An automatic loading and unloading and gate cutting integrated device for implantable light guide rods
By designing the clamping and detection mechanism of the integrated equipment of automatic loading and unloading and water cutting ports, the deformation and failure to insert the light guide column are solved, and the stable insertion and efficient production of the light guide column are achieved.
Patent Information
- Application Number
- CN202411313512.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2044-09-20
AI Technical Summary
During the light guide column production process, the light guide column is easily deformed, tilted or not inserted to the bottom when inserted into the pallet socket, which affects the subsequent grasping effect of loading and unloading claws and leads to production quality problems.
An integrated equipment for automatic loading and unloading of the implanted light guide column and water cutting port is designed, including a clamping mechanism, a first detection mechanism and a second detection mechanism. The light guide column is limited through the clamping mechanism, the first detection mechanism detects bending deformation, and the second detection mechanism detects the insertion situation to ensure stable clamping and accurate positioning after the light guide column is inserted into the socket.
The light guide column is stably clamped after being inserted into the socket, avoiding deformation and tilting, ensuring insertion is in place, ensuring subsequent production quality, avoiding damage to the light guide column and improving production efficiency.
Smart Images

Figure CN119057863B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of light guide column production, and particularly to an integrated device for automatic loading and unloading and gate cutting of implanted light guide columns. Background Art
[0002] The implantation of a light guide column in a smart bracelet is an innovative design aimed at enhancing the visual effect and user experience of the smart bracelet. In this design, the light guide column is usually embedded inside the smart bracelet, and the light guide column is irradiated by an RGB lamp or other light sources, so that the light is evenly and softly emitted to form a unique visual effect. When producing the implanted light guide column, it is necessary to grab the light guide column in the light guide column tray through a loading and unloading gripper, and place the light guide column into the mold of an injection molding machine. After injection molding, it is taken off and placed on a product unloading and gate cutting module to cut the gate and unload it to a production line, and then the finished product is taken away manually.
[0003] However, during use, it is necessary to manually insert the light guide column into the jack on the light guide column tray. When the diameter of the jack is small, it is not easy to insert, and at the same time, it is easy to cause deformation of the light guide column. When the diameter of the jack is large, the light guide column is prone to tilt and collide during the movement of the light guide column tray, which not only easily causes damage to it, but also affects the grasping effect of the subsequent loading and unloading gripper; if the light guide column is bent and deformed, it is not easy to be discovered in time, thus affecting the subsequent production quality; if the light guide column is not inserted to the bottom in the jack, it is not easy to be discovered, and when the loading and unloading gripper grabs it, it will collide with the light guide column, which is easy to cause damage to the light guide column and thus affect its subsequent production quality.
[0004] Therefore, we propose an integrated device for automatic loading and unloading and gate cutting of implanted light guide columns. Summary of the Invention
[0005] The purpose of the present invention is to provide an integrated device for automatic loading and unloading and gate cutting of implanted light guide columns to solve the problems raised in the above background art.
[0006] To achieve the above object, the present invention provides the following technical solution: An integrated device for automatic loading and unloading and gate cutting of an implanted light guide column, comprising a workbench and a robot module. The robot module includes a loading and unloading gripper, and the loading and unloading gripper includes a suction cup gripper, a finished product gripper, and a 2D vision module. A product unloading and gate cutting module and a light guide column loading module are arranged on the top of the workbench. The product unloading and gate cutting module includes a unloading transfer module, a gate cutting module, and an assembly line. The light guide column loading module includes two symmetrically arranged light guide column trays. The top of the workbench is slidably connected with two symmetrically arranged moving plates through two horizontal moving mechanisms. A jacking mechanism is arranged between the light guide column tray and the moving plate. A plurality of arrayed jacks are opened on the top of the light guide column tray, and a light guide column body is inserted into the jack. A clamping mechanism for clamping and limiting the light guide column body is arranged at the top of the jack. Two symmetrically arranged U-shaped frames are fixedly connected to the top of the workbench. The top of each U-shaped frame is connected with a first moving plate through a lifting mechanism. A plurality of arrayed connecting plates are fixedly connected to the side wall of the first moving plate. A first detection mechanism and a second detection mechanism are arranged at the bottom of each connecting plate. The first detection mechanism is used to detect the bending deformation of the light guide column body, and the second detection mechanism is used to detect whether the light guide column body is placed in place;
[0007] The clamping mechanism includes an annular groove opened at the top of the jack, and an annular cover is fixedly inserted into the annular groove. An annular airbag is fixedly connected to the side wall of the annular cover close to the light guide column body. An inflation mechanism for inflating the annular cover is arranged on the side wall of the light guide column tray;
[0008] The first detection mechanism includes a plurality of moving tubes, and a conical tube is fixedly connected to the bottom of each moving tube. Each moving tube is connected to the bottom of the connecting plate through a first reset mechanism, and a first moving block is connected to the first reset mechanism;
[0009] The second detection mechanism includes a pushing plate, and the pushing plate is connected to the bottom of the connecting plate through a second reset mechanism. A second moving block is connected to the second reset mechanism. An identification mechanism for identifying the movement of the first moving block and the second moving block is arranged on the side wall of one of the connecting plates.
