Aerated concrete block packaging device and packaging method

By designing a packing device including the aerated concrete block packaging device including the rack, conveyor belt, holding mechanism, rotating mechanism, and adjustment mechanism, the problem of cumbersome forklift grooves in the existing technology has been solved. And transportation, improve work efficiency and safety.

CN119059026BActive Publication Date: 2025-01-28ZIBO ZHONGPENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202411545426.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-01-28
Estimated Expiration
2044-11-01

AI Technical Summary

Technical Problem

The existing aerated concrete block packaging system is complicated in the process of forming a forklift groove, which affects work efficiency and requires frequent replenishment of blocks, increasing labor costs and safety hazards.

Method used

A packaging device with gas -added concrete blocks includes a rack, conveyor belt, holding mechanism, rotating mechanism, and adjustment mechanism. Through the cooperative work of these institutions, the rapid movement, rotation and adjustment of the blocks are realized to form a formation of the blocks to form a formation, forming formation, forming formation, forming formation, forming formation, forming formation, forming formation, forming formation, forming formed Symbolic forklift tank for forklifts.

Benefits of technology

This device greatly reduces the time for forming forklift grooves, improves work efficiency, reduces labor costs and safety hazards, and does not need to increase the additional power source or eliminate block steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a packaging device and a packaging method for aerated concrete blocks, and belongs to the technical field of aerated concrete block packaging. A packaging device for aerated concrete blocks, including a frame and a conveyor belt passing through the frame, and also including: a support plate, fixedly connected to the top of the frame, the conveying direction of the conveyor belt is perpendicular to the direction of the length of the blocks, the support plate is connected to a clamping mechanism for moving the upper blocks upward, a rotating mechanism for rotating a layer of blocks adjacent to the bottom layer is arranged below the support plate, the rotating mechanism is connected to an adjustment mechanism for arranging the rotated layer of blocks and forming a forklift slot for facilitating forklift insertion, and the adjustment mechanism also includes a limiter for aligning the rotated blocks with the new stacking type. The present application has the effect of improving work efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of aerated concrete block packaging, and in particular to a packaging device and a packaging method for aerated concrete blocks. Background Art

[0002] Aerated concrete blocks are a kind of building material made of cement, sand, water and foaming agent. It has the characteristics of light weight, heat preservation, heat insulation and sound insulation, and is suitable for building walls, partitions, sound insulation walls, etc. Aerated concrete blocks can reduce the use of labor and materials during the construction process and improve construction efficiency, so they have been widely used in construction projects. The existing block stack is a rectangular parallelepiped, and the stack type of a layer of blocks is two in the length direction and six in the width direction.

[0003] At present, most of the block packaging systems on the market need to transport and convey the blocks by pallets. The pallets used are heavy, large in quantity and difficult to recycle. The existing pallet transportation methods generally rely on manual labor, resulting in a series of problems such as low automation, low production efficiency, large production and labor cost investment, and certain safety hazards. Referring to the Chinese patent application document with the publication number CN114104385A, it discloses a pallet-free fully automatic packaging system for autoclaved aerated concrete blocks. The patent stacking robot clamps and delivers the finished blocks to the block conveyor line. The block conveyor clamps the small blocks on the block conveyor line and cooperates with the stacking robot to arrange and place the blocks on the stacking conveyor line, so as to form a forklift slot in the entire block stack for forklift transportation. If the number of small blocks on the block conveyor line is insufficient, the stacking robot will grab a layer of blocks and place them on the block conveyor line.

[0004] With regard to the above-mentioned related technologies, a block discharging robot clamps small blocks on a block discharging conveyor line and cooperates with a stacking robot to arrange and place the blocks so as to form a forklift slot. This process is rather cumbersome and is not conducive to improving work efficiency. In addition, the number of blocks on the block discharging conveyor line is insufficient and needs to be supplemented, which is still not conducive to improving work efficiency. Summary of the invention

[0005] In view of this, the present application provides a packaging device and a packaging method for aerated concrete blocks, aiming to solve the problem in the prior art that the process of forming a forklift slot from a block stack is relatively cumbersome.

