A manufacturing device and manufacturing method of laminated iron core of transformer

By designing a transformer laminated core manufacturing device, the existing technology problems of inaccurate placement of metal plates, easy injury of workers' hands, and difficulty in cleaning stamping waste have been solved, thereby improving stamping accuracy and making waste cleaning more convenient.

CN119049868BActive Publication Date: 2025-01-24SHANGHAI IND TRANSFORMER
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411506333.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-01-24
Estimated Expiration
2044-10-28

AI Technical Summary

Technical Problem

The existing transformer core stamping equipment has problems such as inaccurate stamping, easy injury to workers' hands and difficulty in cleaning stamping waste.

Method used

A transformer stack iron core production device includes a support unit, iron core production unit, collecting unit, and control unit. The device is designed by metal activity blocks and control buttons to ensure that the metal plate is placed accurately and avoids the workers' hand -injury; the collecting unit is settled by positioning the roller and cleaning the handle design to simplify the cleaning process of stamping waste.

Benefits of technology

The metal plates after stamping meet the accuracy of production, avoid the waste of metal plate materials and workers' hand damage, and reduce the number of cleansing of stamping waste.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119049868B_ABST
    Figure CN119049868B_ABST
Patent Text Reader

Abstract

The present invention provides a device for making a laminated core of a transformer and a method for making the same, and relates to the technical field of transformer core stamping, comprising: a support unit; a core making unit is installed on the top of the support unit; a collecting unit is installed on the bottom of the support unit, and the collecting unit is used to collect waste after the core is made; a control unit is installed on the right side of the support unit, and the control unit is used to control the operation of the core making unit; according to the present invention, when the metal sheet to be made is not accurately placed in the groove on the top of the support base, the staff cannot start the electric cylinder through the control button, thereby ensuring that the stamped metal sheet meets the production accuracy; the problem that when the metal sheet to be stamped is not accurately placed in the stamping position, the stamping head will move downward, resulting in the transformer core after stamping not meeting the production requirements, causing waste of metal sheet raw materials.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of transformer iron core stamping, and more specifically, particularly relates to a transformer laminated iron core manufacturing device and a manufacturing method thereof. Background Art

[0002] The transformer core is the main magnetic circuit part of the transformer. The core and the coil wound on it form a complete electromagnetic induction system. The power transmitted by the transformer depends on the material and cross-sectional area of ​​the core. Stamping equipment is required in the production of the transformer core.

[0003] The transformer core stamping equipment currently in use has the following problems: 1. When the metal sheet to be stamped is not accurately placed in the stamping position, the stamping head will move downward, causing the stamped transformer core to not meet production requirements and resulting in a waste of metal sheet raw materials; 2. The workers' hands cannot be fully moved to a safe area before stamping, causing accidental injuries to the workers' hands during stamping; 3. It cannot automatically remind workers to clean up the stamping waste. When there is too much stamping waste, it increases the difficulty of cleaning for the workers. When there is too little stamping waste, it increases the number of times the workers clean up. Summary of the invention

[0004] The disclosed embodiments relate to a laminated core manufacturing device for a transformer and a manufacturing method thereof, which comprises a supporting unit, a core manufacturing unit, a collecting unit and a control unit; when the metal sheet to be manufactured is not accurately placed in the groove on the top of the supporting base, the staff cannot start the electric cylinder through the control button, thereby ensuring that the stamped metal sheet meets the production accuracy; when pressing the control button, the staff's hands are in a safe area, thereby avoiding accidental injuries to the staff's hands; while ensuring that the weight can be borne by the staff, the number of times the stamping waste is cleaned is reduced.

[0005] In a first aspect of the present disclosure, a laminated core manufacturing device for a transformer is provided, which specifically comprises a support unit; a core manufacturing unit is installed on the top of the support unit; a collecting unit is installed on the bottom of the support unit, and the collecting unit is used to collect waste after the core is manufactured;

[0006] A control unit is installed on the right side of the support unit, and the control unit is used to control the operation of the core making unit;

[0007] The support unit comprises: a support base, a dovetail connection plate, a positioning ball and a support spring;

[0008] The support base is provided with four circular holes for threading; there are four dovetail connecting plates, which are welded to the bottom of the support base; there are four positioning balls, which are slidably installed inside the four dovetail connecting plates; there are four support springs, which are installed inside the four dovetail connecting plates, and the bottoms of the four support springs are in contact with the four positioning balls.

