A gate valve with automatic cleaning function
By designing an automatic cleaning system in the gate valve, the impact force and pressure of the liquid can be used to achieve automatic flushing and cleaning of the filter components, the liquid pollution problem caused by the drop of pollutants in the prior art is solved, and the self-cleaning function and liquid quality are improved.
Patent Information
- Application Number
- CN202411546841.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-11-01
AI Technical Summary
When existing gate valves automatically clean the filter, contaminants may still fall off and cause liquid contamination in the pipe, increasing the risk of cross-contamination and reducing self-cleaning function and liquid quality.
A gate valve with automatic cleaning function is designed, including a filter assembly, a control assembly, a liquid storage assembly and a cleaning assembly. Through the impact force and pressure of the liquid, impurities are stored and released, and the pressure generated by the liquid storage assembly is used to introduce the liquid into the cleaning assembly, realizing automatic flushing and cleaning of the filter assembly.
It effectively reduces the pollution risk of downstream equipment, improves the self-cleaning function of the device and the quality of the liquid, avoids pollution caused by liquid circulation, and extends the service life of the valve plate.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gate valves, and in particular to a gate valve with an automatic cleaning function. Background Art
[0002] The gate valve is a commonly used valve type, mainly used to fully open or close the flow of fluid in the pipeline. Its working principle is that the movement direction of the gate is perpendicular to the direction of the fluid, and the gate of the gate valve moves linearly with the valve stem. There is usually a trapezoidal thread on the lifting rod. The rotary motion is converted into linear motion through the nut at the top of the valve and the guide groove on the valve body. When the application environment has strict requirements, such as in the food processing industry, the gate valve needs to be automatically cleaned to reduce the risk of cross contamination. Among them, the filter is most susceptible to contamination.
[0003] In the existing patent CN117967817A, a gate valve with an automatic cleaning and filtering structure and a method of using the same are disclosed. The gate valve includes a water tank, a positioning tube is fixedly installed on the top of the water tank, a valve shell is fixedly installed on the top of the positioning tube, and a water inlet end and a water outlet end are fixedly installed on both sides of the valve shell. After the water receiving pipe is connected to the water delivery pipe, the present invention can transport water to the gate valve, and a filter is arranged in the water inlet end to filter the water. After that, when the handle is turned, the gate valve can be closed, and the filter can be rotated 180° at the same time, and then the filter can be flushed, so that the filter can be cleaned, so that it has good convenience in actual use.
[0004] In the above structure, the filter screen can be cleaned. However, when the filter screen is cleaned, when the liquid flows, the pollutants on the filter screen will fall off. The pollutants will flow with the pipeline and will still cause liquid contamination in the pipeline, which is not conducive to the cleaning of the filter screen and can easily cause contamination or even blockage of downstream equipment, increase the risk of cross-contamination, reduce the self-cleaning function of the device, reduce the quality of the liquid, and affect product quality.
[0005] Therefore, how to provide a gate valve with an automatic cleaning function is a problem that those skilled in the art need to solve urgently. Summary of the invention
[0006] One object of the present invention is to provide a gate valve with an automatic cleaning function. The gate valve with an automatic cleaning function described in the present invention comprises a mounting plate, a support plate is arranged on the mounting plate, a pipeline is installed on the support plate, a control component for controlling the flow of liquid is arranged on the pipeline, a filter component is arranged on the pipeline upstream of the control component, and an impurity detector for detecting liquid impurities is arranged on the pipeline downstream of the control component; an operating component is arranged on the control component, and the operating component is used to drive the opening and closing of the control component, a connecting component connected to the filter component is arranged on the control component, and an adjusting component for adjusting the connecting component is arranged on the control component; a liquid storage component connected to the pipeline is arranged on the support plate, a cleaning component for flushing the filter component is arranged on the liquid storage component, and a liquid storage component connected to the pipeline is arranged on the mounting plate, and when the liquid storage component accumulates liquid, the liquid storage component forces the liquid storage component to be pressed downward.
[0007] Preferably, the control component includes a valve body arranged on the pipeline, a valve plate is arranged in the valve body, a through hole matching the inner diameter of the pipeline is opened on the valve plate, a valve stem passing through the valve body is arranged on the valve plate, a fixing plate is arranged on the valve body, a threaded rod 1 is connected to a bearing on the fixing plate, a connecting plate passing through the fixing plate is arranged on the valve stem, and the threaded rod 1 threads through the connecting plate.
[0008] Preferably, the operating assembly includes an operating rod connected to the fixed plate by a bearing, a driving gear and a driving bevel gear 1 are fixedly sleeved on the operating rod, and a driven bevel gear 1 meshing with the driving bevel gear 1 is fixedly sleeved on the end of the threaded rod 1.
[0009] Preferably, the filter assembly includes a bearing connected to a rotating shaft in the pipe, a filter screen matching the inner diameter of the pipe is arranged on the rotating shaft, a rotating drum is connected to the bearing on the pipe, a driving bevel gear 2 is fixedly sleeved on the rotating drum 1, a driven bevel gear 2 meshing with the driving bevel gear 2 is fixedly sleeved on the rotating shaft, and an internal gear ring 1 is opened in the rotating drum 1.
