A spliced precast component assembly and a construction method using the same
By using a modular prefabricated component design, the complex problem of hoisting abutments and columns in bridge construction was solved, achieving lightweight hoisting and stable construction, thus improving construction efficiency and safety.
Patent Information
- Application Number
- CN202411305623.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2044-09-19
AI Technical Summary
In bridge construction, prefabricated components of the lower structure, such as abutments and columns, still require a large amount of hoisting work during construction, especially the large-scale hoisting of column reinforcement cages after prefabrication, which leads to complex construction management and low safety.
By using prefabricated modular components, the foundation and columns are prefabricated and connected to form a modular structure. Reaction supports and reaction balancing devices are used to achieve lightweight hoisting and stable construction, reducing the amount of hoisting work.
This method enables the co-forming of the foundation and columns, reduces the amount of hoisting work, improves construction safety and efficiency, and ensures the stability and convenience of precast components.
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Figure CN119041287B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of road and bridge construction component installation, in particular to a spliced prefabricated component assembly and a construction method using the same. BACKGROUND
[0002] With the rapid development of infrastructure construction, bridge engineering requires more efficient, safer and more economical construction technology. Under the current trend, the technology of using prefabricated building components for construction has been widely used in super large bridge engineering and has achieved remarkable results.
[0003] In the current mode, prefabricated components including columns, beams and other components involved in the construction process can be modularly processed in the production plant and then transported to the construction site for splicing and assembly to complete the installation on site. This method avoids the inconvenience and quality control problems caused by traditional concrete pouring on site, and also improves the efficiency of the construction period.
[0004] In addition, during the production process, prefabricated components can be processed by automated equipment to ensure that each component has the same size and quality. In traditional construction, due to the uncertainty of manual operation, it is difficult to ensure that each component has the same size and quality. Prefabricated components can be transported by standardized transportation tools, avoiding the need for a large amount of on-site processing in the traditional construction process. At the same time, during on-site installation, prefabricated components can be completed by simple assembly, greatly shortening the construction period.
[0005] Bridges generally have long spans and complex structures, and traditional concrete pouring construction methods are often time-consuming and labor-intensive. The use of prefabricated building technology can process and modularly combine each component in advance, and only simple splicing is required on site to complete the installation. Since prefabricated components are strictly controlled and inspected during production, their quality is more easily guaranteed. Traditional pouring methods are easily affected by environmental factors and human factors, making it difficult to ensure construction quality. The use of prefabricated building technology can effectively avoid these problems and improve the overall quality of the bridge. Bridge engineering generally involves high-risk situations such as high-altitude work and complex environments. The use of traditional construction methods may result in personnel injuries, material waste and other problems. The prefabricated construction method will greatly reduce the number of high-altitude construction operations, thereby improving the safety of the construction process.
[0006] Therefore, reasonable modular design is required during the design stage. At the same time, the size of the prefabricated component and the on-site requirements need to be fully coordinated.
[0007] The problem in the prior art is that the lower structural members in the prefabricated components for bridge construction are mainly the bearing platform and the column, even if prefabricated, the actual construction method still cooperates with a large number of hoisting operations, especially the large-scale hoisting after the column cage is prefabricated, that is, the transportation and hoisting of large components are still generated in practice, which still restricts the construction and construction management. SUMMARY
[0008] The problem to be solved by the present application is that the lower structural members in the prefabricated components for bridge construction are mainly the bearing platform and the column, even if prefabricated, the actual construction method still cooperates with a large number of hoisting operations, especially the large-scale hoisting after the column cage is prefabricated, that is, the transportation and hoisting of large components are still generated in practice, which still restricts the construction and construction management of the technical problem, and a spliced prefabricated component assembly and a construction method using the same are provided.
[0009] In order to solve the above technical problems, the technical scheme of the present application is as follows:
[0010] A spliced prefabricated component assembly, comprising:
[0011] A bearing platform prefabricated component arranged on a bearing platform seat module, the bearing platform seat module comprising a bearing platform foundation and a prefabricated reinforcement grid pouring layer;
[0012] The prefabricated reinforcement grid pouring layer forms a preset plane, and the height of the bearing platform prefabricated component is higher than the preset plane of the bearing platform seat module;
[0013] The bearing platform prefabricated component comprises a peripheral prefabricated member and an inner grouting prefabricated member, and the inner grouting prefabricated member is arranged in the peripheral prefabricated member;
[0014] A prefabricated reinforcement cage connected in sequence from bottom to top through a spliced structural member;
[0015] The spliced structural member at the bottom is connected with the inner grouting prefabricated member, and the spliced structural member is connected with a counterforce support member through an auxiliary connecting member, and the counterforce support member can form a counterforce support point on the preset plane; and
[0016] A counterforce balancing device for balancing the support point counterforce of the counterforce support member;
[0017] Each group of counterforce support members is provided with a group of counterforce balancing devices on at least one side;
[0018] The counterforce support member comprises a lifting lug and a jack, and the jack is arranged on a cushion block arranged on the preset plane.