[0009] In at least some embodiments, the core making unit includes: a U-shaped mounting frame, a circular guide rod, a core making head and an electric cylinder; the U-shaped mounting frame is welded to the top of the support base; there are two circular guide rods in total, and the two circular guide rods are slidably mounted on the U-shaped mounting frame; the core making head is welded to the bottom of the two circular guide rods; the electric cylinder is fixedly mounted on the top of the U-shaped mounting frame, and the output end of the electric cylinder is fixedly connected to the core making head.

[0010] In at least some embodiments, the collection unit includes: a collection frame, a rectangular mounting plate and a cleaning handle; the collection frame is slidably mounted on four dovetail connecting plates, and the left and right sides of the collection frame are in contact with four positioning balls, and the bottom of the collection frame is flush with the bottom of the support base; the rectangular mounting plate is welded to the inside of the collection frame; there are two cleaning handles in total, and the two cleaning handles are welded to the left and right sides of the collection frame.

[0011] In at least some embodiments, the collection unit also includes: a circular guide rod 2, a waste support plate and a limit clamp; there are two circular guide rods 2, and the two circular guide rods 2 are welded to the top of the rectangular mounting plate; the waste support plate is slidably installed on the outside of the two circular guide rods 2; there are two limit clamps, and the two limit clamps are welded to the top of the two circular guide rods 2.

[0012] In at least some embodiments, the collection unit also includes: a support spring three, a hollow mounting tube and an adjusting connector; there are two support springs three, and the two support springs three are installed on the outside of the two circular guide rods two, and the two support springs three are located between the rectangular mounting plate and the waste support plate; there are five hollow mounting tubes, and the five hollow mounting tubes are welded on the top of the rectangular mounting plate, and the heights of the five hollow mounting tubes are different; the adjusting connector is inserted into the middle hollow mounting tube, and a circle of anti-slip grooves is provided on the outer wall of the adjusting connector.

[0013] In at least some embodiments, the collection unit also includes: a battery, an alarm and a push switch; the battery is fixedly mounted on the top of the rectangular mounting plate; the alarm is fixedly mounted on the top of the rectangular mounting plate, and the battery is electrically connected to the alarm; the push switch is fixedly mounted inside the adjusting connector, and the push switch is electrically connected to the battery and the alarm, and the alarm works when the push switch is in a pressed state.

[0014] In at least some embodiments, the control unit includes: a shell, a control button, a rectangular baffle and a U-shaped handle; the shell is welded to the front side of the support base; the control button is fixedly installed inside the shell, and when the control button is in a pressed state, the controller on the electric cylinder controls the operation of the electric cylinder; the rectangular baffle is slidably installed on the shell; and the U-shaped handle is fixedly installed on the top of the rectangular baffle.

[0015] In at least some embodiments, the control unit also includes: a circular reset shaft, a rectangular reset block and a reset spring four; there are two circular reset shafts, and the two circular reset shafts are welded to the shell; there are two rectangular reset blocks, and the two rectangular reset blocks are welded on the left and right sides of the rectangular baffle, and the two rectangular reset blocks are slidably connected to the two circular reset shafts; there are two reset springs four, and the two reset springs four are installed on the outside of the two circular reset shafts, and the two reset springs four are located above the two rectangular reset blocks.

[0016] In at least some embodiments, the support unit also includes: a metal movable block and a support spring 2; there are four metal movable blocks in total, and the four metal movable blocks are slidably installed on the support base; the two metal movable blocks on the rear side are connected to the controller on the electric cylinder through wires, and the two metal movable blocks on the front side are connected to the control button through wires, and the four wires pass through four threading holes; there are four support springs 2 in total, and the four support springs 2 are installed inside the support base, and the tops of the four support springs 2 are in contact with the four metal movable blocks.