[0010] Preferably, the adjustment assembly includes a guide plate arranged on the fixed plate, the guide plate is connected to a second threaded rod via a bearing, a movable plate is threadedly connected to the second threaded rod, the movable plate passes through the guide plate, and the second threaded rod threadedly passes through the movable plate.
[0011] Preferably, the connecting assembly includes a rotating cylinder 2 connected to the fixed plate by a bearing, an internal gear ring 2 is provided in the rotating cylinder 2, a transmission rod is connected to the bearing on the movable plate, a driven gear meshing with the driving gear is fixedly sleeved on the transmission rod, and clamping gears meshing with the internal gear ring 1 and the internal gear ring 2 are fixedly sleeved at both ends of the transmission rod.
[0012] Preferably, the liquid storage assembly includes a liquid storage tank arranged on the support plate, a pushing piston is arranged in the liquid storage tank, a pushing rod is arranged on the pushing piston and passes through the liquid storage tank, a spring is arranged between the pushing piston and the liquid storage tank and is sleeved on the outer ring of the pushing rod, a contact plate is arranged on the pushing rod, the liquid storage tank and the pipeline are connected through a connecting pipe, and a one-way valve and a solenoid valve are installed on the connecting pipe.
[0013] Preferably, the cleaning component includes a cleaning duct arranged on the liquid storage tank and connected to the liquid storage tank, the cleaning duct is equipped with a second solenoid valve, the cleaning duct is equipped with a liquid separation plate, the liquid separation plate is equipped with a plurality of liquid separation tubes, the liquid separation tube is equipped with a spray head, the spray head is arranged on the inner wall of the pipe, and the spray head is aligned with the filter.
[0014] Preferably, the liquid storage component includes a support outer rod arranged on the mounting plate, a support inner rod is inserted in the support outer rod, a force plate is arranged on the support inner rod, a spring 2 is arranged between the force plate and the mounting plate and is sleeved on the support outer rod and the outer ring of the support inner rod, a liquid storage tank is placed on the force plate, a liquid infusion pipe is arranged between the liquid storage tank and the pipeline, a liquid discharge pipe is arranged on the liquid storage tank, a solenoid valve 3 is installed on the liquid infusion pipe, a solenoid valve 4 is installed on the liquid discharge pipe, and a downward pressure rod corresponding to the contact plate is arranged on the liquid storage tank.
[0015] Preferably, a limit assembly for limiting the rotation of the transmission rod is provided on the fixed plate, and the limit assembly includes a limit gear fixedly sleeved on the transmission rod, a connecting rod is provided on the fixed plate, and a pin meshing with the limit gear is provided on the connecting rod.
[0016] The beneficial effects of the present invention are as follows: when the liquid passes through the pipeline normally, the present invention uses the filter component to filter the liquid, and the liquid passes through the upstream of the pipeline, the control component and the downstream of the pipeline and is transported to the use equipment. When the flow rate needs to be adjusted, the control component is operated by the operating component to move the control component to a reasonable position; when the liquid in the pipeline is detected, the control component is forced to move to the maximum opening by the operating component. At this time, the flow rate is the largest, which is convenient for detecting liquid impurities. When impurities accumulate on the filter component, the impurity detector, such as a turbidity meter, is used to detect impurities in the liquid downstream of the pipeline. When impurities are detected, the filter component needs to be cleaned, and the connecting component is adjusted by the adjusting component to force the connecting component to connect with the operating component. The operating component is used to force the control component to close the pipeline, and the connecting component forces the filter component to rotate to a reasonable position. When the pipeline is closed, due to the impact force generated by the liquid, the liquid is continuously introduced into the liquid storage component to a reasonable height, that is, the liquid storage component contacts the liquid storage component, and the liquid storage component is opened to clean the liquid in this section of the pipeline. The liquid containing impurities is released until the filter component is exposed, and the last section of liquid is introduced into the liquid storage component for accumulation, forcing the liquid storage component to produce gravity, and the liquid storage component produces a downward pressure on the liquid storage component, forcing the liquid storage component to produce pressure, and at the same time, under the action of the liquid storage component itself, the liquid in the liquid storage component is forced to be introduced into the cleaning component, and the exposed filter component is continuously flushed by the cleaning component, so that the filter component is automatically cleaned; in summary, a gate valve with an automatic cleaning function can use the impact force and pressure of the liquid to store the liquid when impurities are detected, and can release a part of the liquid containing impurities, completely remove the contaminated liquid, and avoid liquid circulation. In the next work, another part of the liquid is accumulated to produce gravity, and the stored liquid is sprayed onto the filter component, and the stored liquid is used for automatic cleaning, which is beneficial to the cleaning of the filter component, reduces the pollution of downstream equipment, reduces the risk of cross contamination, improves the self-cleaning function of the device, improves the quality of the liquid, and thus improves the product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0018] Figure 1 It is a three-dimensional structural entity diagram of the present invention.
