A generator set and its manufacturing device and method
By introducing bevel gear system and blower drying technology into the generator set manufacturing equipment, the problems of uneven painting, inconvenient drying and inconvenient movement are solved, and the effect of efficient painting and stable movement is achieved.
Patent Information
- Application Number
- CN202411170055.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2044-08-23
AI Technical Summary
The existing generator set manufacturing equipment has problems such as uneven painting, low efficiency, inconvenient drying after spraying, inconvenient movement and easy vibration, which affects the quality and service life of the product.
By adjusting the motor to drive the fixed bevel gear rotation, the meshed bevel gear system is used to rotate the nozzle and generator housing in reverse for uniform spraying. Combined with blower drying, a universal wheel and a buffer mechanism are used to facilitate movement and shock absorption.
It realizes rapid and even painting of the generator housing, improves the painting efficiency and product quality, and ensures the stability and service life of the generator set.
Smart Images

Figure CN119070574B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of manufacturing devices, and specifically relates to a generator set and a manufacturing device and method thereof. Background Art
[0002] As the diesel engine shrinks, the generator's temperature rapidly rises, reaching the diesel's ignition point. The diesel fuel ignites, the mixture burns violently, expanding rapidly, pushing the piston downward. This process is called "work." Each cylinder operates sequentially, and the thrust acting on the piston is converted through the connecting rod into a force that drives the crankshaft. This, in turn, drives the crankshaft's rotation. Using the principle of electromagnetic induction, the generator generates an induced electromotive force, which, through a closed load circuit, generates current. This describes only the most basic operating principle of the generator set. To achieve usable and stable power output, a series of diesel engine and generator control and protection devices and circuits are required. As electricity demand continues to grow, generator sets, as crucial power supply equipment, face increasingly stringent requirements for production efficiency and quality. During the generator set manufacturing process, the paint finish on the outer casing not only affects the product's appearance but also directly impacts key performance characteristics such as corrosion resistance and insulation.
[0003] Some existing generator set manufacturing equipment requires the use of paint spraying equipment. The existing paint spraying methods often have problems such as uneven spraying and low efficiency, which are difficult to meet the high standards of modern generator set manufacturing. At the same time, the paint spraying devices of some existing generator sets are not convenient for drying the paint after spraying. In actual use, some existing generator sets are not convenient to move and are not convenient for users to use. At the same time, they are prone to vibration during use, which reduces their service life. Summary of the Invention
[0004] The object of the present invention is to provide a generator set and a manufacturing device and method thereof, wherein the fixed bevel gear is driven to rotate by an adjusting motor, and the two connecting bevel gears are engaged with each other so that the two connecting bevel gears respectively drive the rotating box and the connecting bevel gear to rotate, and the connecting bevel gears are rotated so that the connecting pipe drives the spray head to rotate, and the rotating box drives the adjusting mechanism to rotate, thereby causing the fixing mechanism to drive the generator housing to rotate, and the rotation direction of the motor housing is opposite to the rotation direction of the spray head, so that the outer surface of the generator housing can be quickly and evenly painted, and then the rotating motor is turned on, and the rotating motor drives the rotating gear to rotate, and the engagement of the rotating gear and the transmission gear causes the adjusting threaded rod to rotate, and the limit of the adjusting limit rod is adjusted so that the moving block drives the fixing mechanism and the generator housing to move on the adjusting threaded rod until the motor turns on. When the generator casing is moved to a suitable position, the generator casing is air-dried by a blower through the cooperation of the adjusting mechanism and the fixing mechanism, so that the generator casing can be dried quickly. The generator set can be moved by pulling the push handle and the universal wheel, which can facilitate the movement of the generator set. By loosening the fixing bolts and pushing the push handle, the push handle pushes the sliding rod to move in the fixed cylinder, and the pushing block enters the fixed cylinder with the push handle. With the movement of the push handle, the pushing block pushes the rack to move and slide on the support rod. The movement of the rack drives the supporting gear and the transmission rod to rotate. The transmission of the synchronous gear and the toothed belt makes the linkage gear drive the fixed threaded rod to rotate. The sliding cylinder drives the support block to support the ground through the limitation of the fixed limit rod. The push handle can also be stored in the fixed cylinder. Through the cooperation of the supporting components, it plays a role of buffering and shock absorption.
[0005] The technical solution adopted by the present invention is as follows: a generator set, comprising: a buffer mechanism, the buffer mechanism comprising a support frame, two fixed boxes, two fixed cylinders, two sliding rods, two pulling blocks, a pulling component, two groups of transmission components and multiple groups of support components, the top of each fixed cylinder is fixedly connected to the bottom of the support frame, one side of each fixed box is fixedly connected to the outer surface of the fixed cylinder, one end of each pulling block is fixedly connected to the outer surface of one side of the sliding rod, and the sliding rod and the pulling block are slidably embedded between the inner walls of the fixed cylinder, the pulling component is arranged on the sliding rod, and each group of the transmission components is arranged between the fixed box and the fixed cylinder On the frame, each group of support components is arranged on a fixed box; the power generation component, the power generation component includes a generator body, a gasoline engine, a control box and a gasoline tank, the bottom of the generator body is fixedly connected between the inner walls on both sides of the support frame, the outer surface of the generator body is fixedly sleeved with a generator shell, one end of the generator body is fixedly connected to one side of the control box, one side of the control box is fixedly connected to one side of the gasoline engine, the gasoline tank is fixedly connected to the top of the support frame, and the gasoline tank is connected to the top of the gasoline engine; and universal wheels, there are four universal wheels in total, each of which is fixedly connected to the bottom of the support frame.