[0010] Preferably, the identification mechanism includes an L-shaped plate fixedly connected to the side wall of the connecting plate. A first vision sensor is fixedly inserted into the side wall of the L-shaped plate. A first identification block is fixedly connected to the top of the first moving block, and a first digital identification is arranged on the side wall of the first identification block. A second identification block is fixedly connected to the top of the second moving block, and a second digital identification is arranged on the side wall of the second identification block.
[0011] Preferably, the inflation mechanism includes a plurality of air charging pipes fixedly inserted at the bottom of the light guide column tray and arranged in an array, and the upper ends of the air charging pipes are fixedly inserted at the bottom of the annular cover. The lower ends of the air charging pipes are fixedly connected with connecting pipes, and one end of the connecting pipe is fixedly connected with an air supply pipe. One end of the air supply pipe is fixedly connected with an inflation box, and a second moving plate is slidably connected in the inflation box. The second moving plate is connected to the side wall of the inflation box through a third reset mechanism, and the movement of the second moving plate is pushed by a pushing mechanism.
[0012] Preferably, the first reset mechanism includes a first moving rod fixedly connected to the top of each moving pipe. The upper end of the first moving rod penetrates through the top of the connecting plate and is fixed to the bottom of the first moving block, and a first spring is sleeved on the side wall of the first moving rod.
[0013] Preferably, the second reset mechanism includes two symmetrically arranged second moving rods fixedly connected to the top of the pushing plate. The upper ends of the second moving rods penetrate through the top of the connecting plate and are fixed to the bottom of the second moving block, and a second spring is sleeved on the side wall of each second moving rod.
[0014] Preferably, the third reset mechanism includes a T-shaped guide rod fixedly connected to the side wall of the second moving plate. The other end of the T-shaped guide rod penetrates through the side wall of the inflation box, and a third spring is sleeved on the side wall of the T-shaped guide rod.
[0015] Preferably, the pushing mechanism includes a pushing rod fixedly connected to the side wall of the second moving plate. The other end of the pushing rod penetrates through the side wall of the inflation box, and two symmetrically arranged stoppers are fixedly connected to the top of the workbench.
[0016] Preferably, the lifting mechanism includes an L-shaped support plate fixedly connected to the top of the U-shaped frame. A guide rod is fixedly connected between the support plate and the U-shaped frame. A slider is sleeved on the side wall of the guide rod and is fixed to the side wall of the first moving plate. A threaded rod is rotatably connected between the support plate and the U-shaped frame, and the slider is threadedly connected to the side wall of the threaded rod. A first motor is fixedly connected to the top of the support plate, and the output end of the first motor is fixed to the upper end of the threaded rod. A second vision sensor is fixedly inserted into the side wall of the U-shaped frame, and the first motor is electrically connected to the second vision sensor.
[0017] Preferably, each of the horizontal moving mechanisms includes a guide rail connected to the top of the workbench, and the moving disk slides on the top of the guide rail. A rack is fixedly connected to the top of the workbench, and a U-shaped block is fixedly connected to the side wall of the moving disk. A second motor is fixedly connected to the side wall of the U-shaped block, and a gear is fixedly connected to the output end of the second motor. The gear is engaged with the rack.