[0019] Figure 2 It is a partial structural entity diagram of the present invention.
[0020] Figure 3 A structural entity diagram of the operating components of the present invention.
[0021] Figure 4It is a structural entity diagram of the filter assembly of the present invention.
[0022] Figure 5 It is a positional relationship diagram of the connecting component and the adjusting component of the present invention.
[0023] Figure 6 It is a structural entity diagram of the regulating component of the present invention.
[0024] Figure 7 It is a structural entity diagram of the liquid storage component of the present invention.
[0025] Figure 8 It is a solid diagram of the internal structure of the liquid storage component of the present invention.
[0026] Fig. 9 It is a structural entity diagram of the cleaning component of the present invention.
[0027] Fig.10 It is a side view of the liquid storage assembly of the present invention.
[0028] In the figure: 1. mounting plate; 2. support plate; 3. pipeline; 4. control assembly; 401. valve body; 402. valve plate; 403. through hole; 404. valve stem; 405. fixing plate; 406. threaded rod 1; 407. connecting plate; 5. filtering assembly; 501. rotating shaft; 502. filter screen; 503. rotating drum 1; 504. driving bevel gear 2; 505. driven bevel gear 2; 506. inner gear ring 1; 6. impurity detector; 7. operating assembly; 701. operating rod; 702. driving gear; 703. driving bevel gear 1; 704. driven bevel gear 1; 8. connecting assembly; 801. rotating drum 2; 802. inner gear ring 2; 803. transmission rod; 804. driven gear; 805. clamping gear; 9. adjusting assembly; 901. guide plate; 902. threaded rod 2; 903. movable plate; 10, liquid storage assembly; 1001, liquid storage tank; 1002, push piston; 1003, push rod; 1004, spring 1; 1005, contact plate; 1006, connecting pipe; 1007, one-way valve; 1008, solenoid valve 1; 11, cleaning assembly; 1101, cleaning catheter; 1102, solenoid valve 2; 1103, liquid separation plate; 1104, liquid separation tube; 1105, spray head ; 12. Liquid storage assembly; 1201. Support outer rod; 1202. Support inner rod; 1203. Force plate; 1204. Spring 2; 1205. Liquid storage tank; 1206. Infusion tube; 1207. Discharge tube; 1208. Solenoid valve 3; 1209. Solenoid valve 4; 12010. Press down rod; 13. Limit assembly; 1301. Limit gear; 1302. Connecting rod; 1303. Latch. DETAILED DESCRIPTION
[0029] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0030] Embodiment 1: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a gate valve with automatic cleaning function of the present invention comprises a mounting plate 1, a support plate 2 is arranged on the mounting plate 1, a pipeline 3 is installed on the support plate 2, a control component 4 for controlling liquid flow is arranged on the pipeline 3, a filter component 5 is arranged on the pipeline 3 at the upstream of the control component 4, and an impurity detector 6 for detecting liquid impurities is arranged on the pipeline 3 at the downstream of the control component 4; an operating component 7 is arranged on the control component 4, and the operating component 7 is used to drive the opening and closing of the control component 4, a connecting component 8 connected to the filter component 5 is arranged on the control component 4, and an adjusting component 9 for adjusting the connecting component 8 is arranged on the control component 4; a liquid storage component 10 connected to the pipeline 3 is arranged on the support plate 2, a cleaning component 11 for flushing the filter component 5 is arranged on the liquid storage component 10, and a liquid storage component 12 connected to the pipeline 3 is arranged on the mounting plate 1, and when the liquid storage component 12 accumulates liquid, the liquid storage component 12 forces the liquid storage component 10 to press downward.
[0031] Working principle: When the liquid passes through the pipeline 3 normally, the filter component 5 is used to filter the liquid. The liquid passes through the upstream of the pipeline 3, the control component 4 and the downstream of the pipeline 3 and is transported to the use equipment. When the flow rate needs to be adjusted, the control component 4 is operated by the operating component 7 to move the control component 4 to a reasonable position; when the liquid in the pipeline 3 is detected, the operating component 7 is used to force the control component 4 to move to the maximum opening. At this time, the flow rate is the largest, which is convenient for detecting liquid impurities. When impurities accumulate on the filter component 5, the impurity detector 6, such as a turbidity meter, is used to detect impurities in the liquid downstream of the pipeline 3. When impurities are detected, the filter component 5 needs to be cleaned, and the connecting component 8 is adjusted by the adjusting component 9 to force the connecting component 8 to connect with the operating component 7. The operating component 7 is used to force the control component 4 to close the pipeline 3. At the same time, the connecting component 8 forces the filter component 5 to rotate to a reasonable position. When the pipeline 3 is closed, due to the impact force generated by the liquid, the liquid is continuously introduced into the liquid storage component 10 to a reasonable height, that is, the liquid storage component 10 is in contact with the liquid storage component 12, and the liquid storage component 12 is opened to close this section of the pipeline 3. The liquid containing impurities in the filter assembly 5 is released until the filter assembly 5 is exposed, and the last section of liquid is introduced into the liquid storage assembly 12 for accumulation, forcing the liquid storage assembly 12 to produce a gravity effect, and the liquid storage assembly 12 produces a downward pressure on the liquid storage assembly 10, forcing the liquid storage assembly 10 to produce a pressure effect. At the same time, under the action of the liquid storage assembly 10 itself, the liquid in the liquid storage assembly 10 is forced to be introduced into the cleaning assembly 11, and the exposed filter assembly 5 is continuously flushed by the cleaning assembly 11, so that the filter assembly 5 is automatically cleaned; in summary, a gate valve with an automatic cleaning function can use the impact force and pressure of the liquid to store the liquid when impurities are detected, and at the same time, a part of the liquid containing impurities can be released to completely remove the contaminated liquid to avoid liquid circulation. In the next operation, another part of the liquid is accumulated to produce a gravity effect, and the stored liquid is sprayed onto the filter assembly 5. The stored liquid is used for automatic cleaning, which is beneficial to the cleaning of the filter assembly 5, reduces the pollution of downstream equipment, reduces the risk of cross contamination, improves the self-cleaning function of the device, improves the quality of the liquid, and thus improves the product quality.