[0006] To solve the above technical problems, in the first aspect, the present application provides a packaging device for aerated concrete blocks, comprising a frame and a conveyor belt passing through the frame, and a packaging device for aerated concrete blocks, further comprising: a support plate fixedly connected to the top of the frame, the conveying direction of the conveyor belt and the direction of the length of the blocks being perpendicular to each other, the support plate being connected with a clamping mechanism for moving the upper blocks upward, a rotating mechanism for rotating a layer of blocks adjacent to the bottom layer being arranged under the support plate, the rotating mechanism being connected with an adjusting mechanism for arranging the rotated layer of blocks and forming a forklift slot for facilitating the insertion of a forklift, and the adjusting mechanism also comprising a limiting member for aligning the rotated blocks with the new stacking type.

[0007] By adopting the above technical solution, when the block stacks need to be packaged, the conveyor belt first conveys the stacked blocks to the bottom of the support plate, and then the blocks on the upper layer of the stack are moved upwards by the clamping mechanism, and then the layer of blocks adjacent to the bottom layer is rotated by the rotating mechanism, and then the rotated layer of blocks is moved by the adjusting mechanism and the moved blocks are aligned with the original stack shape by the limiter, thereby forming a forklift slot that is convenient for forklifts to insert, so that the subsequently packaged blocks can be transported by forklifts. Compared with the prior art of lifting the upper layer of blocks and then stacking the blocks on top of the bottom layer of blocks, the time for forming the forklift slot is reduced, which is conducive to improving work efficiency.

[0008] Optionally, a first rotation source is fixedly installed on the top of the support plate, and the output shaft of the first rotation source is fixedly connected to a first gear, and the first gear is meshed with a rack that is slidably connected to the frame and vertically arranged; a first connecting frame is fixedly connected to the bottom of the rack, and the first connecting frame is fixedly installed with a first linear drive and a second linear drive, the output shaft of the first linear drive is fixedly connected to a first clamping plate, and the output shaft of the second linear drive is fixedly connected to a second clamping plate, and the first clamping plate and the second clamping plate can clamp the upper stacking blocks.

[0009] By adopting the above technical solution, when it is necessary to clamp the upper layer of building blocks, first, when the completed building block stack moves to the bottom of the support plate, the first linear drive and the second linear drive are started to drive the first clamping plate and the second clamping plate to approach each other and clamp the upper layer of building blocks, and then the first rotation source is started to drive the first gear to rotate, and then the rack is driven to move upward, thereby driving the upper layer of building blocks to move upward, so as to facilitate subsequent work.

[0010] The transmission gear of the present invention is a gear selected from the group consisting of a first gear and a second gear coupled to the gear of the present invention, a second gear coupled to the gear of the present invention being coupled to a gear coupled to the gear of the present invention.

[0011] By adopting the above technical solution, when it is necessary to rotate a layer of building blocks adjacent to the bottom layer of the stack, the third linear drive is started to drive the pressure plate to press against the second-to-last layer of building blocks, and the pressure plates on both sides press against the two sides of a layer of building blocks, and then the third rotation source is started to drive the screw to rotate, and the rotation of the screw drives the movable frame to move upward to lift the second-to-last layer of building blocks, and then the second rotation source is started to drive the third gear to rotate, and then the third gear rotates around the second gear and drives the rotating frame to rotate, so that the second-to-last layer of building blocks is rotated ninety degrees to facilitate subsequent work.

[0012] Optionally, the second connecting frame, the third linear drive, the third connecting frame, and the pressure plate on each side are respectively provided in three, and each of the pressure plates can respectively abut two building blocks, the adjusting mechanism includes a fourth linear drive arranged on both sides of the movable frame, and each of the fourth linear drives in the movable frame is respectively provided with two, the output shaft of each of the fourth linear drives is respectively fixedly connected to a moving block fixedly connected to the second connecting frame, and each of the third connecting frames is respectively fixedly installed with a fourth rotation source, the fourth rotation source is used to drive the pressure plate to rotate, and the adjusting mechanism also includes a limiter for limiting the positions of the building blocks on both sides.