[0017] In at least some embodiments, the method for manufacturing a laminated core of a transformer is:

[0018] 1) The staff should adjust the position of the push switch according to their own situation. When the push switch is installed on the highest hollow installation tube, the collected weight of the stamping waste is the lightest. When the push switch is installed on the lowest hollow installation tube, the collected weight of the stamping waste is the heaviest.

[0019] 2) Place the metal sheet to be stamped on top of the support base through an external robotic arm;

[0020] 3) The staff member pulls the U-shaped handle upward with one hand, and presses the control button with the other hand. If the electric cylinder does not work after the control button is pressed, the staff member manually adjusts the position of the metal plate and presses the control button again after adjustment;

[0021] 4) Remove the stamped metal sheet from the support base through an external robotic arm;

[0022] 5) When the alarm is working, the staff pulls the two cleaning handles to separate the collection frame from the four dovetail connecting plates, and then cleans the stamping waste in the collection frame.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. In the present invention, when the metal sheet to be manufactured is accurately placed in the groove at the top of the support base, the metal sheet presses the four metal movable blocks, so that the four metal movable blocks are automatically connected under the action of the metal sheet. At this time, the staff can start the electric cylinder through the control button, and the electric cylinder drives the iron core manufacturing head to move downward automatically, and then automatically resets after the stamping is completed; when the metal sheet to be manufactured is not accurately placed in the groove at the top of the support base, the metal sheet cannot contact the four metal movable blocks. At this time, the staff cannot start the electric cylinder through the control button, which ensures that the stamped metal sheet meets the production accuracy;

[0025] In addition, when the staff presses the control button, one hand of the staff needs to pull the U-shaped handle and the other hand presses the control button, ensuring that both hands of the staff are in a safe area when pressing the control button, avoiding accidental injury to the staff's hands. When the staff releases the U-shaped handle, the rectangular baffle automatically resets under the action of two reset springs four, making it convenient for next use.

[0026] 2. The present invention collects the metal waste after stamping, which is convenient for the staff to centrally process the stamping waste. The arrangement of the four positioning balls plays an elastic positioning role on the collection frame, making the collection frame more stable after installation. When the staff pulls the two cleaning handles, the four supporting springs are compressed, so that the four positioning balls are automatically stored in the four dovetail connecting plates, which facilitates the installation and disassembly of the collection frame.

[0027] In addition, when the push switch is in the pressed state, the alarm works, which is convenient for reminding the staff to clean up the stamping waste and facilitating the staff to appropriately adjust the installation position of the push switch according to their own situation. When the push switch is installed on the highest hollow mounting tube, the collected weight of the stamping waste is the lightest. When the push switch is installed on the lowest hollow mounting tube, the collected weight of the stamping waste is the heaviest. While ensuring that the weight can be borne by itself, the number of times the stamping waste is cleaned is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0029] The drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention.

[0030] In the attached picture:

[0031] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0032] Figure 2 It is a structural schematic diagram of the support unit of the present invention.

[0033] Figure 3 The present invention Figure 1 Schematic diagram of the top view structure.

[0034] Figure 4 The present invention Figure 3 Schematic diagram of the cross-section structure in the AA direction.

[0035] Figure 5 The present invention Figure 1 Schematic diagram of the bottom perspective structure.

[0036] Figure 6 The present invention Figure 4 Schematic diagram of the local enlarged structure of area B in the middle.

[0037] Figure 7 The present invention Figure 4 Schematic diagram of the local enlarged structure of the C area in the middle.

[0038] Figure 8 It is a structural schematic diagram of the control unit of the present invention.

[0039] Fig. 9 The present invention Figure 8 Schematic diagram of the local enlarged structure of area D in the middle.

[0040] Fig.10 The present invention Figure 3 Schematic diagram of the cross-section structure in the EE direction.

[0041] Fig.11 The present invention Fig.10 Schematic diagram of the local enlarged structure of the F area in the middle.