[0032] Embodiment 2: Figure 1 , Figure 2 and Figure 3 As shown, a gate valve with automatic cleaning function of the present invention, the control component 4 includes a valve body 401 arranged on the pipeline 3, a valve plate 402 is arranged in the valve body 401, a through hole 403 adapted to the inner diameter of the pipeline 3 is opened on the valve plate 402, a valve stem 404 penetrating the valve body 401 is arranged on the valve plate 402, a fixing plate 405 is arranged on the valve body 401, a threaded rod 406 is connected to the bearing on the fixing plate 405, a connecting plate 407 penetrating the fixing plate 405 is arranged on the valve stem 404, and the threaded rod 406 threadably penetrates the connecting plate 407.
[0033] like Figure 2 , Figure 3 and Figure 5 As shown, a gate valve with automatic cleaning function of the present invention, the operating component 7 includes an operating rod 701 whose bearing is connected to a fixed plate 405, a driving gear 702 and a driving bevel gear 703 are fixedly sleeved on the operating rod 701, and a driven bevel gear 704 meshing with the driving bevel gear 703 is fixedly sleeved on the end of the threaded rod 406.
[0034] like Figure 2 and Figure 4 As shown, a gate valve with automatic cleaning function of the present invention, the filter assembly 5 includes a rotating shaft 501 connected by a bearing in a pipe 3, a filter screen 502 adapted to the inner diameter of the pipe 3 is arranged on the rotating shaft 501, a rotating drum 503 is connected by a bearing on the pipe 3, a driving bevel gear 2 504 is fixedly sleeved on the rotating drum 1 503, a driven bevel gear 2 505 meshing with the driving bevel gear 2 504 is fixedly sleeved on the rotating shaft 501, and an internal gear ring 1 506 is opened in the rotating drum 1 503.
[0035] like Figure 5 and Figure 6 As shown, a gate valve with automatic cleaning function of the present invention, the adjusting component 9 includes a guide plate 901 arranged on a fixed plate 405, a threaded rod 902 is connected to a bearing on the guide plate 901, a movable plate 903 is threadedly connected to the threaded rod 902, the movable plate 903 penetrates the guide plate 901, and the threaded rod 902 threadably penetrates the movable plate 903.
[0036] like Figure 5 and Figure 6 As shown, a gate valve with automatic cleaning function of the present invention, the connecting assembly 8 includes a rotating cylinder 801 connected to the fixed plate 405 by a bearing, an internal gear ring 802 is provided in the rotating cylinder 801, a transmission rod 803 is connected to the bearing on the movable plate 903, a driven gear 804 meshing with the driving gear 702 is fixedly sleeved on the transmission rod 803, and a clamping gear 805 meshing with the internal gear ring 1 506 and the internal gear ring 2 802 is fixedly sleeved on both ends of the transmission rod 803.
[0037] like Figure 2 , Figure 7 and Figure 8As shown, a gate valve with automatic cleaning function of the present invention, the liquid storage component 10 includes a liquid storage tank 1001 arranged on the support plate 2, a pushing piston 1002 is arranged in the liquid storage tank 1001, a pushing rod 1003 penetrating the liquid storage tank 1001 is arranged on the pushing piston 1002, a spring 1004 sleeved on the outer ring of the pushing rod 1003 is arranged between the pushing piston 1002 and the liquid storage tank 1001, a contact plate 1005 is arranged on the pushing rod 1003, the liquid storage tank 1001 and the pipeline 3 are connected through a connecting pipe 1006, and a one-way valve 1007 and a solenoid valve 1008 are installed on the connecting pipe 1006.