[0019] Specifically, the peripheral prefabricated part is arranged in a square body, and has a peripheral wall, a side of the peripheral wall is provided with a pouring auxiliary hole, and a blind hole piece is detachably connected to the pouring auxiliary hole.
[0020] Specifically, a first end of the peripheral wall forms an edge frame end face, and two rows of positioning column connecting holes arranged in parallel are arranged on the edge frame end face.
[0021] The depth of the positioning column connecting hole is greater than one third of the height of the peripheral wall.
[0022] Mounting screw holes are arranged between the two rows of positioning column connecting holes arranged in parallel.
[0023] The peripheral prefabricated reinforcing column can be connected to the positioning column connecting hole, and the peripheral prefabricated reinforcing column can be connected to the splicing structural part.
[0024] Specifically, the peripheral wall surrounds a bearing seat pouring space, and a plurality of groups of bearing pouring sleeves are arranged in the pouring space.
[0025] The bottom of the bearing pouring sleeve is welded to the bottom plate.
[0026] The bottom of the bearing pouring sleeve forms a three-way pouring cavity, and pouring openings are formed on both sides of the three-way pouring cavity.
[0027] The injection pipe of the bearing pouring sleeve extends in a first direction and is connected to a prefabricated steel plate, and a bearing pouring injection port is reserved on the prefabricated steel plate.
[0028] Supporting reinforcement cages are built on both sides of the pouring space along the peripheral wall, a supporting reinforcement cage pouring sleeve is prefabricated on the top of the supporting reinforcement cage, and the top of the supporting reinforcement cage pouring sleeve is connected to the prefabricated steel plate.
[0029] Specifically, the counterforce supporting part comprises: the prefabricated steel plate
[0030] The upper part of the prefabricated steel plate is a pre-embedded layer area.
[0031] A plurality of groups of splicing structural parts are arranged in a first direction from the edge frame end face.
[0032] Among them, a group of splicing structural parts are connected to the edge frame end face.
[0033] The upper and lower adjacent splicing structural parts are connected by fixed reinforcing columns.
[0034] The prefabricated reinforcement cage and the peripheral prefabricated reinforcing column have a connecting node.
[0035] The connecting mode of the connecting node is a binding type or a welding type connection.
[0036] Specifically, each set of the splicing structure includes:
[0037] Two sets of first splicing plates and two sets of second splicing plates are arranged in a square shape to adapt to the end face of the edge frame;
[0038] Half-circle structures are arranged on two sides of the first splicing plate and the second splicing plate, and the half-circle structures are used to adapt to the peripheral prefabricated column;
[0039] The half-circle structure of the first splicing plate can be spliced and connected with the arc-shaped protrusion at the end of the second splicing plate;
[0040] One side of the arc-shaped protrusion forms a protruding end, so that a welding gap is formed between the protruding end and one side of the end of the first splicing plate;
[0041] The other side of the arc-shaped protrusion forms a trapezoidal end, and the trapezoidal end forms a trapezoidal space with the edge of the first splicing plate;
[0042] Cooperating mounting holes are arranged on the first splicing plate and the second splicing plate, and the cooperating mounting holes are arranged between the half-circle structures.
[0043] Specifically, the counterforce balancing device includes:
[0044] A connecting component is used to connect the peripheral wall;
[0045] A force applying component is connected to the connecting component;
[0046] The force applying component is used to apply a pushing force perpendicular to the peripheral wall to the direction of the peripheral wall;
[0047] A force adjusting component is connected to the force applying component, and converts the pushing force into a vertical force gradually applied in the vertical direction of the bearing platform; and
[0048] A supporting component is connected to the force adjusting component, and is used to apply the vertical force to the bearing platform.
[0049] Specifically, the connecting component includes:
[0050] A main connecting body is fixedly connected to the peripheral wall, a wedge-shaped groove is arranged in the length direction of one side of the main connecting body, a moving piece is arranged in the wedge-shaped groove, one side of the moving piece is connected to the supporting component, so that the supporting component obtains a moving action in the vertical direction of the moving piece, and a supporting seat is connected below the supporting component;
[0051] The force applying component is a hydraulic cylinder, and an output end of the hydraulic cylinder faces the peripheral wall;
[0052] The hydraulic cylinder is fixedly installed on a support table, and the support table is fixed on the cushion block.