[0042] List of reference numerals:

[0043] 1. Support unit; 101. Support base; 1011. Threading hole; 102. Dovetail connecting plate; 103. Positioning ball; 104. Support spring 1; 105. Metal movable block; 106. Support spring 2;

[0044] 2. Iron core making unit; 201. U-shaped mounting frame; 202. Round guide rod 1; 203. Iron core making head; 204. Electric cylinder;

[0045] 3. Collection unit; 301. Collection frame; 302. Rectangular mounting plate; 303. Cleaning handle; 304. Round guide rod 2; 305. Waste support plate; 306. Limiting clamp ring; 307. Support spring 3; 308. Hollow mounting tube; 309. Adjusting connector; 3091. Anti-slip pattern; 310. Battery; 311. Alarm; 312. Push switch;

[0046] 4. Control unit; 401. Shell; 402. Control button; 403. Rectangular baffle; 404. U-shaped handle; 405. Circular reset shaft; 406. Rectangular reset block; 407. Reset spring four. DETAILED DESCRIPTION

[0047] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the usual meanings in the art. The same reference numerals in the drawings represent the same components.

[0048] Example: Please refer to Figures 1 to 11 As shown: The present invention provides a laminated core manufacturing device for a transformer, comprising a support unit 1; a core manufacturing unit 2 is installed on the top of the support unit 1; a collecting unit 3 is installed on the bottom of the support unit 1, and the collecting unit 3 is used to collect waste after the core is manufactured;

[0049] A control unit 4 is installed on the right side of the support unit 1 , and the control unit 4 is used to control the operation of the core manufacturing unit 2 .

[0050] In the present disclosure, Figure 1 , Figure 2 , Figure 6 , Figures 8 to 11As shown, the support unit 1 includes: a support base 101, a dovetail connecting plate 102, a positioning ball 103 and a support spring 104; four threading round holes 1011 are opened on the support base 101; there are four dovetail connecting plates 102, and the four dovetail connecting plates 102 are welded to the bottom of the support base 101; there are four positioning balls 103, and the four positioning balls 103 are slidably installed inside the four dovetail connecting plates 102; there are four support springs 104, and the four support springs 104 are installed inside the four dovetail connecting plates 102, and the bottoms of the four support springs 104 are connected to the four positioning balls 103 contact; the support unit 1 also includes: a metal movable block 105 and a second support spring 106; there are four metal movable blocks 105, and the four metal movable blocks 105 are slidably installed on the support base 101; the two metal movable blocks 105 on the rear side are connected to the controller on the electric cylinder 204 through wires, and the two metal movable blocks 105 on the front side are connected to the control button 402 through wires, and the four wires pass through four threading holes 1011; there are four second support springs 106, and the four second support springs 106 are installed inside the support base 101, and the tops of the four second support springs 106 are in contact with the four metal movable blocks 105;

[0051] The core making unit 2 includes: a U-shaped mounting frame 201, a circular guide rod 202, a core making head 203 and an electric cylinder 204; the U-shaped mounting frame 201 is welded to the top of the support base 101; there are two circular guide rods 202, and the two circular guide rods 202 are slidably mounted on the U-shaped mounting frame 201; the core making head 203 is welded to the bottom of the two circular guide rods 202; the electric cylinder 204 is fixedly mounted on the top of the U-shaped mounting frame 201, and the output end of the electric cylinder 204 is fixedly connected to the core making head 203;

[0052] The control unit 4 includes: a housing 401, a control button 402, a rectangular baffle 403 and a U-shaped handle 404; the housing 401 is welded to the front side of the support base 101; the control button 402 is fixedly installed inside the housing 401, and when the control button 402 is in a pressed state, the controller on the electric cylinder 204 controls the electric cylinder 204 to work; the rectangular baffle 403 is slidably installed on the housing 401; the U-shaped handle 404 is fixedly installed on the top of the rectangular baffle 403; the control unit 4 also includes: a circular reset shaft 405, a rectangular reset block 406 and a return spring four 407; there are two circular return shafts 405, and the two circular return shafts 405 are welded to the housing 401; there are two rectangular return blocks 406, and the two rectangular return blocks 406 are welded to the left and right sides of the rectangular baffle 403, and the two rectangular return blocks 406 are slidably connected to the two circular return shafts 405; there are two return springs four 407, and the two return springs four 407 are installed outside the two circular return shafts 405, and the two return springs four 407 are located above the two rectangular return blocks 406;