[0006] Among them, the pulling component includes a push handle, two rotating parts, two pushing blocks, two limiting rings and four fixing bolts, one end of each rotating part is fixedly connected to one end of the sliding rod, the two ends of the push handle are respectively fixedly connected to the other end of the two rotating parts, one side of each pushing block is fixedly connected to the outer surface of the push handle, each limiting ring is slidably mounted on the outer surface of the sliding rod and the fixed tube, and each two fixing bolts are threadedly connected to the top of the limiting ring.
[0007] Among them, each group of the transmission components includes two support rods, a rack, a transmission rod, a support gear and a synchronous gear. Each of the support rods is fixedly connected between the inner walls on both sides of the fixed cylinder. The rack is slidably embedded between the upper and lower inner walls of the fixed cylinder, and the rack is slidably sleeved between the two support rods. The transmission rod is rotatably connected between the upper and lower inner walls of the fixed box. The support gear and the synchronous gear are fixedly sleeved on the outer surface of the transmission rod, and the support gear and the rack are engaged with each other.
[0008] The gear train is connected with the gear shifting mechanism, and the gear train is connected with the gear train by the gear shifting mechanism, and the gear train is connected with the gear shifting mechanism respectively.
[0009] A generator set manufacturing device, a storage box, a plurality of blowers are fixedly embedded on the outer surface of the storage box; an adjusting mechanism, the adjusting mechanism includes a paint spraying component and a moving component, the paint spraying component is arranged in the storage box, and the moving components are all arranged on the paint spraying component; a fixing mechanism, the fixing mechanism is provided in two groups, and each group of the fixing mechanisms is arranged on the adjusting mechanism; and a supporting mechanism, the supporting mechanism is arranged in the storage box.
[0010] Among them, the paint spraying components include a mounting plate, a rotating box, two adjusting limit rods, a limit plate, three connecting pipes, a transmission pipe and multiple nozzles. The outer surface of the mounting plate is fixedly connected between the inner walls of the storage box, and the rotating box is rotatably embedded between the inner walls of the mounting plate. The bottom end of each adjusting limit rod is fixedly connected to the top of the rotating box, and the bottom of the limit plate is fixedly connected to the top of the two adjusting limit rods. The transmission pipe rotates through the bottom of the storage box, and the bottom end of the transmission pipe is fixedly connected to the external paint sprayer. One end of each connecting pipe is connected to the transmission pipe, and one end of the multiple nozzles is respectively fixedly connected to the outer surfaces of the three connecting pipes.
[0011] wherein, the moving component includes an adjusting motor, a fixed bevel gear, two connecting bevel gears, a rotating motor, a rotating gear, a transmission gear and an adjusting threaded rod; the adjusting motor is fixedly connected to the bottom of the mounting plate; the fixed bevel gear is fixedly sleeved on the output end of the adjusting motor; one of the connecting bevel gears is fixedly sleeved on the outer surface of the transmission tube, and one end of the other connecting bevel gear is fixedly connected to the bottom of the rotating box; the two connecting bevel gears are meshed with the fixed bevel gear; the bottom end of the adjusting threaded rod rotates through the top of the rotating box, and the top end of the adjusting threaded rod is rotatably connected to the bottom of the limit plate; the rotating motor is fixedly connected between the inner walls of the rotating box; the rotating gear is fixedly sleeved on the output end of the rotating motor; the transmission gear is fixedly sleeved on the outer surface of the adjusting threaded rod, and the transmission gear and the rotating gear are meshed with each other.
[0012] Among them, each group of the fixing mechanisms includes a moving block, a fixed motor, a fixed gear, two connecting gears, a fixed gear ring, two connecting threaded rods, a moving ring, two connecting limit rods, two connecting pieces, two connecting plates, a fixing piece and a fixing plate. The moving block is threadedly sleeved on the outer surface of the adjusting threaded rod, and the moving block is slidably sleeved between the two adjusting limit rods. Each of the connecting threaded rods is rotatably connected between the upper and lower inner walls of the moving block, and the top end of the connecting threaded rod rotates and passes through the top of the moving block. Each of the connecting limit rods is fixedly connected between the upper and lower inner walls of the moving block. The moving ring is threadedly sleeved between the two connecting threaded rods, and the moving ring is slidably sleeved between the two The cam is fixedly mounted on a top of the gearbox and is engaged with the gears of the control wheel, the cam being fixedly mounted on the gearbox and being connected to the control wheel of the control wheel.