[0053] Specifically, the stress adjusting component comprises:
[0054] A cam member comprises a circular body and a protruding part, and two sides of the protruding part form convex point positions;
[0055] The protruding part and the circular body form concave point positions at the intersection;
[0056] The output end of the hydraulic cylinder is rotationally connected to the convex point positions adjacent to the hydraulic cylinder;
[0057] The circular body is rotationally connected to the extension connection end of the main connecting body on the side facing the hydraulic cylinder;
[0058] A curved arm member comprises a curved short arm and a straight long arm;
[0059] The center of the curved short arm is rotationally connected to the main connecting body, so that in an extreme position, the two limit stop columns at the two ends of the curved short arm are respectively clamped on the adjacent convex point positions and concave point positions;
[0060] The center of the circular body and the curved short arm are connected by a tension spring;
[0061] The straight long arm has a limit slot, and the lower part of the support component is provided with a limit connection column,
[0062] The limit connection column passes through the limit slot, and in the extreme position, the limit connection column abuts against the limit slot.
[0063] The construction method of the spliced prefabricated component assembly comprises the following steps:
[0064] Step S1, first, a bearing platform foundation is constructed, a prefabricated reinforcement grid pouring layer is arranged on the bearing platform foundation, a position of a bearing platform prefabricated component is reserved, pouring of the prefabricated reinforcement grid pouring layer is completed, the bearing platform prefabricated component is a prefabricated reinforcement cage framework, an outer peripheral wall after pouring is formed, that is, an outer peripheral prefabricated component is formed;
[0065] Step S2, the prefabricated reinforcement grid pouring layer completes formation of the preset plane;
[0066] An inner grouting prefabricated component is arranged, a prefabricated reinforcement cage is arranged, and the prefabricated reinforcement cage is sequentially connected through spliced structure members from bottom to top to form a pre-embedded layer area (E),
[0067] The spliced structure member at the bottom layer is connected with the inner grouting prefabricated component;
[0068] Grouting is completed by using the inner grouting prefabricated component;
[0069] Step S3, connecting the splicing structure through an auxiliary connecting piece to a counterforce support piece, the counterforce support piece being capable of forming a counterforce support point on the preset plane; and
[0070] A counterforce balancing device for balancing the counterforce support point of the counterforce support piece;
[0071] Each group of the counterforce support pieces is arranged on at least one side of a group of the counterforce balancing devices;
[0072] The counterforce support piece comprises a lifting lug and a jack, and the jack is arranged on a cushion block arranged on the preset plane.
[0073] The present application has the following beneficial effects:
[0074] The core idea of the present technical solution is to prefabricate the pile cap and the column as the lower construction, realize lightweight hoisting, not use the traditional column prefabrication and hoisting mode, but connect the prefabricated construction assembly formed by splicing and prefabrication of the pile cap and the column, pour, realize the pile cap and the column together, and the column reinforcement cage can still be effectively connected with the box girder prefabricated component, so as to realize the prefabricated construction of the lower component, has the advantages of less hoisting operation, safe and stable, and convenient prefabrication;
[0075] The prefabricated reinforcement cage is equivalent to the prefabricated inner reinforcement cage of the support column, the present technical solution connects and combines the prefabricated reinforcement cage and the pile cap prefabricated component, forms a pouring channel through the peripheral prefabricated component and the inner pouring prefabricated component, and realizes the stable and supporting effect of the counterforce support piece on the pile cap prefabricated component, the prefabricated reinforcement cage before pouring, during pouring and after pouring, and adjusts the stress generated during the counterforce supporting process through the arrangement of the counterforce balancing device, so as to realize the prefabricated and formed construction of the pile cap and the column. BRIEF DESCRIPTION OF DRAWINGS
[0076] The present application will be further described in detail below in combination with the drawings and specific embodiments.
[0077] Figure 1 It is a structural schematic diagram of the present application;
[0078] Figure 2 It is a schematic diagram of the inner pouring prefabricated component of the present application;
[0079] Figure 3 It is a group of embodiments of the counterforce balancing device of the present application;
[0080] Figure 4 It is a schematic diagram of the counterforce balancing device of the present application;
[0081] Figure 5The top view of the first splicing plate and the second splicing plate of the application;
[0082] Figure 6 The schematic view of the main connecting body, the wedge-shaped groove and the moving piece of the application;
[0083] Figure 7 The schematic view of the fixed rib column and the splicing structure piece arranged in the height direction of the application;
[0084] Figure 8 The schematic view of the support part and the track connection mode of the moving piece of the application;
[0085] Figure 9 The schematic view of the cross section of the inner perfusion prefabricated piece of the application;
[0086] Figure 10 The schematic view of the arrangement of the cap seat module, the cap prefabricated piece, the counterforce support piece and the counterforce balancing device of the application.