[0053] Its specific function is as follows: because the two metal movable blocks 105 on the rear side are connected to the controller on the electric cylinder 204 through wires, and the two metal movable blocks 105 on the front side are connected to the control button 402 through wires, when the metal sheet to be manufactured is accurately placed in the groove on the top of the support base 101, the metal sheet presses the four metal movable blocks 105, so that the four metal movable blocks 105 are automatically connected under the action of the metal sheet. At this time, the staff can start the electric cylinder 204 through the control button 402, and the electric cylinder 204 drives the iron core making head 203 to move downward automatically, and then automatically resets after completing the stamping; when the metal sheet to be manufactured is not accurately placed in the groove on the top of the support base 101, the metal sheet cannot contact the four metal movable blocks 105. At this time, the staff cannot start the electric cylinder 204 through the control button 402, which ensures that the stamped metal sheet meets the production accuracy and avoids the waste of metal sheet raw materials;

[0054] Because the control button 402 is fixedly installed inside the shell 401, and the rectangular baffle 403 is slidably installed on the shell 401, when the staff presses the control button 402, one hand of the staff needs to pull the U-shaped handle 404, and the other hand of the staff presses the control button 402, which ensures that when pressing the control button 402, both hands of the staff are in a safe area, avoiding accidental injury to the hands of the staff. In addition, because two reset springs 407 are installed on the outside of the two circular reset shafts 405, and the two reset springs 407 are located above the two rectangular reset blocks 406, when the staff releases the U-shaped handle 404, the rectangular baffle 403 is automatically reset under the action of the two reset springs 407, which is convenient for next use.

[0055] Among them, the two wires on the rear side are connected to the negative pole of the controller on the electric cylinder 204, the two wires on the front side are connected to the negative pole of the control button 402, and the positive pole of the controller on the electric cylinder 204 is connected to the positive pole on the control button 402 through the wire. The setting of the four metal movable blocks 105 improves the connection effect between the negative pole of the controller on the electric cylinder 204 and the negative pole of the control button 402;

[0056] In addition, the voltage in the four wires is less than 36V, and the current in the four wires is less than 10mA.

[0057] In the present disclosure, Figures 4 to 7 As shown, the collecting unit 3 includes: a collecting frame 301, a rectangular mounting plate 302 and a cleaning handle 303; the collecting frame 301 is slidably mounted on the four dovetail connecting plates 102, and the left and right sides of the collecting frame 301 are in contact with the four positioning balls 103, and the bottom of the collecting frame 301 is flush with the bottom of the supporting base 101; the rectangular mounting plate 302 is welded to the inside of the collecting frame 301; there are two cleaning handles 303, and the two cleaning handles 303 are welded to the left and right sides of the collecting frame 301; the collecting unit 3 also includes: a circular guide rod 304, a waste support plate 305 and a limiting snap ring 306; there are two circular guide rods 304, and the two circular guide rods 304 are welded to the top of the rectangular mounting plate 302; the waste support plate 305 is slidably mounted on the outside of the two circular guide rods 304; there are two limiting snap rings 306, and the two limiting snap rings 306 are welded to the top of the two circular guide rods 304;