[0018] Preferably, the jacking mechanism includes two symmetrically arranged strip-shaped openings formed in the top of the workbench, and a cylinder is inserted in each strip-shaped opening. The cylinder includes a piston rod, and the cylinder is fixed to the bottom of the moving plate. The lower end of the piston rod is fixedly connected with a jacking plate, and the top of the jacking plate is fixedly connected with a jacking rod. The upper end of the jacking rod penetrates through the top of the moving plate and is fixed to the bottom of the light guide column tray.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0020] By setting the clamping mechanism, the first detection mechanism, the second detection mechanism, etc., the present invention makes it more convenient and rapid to insert the light guide column body into the jack. After the insertion is completed, the annular cover can be automatically inflated, so that the airbag expands and abuts against the side wall of the light guide column body, thereby facilitating clamping and limiting of the light guide column body, avoiding its shaking and tilting, and at the same time playing a certain buffering effect; it can automatically detect the bending and deformation of the light guide column body on the light guide column tray; it can automatically detect whether the light guide column body is inserted in place in the jack, ensure that all the light guide column bodies can be placed in place in the jack, thus ensuring the adsorption effect of the suction cup claws, avoiding damage to the light guide column body, and ensuring the subsequent production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is the overall structural schematic diagram of the present invention;
[0022] Figure 2 is the structural schematic diagram of the inflation mechanism in the present invention;
[0023] Figure 3 is the partial sectional structural schematic diagram of the inflation box and the light guide column tray in the present invention;
[0024] Figure 4 is the structural schematic diagram of the lifting mechanism in the present invention;
[0025] Figure 5 is the partial sectional structural schematic diagram of the moving pipe and the conical pipe in the present invention;
[0026] Figure 6 is Figure 1 the enlarged view at A in
[0027] Figure 7 is Figure 3 the enlarged view at B in
[0028] Figure 8 is Figure 5 the enlarged view at C in
[0029] Figure 9 is Figure 6 the enlarged view at D in
[0030] Figure 10 is Figure 6 The enlarged view at position E in
[0031] Figure 11 is Figure 1 The enlarged view at position F in
[0032] In the figure: 1, workbench; 2, first reset mechanism; 201, first moving rod; 202, first spring; 3, second reset mechanism; 301, second moving rod; 302, second spring; 4, identification mechanism; 401, first identification block; 402, first digital identification; 403, second identification block; 404, second digital identification; 405, L-shaped plate; 406, first vision sensor; 5, lifting mechanism; 501, support plate; 502, guide rod; 503, slider; 504, threaded rod; 505, first motor; 506, second vision sensor; 6, inflation mechanism; 601, inflation box; 602, second moving plate; 603, air supply pipe; 604, connecting pipe; 605, inflation pipe; 7, third reset mechanism; 701, T-shaped guide rod; 702, third spring; 8, pushing mechanism; 801, pushing rod; 802, stop block; 9, horizontal moving mechanism; 901, guide rail; 902, rack; 903, U-shaped block; 904, second motor; 905, gear; 10, jacking mechanism; 1001, cylinder; 1002, piston rod; 1003, jacking plate; 1004, jacking rod; 1005, strip-shaped opening; 11, robot module; 1101, loading and unloading gripper; 1102, suction cup gripper; 1103, finished product gripper; 1104, 2D vision module; 12, product blanking and gate cutting module; 1201, blanking and transplanting module; 1202, gate cutting module; 1203, production line; 13, moving disk; 14, light guide column tray; 15, jack; 16, light guide column body; 17, U-shaped frame; 18, first moving plate; 19, connecting plate; 20, clamping mechanism; 2001, annular groove; 2002, annular cover; 2003, air bag; 21, first detection mechanism; 2101, moving pipe; 2102, tapered pipe; 2103, first moving block; 22, second detection mechanism; 2201, pushing plate; 2203, second moving block. Detailed implementation manners
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0034] Please refer to Figures 1 - 11, An integrated device for automatic loading and unloading of implantable light guides and gating cutting in the illustrated figure, including a workbench 1 and a robot module 11. The robot module 11 includes a loading and unloading gripper 1101, and the loading and unloading gripper 1101 includes a suction cup gripper 1102, a finished product gripper 1103, and a 2D vision module 1104. At the top of the workbench 1, there is a product unloading and gating cutting module 12 and a light guide loading module. The product unloading and gating cutting module 12 includes a unloading and transplanting module 1201, a gating cutting module 1202, and an assembly line 1203, which are all well-known technologies in this technical field and will not be elaborated here. The light guide loading module includes two symmetrically arranged light guide trays 14. At the top of the workbench 1, two symmetrically arranged moving plates 13 are slidably connected through two horizontal moving mechanisms 9. A lifting mechanism 10 is arranged between the light guide tray 14 and the moving plate 13. A plurality of arrayed jacks 15 are opened at the top of the light guide tray 14, and a light guide body 16 is inserted into the jack 15. At the top of the jack 15, there is a clamping mechanism 20 for clamping and limiting the light guide body 16. At the top of the workbench 1, two symmetrically arranged U-shaped frames 17 are fixedly connected. The top of each U-shaped frame 17 is connected to a first moving plate 18 through a lifting mechanism 5. A plurality of arrayed connecting plates 19 are fixedly connected to the side wall of the first moving plate 18. At the bottom of each connecting plate 19, there is a first detection mechanism 21 and a second detection mechanism 22. The first detection mechanism 21 is used to detect the bending deformation of the light guide body 16, and the second detection mechanism 22 is used to detect whether the light guide body 16 is placed in place;