[0013] In which, the supporting mechanism includes an installation box, two support plates, a worm, a rotating motor and two worm gears. One side of the installation box is fixedly connected to the outer surface of one side of the storage box. Each of the support plates is rotatably connected between the inner walls on both sides of the storage box, and one end of each support plate rotates through the outer surface of the storage box. Each of the worm gears is fixedly sleeved on the outer surface of the support plate. The worm is rotatably connected between the upper and lower inner walls of the installation box, and the worm and the two worm gears are engaged with each other. The rotating motor is fixedly connected to the bottom of the installation box, and the output end of the installation box is fixedly connected to one end of the worm.
[0014] A method for manufacturing a generator set, comprising the following steps:
[0015] Step 1. Install the generator housing: put the generator housing on the fixing mechanism, support the generator housing with the supporting mechanism, then turn on the fixing motor, the fixing motor drives the fixing gear to rotate, through the meshing of the fixing gear and the fixing ring gear, the fixing ring gear drives the connecting gear to rotate, through the connecting gear drives the connecting threaded rod to rotate, through the limit of the connecting limit rod, the moving ring drives the fixing component to move, through the cooperation between the connecting part, the connecting plate and the fixing part, the fixing plate fixes the generator housing, then turn on the rotating motor, the rotating motor drives the worm to rotate, through the meshing of the worm and the worm gear, the supporting plate rotates until the supporting plate is located in the storage box;
[0016] Step 2: Spraying the generator casing: Turn on the paint sprayer, allow the paint to enter the connecting pipe through the transmission pipe and be sprayed out through the nozzle. At the same time, turn on the adjustment motor, which drives the fixed bevel gear to rotate. The fixed bevel gear and the two connecting bevel gears are engaged, so that the two connecting bevel gears respectively drive the rotating box and the connecting bevel gear to rotate. The rotation of the connecting bevel gears drives the connecting pipe to rotate the nozzle, and the rotating box drives the adjusting mechanism to rotate, so that the fixed mechanism drives the generator casing to rotate, and the outer surface of the generator casing is evenly sprayed with paint.
[0017] Step 3. Dry the generator casing: After painting is completed, turn off the paint sprayer, and the adjusting mechanism still drives the generator casing to rotate. Then turn on the rotating motor, and the rotating motor drives the rotating gear to rotate. Through the engagement of the rotating gear and the transmission gear, the adjusting threaded rod is rotated. By adjusting the limit of the limit rod, the moving block drives the fixing mechanism and the generator casing to move on the adjusting threaded rod until the generator casing moves to the appropriate position. The generator casing is air-dried by the blower, and then the generator casing is moved out of the storage box through the adjusting mechanism. After the user collects the generator casing, the support mechanism is turned on to restore the support plate to its original state, and then another generator casing can be painted.
[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0019] (1) In the present invention, the fixed bevel gear is driven to rotate by the adjusting motor, and the engagement between the fixed bevel gear and the two connecting bevel gears causes the two connecting bevel gears to respectively drive the rotating box and the connecting bevel gear to rotate. The connecting bevel gears rotate to cause the connecting pipe to drive the spray head to rotate, and the rotating box drives the adjusting mechanism to rotate, thereby causing the fixing mechanism to drive the generator housing to rotate. The rotation direction of the motor housing is opposite to the rotation direction of the spray head, so that the outer surface of the generator housing can be quickly and evenly sprayed with paint.
[0020] (2) In the present invention, the rotating motor is then turned on, and the rotating motor drives the rotating gear to rotate. The adjusting threaded rod is rotated by the engagement of the rotating gear and the transmission gear. The limit of the adjusting limit rod is adjusted, so that the moving block drives the fixing mechanism and the generator housing to move on the adjusting threaded rod until the generator housing moves to a suitable position. Through the cooperation of the adjusting mechanism and the fixing mechanism, the generator housing is air-dried by the blower, so that the generator housing is quickly dried.
[0021] (3) In the present invention, the generator set can be moved by pulling the push handle and the universal wheel, which can facilitate the movement of the generator set. By loosening the fixing bolts and then pushing the push handle, the push handle pushes the sliding rod to move in the fixed cylinder, and the push block enters the fixed cylinder with the push handle. As the push handle moves, the push block pushes the rack to move and slide on the support rod. The movement of the rack drives the support gear and the transmission rod to rotate. Through the transmission of the synchronous gear and the toothed belt, the linkage gear drives the fixed threaded rod to rotate. Through the limitation of the fixed limit rod, the sliding cylinder drives the support block to support the ground. The push handle can also be stored in the fixed cylinder. Through the cooperation of the supporting components, it plays a role in buffering and shock absorption. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a front perspective view of the present invention;
[0023] Figure 2 It is a front perspective partial cross-sectional view of the present invention;
[0024] Figure 3 This is an enlarged view of part A of the present invention;
[0025] Figure 4 A side perspective partial cross-sectional view of the present invention;
[0026] Figure 5 It is a top perspective partial cross-sectional view of the present invention;
[0027] Figure 6 It is a front perspective view of the support mechanism portion of the present invention;
[0028] Figure 7 It is a partial front perspective view of the adjustment mechanism of the present invention;
[0029] Figure 8 It is a front perspective view of the fixing mechanism portion of the present invention;
[0030] Figure 9 It is a front perspective view of the generator set of the present invention;
[0031] Figure 10 A bottom perspective view of a generator set according to the present invention;
[0032] Figure 11 It is a front perspective partial cross-sectional view of the generator set of the present invention;
[0033] Figure 12 A side perspective cross-sectional view of a portion of a generator set according to the present invention;
[0034] Figure 13 For the present invention Figure 12 A magnified view of part A;
[0035] Figure 14 For the present invention Figure 12 A magnified view of part B;
[0036] Figure 15 It is a front perspective sectional view of a portion of a generator set of the present invention;
[0037] Figure 16 It is a front perspective view of the support mechanism portion of the present invention;
[0038] Figure 17 It is a front perspective sectional view of the support mechanism portion of the present invention.