[0058] The collecting unit 3 further includes: a supporting spring 307, a hollow mounting tube 308 and an adjusting connector 309; there are two supporting springs 307, and the two supporting springs 307 are installed outside the two circular guide rods 2 304, and the two supporting springs 307 are located between the rectangular mounting plate 302 and the waste supporting plate 305; there are five hollow mounting tubes 308, and the five hollow mounting tubes 308 are welded on the top of the rectangular mounting plate 302, and the five hollow mounting tubes 308 have different heights; the adjusting connector 309 is inserted into the middle hollow mounting tube 308, The outer wall of the adjusting connector 309 is provided with a circle of anti-slip grooves 3091; the collecting unit 3 further comprises: a battery 310, an alarm 311 and a push switch 312; the battery 310 is fixedly mounted on the top of the rectangular mounting plate 302; the alarm 311 is fixedly mounted on the top of the rectangular mounting plate 302, and the battery 310 is electrically connected to the alarm 311; the push switch 312 is fixedly mounted inside the adjusting connector 309, and the push switch 312 is electrically connected to the battery 310 and the alarm 311, and the alarm 311 works when the push switch 312 is in a pressed state;

[0059] Its specific function is as follows: since the collecting frame 301 is slidably mounted on the four dovetail connecting plates 102, and the waste support plate 305 is slidably mounted on the outside of the two circular guide rods 304, the stamped waste automatically falls on the top of the waste support plate 305 under the action of gravity, which plays a role in collecting the stamped metal waste, and is convenient for the staff to centrally process the stamped waste. The setting of the four positioning balls 103 plays an elastic positioning role on the collecting frame 301, making the collecting frame 301 more stable after installation. When the staff pulls the two cleaning handles 303, the four positioning balls 103 compress the four support springs 104, so that the four positioning balls 103 are automatically stored in the four dovetail connecting plates 102, which is convenient for the installation and disassembly of the collecting frame 301.

[0060] Because the battery 310 is electrically connected to the alarm 311, and the push switch 312 is electrically connected to the battery 310 and the alarm 311, when the push switch 312 is in a pressed state, the alarm 311 works, which is convenient for reminding the staff to clean up the stamping waste. In addition, because the five hollow mounting tubes 308 are welded to the top of the rectangular mounting plate 302, and the five hollow mounting tubes 308 have different heights, and the adjustment connector 309 is inserted into the middle hollow mounting tube 308, it is convenient for the staff to appropriately adjust the installation position of the push switch 312 according to their own situation. When the push switch 312 is installed on the highest hollow mounting tube 308, the collected weight of the stamping waste is the lightest. When the push switch 312 is installed on the lowest hollow mounting tube 308, the collected weight of the stamping waste is the heaviest. While ensuring the weight that the push switch 312 can bear, the number of times the stamping waste is cleaned is reduced.

[0061] In an embodiment of the present disclosure, a method for manufacturing a laminated core of a transformer is provided:

[0062] 1) The staff shall adjust the position of the push switch 312 appropriately according to their own situation. When the push switch 312 is installed on the highest hollow installation tube 308, the collected weight of the stamping waste is the lightest. When the push switch 312 is installed on the lowest hollow installation tube 308, the collected weight of the stamping waste is the heaviest.

[0063] 2) Place the metal sheet to be stamped on the top of the support base 101 through an external robotic arm;

[0064] 3) The staff member pulls the U-shaped handle 404 upward with one hand, and presses the control button 402 with the other hand. When the electric cylinder 204 does not work after the control button 402 is pressed, the staff member manually adjusts the position of the metal plate, and then presses the control button 402 after adjustment;

[0065] 4) Remove the stamped metal sheet from the support base 101 through an external robotic arm;

[0066] 5) When the alarm 311 is working, the staff pulls the two cleaning handles 303 to separate the collection frame 301 from the four dovetail connecting plates 102, and then cleans the stamping waste in the collection frame 301.