[0035] The clamping mechanism 20 includes an annular groove 2001 opened at the top of the jack 15. An annular cover 2002 is fixedly inserted into the annular groove 2001. An annular airbag 2003 is fixedly connected to the side wall of the annular cover 2002 close to the light guide body 16. An inflation mechanism 6 for inflating the annular cover 2002 is arranged on the side wall of the light guide tray 14;
[0036] The first detection mechanism 21 includes a plurality of moving tubes 2101. A conical tube 2102 is fixedly connected to the bottom of each moving tube 2101. Each moving tube 2101 is connected to the bottom of the connecting plate 19 through a first reset mechanism 2, and a first moving block 2103 is connected to the first reset mechanism 2;
[0037] The second detection mechanism 22 includes a push plate 2201, and the push plate 2201 is connected to the bottom of the connecting plate 19 through a second reset mechanism 3. A second moving block 2203 is connected to the second reset mechanism 3. And an identification mechanism 4 for identifying the movement of the first moving block 2103 and the second moving block 2203 is provided on the side wall of one of the connecting plates 19, which facilitates inserting the light guide column body 16 into the jack 15, making the insertion more convenient and fast. After the insertion is completed, the annular cover 2002 can be automatically inflated, so that the airbag 2003 expands and abuts against the side wall of the light guide column body 16, thereby facilitating clamping and limiting the light guide column body 16, avoiding its shaking and tilting. At the same time, it can play a certain buffering effect and ensure the production quality; it can automatically detect the bending and deformation conditions of the light guide column body 16 on the light guide column tray 14 to ensure the production quality of the light guide column body 16; it can automatically detect whether the light guide column body 16 is inserted in place in the jack 15 to ensure that some light guide column bodies 16 can be placed in place in the jack 15, thereby ensuring the adsorption effect of the suction cup jaw 1102, avoiding damage to the light guide column body 16, and ensuring the subsequent production quality.
[0038] The identification mechanism 4 includes an L-shaped plate 405 fixedly connected to the side wall of the connecting plate 19, and a first vision sensor 406 is fixedly inserted into the side wall of the L-shaped plate 405. A first identification block 401 is fixedly connected to the top of the first moving block 2103, and a first digital identification 402 is provided on the side wall of the first identification block 401. A second identification block 403 is fixedly connected to the top of the second moving block 2203, and a second digital identification 404 is provided on the side wall of the second identification block 403. When the first moving block 2103 and the second moving block 2203 move, they will drive the first identification block 401 and the second identification block 403 to move. At this time, the first digital identification 402 and the second digital identification 404 can be detected by the first vision sensor 406. The first identification block 401 and the second identification block 403 are of different colors for easy identification. Moreover, multiple first identification blocks 401 and multiple second identification blocks 403 are arranged staggeredly to avoid occlusion.
[0039] The inflation mechanism 6 includes a plurality of air charging pipes 605 which are fixedly inserted at the bottom of the light guide tray 14 and arranged in an array. The upper ends of the air charging pipes 605 are fixedly inserted at the bottom of the annular cover 2002. The lower ends of the air charging pipes 605 are fixedly connected with connecting pipes 604. One end of the connecting pipe 604 is fixedly connected with an air supply pipe 603. One end of the air supply pipe 603 is fixedly connected with an air charging box 601. A second moving plate 602 is slidably connected in the air charging box 601. The second moving plate 602 is connected with the side wall of the air charging box 601 through a third reset mechanism 7. The movement of the second moving plate 602 is pushed by a pushing mechanism 8. The light guide tray 14 is moved towards the direction close to the stopper 802 and moved to the manual operation station through a horizontal moving mechanism 9. The second moving plate 602 is pushed by the pushing mechanism 8 to move, so that a negative pressure is generated in the air charging box 601. At this time, the annular cover 2002 can be evacuated, so that the air in the annular cover 2002 enters the air charging box 601 through the air charging pipes 605, the connecting pipes 604 and the air supply pipe 603 and is temporarily stored, so that the airbag 2003 contracts and resets. At this time, it is convenient to insert the light guide column body 16 into the insertion hole 15, and the insertion is more convenient and fast. After the insertion is completed, the moving disk 13 and the light guide tray 14 are moved away from the manual operation station through the horizontal moving mechanism 9. The second moving plate 602 can move and reset under the action of the third reset mechanism 7, so that the second moving plate 602 squeezes the air temporarily stored in the air charging box 601 and enters the annular cover 2002 through the air supply pipe 603, the connecting pipe 604 and the air charging pipe 605, so that the airbag 2003 expands and abuts against the side wall of the light guide column body 16, so as to facilitate clamping and limiting of the light guide column body 16, avoid its collision, and at the same time, can play a certain buffering effect, be more stable and reliable, and avoid damaging the light guide column body 16 during the movement of the light guide tray 14 and ensure the quality of its production.