[0039] Markings in the figure: 1. Storage box; 2. Blower; 3. Generator housing; 4. Fixing mechanism; 401. Moving block; 402. Fixing motor; 403. Fixing gear; 404. Connecting gear; 405. Fixing gear ring; 406. Connecting threaded rod; 407. Connecting limit rod; 408. Moving ring; 409. Connecting piece; 410. Connecting plate; 411. Fixing piece; 412. Fixing plate; 5. Adjusting mechanism; 501. Limiting plate; 502. Adjusting motor; 503. Fixing bevel gear; 504. Connecting bevel gear; 505. Connecting pipe; 506. Mounting plate; 507. Rotating box; 508. Rotating motor; 509. Rotating gear; 510. Transmission gear; 511. Adjusting threaded rod; 512. Adjusting limit rod; 513. Sprinkler; 514. Transmission pipe; 6. Supporting mechanism ;601, installation box; 602, support plate; 603, worm; 604, worm gear; 605, rotating motor; 7, gasoline engine; 8, control box; 9, buffer mechanism; 901, support frame; 902, fixed box; 903, sliding rod; 904, pulling block; 905, rotating part; 906, push handle; 907, pushing block; 908, rack; 909, support gear; 910, transmission rod; 911, synchronous gear; 912, support rod; 913, limiting ring; 914, fixing bolt; 915, linkage gear; 916, fixed threaded rod; 917, sliding cylinder; 918, fixed limiting rod; 919, buffer; 920, support block; 921, buffer spring; 922, buffer rubber strip; 923, fixing cylinder; 10, gasoline tank; 11, generator body; 12, universal wheel. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0041] Reference Figures 1-17:The present invention provides a technical solution: a generator set, including: a buffer mechanism 9, the buffer mechanism 9 includes a support frame 901, two fixed boxes 902, two fixed cylinders 923, two sliding rods 903, two pulling blocks 904, a pulling component, two groups of transmission components and multiple groups of support components, the top of each fixed cylinder 923 is fixedly connected to the bottom of the support frame 901, one side of each fixed box 902 is fixedly connected to the outer surface of the fixed cylinder 923, one end of each pulling block 904 is fixedly connected to the outer surface of one side of the sliding rod 903, and the sliding rod 903 and the pulling block 904 are slidably embedded between the inner walls of the fixed cylinder 923, the pulling component is arranged on the sliding rod 903, and each group of transmission components is arranged on the fixed box 902 and the fixed cylinder 923, each group of supporting components is arranged on the fixed box 902; the power generation component, the power generation component includes a generator body 11, a gasoline engine 7, a control box 8 and a gasoline tank 10, the bottom of the generator body 11 is fixedly connected between the inner walls on both sides of the support frame 901, and the outer surface of the generator body 11 is fixedly sleeved with a generator shell 3, one end of the generator body 11 is fixedly connected to one side of the control box 8, one side of the control box 8 is fixedly connected to one side of the gasoline engine 7, the gasoline tank 10 is fixedly connected to the top of the support frame 901, and the gasoline tank 10 is connected to the top of the gasoline engine 7; and a universal wheel 12, a total of four universal wheels 12 are provided, and each universal wheel 12 is fixedly connected to the bottom of the support frame 901.
[0042] In this embodiment: the support frame 901 is set to support the generator set, the two fixed boxes 902 are set to install the supporting components, the two fixed cylinders 923 are set to install the two sliding rods 903, the setting of the two sliding rods 903 can drive the pulling block 904 to move, and the cooperation of the pulling component and the universal wheel 12 enables the generator set to move. The cooperation of the pulling component, the transmission component, the sliding rod 903 and the pulling block 904 can adjust the position of the supporting component. The setting of multiple groups of supporting components is used to support the generator set and can also play a buffering role. The generator body 11, the gasoline engine 7, the control box 8, the gasoline tank 10 and the universal wheel 12 together constitute the generator set. The cooperation of the universal wheel 12 and the buffer mechanism 9 is used to push the generator set to move, which can support the generator set and also play a buffering and shock-absorbing role for the generator set.