[0087] The cap prefabricated piece 10, the cap seat module 100, the cap foundation 101 and the prefabricated rib lattice pouring layer 102;
[0088] The preset plane 103, the outer peripheral prefabricated piece 110 and the inner perfusion prefabricated piece 120;
[0089] The prefabricated rib cage 20 and the splicing structure piece 200;
[0090] The auxiliary connecting piece 30, the counterforce support piece 40, the counterforce balancing device 50 and the cushion block 60;
[0091] The rib 111 and the fixed node 112;
[0092] The outer peripheral wall 110a and the perfusion auxiliary hole 110c;
[0093] The positioning column connecting hole 131a, the mounting screw hole 132a, the outer peripheral prefabricated rib column 133, the cap seat perfusion space 110d, the cap perfusion sleeve 130 and the bottom plate 140;
[0094] The three-way perfusion cavity 131, the perfusion opening 132, the prefabricated steel plate 134 and the cap perfusion inlet 135;
[0095] The pre-buried layer area E,
[0096] The edge frame end face 120a and the fixed rib column 201;
[0097] The first splicing plate 210, the second splicing plate 220, the semicircular structure 230 and the arc-shaped protrusion 240;
[0098] The protrusion end 241 and the welding gap 242;
[0099] trapezoidal end 243, trapezoidal end 243, trapezoidal space 244, fitting mounting hole 250;
[0100] connecting member 510, force applying member 520, force receiving adjusting member 530, supporting member 540;
[0101] main connecting body 511, wedge-shaped groove 512, moving member 513, supporting seat 541;
[0102] force applying member 520, support base 521,
[0103] cam member 531, circular body 531a, protruding part 531b, convex point position 541a, concave point position 541b;
[0104] extension connecting end 511a, curved arm member 532, curved short arm 532a, straight long arm 532b, tension spring 534, limiting groove 535. DETAILED DESCRIPTION
[0105] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application. It should be noted that, in order to facilitate description, in the current view, "left side" is "first end", "right side" is "second end", "upper side" is "first end", and "lower side" is "second end". The purpose of such description is to clearly express the technical solutions, and should not be understood as an improper limitation on the technical solutions of the present application.
[0106] The present application solves the problems in the prior art. The lower structure of the prefabricated component for bridge construction mainly includes a pile cap and a column. Even if prefabricated, the actual construction method still involves a large amount of hoisting operation, especially large-scale hoisting after prefabrication of the column reinforcement cage. In actual construction, large components are still transported and hoisted, which still restricts the construction and construction management technology. The present application provides a spliced prefabricated component assembly and a construction method thereof. Specifically, the spliced prefabricated component assembly is shown in FIGS. 1-10. Therefore, the core idea of the technical solution is to prefabricate the pile cap and the column as the lower construction, realize lightweight hoisting, not use the traditional method of prefabricating the column first and then hoisting, but connect the construction assembly formed by splicing and prefabricating the pile cap and the column, pour, realize co-molding of the pile cap and the column, and effectively connect the column reinforcement cage with the box girder prefabricated component. In this way, the prefabricated construction of the lower component is realized, which has the advantages of less hoisting operation, safety and stability, and convenient prefabrication. The specific main technical solution is as follows:
[0107] In one specific embodiment, please refer to the attached Figure 1 、 2 , 3, 4, the assembly of spliced precast components, comprising: a pile cap precast component 10, the pile cap precast component 10 is arranged on a pile cap seat module 100, the pile cap seat module 100 comprises a pile cap foundation 101 and a precast reinforcement grid pouring layer 102;
[0108] The precast reinforcement grid pouring layer 102 forms a preset plane 103, and the height of the pile cap precast component 10 is higher than the preset plane 103 of the pile cap seat module 100;
[0109] The pile cap precast component 10 comprises a peripheral precast component 110 and an inner grouting precast component 120, and the inner grouting precast component 120 is arranged in the peripheral precast component 110;
[0110] The precast reinforcement cage 20 is connected in sequence from bottom to top through the splicing structure 200;
[0111] Among them, the splicing structure 200 at the bottom is connected with the inner grouting precast component 120, and the splicing structure 200 is connected with a counterforce support 40 through an auxiliary connecting piece 30, and the counterforce support 40 can form a counterforce support point on the preset plane; and
[0112] A counterforce balancing device for balancing the support point counterforce of the counterforce support 40;
[0113] Each group of counterforce supports 40 is provided with a group of counterforce balancing devices on at least one side;
[0114] Among them, the counterforce support 40 comprises a lifting lug and a jack, and the jack is arranged on a cushion block 60 arranged on the preset plane 103;
[0115] The precast reinforcement cage 20 is equivalent to a precast inner piece reinforcement cage of a support column, and the present technical solution is connected with the pile cap precast component 10, forms a grouting channel through the peripheral precast component 110 and the inner grouting precast component 120, and realizes the stable and supporting effect of the counterforce support 40 on the pile cap precast component 10, the precast reinforcement cage 20 before precasting, during grouting and after grouting, and adjusts the stress generated during the counterforce supporting process through the arrangement of the counterforce balancing device, so as to realize the precasting and forming construction of the pile cap and the support column.