[0040] The first reset mechanism 2 includes a first moving rod 201 fixedly connected to the top of each moving pipe 2101. The upper end of the first moving rod 201 penetrates through the top of the connecting plate 19 and is fixedly connected to the bottom of the first moving block 2103. A first spring 202 is sleeved on the side wall of the first moving rod 201, which plays a role of guiding and resetting the movement of the moving pipe 2101.
[0041] The second reset mechanism 3 includes two symmetrically arranged second moving rods 301 fixedly connected to the top of the push plate 2201. The upper ends of the second moving rods 301 penetrate through the top of the connecting plate 19 and are fixed to the bottom of the second moving block 2203. A second spring 302 is sleeved on the side wall of each second moving rod 301. When the connecting plate 19 moves downward, the push plate 2201 abuts against the top of the light guide column body 16, and can squeeze the light guide column body 16 downward to ensure that it is placed in place. When the light guide column body 16 continues to move downward, the second moving block 2203 is pushed upward by the second moving rod 301. At the same time, the second spring 302 is compressed.
[0042] The third reset mechanism 7 includes a T-shaped guide rod 701 fixedly connected to the side wall of the second moving plate 602. The other end of the T-shaped guide rod 701 penetrates through the side wall of the inflatable box 601. A third spring 702 is sleeved on the side wall of the T-shaped guide rod 701, which plays a role in guiding and resetting the movement of the second moving plate 602.
[0043] The pushing mechanism 8 includes a push rod 801 fixedly connected to the side wall of the second moving plate 602. The other end of the push rod 801 penetrates through the side wall of the inflatable box 601. Two symmetrically arranged stoppers 802 are fixedly connected to the top of the workbench 1. When the push rod 801 abuts against the side wall of the stopper 802, the second moving plate 602 can be pushed to move.
[0044] The lifting mechanism 5 includes an L-shaped support plate 501 fixedly connected to the top of the U-shaped frame 17. A guide rod 502 is fixedly connected between the support plate 501 and the U-shaped frame 17. A slider 503 is sleeved on the side wall of the guide rod 502, and the slider 503 is fixed to the side wall of the first moving plate 18. A threaded rod 504 is rotatably connected between the support plate 501 and the U-shaped frame 17, and the slider 503 is threadedly connected to the side wall of the threaded rod 504. A first motor 505 is fixedly connected to the top of the support plate 501, and the output end of the first motor 505 is fixed to the upper end of the threaded rod 504. A second vision sensor 506 is fixedly inserted into the side wall of the U-shaped frame 17, and the first motor 505 is electrically connected to the second vision sensor 506. When the first motor 505 is started, the rotation of the first motor 505 drives the rotation of the threaded rod 504, driving the slider 503 to move downward along the guide rod 502, thereby driving the connecting plate 19 to move downward through the first moving plate 18, and further driving the moving pipe 2101 and the conical pipe 2102 to move downward through the first reset mechanism 2.
[0045] Each horizontal moving mechanism 9 includes a guide rail 901 connected to the top of the workbench 1, and the movable disk 13 slides on the top of the guide rail 901. The top of the workbench 1 is fixedly connected with a rack 902, and the side wall of the movable disk 13 is fixedly connected with a U-shaped block 903. The side wall of the U-shaped block 903 is fixedly connected with a second motor 904. The output end of the second motor 904 is fixedly connected with a gear 905, and the gear 905 is engaged with the rack 902. When the second motor 904 is started, the rotation of the second motor 904 drives the rotation of the gear 905, thereby pushing the movable disk 13 to slide along the guide rail 901.