[0013] By adopting the above technical solution, when it is necessary to form a forklift slot, the fourth linear drive is started to drive the moving block to move and drive the second connecting frames on both sides of the moving frame to move away from each other, thereby separating the second-to-last layer of building blocks into three groups, and then the fourth rotation source is started to drive the pressure plate to rotate, and then the three groups of building blocks are rotated, and then the two second connecting frames are driven closer to each other through the fourth linear drive, so that the rotated building blocks return to the top of the bottom layer of building blocks, thereby forming a forklift slot, which is conducive to improving work efficiency.

[0014] Optionally, the limiting member includes a connecting plate fixedly connected to the bottom of both sides of each rotating frame, each connecting plate is fixedly connected to a pull rope at the bottom, each moving frame is fixedly connected to a connecting shell at the bottom on both sides, the pull rope passes through the connecting shell and the bottom of the pull rope is fixedly connected to a limiting block, the bottom of the limiting block abuts against the top of the moving block, and a spring is fixedly connected between the limiting block and the inner top wall of the connecting shell.

[0015] By adopting the above technical solution, when it is necessary to make a layer of blocks adjacent to the bottom layer correspond to the blocks of the bottom layer, since the blocks are rectangular blocks, when the blocks are rotated and the two groups of blocks on the outside are brought close to each other, since the width of the blocks will change, it is necessary to limit the length of movement of the blocks so as to correspond to the blocks of the bottom layer. First, the fourth linear drive is started to drive the moving block to move and make the second connecting frames on both sides of the moving frame close to each other. During the rising process of the moving frame, the moving block moves upward and pushes the limit block to move upward. Then, when the moving block drives the second connecting frame away from each other, the limit block moves downward under the action of the spring and abuts the output shaft of the fourth linear drive. Then, when the moving block drives the two groups of blocks on the outside to approach each other, the moving block abuts the limit block to stop the block from moving. At this time, the two groups of blocks on both sides correspond to the blocks of the bottom layer. When the size of the blocks changes, the correspondence with the blocks of the bottom layer can be achieved by changing the size of the limit block, and a forklift groove is formed between the three groups of blocks. Through this device, there is no need to add an additional power source or add a step of removing the blocks, which is conducive to improving work efficiency.

[0016] Optionally, the first clamping plate, the second clamping plate and the pressing plate are made of flexible material at their contact points with the building blocks.

[0017] By adopting the above technical solution, the provision of the flexible material can protect the surface of the building block, so as to improve the quality of the building block.

[0018] In a second aspect, the present application provides a method for packaging aerated concrete blocks, including a packaging device for aerated concrete blocks in the first aspect, wherein the method comprises:

[0019] S1, lift the upper block;

[0020] S2, rotate a layer of blocks adjacent to the bottom layer of blocks;

[0021] S3, separating a layer of blocks adjacent to the bottom layer of blocks, starting the fourth linear actuator to drive the moving block to move and drive the second connecting frames on both sides of the moving frame to move away from each other, thereby separating the penultimate layer of blocks into three groups;

[0022] S4, rotating the three groups of building blocks, the pressing plate rotates to rotate the three groups of building blocks;

[0023] S5, corresponding to the three groups of building blocks, the moving block moves and brings the second connecting frames closer to each other, the moving block moves upward and pushes the limiting block to move upward, the moving block drives the second connecting frames away from each other, then the moving block drives the two outer groups of building blocks closer to each other, and the moving block abuts against the limiting block to stop the building blocks from moving;

[0024] S6, converting into a whole stack, making the three groups of blocks descend and abut against the bottom blocks, and making the upper blocks move down and abut against the three groups of blocks, forming a new stack type with forklift slots.

[0025] By adopting the above technical solution, the original stack is reorganized so that the new stack has forklift holes that are convenient for forklift transportation, reducing the process of removing blocks from the original stack, which is conducive to improving work efficiency.

[0026] Optionally, in step S2, the pressure plates on both sides can press against both sides of a layer of building blocks, and the third gear rotates around the second gear and drives the rotating frame to rotate so that the second to last layer of building blocks rotates ninety degrees.

[0027] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0028] 1. This device can move blocks on the original stack to form a forklift slot for forklift transportation, without adding an additional power source or adding a process of removing blocks to form a limit slot, which is conducive to improving work efficiency.