[0116] In actual configuration, as shown in the attached Figure 4 , the grid-shaped reinforcement cage comprises a plurality of grid-shaped reinforcement cages, and the surface formed by each grid-shaped reinforcement cage is formed with staggered reinforcement bars 111, and the staggered nodes of the reinforcement bars 111 serve as fixed nodes 112;
[0117] It should be noted that: the grouting requires the configuration of a blocking template, which will not be explained separately in this article; in addition, the reinforcing cage has reinforcing cage arrangement, binding and welding nodes.
[0118] In one specific embodiment, please refer to the appendix. Figure 2 As shown, the outer precast component 110 is arranged in a square shape and has an outer wall 110a. An injection auxiliary hole 110c is provided on the side of the outer wall 110a. A detachable blind hole plate is connected to the injection auxiliary hole 110c as a guide for injection air. The design of the foundation mainly adopts the connection method between the outer precast component 110 and the precast reinforcing cage 20. In the embodiment, as shown in the attached... Figure 1 , 2 As shown in 3 and 4,
[0119] The first end of the outer wall 110a forms an edge frame end face 120a, and two rows of parallel positioning post connection holes 131a are provided on the edge frame end face 120a.
[0120] The depth of the positioning post connection hole 131a is greater than one-third of the height of the outer wall 110a;
[0121] A mounting screw hole 132a is provided between the two rows of parallel positioning pin connection holes 131a;
[0122] The positioning column connection hole 131a can connect to the outer precast reinforcing column 133, which can connect to the splicing structural component 200. The outer precast reinforcing column 133, as a longitudinal reinforcing column to ensure support strength, operates on the same principle as the reinforcing cage. It can be understood that the combination of the outer precast reinforcing column 133, the positioning column connection hole 131a, and the edge frame end face 120a forms another set of supporting reinforcing bars between the column and the foundation, thus achieving the connection between the overall frame components, as shown in the attached diagram. Figure 4 As shown in the diagram, the position of the pad block 60 relative to the outer wall 110a is such that the foundation of the outer wall 110a is actually a reinforced concrete cage used as a foundation for connection with the foundation module 100. Additionally, please refer to the attached diagram. Figure 2 , 4 As shown, an outer wall 110a surrounds and forms a foundation grouting space 110d. Multiple sets of foundation grouting sleeves 130 are arranged in the grouting space 110d. The bottom of the foundation grouting sleeve 130 is welded to the base plate 140. A three-way grouting cavity 131 is formed at the bottom of the foundation grouting sleeve 130, and grouting openings 132 are formed on both sides. The injection pipe of the foundation grouting sleeve 130 extends in a first direction and is connected to a precast steel plate 134. A foundation grouting injection port 135 is retained on the precast steel plate 134. Supporting rib cages 136 are built along the outer wall 110a on both sides of the grouting space 110d. A supporting rib cage grouting sleeve 137 is precast on the top of the supporting rib cage 136. The top of the supporting rib cage grouting sleeve 137 is connected to the precast steel plate 134.
[0123] In one specific embodiment, please refer to the attached drawings Figure 2 As shown in the drawings, the upper part of the prefabricated steel plate 134 is the embedded layer area E; a plurality of sets of splicing structural members 200 are arranged from the edge frame end face 120a in the first direction; one set of splicing structural members 200 is connected to the edge frame end face 120a; the upper and lower adjacent splicing structural members 200 are connected through the fixed rib columns 201; the prefabricated rib cage 20 and the peripheral prefabricated rib column 133 have a connection node; the connection mode of the connection node is a bundled or welded connection.
[0124] In one specific embodiment, please refer to the attached drawings Figure 5 As shown in the drawings, each set of splicing structural members 200 includes two sets of first splicing plates 210 and two sets of second splicing plates 220, which are arranged in a square shape to fit the edge frame end face 120a; the two sides of the first splicing plate 210 and the second splicing plate 220 are formed with semicircular structures 230, which are used to fit the peripheral prefabricated rib column 133; the semicircular structure 230 of the first splicing plate 210 can be spliced and connected with the arc-shaped protrusion 240 at the end of the second splicing plate 220; one side of the arc-shaped protrusion 240 forms a protruding end 241, so that it forms a welding gap 242 with one side of the end of the first splicing plate 210; the other side of the arc-shaped protrusion 240 forms a trapezoidal end 243, which forms a trapezoidal space 244 with the edge of the first splicing plate 210; the first splicing plate 210 and the second splicing plate 220 are provided with matching mounting holes 250, which are arranged between the semicircular structures 230; the welding gap 242 and the trapezoidal space 244 serve as welding points for stable welding, so that the splicing of the first splicing plate 210 and the second splicing plate 220 is more complete.
