed and achieving better processing results.
[0039] When in use: the conveying motor 3 rotates to drive the conveying roller 2 to rotate, and the sprocket and chain drive drive the remaining conveying rollers 2 to rotate, and the conveying rollers 2 can convey the workpiece, so as to realize automatic conveying of the workpiece. First, the workpiece is placed on the front conveying section of the steel plate conveying assembly, and the workpiece is conveyed to the upper surface of the steel plate conveying assembly through the front conveying section. Before the steel plate is conveyed, the movable bracket 9 is placed in the gap of the conveying roller 2, and the movable bracket 9 can be driven up and down by the hydraulic telescopic cylinder 8. The workpiece on the steel plate conveying assembly can be lifted by the movable bracket 9, and then the trolley 7 is driven to move. When the trolley 7 moves, the movable bracket 9 can be driven to move, and the steel plate workpiece can be moved by the movable bracket 9. When the steel plate workpiece moves to the inside of the furnace body 4, one side of the driving trolley 7 contacts the touch switch 102 to determine whether the workpiece is located inside the furnace body 4, and then the movable bracket 9 is placed in the initial position;
[0040] The door panel 52 can be driven to slide up and down by the operation of the hoist 53 to control the opening or closing of the furnace body 4. When the door panel 52 slides downward, the J-shaped structure at the lower end of the sliding groove allows the door panel 52 to fit tightly with the furnace body 4. The workpiece support 45 can support the steel plate workpiece, and the gas heating burner 43 can heat the workpiece. The combustion gas is discharged through the smoke pipe 44.
[0041] After heating is completed, the heated workpiece is placed back on the upper surface of the loading and conveying section of the steel plate conveying assembly by driving the trolley 7, the hydraulic telescopic cylinder 8 and the movable bracket 9, and then the workpiece is conveyed to the upper surface of the quenching conveying section through the loading and conveying section of the steel plate conveying assembly. The operation of the motor 2 116 can drive the rotating shaft 113 to rotate, and the rotation of the rotating shaft 113 can drive the wire drum 114 to rotate. The rotation of the wire drum 114 can wind up or release the steel wire 115, and the winding or releasing of the steel wire 115 can drive the quenching conveying section of the steel plate conveying assembly to move up and down, so that the quenching conveying section of the steel plate conveying assembly can be immersed in the interior of the quenching device 13. When the quenching conveying section of the steel plate conveying assembly slides up and down, the vertical sliding rod 121 and the sliding connecting sleeve 122 are connected to prevent shaking, thereby completing quenching;
[0042] After quenching is completed, the workpiece is transported out through the quenching conveying section of the steel plate conveying assembly, and then cooled and quenched when the workpiece is immersed in the cooling water tank 131. The cooling water in the cooling water tank 131 can be dissipated by the heat dissipation fins 132, and the heat dissipation effect of the heat dissipation fins 132 can be improved by the hair dryer 133. The water in the sprinkler device 14 can be pumped into the sprinkler pipe 141 by the water pump 143, and the water flows out through the water outlet on the sprinkler pipe 141 and falls back into the cooling water tank 131. The water can be cooled in the process of falling, thereby controlling the temperature of the cooling water in the cooling water tank 131.