[0029] 2. There is no need to remove blocks to form forklift slots or to place blocks to form forklift slots, which reduces the probability of block wear during the movement of blocks, thereby helping to improve the surface quality of the blocks, and there is no need to add additional workstations, which is conducive to space utilization.

[0030] 3. When stacking building blocks of different specifications, the size of the limit blocks can be set to neatly stack the building blocks of the new type, so as to improve practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the structure of an embodiment of the present application;

[0032] Figure 2 This is a schematic diagram of the structure of the clamping mechanism and the rotating mechanism of the embodiment of the present application;

[0033] Figure 3 This is a schematic diagram of the structure of the second gear and the third gear in the embodiment of the present application;

[0034] Figure 4This is a schematic diagram of the structure of the third rotation source and the screw rod in the embodiment of the present application;

[0035] Figure 5 This is a schematic diagram of the structure of the limiter according to an embodiment of the present application.

[0036] Explanation of the accompanying drawings: 1. frame; 11. support plate; 2. conveyor belt; 3. clamping mechanism; 31. first rotation source; 32. first gear; 33. rack; 34. first connecting frame; 35. first linear drive; 36. second linear drive; 37. first clamping plate; 38. second clamping plate; 4. rotating mechanism; 41. rotating ring; 42. second gear; 43. connecting block; 431. second rotation source; 432. third gear; 44. rotating frame; 441. moving frame; 442. third rotation source; 443. screw; 45. second connecting frame; 46. third linear drive; 47. third connecting frame; 48. pressure plate; 5. adjusting mechanism; 51. fourth linear drive; 52. moving block; 53. fourth rotation source; 6. limiting member; 61. connecting plate; 62. pull rope; 63. connecting shell; 64. limiting block; 65. spring. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the following will be combined with the embodiments of the present application. Figure 1-Figure 5 , the technical scheme of the embodiment of the present application is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the present application, not all of the embodiments. Based on the described embodiment of the present application, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of this application.

[0038] In the first aspect, the present application provides a packaging device for aerated concrete blocks, referring to Figure 1 A packaging device for aerated concrete blocks includes a frame 1 erected on a horizontal plane and a conveyor belt 2 for conveying stacked blocks. A support plate 11 is fixedly connected to the top of the frame 1, and the conveyor belt 2 is arranged through the frame 1. A clamping mechanism 3 for moving the upper stacked blocks upward is arranged on the support plate 11. A rotating mechanism 4 for rotating a layer of blocks adjacent to the bottom stacked layer is arranged below the support plate 11. The rotating mechanism 4 is connected to an adjusting mechanism 5 for arranging the rotated layer of blocks and forming a forklift slot for facilitating forklifts to insert. Among them, the old stack type is set to have two rows and six columns of blocks per layer, and is set to five layers.

[0039] When the building blocks need to be packed, first the conveyor belt 2 conveys the stacked building blocks to the bottom of the support plate 11, then the building blocks on the upper layer of the stack are moved upward by the clamping mechanism 3, and then the building blocks on the layer adjacent to the bottom layer are rotated by the rotating mechanism 4, and then the rotated building blocks on the layer are adjusted by the adjusting mechanism 5, so as to form a forklift slot for easy insertion of a forklift, so as to facilitate the subsequent transportation of the packaged building blocks by the forklift. Compared with the prior art of lifting the upper building blocks and then stacking the building blocks on the bottom building blocks, the time for forming the forklift slot is reduced, which is conducive to improving work efficiency.

[0040] Reference Figure 1 and Figure 2 The clamping mechanism 3 includes a first rotation source 31 fixedly installed on the top of the support plate 11, the output shaft of the first rotation source 31 is fixedly connected to the first gear 32, the first gear 32 is meshed with a rack 33 slidably connected to the frame 1 and vertically arranged, the bottom of the rack 33 is fixedly connected to a first connecting frame 34, two first linear drivers 35 and two second linear drivers 36 are fixedly installed on both sides of the top of the first connecting frame 34, the output shafts of the two first linear drivers 35 are fixedly connected to the first clamping plate 37, the output shafts of the two second linear drivers 36 are fixedly connected to the second clamping plate 38, the first clamping plate 37 and the second clamping plate 38 are arranged in parallel, and the first clamping plate 37 and the second clamping plate 38 can clamp the upper blocks.