[0125] In one specific embodiment, please refer to the attached drawings Figure 4 , 6 As shown in the drawings, the counterforce balancing device 50 includes a connecting component 510 connected to the peripheral wall 110a; a force applying component 520 connected to the connecting component 510; the force applying component 520 applies a pushing force perpendicular to the peripheral wall 110a in the direction of the peripheral wall 110a; a force adjusting component 530 connected to the force applying component 520, which converts the pushing force into a vertical force gradually applied in the vertical direction of the bearing platform; and a supporting component 540 connected to the force adjusting component 530, which applies the vertical force to the bearing platform.
[0126] The connecting component 510 includes: a main connecting body 511, which is fixedly connected to the outer wall 110a; a wedge-shaped groove 512 is provided on one side of the main connecting body 511 along its length; a moving member 513 is connected to the wedge-shaped groove 512; a supporting component 540 is connected to one side of the moving member 513 along its length, so that the supporting component 540 can move in the vertical direction of the moving member 513; a supporting base 541 is connected to the lower part of the supporting component 540; a force-applying component 520 is a hydraulic cylinder, the output end of the hydraulic cylinder faces the outer wall 110a; the hydraulic cylinder is mounted and fixed on the support platform 521, and the support platform 521 is fixed on the pad 60.
[0127] The force adjustment component 530 includes: a cam component 531, which includes a circular body 531a and a protrusion 531b, with protrusion positions 541a formed on both sides of the protrusion 531b; a concave position 541b is formed at the junction of the protrusion 531b and the circular body 531a; the output end of the hydraulic cylinder is rotatably connected to the protrusion position 541a adjacent to the hydraulic cylinder; the circular body 531a is rotatably connected to the extended connecting end 511a of the main connecting body 511 facing the hydraulic cylinder.
[0128] The curved arm 532 includes a curved short arm 532a and a straight long arm 532b. The center of the curved short arm 532a is rotatably connected to the main connecting body 511, such that in an extreme position, the radial directions of the two limiting stop posts 533 at both ends of the curved short arm 532a are respectively engaged at adjacent protrusion positions 541a and concave positions 541b. The centers of the circular body 531a and the curved short arm 532a are connected by a tension spring 534. The straight long arm 532b has a limiting groove 535, and a limiting connecting post 542 is provided below the support member 540. The limiting connecting post 542 passes through the limiting groove 535, and in the extreme position, the limiting connecting post 542 abuts against the limiting groove 535.
[0129] As attached Figure 10 As shown in the diagram, in the preferred embodiment, two sets of reaction force balancing devices 50 are arranged on both sides of each set of reaction force support members 40. The main principle of the reaction force balancing device 50 is as follows:
[0130] Firstly, after pouring, the splicing structure 200 is connected with a counterforce supporting part 40 through an auxiliary connecting part 30, the auxiliary connecting part 30 is a connecting plate-shaped part connecting the side surface of the splicing structure 200, that is, the counterforce supporting part 40 and the prefabricated reinforcement cage 20 are integrally connected, the stress change in the pouring process makes the jack possibly exist in the state of being separated from the pad 60, and after the transverse and longitudinal movement of the supporting part 540 is realized through the action of the hydraulic cylinder, the pad 60 is compressed, so that the whole is kept stable, and the key point is that the main connecting body 511 and the peripheral wall 110a are integrally connected, that is, the counterforce supporting part 40 and the counterforce balancing device 50 are connected on different fixed main bodies, so that the adjustment of the whole under the stress change is more flexible.
[0131] The construction method of the splicing type prefabricated component assembly of claim 9 comprises the following steps:
[0132] Step S1, first, construct a bearing platform foundation 101, arrange a prefabricated reinforcement lattice pouring layer 102 on the bearing platform foundation 101, reserve the position of the bearing platform prefabricated component 10, complete the pouring of the prefabricated reinforcement lattice pouring layer 102, the bearing platform prefabricated component 10 is a prefabricated reinforcement cage framework, and the peripheral wall 110a after pouring is formed, that is, the peripheral prefabricated part 110 is formed;
[0133] Step S2, the prefabricated reinforcement lattice pouring layer 102 completes the formation of a preset plane 103;
[0134] Arrange the inner pouring prefabricated part 120, the prefabricated reinforcement cage 20, and sequentially connect them from bottom to top through the splicing structure 200 to form a pre-buried layer area E,
[0135] The splicing structure 200 located at the bottom is connected with the inner pouring prefabricated part 120;
[0136] Complete pouring by using the inner pouring prefabricated part 120;
[0137] Step S3, connect the splicing structure 200 with a counterforce supporting part 40 through an auxiliary connecting part 30, and the counterforce supporting part 40 can form a counterforce supporting point on the preset plane; and
[0138] A counterforce balancing device for balancing the counterforce of the supporting point of the counterforce supporting part 40;
[0139] Each group of counterforce supporting parts 40 is configured with a group of counterforce balancing devices on at least one side;
[0140] Among them, the counterforce supporting part 40 includes a lifting lug and a jack, and the jack is arranged on the pad 60 provided on the preset plane 103.