[0038] like Figure 2 and Fig. 9 As shown, a gate valve with automatic cleaning function of the present invention, the cleaning component 11 includes a cleaning duct 1101 arranged on a liquid storage tank 1001 and connected to the liquid storage tank 1001, a solenoid valve 1102 is installed on the cleaning duct 1101, a liquid separation plate 1103 is arranged on the cleaning duct 1101, a plurality of liquid separation tubes 1104 are arranged on the liquid separation plate 1103, a spray head 1105 is installed on the liquid separation tube 1104, the spray head 1105 is arranged on the inner wall of the pipeline 3, and the spray head 1105 is aimed at the filter screen 502.
[0039] like Figure 1 and Fig.10 As shown, a gate valve with automatic cleaning function of the present invention, the liquid storage component 12 includes a support outer rod 1201 arranged on the mounting plate 1, a support inner rod 1202 is inserted into the support outer rod 1201, a force plate 1203 is arranged on the support inner rod 1202, a spring 1204 is arranged between the force plate 1203 and the mounting plate 1 and is sleeved on the outer ring of the support outer rod 1201 and the support inner rod 1202, and a storage component 12 is placed on the force plate 1203. Liquid tank 1205, a liquid infusion tube 1206 is arranged between the liquid storage tank 1205 and the pipeline 3, the position where the liquid infusion tube 1206 is connected to the liquid storage tank 1205 is made of soft material, a discharge tube 1207 is arranged on the liquid storage tank 1205, a solenoid valve three 1208 is installed on the liquid infusion tube 1206, a solenoid valve four 1209 is installed on the discharge tube 1207, and a lower pressure rod 12010 corresponding to the contact plate 1005 is arranged on the liquid storage tank 1205.
[0040] like Figure 2 and Figure 6 As shown, a gate valve with automatic cleaning function of the present invention is provided with a limit assembly 13 for limiting the rotation of a transmission rod 803 on a fixed plate 405, the limit assembly 13 includes a limit gear 1301 fixedly sleeved on the transmission rod 803, a connecting rod 1302 is provided on the fixed plate 405, and a pin 1303 meshing with the limit gear 1301 is provided on the connecting rod 1302.
[0041] Working principle: When the liquid passes through the pipeline 3 normally, the filter screen 502 is used to filter the liquid. The liquid passes through the upstream of the pipeline 3, the through hole 403 on the valve plate 402 and the downstream of the pipeline 3, and is transported to the use equipment. When adjusting the liquid flow, the operating rod 701 is rotated, and the operating rod 701 drives the active bevel gear 703 to rotate and drives the driven bevel gear 704 to rotate, so that the threaded rod 406 rotates. Under the action of the fixed plate 405, the threaded rod 406 drives the connecting plate 407 to move to a reasonable position, the connecting plate 407 drives the valve stem 404 to move, and the valve stem 404 drives the valve plate 402 to move, so that the through hole 403 is adapted to the inner diameter of the pipeline 3. When the through hole 403 is completely aligned with the pipeline 3, the valve plate 402 is in a fully open state, allowing the liquid to pass normally.
[0042] When testing the liquid in the pipeline 3, the operating rod 701 is rotated to force the valve plate 402 to move to the maximum opening, that is, the through hole 403 is aligned with the inner diameter of the pipeline 3. At this time, the liquid flow rate is the largest, which is convenient for detecting liquid impurities. When impurities accumulate on the filter screen 502, the impurity detector 6, such as a turbidity meter, is used to detect impurities in the liquid in the downstream of the pipeline 3. Impurities will be detected. At this time, the filter screen 502 needs to be rinsed, and the threaded rod 902 is rotated. Under the action of the guide plate 901, the movable plate 903 is forced to move, so that the movable plate 903 drives the transmission rod 803 to move to a reasonable position, and the transmission rod 803 drives the clamping gear 805 to move to a reasonable position on the inner gear ring 1 506 and the inner gear ring 2 802. The clamping gear 805 is always meshed with the inner gear ring 1 506 and the inner gear ring 2 802. At the same time, the transmission rod 803 drives the driven gear 804 to move to mesh with the driving gear 702, and the limit gear 1301 is separated from the latch 1303.
[0043] Before cleaning, the operating rod 701 is rotated in the opposite direction to force the valve plate 402 to move, so that the valve plate 402 closes the pipe 3. At the same time, the operating rod 701 rotates to drive the driving gear 702 to rotate, and the driving gear 702 drives the driven gear 804 to rotate, forcing the transmission rod 803 to rotate, and the transmission rod 803 drives the clamping gear 805 to rotate. Under the action of the inner gear ring 1 506 and the inner gear ring 2 802, the rotating drum 1 503 and the rotating drum 2 801 rotate, and the rotation of the rotating drum 1 503 drives the driving bevel gear 2 504 to rotate, and the rotation of the driving bevel gear drives the driven bevel gear 2 505 to rotate, so that the rotating shaft 501 rotates, forcing the filter screen 502 to rotate. When the valve plate 402 rotates to close the pipe 3, the filter screen 502 just rotates to be parallel to the central axis of the pipe 3.