[0041] When it is necessary to clamp the upper layer of building blocks, first, when the completed building block stack moves to the bottom of the support plate 11, the first linear drive 35 and the second linear drive 36 are started to drive the first clamping plate 37 and the second clamping plate 38 to approach each other and clamp the upper layer of building blocks, and then the first rotation source 31 is started to drive the first gear 32 to rotate, and then the rack 33 is driven to move upward, thereby driving the upper layer of building blocks to move upward, so as to facilitate subsequent work.

[0042] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4The rotating mechanism 4 includes a rotating ring 41 rotatably connected to the support plate 11, and a second gear 42 abutting against the bottom of the rotating ring 41 is rotatably connected at the bottom of the rotating ring 41, and the second gear 42 is set as a gear with only one-quarter teeth. A connecting block 43 is fixedly connected to the bottom of the rotating ring 41 and the connecting block 43 is located above the first clamping plate 37. A second rotating source 431 is fixedly installed at the bottom of the connecting block 43, and an output shaft of the second rotating source 431 is fixedly connected to a third gear 432 meshing with the second gear 42. The rotation of the third gear 432 can make the third gear 432 rotate, thereby driving the rotating ring 41 to rotate ninety degrees. Two rotating frames 44 are fixedly connected to the bottom edge of the rotating ring 41, and each rotating frame 44 is respectively arranged on one side of the width direction of the block, and each rotating frame 44 is slidably connected to a moving frame on the side walls away from each other. Rack 441, each mobile rack 441 is fixedly installed with a third rotation source 442 on one side close to the building block, each third rotation source 442 has an output shaft fixedly connected with a screw 443, each screw 443 is threadedly connected to the rotating rack 44, and three second connecting racks 45 are slidably arranged at the bottom of each mobile rack 441, each second connecting rack 45 is fixedly installed with a third linear actuator 46 on one side close to the building block, each third linear actuator 46 has an output shaft fixedly connected with a third connecting rack 47, and the third connecting rack 47 is slidably connected to the second connecting rack 45, and each third connecting rack 47 is provided with a pressing plate 48 on one side away from the third linear actuator 46, each pressing plate 48 can respectively abut two building blocks, and two pressing plates 48 symmetrical about the building blocks can work together to press the two building blocks tightly.

[0043] When it is necessary to rotate a layer of blocks adjacent to the bottom layer of the stacking, the third linear actuator 46 is started to drive the pressure plate 48 to press against the second-to-last layer of blocks, and the pressure plates 48 on both sides press against both sides of a layer of blocks, and then the third rotation source 442 is started to drive the screw 443 to rotate, and the rotation of the screw 443 drives the movable frame 441 to move upward to lift the second-to-last layer of blocks, and then the second rotation source 431 is started to drive the third gear 432 to rotate, and then the third gear 432 rotates around the second gear 42 and drives the rotating frame 44 to rotate, so that the second-to-last layer of blocks is rotated ninety degrees to facilitate subsequent work.

[0044] Reference Figure 1 and Figure 5 The adjusting mechanism 5 includes fourth linear actuators 51 arranged on both sides of the moving interior, and each moving frame 441 is provided with two fourth linear actuators 51 respectively. The output shaft of each fourth linear actuator 51 is respectively fixedly connected with a moving block 52 fixedly connected with the second connecting frames 45 on both sides. A fourth rotation source 53 is respectively fixedly installed on the side of each third connecting frame 47 away from the pressing plate 48, and the output shaft of the fourth rotation source 53 is fixedly connected to the pressing plate 48. The adjusting mechanism 5 also includes a limiter 6 for limiting the position of the building blocks on both sides.