[0067] The specific usage and function of this embodiment are as follows:

[0068] When the present invention is used, the staff first adjusts the position of the push switch 312 according to their own situation. When the push switch 312 is installed on the highest hollow installation tube 308, the collected weight of the stamping waste is the lightest. When the push switch 312 is installed on the lowest hollow installation tube 308, the collected weight of the stamping waste is the heaviest. Under the condition that the weight that the staff can bear is guaranteed, the number of times of cleaning the stamping waste is reduced; the metal sheet to be stamped is placed on the top of the support base 101 through the external mechanical arm; one hand of the staff pulls the U-shaped handle 404 upward, and the other hand of the staff presses the control button 402 to ensure that the control button 40 2, both hands of the staff are in a safe area, which avoids accidental injury to the hands of the staff. When the control button 402 is pressed and the electric cylinder 204 does not work, the staff manually adjusts the position of the metal sheet and presses the control button 402 after adjustment, which ensures that the stamped metal sheet meets the production precision and avoids waste of metal sheet raw materials; the stamped metal sheet is removed from the supporting base 101 through an external robotic arm; when the alarm 311 works, the staff pulls the two cleaning handles 303 to separate the collection frame 301 from the four dovetail connecting plates 102, and then cleans the stamping waste in the collection frame 301.

[0069] In this article, there are a few points to note:

[0070] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0071] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0072] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A transformer laminated core manufacturing device, comprising a support unit (1); characterized in that: An iron core manufacturing unit (2) is installed on the top of the support unit (1); a collecting unit (3) is installed on the bottom of the support unit (1), and the collecting unit (3) is used to collect waste after the iron core is manufactured; A control unit (4) is installed on the right side of the support unit (1), and the control unit (4) is used to control the operation of the iron core manufacturing unit (2); The support unit (1) comprises: a support base (101), a dovetail connection plate (102), a positioning ball (103) and a support spring 1 (104); The support base (101) is provided with four threading circular holes (1011); the dovetail connecting plates (102) are provided with four in total, and the four dovetail connecting plates (102) are welded to the bottom of the support base (101); the positioning balls (103) are provided with four in total, and the four positioning balls (103) are slidably mounted inside the four dovetail connecting plates (102); the support springs (104) are provided with four in total, and the four support springs (104) are mounted inside the four dovetail connecting plates (102), and the bottoms of the four support springs (104) are in contact with the four positioning balls (103); The collecting unit (3) comprises: a collecting frame (301), a rectangular mounting plate (302) and a cleaning handle (303); the collecting frame (301) is slidably mounted on four dovetail connecting plates (102), and the left and right sides of the collecting frame (301) are in contact with four positioning balls (103), and the bottom of the collecting frame (301) is flush with the bottom of the supporting base (101); the rectangular mounting plate (302) is welded inside the collecting frame (301); two cleaning handles (303) are provided, and the two cleaning handles (303) are welded to the inside of the collecting frame (301); The collecting frame (301) is provided with two circular guide rods (304), a waste support plate (305) and a limit snap ring (306); the circular guide rods (304) are provided with two, and the two circular guide rods (304) are welded to the top of the rectangular mounting plate (302); the waste support plate (305) is slidably mounted on the outside of the two circular guide rods (304); the limit snap ring (306) is provided with two, and the two limit snap rings (306) are welded to the top of the two circular guide rods (304); The collecting unit (3) further comprises: a supporting spring three (307), a hollow mounting tube (308) and an adjusting connector (309); two supporting springs three (307) are provided, and the two supporting springs three (307) are installed outside the two circular guide rods two (304), and the two supporting springs three (307) are located between the rectangular mounting plate (302) and the waste supporting plate (305); five hollow mounting tubes (308) are provided, and the five hollow mounting tubes (308) are welded to the top of the rectangular mounting plate (302), and the five hollow mounting tubes (308) have different heights; the adjusting connector (309) is inserted into the middle hollow mounting tube (308), and the adjusting connector (309) is inserted into the middle hollow mounting tube (308), and the adjusting connector (309) is inserted into the middle hollow mounting tube (308). The outer wall of the connector (309) is provided with a circle of anti-slip grooves (3091); the collection unit (3) further comprises: a battery (310), an alarm (311) and a push switch (312); the battery (310) is fixedly mounted on the top of the rectangular mounting plate (302); the alarm (311) is fixedly mounted on the top of the rectangular mounting plate (302), and the battery (310) and the alarm (311) are electrically connected; the push switch (312) is fixedly mounted inside the adjustment connector (309), and the push switch (312) is electrically connected to the battery (310) and the alarm (311); when the push switch (312) is in a pressed state, the alarm (311) operates.