[0043] Specifically, the pulling component includes a push handle 906, two rotating parts 905, two pushing blocks 907, two limiting rings 913 and four fixing bolts 914. One end of each rotating part 905 is fixedly connected to one end of the sliding rod 903, and the two ends of the push handle 906 are respectively fixedly connected to the other end of the two rotating parts 905. One side of each pushing block 907 is fixedly connected to the outer surface of the push handle 906. Each limiting ring 913 is slidably mounted on the outer surface of the sliding rod 903 and the fixed tube 923. Each of the two fixing bolts 914 is threadedly connected to the top of the limiting ring 913.
[0044] In this embodiment: the push handle 906 is used to pull the sliding rod 903 to move, the rotating part 905 is set to enable the push handle 906 to be rotatably connected to the sliding rod 903, the push block 907 is set to push the transmission component to move, and the two limiting rings 913 and the four fixing bolts 914 cooperate to fix the sliding rod 903 and the fixing tube 923. The movement of the push handle 906 can cooperate with the transmission component to adjust the position of the support component, and the push handle 906 can be stored at the same time.
[0045] Specifically, each set of transmission components includes two support rods 912, a rack 908, a transmission rod 910, a support gear 909 and a synchronization gear 911. Each support rod 912 is fixedly connected between the inner walls on both sides of the fixed cylinder 923. The rack 908 is slidably embedded between the upper and lower inner walls of the fixed cylinder 923, and the rack 908 is slidably sleeved between the two support rods 912. The transmission rod 910 is rotatably connected between the upper and lower inner walls of the fixed box 902. The support gear 909 and the synchronization gear 911 are both fixedly sleeved on the outer surface of the transmission rod 910, and the support gear 909 and the rack 908 are engaged with each other.
[0046] In this embodiment: the two support rods 912 are set to support the rack 908, and the rack 908 and the support gear 909 cooperate so that the rack 908 drives the support gear 909 to rotate, and the transmission rod 910 is set to support the synchronous gear 911 and the support gear 909, and the setting of supporting the synchronous gear 911 and the support gear 909 is used for transmission.
[0047] Specifically, each set of supporting components includes a linkage gear 915, a fixed threaded rod 916, two fixed limit rods 918, a sliding cylinder 917, two buffers 919, a support block 920, a buffer spring 921 and a buffer rubber strip 922. The top end of the fixed threaded rod 916 rotates through the bottom of the fixed box 902. The linkage gear 915 is fixedly sleeved on the outer surface of the fixed threaded rod 916, and the linkage gear 915 and the synchronous gear 911 are mutually transmitted through a toothed belt. The top end of each fixed limit rod 918 is fixedly connected to the fixed box 902. 02, the sliding cylinder 917 is threadedly sleeved on the outer surface of the fixed threaded rod 916, and the sliding cylinder 917 is slidably sleeved on the outer surfaces of the two fixed limit rods 918, the top of the support block 920 is slidably embedded in the bottom of the sliding cylinder 917, the buffer spring 921 is fixedly connected between the support block 920 and the sliding cylinder 917, the buffer rubber strip 922 is embedded in the outer surface of the buffer spring 921, the top of each buffer 919 is fixedly connected to the upper inner wall of the sliding cylinder 917, and the other end of the buffer 919 is fixedly connected to the top of the support block 920.
[0048] In this embodiment: the linkage gear 915 is set for transmission, the fixed threaded rod 916 and the two fixed limit rods 918 cooperate to make the sliding cylinder 917 move on the fixed threaded rod 916, the two buffers 919, the buffer spring 921 and the buffer rubber strip 922 cooperate to play a role in buffering and shock absorption, and the support block 920 is set to support the generator set.
[0049] Specifically, a generator set manufacturing device includes: a storage box 1, a plurality of blowers 2 are fixedly embedded on the outer surface of the storage box 1; an adjusting mechanism 5, the adjusting mechanism 5 includes a paint spraying part and a moving part, the paint spraying part is arranged in the storage box 1, and the moving parts are all arranged on the paint spraying part; a fixing mechanism 4, there are two groups of fixing mechanisms 4, and each group of fixing mechanisms 4 is arranged on the adjusting mechanism 5; and a supporting mechanism 6, the supporting mechanism 6 is arranged in the storage box 1.
[0050] In this embodiment: the blower 2 is configured to dry the generator housing 3, the adjusting mechanism 5 is configured to adjust the position of the generator housing 3, the paint spraying component is configured to spray paint, the moving component is configured to adjust the position of the fixing mechanism 4, the fixing mechanism 4 is configured to fix the generator housing 3, and the supporting mechanism 6 is configured to support the generator housing 3.