[0045] When it is necessary to form a forklift slot, the fourth linear actuator 51 is started to drive the moving block 52 to move and drive the second connecting frames 45 on both sides of the moving frame 441 to move away from each other, thereby separating the second-to-last layer of building blocks into three groups, and then the fourth rotation source 53 is started to drive the pressure plate 48 to rotate, and then the three groups of building blocks are rotated, and then the two second connecting frames 45 are driven to approach each other through the fourth linear actuator 51, so that the rotated building blocks return to the top of the bottom layer of building blocks, thereby forming a forklift slot, which is beneficial to improving work efficiency.

[0046] Reference Figure 1 , Figure 2 and Figure 5 The limiting member 6 includes a connecting plate 61 fixedly connected to the bottom of both sides of each rotating frame 44, a pull rope 62 is fixedly connected to the bottom of each connecting plate 61, a connecting shell 63 is fixedly connected to the bottom of both sides of each rotating frame 44, the pull rope 62 passes through the connecting shell 63 and the bottom of the pull rope 62 is fixedly connected to the limiting block 64, the limiting block 64 can slide in the connecting shell 63, and the bottom of the limiting block 64 abuts against the top of the moving block 52, and a spring 65 is fixedly connected between the limiting block 64 and the inner top wall of the connecting shell 63.

[0047] When it is necessary to make the building blocks of a layer adjacent to the bottom layer correspond to the building blocks of the bottom layer, since the building blocks are rectangular building blocks, when the building blocks are rotated and the two groups of building blocks on the outside are brought closer to each other, the width of the building blocks will change, so it is necessary to limit the length of movement of the building blocks so as to correspond to the building blocks of the bottom layer. First, the fourth linear actuator 51 is started to drive the moving block 52 to move and make the second connecting frames 45 on both sides of the moving frame 441 approach each other. During the rising process of the moving frame 441, the moving block 52 moves upward and pushes the limiting block 64 to move upward. Then, the moving block 52 drives the second connecting frames 45 to move together. When moving away, the limit block 64 moves downward under the action of the spring 65 and abuts the output shaft of the fourth linear drive 51. Then, when the moving block 52 drives the two groups of building blocks on the outside to approach each other, the moving block 52 abuts the limit block 64 to stop the movement of the building blocks. At this time, the two groups of building blocks on both sides correspond to the building blocks on the bottom layer. When the size of the building blocks changes, the size of the limit block 64 can be changed to correspond to the building blocks on the bottom layer, and a forklift groove is formed between the three groups of building blocks. Through this device, there is no need to add an additional power source or increase the steps of removing the building blocks, which is conducive to improving work efficiency.

[0048] The implementation principle of the packaging device of aerated concrete blocks in the embodiment of the present application is as follows: first, when the completed block stack moves to the bottom of the support plate 11 through the conveyor belt 2, the block stack stops moving, and then the first linear drive 35 and the second linear drive 36 are started to drive the first clamping plate 37 and the second clamping plate 38 to approach each other and clamp the three layers of blocks on the top, and then the first rotation source 31 is started to drive the first gear 32 to rotate, and then the rack 33 is driven to move upward to drive the three layers of blocks to move upward, and then the third linear drive 46 is started to drive the pressure plates 48 on both sides to respectively press against the two blocks, and then the third rotation source 442 is started to drive the screw 443 to rotate, and the rotation of the screw 443 drives the moving frame 441 to move upward so that the second to last layer of blocks moves upward, and then the second rotation source 431 is started to drive the third gear 432 to rotate, and then the third gear 432 rotates around the second gear 42 and drives the rotating frame 44 to rotate, and the second to last layer of blocks rotates ninety degrees.

[0049] Then, the fourth linear actuator 51 is started to drive the moving block 52 to move and the second connecting frames 45 on both sides of the moving frame 441 to move away from each other, and the penultimate layer of building blocks is separated into three groups, each group having two building blocks. Then, the fourth rotation source 53 is started to drive the pressure plate 48 to rotate, and then the three groups of building blocks are rotated.

[0050] During the rising process of the moving frame 441, the moving block 52 moves upward and pushes the limit block 64 to move upward, and compresses the spring 65. Then, when the moving block 52 drives the second connecting frame 45 to move away from each other, the limit block 64 moves downward under the action of the spring 65 and abuts against the output shaft of the fourth linear drive 51. Then, when the moving block 52 drives the two groups of building blocks on the outside to approach each other, the moving block 52 abuts against the limit block 64 to stop the movement of the building blocks. At this time, the two groups of building blocks on both sides correspond to the building blocks on the bottom layer, and a forklift groove is formed between the three groups of building blocks.