2. The device for manufacturing a laminated core of a transformer according to claim 1, characterized in that: The iron core manufacturing unit (2) comprises: a U-shaped mounting frame (201), a circular guide rod (202), an iron core manufacturing head (203) and an electric cylinder (204); the U-shaped mounting frame (201) is welded to the top of the support base (101); two circular guide rods (202) are provided, and the two circular guide rods (202) are slidably mounted on the U-shaped mounting frame (201); the iron core manufacturing head (203) is welded to the bottom of the two circular guide rods (202); the electric cylinder (204) is fixedly mounted on the top of the U-shaped mounting frame (201), and the output end of the electric cylinder (204) is fixedly connected to the iron core manufacturing head (203).

3. The device for manufacturing a laminated core of a transformer according to claim 2, characterized in that: The control unit (4) comprises: a housing (401), a control button (402), a rectangular baffle (403) and a U-shaped handle (404); the housing (401) is welded to the front side of the support base (101); the control button (402) is fixedly mounted inside the housing (401); when the control button (402) is in a pressed state, a controller on the electric cylinder (204) controls the electric cylinder (204) to operate; the rectangular baffle (403) is slidably mounted on the housing (401); and the U-shaped handle (404) is fixedly mounted on the top of the rectangular baffle (403).

4. The device for manufacturing a laminated core of a transformer according to claim 3, characterized in that: The control unit (4) further comprises: a circular reset shaft (405), a rectangular reset block (406) and a reset spring four (407); two circular reset shafts (405) are provided, and the two circular reset shafts (405) are welded to the housing (401); two rectangular reset blocks (406) are provided, and the two rectangular reset blocks (406) are welded to the left and right sides of the rectangular baffle (403), and the two rectangular reset blocks (406) are slidably connected to the two circular reset shafts (405); two reset springs four (407) are provided, and the two reset springs four (407) are installed outside the two circular reset shafts (405), and the two reset springs four (407) are located above the two rectangular reset blocks (406).

5. The device for manufacturing a laminated core of a transformer according to claim 4, characterized in that: The support unit (1) further comprises: a metal movable block (105) and a second support spring (106); a total of four metal movable blocks (105) are provided, and the four metal movable blocks (105) are slidably mounted on the support base (101); the two metal movable blocks (105) on the rear side are connected to a controller on the electric cylinder (204) via a wire, and the two metal movable blocks (105) on the front side are connected to a control button (402) via a wire, and the four wires pass through four threading circular holes (1011); a total of four second support springs (106) are provided, and the four second support springs (106) are mounted inside the support base (101), and the tops of the four second support springs (106) are in contact with the four metal movable blocks (105).

6. A method for manufacturing a laminated core of a transformer, using the device for manufacturing a laminated core of a transformer as claimed in claim 5, characterized in that: The steps are as follows: 1) The staff adjusts the position of the push switch (312) appropriately according to their own situation. When the push switch (312) is installed on the highest hollow installation tube (308), the collected weight of the stamping waste is the lightest. When the push switch (312) is installed on the lowest hollow installation tube (308), the collected weight of the stamping waste is the heaviest. 2) placing the metal sheet to be stamped on top of the support base (101) by means of an external robotic arm; 3) The staff member pulls the U-shaped handle (404) upward with one hand, and presses the control button (402) with the other hand. When the electric cylinder (204) does not work after the control button (402) is pressed, the staff member manually adjusts the position of the metal plate, and presses the control button (402) again after the adjustment. 4) Using an external robotic arm, remove the stamped metal sheet from the support base (101); 5) When the alarm (311) is working, the staff pulls the two cleaning handles (303) to separate the collection frame (301) from the four dovetail connection plates (102), and then cleans the stamping waste in the collection frame (301).

Citation Information

Patent Citations

  • Waste collecting device for metal material manufacturing

    CN118022977A

  • Motor stator sheet stamping device

    CN118106399A

  • Special-shaped product terminal cutting equipment

    CN118783211A