[0044] When the pipeline 3 is closed, due to the impact force and pressure generated by the liquid, the solenoid valve 1008 and the one-way valve 1007 are opened, forcing the liquid to enter the liquid storage tank 1001 through the connecting pipe 1006. The liquid continuously enters the liquid storage tank 1001, forcing the liquid to drive the push piston 1002 to move, so that the push piston 1002 drives the push rod 1003 to move, forcing the push rod 1003 to drive the contact plate 1005 to contact the lower pressure rod 12010. At this time, the spring 1004 is compressed. Due to the flow of the liquid, an impact force is generated on the valve plate 402. The liquid storage tank 1001 can absorb the impact kinetic energy and reduce the impact of the liquid on the valve plate 402, thereby improving the protection of the valve plate 402. The solenoid valve 2 1102 is in a closed state, and the liquid in the liquid storage tank 1001 will not be sprayed out temporarily. When the liquid in the liquid storage tank 1001 is stored to a reasonable height, the solenoid valve 1008 and the one-way valve 1007 are closed.
[0045] The liquid in the upstream of the pipeline 3 is released, and the electromagnetic valve 3 1208 and the electromagnetic valve 4 1209 are opened, so that the liquid in the pipeline 3 is introduced into the liquid storage tank 1205 through the liquid delivery tube 1206, and the liquid in the liquid storage tank 1205 is discharged through the liquid discharge tube 1207. When part of the liquid in the pipeline 3 is discharged, the filter screen 502 is exposed, and the electromagnetic valve 4 1209 is closed at this time, forcing the remaining part of the liquid to be discharged into the liquid storage tank 1205 for storage. At this time, the liquid storage tank 120 5 gradually increases, and gravity gradually increases until the liquid in the liquid storage tank 1205 is full. At this time, the liquid in the pipe 3 is just discharged. During the gradual increase of the liquid storage tank 1205, due to the effect of gravity, the liquid storage tank 1205 exerts a gravity effect on the force plate 1203. The force plate 1203 acts on the support inner rod 1202, causing the support inner rod 1202 to move downward in the support outer rod 1201, and the spring 1204 is compressed, that is, the liquid storage tank 1205 gradually moves downward.
[0046] Open the solenoid valve 1102, the liquid storage tank 1205 drives the pressure rod 12010 to move downward, forcing the contact plate 1005 to move downward. At the same time, under the action of the spring 1004, the contact plate 1005 drives the push rod 1003 and the push piston 1002 to move downward, forcing the push piston 1002 to generate a greater force, so that a greater pressure is generated in the liquid storage tank 1001, so that the liquid in the liquid storage tank 1001 is introduced into the liquid separation plate 1103 through the cleaning conduit 1101, and the liquid is introduced into the spray head 1105 through the spray head 1105. The liquid is continuously sprayed onto the exposed filter screen 502, thereby achieving the effect of automatic flushing and cleaning of the filter screen 502 inside the pipeline 3.
[0047] After cleaning, the device is reset, solenoid valve 1 1008, solenoid valve 2 1102, solenoid valve 3 1208, solenoid valve 2 1102, i.e., check valve 1007, are closed, and the operating rod 701 is rotated to force the filter 502 to return to its original position, so that the filter 502 is perpendicular to the central axis of the pipeline 3, and the threaded rod 2 902 is rotated to force the driving gear 702 to separate from the driven gear 804, and the limit gear 1301 is engaged with the latch 1303, thereby realizing the restriction effect on the transmission rod 803, preventing the transmission rod 803 from rotating freely, so that the filter 502 is in a stable state.
[0048] To process the liquid in the liquid storage tank 1205, the joint between the infusion tube 1206 and the discharge tube 1207 can be detachable. When it is necessary to analyze and inspect the liquid in the pipeline 3, the liquid storage tank 1205 is removed from the force plate 1203 and then transported to the inspection site for analysis and inspection. The liquid in the liquid storage tube can also be directly released.