[0051] Start the third rotation source 442 to drive the screw 443 to rotate and move the moving frame 441 downward, and drive the three groups of building blocks to move downward and abut against the top of the bottom layer of building blocks. When the moving frame 441 moves downward so that the limit block 64 is located above the moving block 52, the moving block 52 can return to its original position to facilitate the next work. Then start the first rotation source 31 to drive the rack 33 to move downward so that the top three layers of building blocks abut against the three groups of building blocks, and finally form a new stacking type with a forklift slot.

[0052] In a second aspect, the present application provides a method for packaging aerated concrete blocks, including a packaging device for aerated concrete blocks in the first aspect, wherein the method comprises:

[0053] S1, lift the upper layer of blocks, and when the completed stack of blocks moves to the bottom of the support plate 11, start the first linear actuator 35 and the second linear actuator 36 to drive the first clamping plate 37 and the second clamping plate 38 to move closer to each other and clamp the upper layer of blocks, then start the first rotation source 31 to drive the first gear 32 to rotate, and then drive the rack 33 to move upward, thereby driving the upper layer of blocks to move upward;

[0054] S2, rotate a layer of blocks adjacent to the bottom layer of blocks, start the third linear actuator 46 to drive the pressure plate 48 to press against the second-to-last layer of blocks, and the pressure plates 48 on both sides can press against both sides of a layer of blocks, then start the third rotation source 442 to drive the screw 443 to rotate, and the rotation of the screw 443 drives the moving frame 441 to move upward to lift the second-to-last layer of blocks, then start the second rotation source 431 to drive the third gear 432 to rotate, and then the third gear 432 rotates around the second gear 42 and drives the rotating frame 44 to rotate so that the second-to-last layer of blocks rotates ninety degrees;

[0055] S3, separating a layer of blocks adjacent to the bottom layer of blocks, starting the fourth linear actuator 51 to drive the moving block 52 to move and drive the second connecting frames 45 on both sides of the moving frame 441 to move away from each other, thereby separating the second to last layer of blocks into three groups;

[0056] S4, rotating the three groups of building blocks, starting the fourth rotation source 53 to drive the pressing plate 48 to rotate, and then rotating the three groups of building blocks;

[0057] S5, corresponding to three groups of building blocks, start the fourth linear actuator 51 to drive the moving block 52 to move and make the second connecting frames 45 on both sides of the moving frame 441 approach each other. During the rising process of the moving frame 441, the moving block 52 moves upward and pushes the limit block 64 to move upward, and compresses the spring 65. Then, when the moving block 52 drives the second connecting frames 45 to move away from each other, the limit block 64 moves downward under the action of the spring 65 and abuts against the output shaft of the fourth linear actuator 51. Then, when the moving block 52 drives the two outer groups of building blocks to approach each other, the moving block 52 abuts against the limit block 64 to stop the building blocks from moving. At this time, the two groups of building blocks on both sides correspond to the building blocks on the bottom layer, and a forklift groove is formed between the three groups of building blocks.

[0058] S6, converting into a whole stack, starting the third rotation source 442 to drive the three groups of blocks to descend and abut against the bottom blocks, then starting the first rotation source 31 to drive the rack 33 to move downward so that the upper blocks abut against the three groups of blocks, forming a new stack type with a forklift slot.

[0059] In addition, it should be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0060] The above is a preferred embodiment of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles described in the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.