[0043] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions, and alterations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. A steel plate automatic solid solution production line, comprising a steel plate conveying assembly, a quenching device (13) and a heating furnace assembly, characterized in that: The steel plate conveying assembly is configured to have three sections, which are, from front to back, a front conveying section, a loading conveying section, and a quenching conveying section. Support legs are provided on the lower surfaces of the front conveying section and the loading conveying section. The quenching conveying section is driven up and down by a lifting assembly (11). The steel plate conveying assembly comprises a frame (1), the upper surface of the frame (1) is evenly connected to a conveying roller (2) through a bearing seat, and a double sprocket is provided at one end of each conveying roller (2). Short shafts (16) for driving the double sprockets are evenly provided on the frame (1), and the short shafts (16) are located below the conveying roller (2). The short shafts (16) are spaced apart from the conveying roller (2), and the double sprockets of each conveying roller (2) are connected to two adjacent short shafts (16) by two chains. ), a conveying motor (3) for driving a conveying roller (2) to rotate is provided on the frame (1), the quenching device (13) is arranged directly below the quenching conveying section of the steel plate conveying assembly, the heating furnace assembly is arranged on one side of the charging conveying section of the steel plate conveying assembly, the heating furnace assembly includes a furnace body (4), one side of the furnace body (4) is provided with an opening, the opening corresponds to the charging conveying section of the steel plate conveying assembly, a furnace door (5) that can be automatically opened up and down is provided at the opening of the furnace body (4), a track (6) is provided above the charging conveying section of the steel plate conveying assembly and the furnace body (4), a support (15) fixed to the ground is provided on the lower surface of one end of the track (6), and a driving trolley (7) that can travel along the track (6) is provided on the track (6), The driving trolley (7) is provided with two hydraulic telescopic cylinders (8), and the telescopic ends of the two hydraulic telescopic cylinders (8) are provided with movable brackets (9) for picking up and placing workpieces inside the furnace body (4). One end of the upper surface of the track (6) is provided with a positioning component (10) for positioning the driving trolley (7), and the positioning component (10) includes a switch support (101) fixed on the upper surface of the track (6), and a touch switch (102) is installed on the upper end of one side of the switch support (101), and the touch switch (102) corresponds to one end of the driving trolley (7). The lifting component (11) includes an upper frame (111), and the four corners of the lower surface of the upper frame (111) are provided with support legs (112). The upper surface of the upper frame (111) is supported by bearings. The seat is connected to a rotating shaft (113), and two wire pull drums (114) are provided on the outer side of the rotating shaft (113). Steel wire pull ropes (115) are wound around the two wire pull drums (114). The lower ends of the steel wire pull ropes (115) are connected to the quenching conveying section of the steel plate conveying assembly. The upper surface of the upper end frame (111) is provided with a second motor (116) for driving the rotating shaft (113) to rotate. The furnace door (5) includes a vertical track (51) arranged on one side of the opening of the furnace body (4). A door panel (52) that can slide up and down is provided between the two vertical tracks (51). A winch (53) that drives the door panel (52) to slide up and down is provided at the upper end of the vertical track (51). Two sliding grooves are provided on the opposite side of the two vertical tracks (51). The sliding groove is a J-shaped structure.Two rollers (54) corresponding to the sliding grooves are respectively provided on both sides of the door panel (52). The quenching device (13) includes a cooling water tank (131). The bottom of the cooling water tank (131) is evenly provided with heat dissipation fins (132). The lower ends of the heat dissipation fins (132) penetrate and extend to the bottom of the cooling water tank (131). A blower (133) is evenly provided on one end of the lower surface of the cooling water tank (131). A liquid level gauge is provided on one side of the interior of the cooling water tank (131). The cooling water tank (131) is provided with a heat dissipation fin (132). 1) is provided with a sprinkler device (14) on the upper side of the input end, the sprinkler device (14) comprising a sprinkler pipe (141) fixed to the upper side of one end of the cooling water trough (131) through an ear plate (142), the sprinkler pipe (141) being evenly provided with water outlet holes, a water pump (143) being provided at the lower end of one side of the cooling water trough (131), the inlet of the water pump (143) being communicated with the cooling water trough (131), and the outlet of the water pump (143) being connected to the inlet of the sprinkler pipe (141) through a conduit.
2. The automatic steel plate solid solution production line according to claim 1, characterized in that: The movable bracket (9) comprises a vertical plate (91), and horizontal supporting plates (92) are evenly arranged at the lower end of the vertical plate (91), and each horizontal supporting plate (92) is located at the gap between the two conveying rollers (2).
3. The automatic steel plate solid solution production line according to claim 1, characterized in that: Four anti-swing components (12) are provided between the lifting component (11) and the steel plate conveying component. The anti-swing components (12) include vertical sliding rods (121), and a through hole corresponding to the vertical sliding rod (121) is provided on the upper end frame (111). A sliding connection sleeve (122) corresponding to the vertical sliding rod (121) is provided at the upper end of the through hole.
4. The automatic steel plate solid solution production line according to claim 1, characterized in that: The furnace body (4) includes a heating furnace shell (41), an inner side of the heating furnace shell (41) is provided with an inner lining (42), the inner top surface of the heating furnace shell (41) is evenly provided with gas heating burners (43), and the inlet of the gas heating burner (43) is connected to the outlet of the external gas pipeline, a smoke outlet is provided on one side of the upper end of the heating furnace shell (41), and the smoke outlet is connected to the smoke outlet pipe (44), and a workpiece support (45) for supporting the workpiece is evenly provided on the inner bottom surface of the heating furnace shell (41).
Citation Information
Patent Citations
Solid melting furnace equipment and solid melting method
CN110616304A
Thin plate type quenching production line
CN110863096A