[0051] Specifically, the paint spraying components include a mounting plate 506, a rotating box 507, two adjusting limit rods 512, a limit plate 501, three connecting pipes 505, a transmission pipe 514 and multiple nozzles 513. The outer surface of the mounting plate 506 is fixedly connected between the inner walls of the storage box 1, and the rotating box 507 is rotatably embedded between the inner walls of the mounting plate 506. The bottom end of each adjusting limit rod 512 is fixedly connected to the top of the rotating box 507, and the bottom of the limit plate 501 is fixedly connected to the top of the two adjusting limit rods 512. The transmission pipe 514 rotates through the bottom of the storage box 1, and the bottom end of the transmission pipe 514 is fixedly connected to the external paint sprayer. One end of each connecting pipe 505 is connected to the transmission pipe 514, and one end of the multiple nozzles 513 are respectively fixedly connected to the outer surfaces of the three connecting pipes 505.
[0052] In this embodiment: the mounting plate 506 is used to install the rotating box 507, the rotating box 507 is used to install the moving parts, the two adjusting limit rods 512 are used to adjust the position of the fixing mechanism 4, the limit plate 501 is used for limiting, and the three connecting pipes 505, the transmission pipe 514 and the multiple nozzles 513 are used for spraying paint.
[0053] Specifically, the moving parts include an adjusting motor 502, a fixed bevel gear 503, two connecting bevel gears 504, a rotating motor 508, a rotating gear 509, a transmission gear 510 and an adjusting threaded rod 511. The adjusting motor 502 is fixedly connected to the bottom of the mounting plate 506. The fixed bevel gear 503 is fixedly sleeved on the output end of the adjusting motor 502. One of the connecting bevel gears 504 is fixedly sleeved on the outer surface of the transmission tube 514. One end of the other connecting bevel gear 504 is fixedly connected to the bottom of the rotating box 507. The two connecting bevel gears 504 are meshed with the fixed bevel gear 503, the bottom end of the adjusting threaded rod 511 rotates and passes through the top of the rotating box 507, and the top end of the adjusting threaded rod 511 is rotatably connected to the bottom of the limit plate 501, the rotating motor 508 is fixedly connected between the inner walls of the rotating box 507, the rotating gear 509 is fixedly sleeved on the output end of the rotating motor 508, and the transmission gear 510 is fixedly sleeved on the outer surface of the adjusting threaded rod 511, and the transmission gear 510 and the rotating gear 509 are meshed with each other.
[0054] In this embodiment: the setting of the adjusting motor 502 is used to provide rotational force, the setting of the fixed bevel gear 503 and the two connecting bevel gears 504 is used for transmission, the adjusting motor 502 drives the fixed bevel gear 503 to rotate, and through the engagement between the fixed bevel gear 503 and the two connecting bevel gears 504, the two connecting bevel gears 504 respectively drive the rotating box 507 and the connecting bevel gear 504 to rotate, and the connecting bevel gear 504 is rotated to make the connecting pipe 505 drive the nozzle 513 to rotate, and the rotating box 507 drives the adjusting mechanism 5 to rotate, and the rotating motor 508 is used to provide rotational force, and the setting of the rotating gear 509 and the transmission gear 510 is used for transmission, and the setting of the adjusting threaded rod 511 is used to adjust the position of the fixing mechanism 4. The structure and principle of the rotating motor 508 and the adjusting motor 502 belong to the prior art and will not be described in detail here. The model can be selected according to actual usage.
[0055] Specifically, each set of fixing mechanisms 4 includes a moving block 401, a fixed motor 402, a fixed gear 403, two connecting gears 404, a fixed gear ring 405, two connecting threaded rods 406, a moving ring 408, two connecting limiting rods 407, two connecting pieces 409, two connecting plates 410, a fixing piece 411 and a fixing plate 412. The moving block 401 is threadedly sleeved on the outer surface of the adjusting threaded rod 511, and the moving block 401 is slidably sleeved between the two adjusting limiting rods 512. Each connecting threaded rod 406 is rotatably connected between the upper and lower inner walls of the moving block 401, and the top end of the connecting threaded rod 406 rotates and passes through the top of the moving block 401. Each connecting limiting rod 407 is fixedly connected between the upper and lower inner walls of the moving block 401. The moving ring 408 is threadedly sleeved between the two connecting threaded rods 406, and the moving ring 4 08 is slidably sleeved between the two connecting limit rods 407, each connecting gear 404 is fixedly sleeved on the outer surface of the connecting threaded rod 406, the bottom end of the fixed gear ring 405 is rotatably connected to the top of the moving block 401, and the fixed gear ring 405 and the two connecting gears 404 are meshed with each other, the fixed motor 402 is fixedly connected to the top of the moving block 401, the fixed gear 403 is fixedly sleeved on the output end of the fixed motor 402, and the fixed gear 403 and the fixed gear ring 405 are meshed with each other, one end of one connecting member 409 is fixedly connected to the outer surface of the moving ring 408, and one end of the other connecting member 409 is fixedly connected to the outer surface of the moving block 401, each connecting plate 410 is rotatably connected between the fixing member 411 and the connecting member 409, and one side of the fixing plate 412 is fixedly connected to the outer surface of one side of the fixing member 411.