[0046] The lifting mechanism 10 includes two symmetrically arranged strip openings 1005 opened on the top of the workbench 1, and a cylinder 1001 is inserted in each strip opening 1005, the cylinder 1001 includes a piston rod 1002, and the cylinder 1001 is fixed to the bottom of the movable disk 13, the lower end of the piston rod 1002 is fixedly connected to the lifting plate 1003, the top of the lifting plate 1003 is fixedly connected to the lifting rod 1004, and the upper end of the lifting rod 1004 passes through the top of the movable disk 13 and is fixed to the bottom of the light guide column tray 14. When the cylinder 1001 is started, the piston rod 1002 moves upward, thereby driving the lifting plate 1003 to move upward, and then driving the light guide column tray 14 to move upward through the lifting rod 1004, thereby facilitating the loading and unloading grippers 1101 of the robot module 11 to grab the light guide column body 16.
[0047] Working principle: During use, during production, the light guide column tray 14 is moved toward the direction close to the stopper 802 and moved to the manual operation station through the horizontal moving mechanism 9. When the push rod 801 abuts against the side wall of the stopper 802, the second movable plate 602 can be pushed to move. At the same time, the third spring 702 is compressed, and a negative pressure is generated in the inflation box 601. At this time, the annular cover 2002 can be evacuated, so that the air in the annular cover 2002 passes through the inflation tube 605, the connecting tube 604 and the air supply tube 603 and enters the inflation box 601 for temporary storage, so that the airbag 2003 shrinks and resets. At this time, it is convenient to insert the light guide column body 16 into the insertion hole 15, and the insertion is more convenient and quick.
[0048] After the insertion is completed, the horizontal moving mechanism 9 moves the moving disk 13 and the light guide column tray 14 away from the stopper 802. When the push rod 801 disengages from the stopper 802, the second moving plate 602 can move and reset under the action of the third spring 702, so that the second moving plate 602 squeezes the temporarily stored air in the inflation box 601, and enters the annular cover 2002 through the air supply pipe 603, the connecting pipe 604 and the inflation pipe 605, so that the airbag 2003 expands and abuts against the side wall of the light guide column body 16, thus facilitating clamping and limiting of the light guide column body 16 to avoid its collision. At the same time, it can play a certain buffering effect, be more stable and reliable, and avoid damaging the light guide column body 16 during the movement of the light guide column tray 14, ensuring the production quality;
[0049] After the light guide column body 16 is clamped and limited, the horizontal moving mechanism 9 moves the moving disk 13 and the light guide column tray 14 towards the robot module 11. When the second vision sensor 506 detects that a row of light guide column bodies 16 on the light guide column tray 14 is aligned with the conical tube 2102, the first motor 505 is started. The rotation of the first motor 505 drives the rotation of the threaded rod 504, driving the slider 503 to move downward along the guide rod 502, so as to drive the connecting plate 19 to move downward through the first moving plate 18, and further drive the moving tube 2101 and the conical tube 2102 to move downward through the first reset mechanism 2. If the light guide column body 16 is not bent or deformed, at this time, the moving tube 2101 can be sleeved on the side wall of the light guide column body 16, and the first moving block 2103 will not move. If the light guide column body 16 is bent or deformed, at this time, the light guide column body 16 will abut against the inner side wall of the conical tube 2102, thus pushing the conical tube 2102 and the moving tube 2101 to move upward, and driving the first moving block 2103 to move upward through the first moving rod 201. At the same time, the first spring 202 is compressed. When the first moving block 2103 moves upward, it drives the first identification block 401 to move upward synchronously. At this time, by detecting the first digital identification 402 on the first identification block 401 through the first vision sensor 406, it can be determined which light guide column body 16 in this row is bent or deformed, and the operator is reminded, so as to remove the deformed light guide column body 16. In this way, the bending and deformation conditions of the light guide column bodies 16 on the light guide column tray 14 can be automatically detected to ensure the production quality of the light guide column bodies 16;
[0050] Moreover, after the first detection mechanism 21 finishes detection, when the connecting plate 19 moves downward, the pushing plate 2201 abuts against the top of the light guide column body 16, which can squeeze the light guide column body 16 downward to ensure that it is placed in place. When the light guide column body 16 continues to move downward, the second moving block 2203 is pushed upward by the second moving rod 301. At the same time, the second spring 302 is compressed. If all the light guide column bodies 16 are inserted in place in the jack 15, some of the second moving blocks 2203 are at the same height, and some of the second identification blocks 403 are at the same height. If the first vision sensor 406 detects that the height of some of the second identification blocks 403 on the second moving block 2203 is higher than that of other second identification blocks 403, and by identifying the second digital identifications 404 on these second identification blocks 403, it can be determined which light guide column bodies 16 are not placed in place in the jack 15, and the operator is reminded to clean the impurities at the bottom of the jack 15 to ensure that some of the light guide column bodies 16 can be placed in place in the jack 15, thereby ensuring the adsorption effect of the suction cup gripper 1102, avoiding damage to the light guide column body 16, and ensuring the subsequent production quality;
[0051] After the detection is completed, the light guide column body 16 is grabbed by the suction cup gripper 1102 and transplanted into the mold of the injection molding machine. After the injection molding is completed, the finished product is placed on the blanking and transplanting module 1201 in the product blanking and gate cutting module 12 by the finished product gripper 1103, and the gate is cut off by the gate cutting module 1202 and the material is blanked to the assembly line 1203, and the finished product is taken away manually.