[0049] The setting of the control component 4 can achieve the control effect of the liquid flow, so that the flow speed of the liquid can be controlled, and at the same time, the pipeline 3 can be closed, so as to facilitate the cleaning of the filter 502 inside the pipeline 3, and the liquid upstream of the pipeline 3 can be released, so as to solve the problem of liquid contamination from the source, and at the same time, the valve plate 402 can be clamped at a certain height to improve the stability of the device; the setting of the operating component 7 can achieve the motion control effect of the control component 4, which is convenient for the staff to operate the movement of the valve plate 402, and at the same time can provide power to realize the rotation of the filter 502, so as to improve the rationality of the device. The filter assembly 5 is provided to achieve a filtering effect on the liquid in the pipe 3, thereby improving the quality of the liquid downstream of the pipe 3, and can make the filter screen 502 rotate, so that the filter screen 502 is parallel to the central axis of the pipe 3, which is beneficial to the filter screen 502 and the flushing effect, thereby achieving an automatic cleaning effect on the filter screen 502; the adjustment assembly 9 is provided to achieve the adjustment of the position of the transmission rod 803, so that the transmission rod 803 is located at different positions, thereby improving the flexibility of the device, and can achieve the rotation effect of the transmission rod 803 driven by the rotation of the operating rod 701, and can achieve the meshing of the limit gear 1301 and the latch 1303. The connection assembly 8 is configured to achieve the limiting effect on the transmission rod 803, improve the stability of the filter screen 502, and prevent the filter screen 502 from rotating freely when the liquid flows; the setting of the connecting assembly 8 can realize the meshing of the driving gear 702 and the driven gear 804, thereby realizing the transmission effect of the transmission rod 803, and at the same time, the meshing of the limit gear 1301 and the latch 1303 can realize the limiting effect on the transmission rod 803, and the clamping gear 805 is always meshed with the inner gear ring 1 506 and the inner gear ring 2 802, so as to ensure the smooth rotation of the filter assembly 5, improve the connection function of the device, so that the device can realize the transmission rod 803 while realizing the connection rotation; the setting of the liquid storage component 10 can realize the storage function of the liquid, provide flushing liquid for the cleaning component 11, and can realize the absorption of the impact force, reduce the impact force of the liquid on the valve plate 402 at the moment of closing the valve plate 402, thereby effectively protecting the valve plate 402 and improving the service life of the valve plate 402; the setting of the cleaning component 11 can guide the liquid in the liquid storage tank 1001, so that the liquid impacts the filter screen 502, thereby achieving the effect of automatic cleaning of the filter screen 502, realizing the automatic cleaning ability of the device, cleverly utilizing the internal liquid, reducing the risk of cross infection, and improving the quality assurance of the liquid in the pipeline 3;The arrangement of the liquid storage component 12 can discharge the liquid upstream of the pipeline 3, so that the impurities contained in the liquid are completely discharged, thereby solving the problem of liquid contamination from the source, which is beneficial to the protection of the filter 502. At the same time, it can generate gravity to achieve the downward pressure on the liquid storage component 10, so that the piston 1002 is pushed to generate a large pressure, so that the liquid in the cleaning component 11 generates a high pressure, so that the liquid is sprayed to the filter 502, which is beneficial to the cleaning of the filter 502, and the liquid in the water storage tank can be sent for inspection, which is beneficial to the inspection and analysis of the liquid inside the pipeline 3, and is beneficial to the staff's evaluation of the liquid, so as to achieve the control of the liquid ratio; the arrangement of the limit component 13 can limit the rotation effect of the transmission rod 803, prevent the filter 502 from rotating freely when it is impacted by the liquid, improve the stability, and make the filter 502 have a filtering effect. At the same time, it can release the transmission rod 803, so that the operating stem drives the transmission rod 803 to rotate, realize the adjustment of the filter 502, and facilitate the cleaning of the filter 502. ;
[0050] On the one hand, when impurities are detected, this solution cleverly uses the impact force and pressure of the liquid to store the liquid, and at the same time can release a part of the liquid containing impurities, completely remove the contaminated liquid, and avoid liquid circulation. In the next operation, the other part of the liquid is accumulated to produce gravity, and the stored liquid is sprayed onto the filter 502. The stored liquid is used for automatic cleaning, which is beneficial to the cleaning of the filter 502, reduces the pollution of downstream equipment, reduces the risk of cross contamination, improves the self-cleaning function of the device, improves the quality of the liquid, and thus improves the product quality; on the other hand, it can reduce the impact force of the liquid, buffer the impact of the liquid, and thus at the moment of closing the pipeline 3, it can protect the valve plate 402, improve the service life of the device, effectively reduce the occurrence of water hammer effect, and avoid serious damage to the pipeline 3.