[0056] In this embodiment: the moving block 401 is used to install the fixed component, the fixed motor 402 is used to provide rotational force, the fixed gear 403, the two connecting gears 404 and the fixed gear ring 405 are used for transmission, the two connecting threaded rods 406 are used to adjust the position of the moving ring 408, and the movement of the moving ring 408 can adjust the fixed component to fix the generator housing 3, the two connecting limit rods 407 are used for limiting, and the two connecting parts 409, the two connecting plates 410, the fixing parts 411 and the fixing plate 412 cooperate to fix the generator housing 3. The structure and principle of the fixed motor 402 belong to the existing technology and will not be introduced in detail here. Its model can be selected according to actual usage.
[0057] Specifically, the supporting mechanism 6 includes an installation box 601, two support plates 602, a worm 603, a rotating motor 605 and two worm gears 604. One side of the installation box 601 is fixedly connected to the outer surface of one side of the storage box 1. Each support plate 602 is rotatably connected between the inner walls on both sides of the storage box 1, and one end of each support plate 602 rotates through the outer surface of the storage box 1. Each worm gear 604 is fixedly mounted on the outer surface of the support plate 602. The worm 603 is rotatably connected between the upper and lower inner walls of the installation box 601, and the worm 603 and the two worm gears 604 are engaged with each other. The rotating motor 605 is fixedly connected to the bottom of the installation box 601, and the output end of the installation box 601 is fixedly connected to one end of the worm 603.
[0058] In this embodiment: the two support plates 602 are provided to fix the generator housing 3, the rotating motor 605 is provided to provide rotational force, the worm 603 and the two worm wheels 604 are provided to provide rotational force, the rotating motor 605 drives the worm 603 to rotate, and the support plate 602 is rotated through the engagement of the worm 603 and the worm wheel 604. By adjusting the support plate 602, the generator housing 3 can be supported or the generator housing 3 can be moved smoothly. The structure and principle of the rotating motor 605 belong to the existing technology and will not be introduced in detail here. Its model can be selected according to actual usage.
[0059] The following is a detailed description of the method for using a generator set and its manufacturing device and method provided by an embodiment of the present invention. The method for using the generator set includes the following steps: when the generator set is in use, the push handle 906 is pulled, and the push handle 906 drives the generator set to move. When it moves to a suitable position, the push handle 906 is released, and the push handle 906 is located on the sliding rod 903. Then, the fixing bolt 914 is tightened, and the fixing bolt 914 is rotated to release the limiting ring 913 from the sliding rod 903 and the fixing cylinder 923, and the push handle 906 is pushed. The push handle 906 pushes the sliding rod 903 to move in the fixing cylinder 923, and the push block 907 enters the fixing cylinder 923 with the push handle 906. As the push handle 906 moves, the push block 907 pushes the rack 908 to move on the support rod 91 2 slides up, the rack 908 moves and drives the supporting gear 909 and the transmission rod 910 to rotate, and the linkage gear 915 drives the fixed threaded rod 916 to rotate through the transmission of the synchronous gear 911 and the toothed belt. The limit of the fixed limiting rod 918 is used to make the sliding cylinder 917 drive the support block 920 to support the ground, and the push handle 906 can also be stored in the fixed cylinder 923, and the push handle 906 is fixed to the fixed cylinder 923 through the cooperation of the limiting ring 913 and the fixing bolt 914. When the generator set is working and shaking, the buffer spring 921, the buffer rubber strip 922 and the buffer 919 cooperate to play a role of buffering and decompression. When the manufacturing device of the generator set is in use, step 1, installing the generator housing 3: put the generator housing 3 on the fixed On the fixed mechanism 4, the generator housing 3 is supported by the supporting mechanism 6, and then the fixed motor 402 is turned on, and the fixed motor 402 drives the fixed gear 403 to rotate. Through the engagement of the fixed gear 403 and the fixed ring gear 405, the fixed ring gear 405 drives the connecting gear 404 to rotate, and the connecting threaded rod 406 is driven to rotate through the connecting gear 404. Through the limit of the connecting limit rod 407, the moving ring 408 drives the fixed component to move, and through the cooperation between the connecting piece 409, the connecting plate 410 and the fixing piece 411, the fixing plate 412 fixes the generator housing 3, and then the rotating motor 605 is turned on, and the rotating motor 605 drives the worm 603 to rotate. Through the engagement of the worm 603 and the worm wheel 604, the supporting plate 602 is rotated. Rotate until the support plate 602 is located in the storage box 1; Step 2, spraying the generator casing 3: Turn on the paint sprayer, allow the paint to enter the connecting pipe 505 through the transmission pipe 514, and be sprayed out through the nozzle 513, and at the same time turn on the adjustment motor 502, the adjustment motor 502 drives the fixed bevel gear 503 to rotate, and through the engagement between the fixed bevel gear 503 and the two connecting bevel gears 504, the two connecting bevel gears 504 respectively drive the rotating box 507 and the connecting bevel gear 504 to rotate, and the rotation of the connecting bevel gear 504 drives the connecting pipe 505 to rotate and the nozzle 513 to rotate, and the rotating box 507 drives the adjusting mechanism 5 to rotate, so that the fixing mechanism 4 drives the generator casing 3 to rotate, and the outer surface of the generator casing 3 is evenly sprayed with paint;Step 3: Drying the Generator Casing 3: After painting is complete, the paint sprayer is turned off, while the adjustment mechanism 5 continues to rotate the generator casing 3. The rotating motor 508 is then turned on, which drives the rotating gear 509. The meshing of the rotating gear 509 and the transmission gear 510 causes the adjusting threaded rod 511 to rotate. By adjusting the position of the limiting rod 512, the moving block 401 drives the fixing mechanism 4 and the generator casing 3 to move on the adjusting threaded rod 511 until the generator casing 3 is moved to the desired position. The blower 2 is then used to air-dry the generator casing 3. The adjusting mechanism 5 is then used to remove the generator casing 3 from the storage box 1. After the user collects the generator casing 3, the support mechanism 6 is activated to return the support plate 602 to its original position. The next generator casing 3 can then be painted.