[0141] Obviously, the above embodiments are merely example for clearly illustrating but not limitation to the embodiments. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, all the embodiments need not and can not be enumerated. The obvious changes or variations derived from the above description are still within the protection scope of the present application.
Claims
1. A spliced precast component assembly, characterized by, include: A precast foundation component (10) is arranged on a foundation base module (100), the foundation base module (100) includes a foundation foundation (101) and a precast reinforcement layer (102). The precast reinforced concrete layer (102) forms a preset plane (103), and the height of the precast pier component (10) is higher than the preset plane (103) of the pier base module (100). The precast component (10) of the pier includes an outer precast component (110) and an inner cast-in-place precast component (120), wherein the inner cast-in-place precast component (120) is disposed inside the outer precast component (110); The precast reinforcing cage (20) is connected from bottom to top by splicing structural components (200); Among them, the splicing structure (200) located at the bottom layer is connected to the internally injected precast component (120), and the splicing structure (200) is connected to a reaction support component (40) through an auxiliary connector (30), the reaction support component (40) being able to form a reaction support point on the preset plane; and A reaction force balancing device (50) for balancing the reaction force of the support point of the reaction force support member (40). Each set of reaction force support members (40) shall have at least one set of reaction force balancing devices (50) on one side; The reaction support (40) includes a lug and a jack, and the jack is arranged on a pad (60) set on a preset plane (103); The peripheral prefabricated component (110) is arranged in a square shape and has a peripheral wall (110a). The side of the peripheral wall (110a) is provided with a grouting auxiliary hole (110c), and a detachable blind hole piece is provided on the grouting auxiliary hole (110c). The reaction force balancing device (50) includes: Connecting component (510) for connecting the outer wall (110a); A force-applying component (520) is connected to the connecting component (510); The force-applying component (520) is used to apply a pushing force perpendicular to the outer wall (110a) in the direction of the outer wall (110a); A force-adjusting component (530), connected to the force-applying component (520), converts the pushing force into a vertical force gradually applied towards the support platform in a vertical direction; and A support member (540) is connected to the force adjustment member (530) for applying the vertical force to the support platform.
2. The spliced precast component assembly of claim 1, wherein, The first end of the outer wall (110a) forms an edge frame end face (120a), and the edge frame end face (120a) is provided with two rows of parallel positioning post connection holes (131a). The depth of the positioning post connecting hole (131a) is greater than one-third of the height of the outer wall (110a); A mounting screw hole (132a) is provided between the two rows of parallel positioning pin connection holes (131a). The positioning column connection hole (131a) can be connected to the outer precast reinforcement column (133), and the outer precast reinforcement column (133) can be connected to the splicing structural member (200).
3. The spliced precast component assembly of claim 2, wherein, The peripheral wall (110a) surrounds a bearing seat pouring space (110d), and a plurality of groups of bearing pouring sleeves (130) are arranged in the pouring space (110d); The bottom of the bearing pouring sleeve (130) is welded on a bottom plate (140); The bottom of the bearing pouring sleeve (130) forms a three-way pouring cavity (131), and pouring openings (132) are formed on both sides of the three-way pouring cavity (131), The injection pipe of the bearing pouring sleeve (130) extends in a first direction and is connected to a prefabricated steel plate (134), and a bearing pouring injection port (135) is reserved on the prefabricated steel plate (134); Supporting cage (136) is built along the peripheral wall (110a) on both sides of the pouring space (110d), and a supporting cage pouring sleeve (137) is prefabricated on the top of the supporting cage (136), and the top of the supporting cage pouring sleeve (137) is connected to the prefabricated steel plate (134).
4. The spliced precast component assembly of claim 3, wherein, The counterforce support (40) comprises: The prefabricated steel plate (134) is above a pre-embedded layer area (E); A plurality of groups of the splicing structural members (200) are arranged in a first direction from the edge frame end face (120a); One group of the splicing structural members (200) is connected to the edge frame end face (120a); The upper and lower adjacent splicing structural members (200) are connected through a fixed rib column (201); The prefabricated cage (20) and the peripheral prefabricated rib column (133) have a connecting node; The connecting mode of the connecting node is bundled or welded connection.