[0052] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0053] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated device for automatic loading and unloading of implanted light guide columns and trimming of water inlets, comprising a workbench (1) and a robot module (11), and a product unloading and water inlet trimming module (12) and a light guide column loading module are arranged on the top of the workbench (1), and it is characterized in that, The light guide column loading module comprises two symmetrically arranged light guide column trays (14), and the top of the workbench (1) is slidably connected to two symmetrically arranged moving disks (13) through two horizontal moving mechanisms (9), a lifting mechanism (10) is provided between the light guide column tray (14) and the moving disk (13), and a plurality of array-arranged sockets (15) are provided on the top of the light guide column tray (14), and a light guide column body (16) is inserted into the socket (15), and a socket (15) is provided on the top of the light guide column tray (14) for aligning the light guide column body (16). 6) a clamping mechanism (20) for clamping and limiting, and two symmetrically arranged U-shaped frames (17) are fixedly connected to the top of the workbench (1), the top of each of the U-shaped frames (17) is connected to a first movable plate (18) through a lifting mechanism (5), and the side wall of the first movable plate (18) is fixedly connected to a plurality of connecting plates (19) arranged in an array, and a first detection mechanism (21) is provided at the bottom of each of the connecting plates (19), and the first detection mechanism (21) is used to detect the bending deformation of the light guide column body (16); The clamping mechanism (20) comprises an annular groove (2001) provided at the top of the insertion hole (15), and an annular cover (2002) is fixedly inserted in the annular groove (2001), an annular air bag (2003) is fixedly connected to the side wall of the annular cover (2002) close to the light guide column body (16), and an inflation mechanism (6) for inflating the annular cover (2002) is provided on the side wall of the light guide column tray (14); The first detection mechanism (21) comprises a plurality of movable tubes (2101), and a conical tube (2102) is fixedly connected to the bottom of each movable tube (2101). Each movable tube (2101) is connected to the bottom of the connecting plate (19) via a first reset mechanism (2), and a first movable block (2103) is connected to the first reset mechanism (2).
2. The integrated device for automatic loading and unloading of implantable light guides and gate cutting according to claim 1, characterized in that: A second detection mechanism (22) is provided at the bottom of each of the connecting plates (19). The second detection mechanism (22) is used to detect whether the light guide column body (16) is placed in place. The second detection mechanism (22) includes a pushing plate (2201), and the pushing plate (2201) is connected to the bottom of the connecting plate (19) through a second reset mechanism (3). A second moving block (2203) is connected to the second reset mechanism (3). An identification mechanism (4) for identifying the movement of the first moving block (2103) and the second moving block (2203) is provided on the side wall of one of the connecting plates (19). The identification mechanism (4) includes an L-shaped plate (405) fixedly connected to the side wall of the connecting plate (19), and a first vision sensor (406) is fixedly inserted into the side wall of the L-shaped plate (405). A first identification block (401) is fixedly connected to the top of the first moving block (2103), and a first digital identification (402) is provided on the side wall of the first identification block (401). A second identification block (403) is fixedly connected to the top of the second moving block (2203), and a second digital identification (404) is provided on the side wall of the second identification block (403).