[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A generator set, characterized in that: include: A buffer mechanism (9), the buffer mechanism (9) comprising a support frame (901), two fixed boxes (902), two fixed cylinders (923), two sliding rods (903), two pulling blocks (904), a pulling component, two groups of transmission components and multiple groups of supporting components, the top of each fixed cylinder (923) is fixedly connected to the bottom of the support frame (901), one side of each fixed box (902) is fixedly connected to the outer surface of the fixed cylinder (923), one end of each pulling block (904) is fixedly connected to the outer surface of one side of the sliding rod (903), and the sliding rod (903) and the pulling block (904) are both slidably embedded between the inner walls of the fixed cylinder (923), the pulling component is arranged on the sliding rod (903), each group of the transmission components is arranged on the fixed box (902) and the fixed cylinder (923), and each group of the supporting components is arranged on the fixed box (902); A power generation component, comprising a generator body (11), a gasoline engine (7), a control box (8) and a gasoline tank (10); the bottom of the generator body (11) is fixedly connected between the inner walls of both sides of a support frame (901); the outer surface of the generator body (11) is fixedly sleeved with a generator housing (3); one end of the generator body (11) is fixedly connected to one side of the control box (8); one side of the control box (8) is fixedly connected to one side of the gasoline engine (7); the gasoline tank (10) is fixedly connected to the top of the support frame (901); and the top of the gasoline tank (10) is in communication with the top of the gasoline engine (7); and Universal wheels (12), a total of four universal wheels (12) are provided, and each universal wheel (12) is fixedly connected to the bottom of the support frame (901); The pulling component includes a push handle (906), two rotating members (905), two pushing blocks (907), two limiting rings (913) and four fixing bolts (914), one end of each rotating member (905) is fixedly connected to one end of the sliding rod (903), both ends of the push handle (906) are respectively fixedly connected to the other ends of the two rotating members (905), one side of each pushing block (907) is fixedly connected to the outer surface of the push handle (906), each limiting ring (913) is slidably sleeved on the outer surface of the sliding rod (903) and the fixing tube (923), and each of the two fixing bolts (914) is threadedly connected to the top of the limiting ring (913); Each group of transmission components includes two support rods (912), a rack (908), a transmission rod (910), a support gear (909) and a synchronous gear (911). Each support rod (912) is fixedly connected between the inner walls of the fixed cylinder (923). The rack (908) is slidably embedded between the upper and lower inner walls of the fixed cylinder (923), and the rack (908) is slidably sleeved between the two support rods (912). The transmission rod (910) is rotatably connected between the upper and lower inner walls of the fixed box (902). The support gear (909) and the synchronous gear (911) are fixedly sleeved on the outer surface of the transmission rod (910), and the support gear (909) and the rack (908) are meshed with each other.
2. A generator set according to claim 1, characterized in that: Each group of support components includes a linkage gear (915), a fixed threaded rod (916), two fixed limiting rods (918), a sliding cylinder (917), two buffers (919), a support block (920), a buffer spring (921) and a buffer rubber strip (922). The top end of the fixed threaded rod (916) rotates and passes through the bottom of the fixed box (902). The linkage gear (915) is fixedly sleeved on the outer surface of the fixed threaded rod (916). The linkage gear (915) and the synchronous gear (911) are mutually transmitted through a toothed belt. The top end of each fixed limiting rod (918) is fixedly connected to the bottom of the fixed box (902). The bottom of the sliding cylinder (917) is threadedly sleeved on the outer surface of the fixed threaded rod (916), and the sliding cylinder (917) is slidably sleeved on the outer surfaces of the two fixed limit rods (918). The top of the support block (920) is slidably embedded in the bottom of the sliding cylinder (917). The buffer spring (921) is fixedly connected between the support block (920) and the sliding cylinder (917). The buffer rubber strip (922) is embedded in the outer surface of the buffer spring (921). The top of each buffer (919) is fixedly connected to the upper inner wall of the sliding cylinder (917), and the other end of the buffer (919) is fixedly connected to the top of the support block (920).
Citation Information
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