[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A gate valve with automatic cleaning function, characterized in that: The invention comprises a mounting plate (1), wherein a support plate (2) is arranged on the mounting plate (1), a pipe (3) is installed on the support plate (2), a control component (4) for controlling the flow of liquid is arranged on the pipe (3), a filter component (5) is arranged on the pipe (3) upstream of the control component (4), and an impurity detector (6) for detecting liquid impurities is arranged on the pipe (3) downstream of the control component (4); an operating component (7) is arranged on the control component (4), and the operating component (7) is used to drive the opening and closing of the control component (4); and a filter component (5) is arranged on the control component (4) to be connected to the filter component (5). The control component (4) is provided with a connection component (8) connected to the control component (4); the control component (4) is provided with a regulating component (9) for regulating the connection component (8); the support plate (2) is provided with a liquid storage component (10) connected to the pipeline (3); the liquid storage component (10) is provided with a cleaning component (11) for flushing the filter component (5); the mounting plate (1) is provided with a liquid storage component (12) connected to the pipeline (3); when the liquid storage component (12) accumulates liquid, the liquid storage component (12) forces the liquid storage component (10) to be pressed downward; the liquid storage component (10) comprises a liquid storage component (12) provided on the support plate (2); A liquid storage tank (1001) is provided with a push piston (1002) in the liquid storage tank (1001), a push rod (1003) penetrating the liquid storage tank (1001) is provided on the push piston (1002), a spring (1004) sleeved on the outer ring of the push rod (1003) is provided between the push piston (1002) and the liquid storage tank (1001), a contact plate (1005) is provided on the push rod (1003), the liquid storage tank (1001) and the pipeline (3) are connected via a connecting pipe (1006), and a one-way valve (1007) and an electric A first magnetic valve (1008); the cleaning component (11) comprises a cleaning conduit (1101) arranged on the liquid storage tank (1001) and connected to the liquid storage tank (1001); a second magnetic valve (1102) is installed on the cleaning conduit (1101); a liquid separation plate (1103) is arranged on the cleaning conduit (1101); a plurality of liquid separation tubes (1104) are arranged on the liquid separation plate (1103); a spray head (1105) is installed on the liquid separation tube (1104); the spray head (1105) is arranged on the inner wall of the pipeline (3), and the spray head (1105) is aimed at the filter screen (502);The liquid storage assembly (12) comprises an outer support rod (1201) arranged on the mounting plate (1), an inner support rod (1202) being inserted into the outer support rod (1201), a force-bearing plate (1203) being arranged on the inner support rod (1202), a second spring (1204) being sleeved on the outer rings of the outer support rod (1201) and the inner support rod (1202) being arranged between the force-bearing plate (1203) and the mounting plate (1), a liquid storage tank (1205) being placed on the force-bearing plate (1203), and the liquid storage tank (1205) being connected to the pipe. A liquid infusion pipe (1206) is arranged between the channel (3), a liquid discharge pipe (1207) is arranged on the liquid storage tank (1205), a solenoid valve three (1208) is installed on the liquid infusion pipe (1206), a solenoid valve four (1209) is installed on the liquid discharge pipe (1207), and a pressing rod (12010) corresponding to the contact plate (1005) is arranged on the liquid storage tank (1205); wherein, the liquid in the liquid storage tank (1205) gradually increases, and the gravity gradually increases until the liquid in the liquid storage tank (1205) is full, thereby improving the cleaning effect. ; 2. A gate valve with automatic cleaning function according to claim 1, characterized in that: The control component (4) comprises a valve body (401) arranged on the pipeline (3), a valve plate (402) being arranged inside the valve body (401), a through hole (403) being provided on the valve plate (402) being adapted to the inner diameter of the pipeline (3), a valve stem (404) penetrating the valve body (401) being provided on the valve plate (402), a fixing plate (405) being provided on the valve body (401), a threaded rod 1 (406) being connected to a bearing on the fixing plate (405), a connecting plate (407) penetrating the fixing plate (405) being provided on the valve stem (404), and the threaded rod 1 (406) being threadedly penetrating the connecting plate (407).
3. A gate valve with automatic cleaning function according to claim 2, characterized in that: The operating assembly (7) comprises an operating rod (701) connected to the fixed plate (405) by a bearing, a driving gear (702) and a driving bevel gear (703) being fixedly sleeved on the operating rod (701), and a driven bevel gear (704) (704) meshing with the driving bevel gear (703) being fixedly sleeved on the end of the threaded rod (406).
4. A gate valve with automatic cleaning function according to claim 3, characterized in that: The filter assembly (5) comprises a rotating shaft (501) connected by a bearing in the pipe (3); a filter screen (502) matching the inner diameter of the pipe (3) is arranged on the rotating shaft (501); a rotating drum (503) is connected by a bearing on the pipe (3); a driving bevel gear (504) is fixedly sleeved on the rotating drum (503); a driven bevel gear (505) meshing with the driving bevel gear (504) is fixedly sleeved on the rotating shaft (501); and an internal gear ring (506) is provided in the rotating drum (503).
5. A gate valve with automatic cleaning function according to claim 4, characterized in that: The adjustment assembly (9) comprises a guide plate (901) arranged on the fixed plate (405), a bearing on the guide plate (901) is connected to a second threaded rod (902), a movable plate (903) is threadedly connected to the second threaded rod (902), the movable plate (903) passes through the guide plate (901), and the second threaded rod (902) is threadedly connected to the movable plate (903).
6. A gate valve with automatic cleaning function according to claim 5, characterized in that: The connecting assembly (8) comprises a second rotating drum (801) connected to the fixed plate (405) by a bearing, a second internal gear ring (802) being provided in the second rotating drum (801), a transmission rod (803) being connected to the bearing on the movable plate (903), a driven gear (804) being fixedly sleeved on the transmission rod (803) and meshing with the driving gear (702), and a clamping gear (805) being fixedly sleeved on both ends of the transmission rod (803) and meshing with the first internal gear ring (506) and the second internal gear ring (802).
7. The gate valve with automatic cleaning function according to claim 6, characterized in that: The fixed plate (405) is provided with a limit assembly (13) for limiting the rotation of the transmission rod (803), the limit assembly (13) comprising a limit gear (1301) fixedly sleeved on the transmission rod (803), the fixed plate (405) is provided with a connecting rod (1302), and the connecting rod (1302) is provided with a latch (1303) meshing with the limit gear (1301).
Citation Information
Patent Citations
Solenoid valve capable of slowing flow and preventing water hammer phenomenon
CN116123339A
Gate valve with automatic cleaning and filtering structure and using method thereof
CN117967817A
Flat gate valve with self-flushing structure
CN118856021A