3. An automatic loading and unloading and gate cutting integrated device for an implanted light guide column, according to claim 1, characterized in that: The inflation mechanism (6) includes a plurality of arrayed inflation tubes (605) fixedly inserted into the bottom of the light guide column tray (14). The upper ends of the inflation tubes (605) are fixedly inserted into the bottom of the annular cover (2002). The lower end of the inflation tube (605) is fixedly connected to a connecting tube (604), and one end of the connecting tube (604) is fixedly connected to an air supply tube (603). One end of the air supply tube (603) is fixedly connected to an inflation box (601). A second moving plate (602) is slidably connected to the inflation box (601). The second moving plate (602) is connected to the side wall of the inflation box (601) through a third reset mechanism (7), and the movement of the second moving plate (602) is pushed by a pushing mechanism (8).
4. An automatic loading and unloading and gating trimming integrated device for implantable light guide rods according to claim 1, characterized in that: The first reset mechanism (2) includes a first moving rod (201) fixedly connected to the top of each moving tube (2101). The upper end of the first moving rod (201) penetrates through the top of the connecting plate (19) and is fixed to the bottom of the first moving block (2103). A first spring (202) is sleeved on the side wall of the first moving rod (201).
5. An automatic loading and unloading and gate cutting integrated device for implantable light guide columns according to claim 2, characterized in that: The second reset mechanism (3) includes two symmetrically arranged second moving rods (301) fixedly connected to the top of the pushing plate (2201). The upper ends of the second moving rods (301) penetrate through the top of the connecting plate (19) and are fixed to the bottom of the second moving block (2203). A second spring (302) is sleeved on the side wall of each second moving rod (301).
6. The integrated device for automatic loading and unloading of implantable light guide columns and gating cutting according to claim 3, characterized in that: The third reset mechanism (7) includes a T-shaped guide rod (701) fixedly connected to the side wall of the second moving plate (602). The other end of the T-shaped guide rod (701) penetrates through the side wall of the inflation box (601). A third spring (702) is sleeved on the side wall of the T-shaped guide rod (701).
7. An automatic loading and unloading and gating cutting integrated device for implanting light guide rods according to claim 3, characterized in that: The pushing mechanism (8) includes a push rod (801) fixedly connected to the side wall of the second moving plate (602). The other end of the push rod (801) penetrates through the side wall of the inflation box (601). And two symmetrically arranged stoppers (802) are fixedly connected to the top of the workbench (1).
8. An automatic loading and unloading and gate cutting integrated device for implanting light guide columns according to claim 1, characterized in that: The lifting mechanism (5) includes an L-shaped support plate (501) fixedly connected to the top of the U-shaped frame (17). And a guide rod (502) is fixedly connected between the support plate (501) and the U-shaped frame (17). A slider (503) is sleeved on the side wall of the guide rod (502). And the slider (503) is fixed to the side wall of the first moving plate (18). A threaded rod (504) is rotatably connected between the support plate (501) and the U-shaped frame (17). And the slider (503) is threadedly connected to the side wall of the threaded rod (504). A first motor (505) is fixedly connected to the top of the support plate (501). And the output end of the first motor (505) is fixed to the upper end of the threaded rod (504). A second vision sensor (506) is fixedly inserted into the side wall of the U-shaped frame (17). And the first motor (505) is electrically connected to the second vision sensor (506).
9. An automatic loading and unloading and gate cutting integrated device for implanting light guide columns according to claim 1, characterized in that: Each of the horizontal moving mechanisms (9) includes a guide rail (901) connected to the top of the workbench (1). And the moving disk (13) slides on the top of the guide rail (901). A rack (902) is fixedly connected to the top of the workbench (1). And a U-shaped block (903) is fixedly connected to the side wall of the moving disk (13). A second motor (904) is fixedly connected to the side wall of the U-shaped block (903). The output end of the second motor (904) is fixedly connected to a gear (905). And the gear (905) is engaged with the rack (902).
10. An integrated device for automatic loading and unloading of implantable light guides and gate cutting, according to claim 1, characterized in that: The jacking mechanism (10) includes two symmetrically arranged strip-shaped openings (1005) opened on the top of the workbench (1). And a cylinder (1001) is inserted into each of the strip-shaped openings (1005). The cylinder (1001) includes a piston rod (1002). And the cylinder (1001) is fixed to the bottom of the moving disk (13). The lower end of the piston rod (1002) is fixedly connected to a jacking plate (1003). A jacking rod (1004) is fixedly connected to the top of the jacking plate (1003). And the upper end of the jacking rod (1004) penetrates through the top of the moving disk (13) and is fixed to the bottom of the light guide column tray (14).
Citation Information
Patent Citations
Automatic assembling system for carrier box and light guiding pillar of electric energy meter
CN106078145A
Automatic assembly equipment for time switch
CN116393997A