5. The spliced precast component assembly of claim 4, wherein, Each group of the splicing structural members (200) comprises: Two groups of first splicing plates (210) and two groups of second splicing plates (220) are arranged in a square shape to adapt to the edge frame end face (120a); Half-round structures (230) are formed on both sides of the first splicing plate (210) and the second splicing plate (220), and the half-round structures (230) are used to adapt to the peripheral prefabricated rib column (133); The half-round structure (230) of the first splicing plate (210) can be spliced and connected with an arc-shaped protrusion (240) at the end of the second splicing plate (220); One side of the arc-shaped protrusion (240) forms a protruding end (241), so that a welding gap (242) is formed between the protruding end (241) and one side of the end of the first splicing plate (210); The other side of the arc-shaped protrusion (240) forms a trapezoidal end (243), and the trapezoidal end (243) forms a trapezoidal space (244) with the edge of the first splicing plate (210); Cooperative mounting holes (250) are arranged on the first splicing plate (210) and the second splicing plate (220), and the cooperative mounting holes (250) are arranged between the half-round structures (230).
6. The spliced precast component assembly of claim 5, wherein, The connecting component (510) comprises: A main connector (511) is fixedly connected with the peripheral wall (110a), and a wedge-shaped slot (512) is formed in the length direction of one side of the main connector (511); a moving part (513) is arranged in the wedge-shaped slot (512); one side of the moving part (513) is connected with the support component (540), so that the support component (540) can move vertically relative to the moving part (513); and a support base (541) is connected below the support component (540); The force applying component (520) is a hydraulic cylinder, and the output end of the hydraulic cylinder faces the peripheral wall (110a); The hydraulic cylinder is fixedly arranged on a support base (521), and the support base (521) is fixedly arranged on the cushion block (60).
7. The spliced precast component assembly of claim 6, wherein, The force adjusting component (530) comprises: A cam part (531) comprises a circular body (531a) and a protruding part (531b), and the two sides of the protruding part (531b) form cam point positions (541a); The intersection of the protruding part (531b) and the circular body (531a) forms a concave point position (541b); The output end of the hydraulic cylinder is rotationally connected with the cam point position (541a) adjacent to the hydraulic cylinder; The circular body (531a) is rotationally connected with the extension connecting end (511a) of one side of the main connector (511) facing the hydraulic cylinder; A curved arm part (532) comprises a curved short arm (532a) and a straight long arm (532b); The center of the curved short arm (532a) is rotationally connected with the main connector (511), so that, in an extreme position, the two limiting stop columns (533) at the two ends of the curved short arm (532a) are respectively clamped in the adjacent cam point position (541a) and concave point position (541b) above; The center of the circular body (531a) and the curved short arm (532a) are connected by a tension spring (534); The straight long arm (532b) has a limiting slot (535), and a limiting connecting column (542) is arranged below the support component (540); The limiting connecting column (542) passes through the limiting slot (535), and in the extreme position, the limiting connecting column (542) abuts against the limiting slot (535). The method comprises the following steps:
8. The construction method of applying the spliced precast component assembly as claimed in claim 7, characterized in that, S1, first, a bearing platform foundation (101) is constructed, a prefabricated reinforcement grid pouring layer (102) is arranged on the bearing platform foundation (101), a position of a bearing platform prefabricated component (10) is reserved, pouring of the prefabricated reinforcement grid pouring layer (102) is completed, the bearing platform prefabricated component (10) is a prefabricated reinforcement cage frame, a peripheral wall (110a) after pouring is formed, that is, a peripheral prefabricated part (110) is formed; S2, the prefabricated reinforcement grid pouring layer (102) forms the preset plane (103); An inner pouring prefabricated part (120) is arranged, a prefabricated reinforcement cage (20) is arranged, and the prefabricated reinforcement cage (20) is sequentially connected from bottom to top through a splicing structure part (200) to form a pre-embedded layer area (E), The splicing structure (200) at the bottom is connected with the inner-pouring prefabricated part (120); The pouring is completed by the inner-pouring prefabricated part (120); S3, the splicing structure (200) is connected with a counterforce supporting part (40) through an auxiliary connecting part (30), and the counterforce supporting part (40) can form a counterforce supporting point on the preset plane; and A counterforce balancing device (50) for balancing the supporting point counterforce of the counterforce supporting part (40); Each group of the counterforce supporting part (40) is arranged with a group of the counterforce balancing device (50) on at least one side; The counterforce supporting part (40) comprises a lifting lug and a jack, and the jack is arranged on a cushion block (60) arranged on the preset plane (103).
Citation Information
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