Claims

1. A packaging device for aerated concrete blocks, comprising a frame and a conveyor belt passing through the frame, characterized in that: Also includes: A support plate is fixedly connected to the top of the frame, the conveying direction of the conveyor belt is perpendicular to the length direction of the blocks, the support plate is connected with a clamping mechanism for moving the blocks of the upper layer upward, a rotating mechanism for rotating a layer of blocks adjacent to the bottom layer is arranged below the support plate, the rotating mechanism is connected with an adjusting mechanism for arranging the rotated layer of blocks and forming a forklift slot for facilitating the insertion of a forklift, and the adjusting mechanism also includes a limiter for aligning the rotated blocks with the new stacking shape; The rotating mechanism includes a rotating ring, a second gear is rotatably connected to the bottom of the rotating ring, a connecting block is fixedly connected to the bottom of the rotating ring, a second rotating source is fixedly installed on the connecting block, the second rotating source is fixedly connected to the third gear, rotating frames are fixedly connected to both sides of the rotating ring, the rotating frame is vertically slidably connected to the moving frame, the third rotating source is fixedly installed on the moving frame, the third rotating source is fixedly connected to a screw threadedly connected to the rotating frame, the moving frame is slidably provided with a second connecting frame, the second connecting frame is fixedly installed with a third linear drive, the third linear drive is fixedly connected to the third connecting frame, and a pressure plate is provided on one side of the third connecting frame; The second connecting frame, the third linear drive, the third connecting frame and the pressing plate on each side are respectively provided with three, and each pressing plate can abut against two blocks respectively, the adjustment mechanism includes a fourth linear drive arranged on both sides of the inside of the moving frame, and two fourth linear drives are respectively arranged in each moving frame, and the output shaft of each fourth linear drive is respectively fixedly connected to a moving block fixedly connected to the second connecting frame, and a fourth rotation source is respectively fixedly installed on each third connecting frame, and the fourth rotation source is used to drive the pressing plate to rotate; The limiting part includes a connecting plate fixedly connected to the bottom of both sides of each rotating frame, each connecting plate is fixedly connected to a pull rope at the bottom, each moving frame is fixedly connected to a connecting shell at the bottom on both sides, the pull rope passes through the connecting shell and the bottom of the pull rope is fixedly connected to a limiting block, the bottom of the limiting block abuts against the top of the moving block, and a spring is fixedly connected between the limiting block and the inner top wall of the connecting shell.

2. The packaging device for aerated concrete blocks according to claim 1, characterized in that: The clamping mechanism comprises: A first rotation source is fixedly mounted on the top of the support plate, wherein an output shaft of the first rotation source is fixedly connected to a first gear, and the first gear is meshed with a rack that is slidably connected to the frame and vertically arranged; The first connecting frame is fixedly connected to the bottom of the rack, the first connecting frame is fixedly installed with a first linear driver and a second linear driver, the output shaft of the first linear driver is fixedly connected to a first clamping plate, and the output shaft of the second linear driver is fixedly connected to a second clamping plate.

3. The packaging device for aerated concrete blocks according to claim 2, characterized in that: The first clamping plate, the second clamping plate and the pressing plate are made of flexible material at the contact points with the blocks.

4. A method for packaging aerated concrete blocks, characterized in that: The packaging device for an aerated concrete block as claimed in claim 3 comprises: S1, lift the remaining layers of blocks except the layer adjacent to the bottom layer of blocks and the bottom layer of blocks; S2, horizontally rotate a layer of blocks adjacent to the bottom layer of blocks; S3, separating a layer of blocks adjacent to the bottom layer of blocks, starting the fourth linear actuator to drive the moving block to move and drive the second connecting frames on both sides of the moving frame to move away from each other, thereby separating the penultimate layer of blocks into three groups; S4, vertically rotating the three groups of building blocks, the pressing plate rotates to rotate the three groups of building blocks; S5, corresponding to the three groups of building blocks, the moving block moves and brings the second connecting frames closer to each other, the moving block moves upward and pushes the limiting block to move upward, the moving block drives the second connecting frames away from each other, then the moving block drives the two outer groups of building blocks closer to each other, and the moving block abuts against the limiting block to stop the building blocks from moving; S6, converting into a whole stack, making the three groups of blocks descend and abut against the bottom blocks, and making the upper blocks move down and abut against the three groups of blocks, forming a new stack type with forklift slots.

5. The method for packaging aerated concrete blocks according to claim 4, characterized in that: In step S2, the pressing plates on both sides can press against both sides of a layer of building blocks, and the third gear rotates around the second gear and drives the rotating frame to rotate so that the second to last layer of building blocks rotates 90 degrees.

Citation Information

Patent Citations

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