A mixer for extracting soy protein isolate

By designing a soy protein isolate extraction mixer containing multiple synergistic components, the problems of complex protein extraction process, high cost and hygiene and safety hazards in the prior art are solved, and efficient and safe extraction of soy proteins is achieved.

CN119075377BActive Publication Date: 2025-05-30NANTONG PHOTOSYNTHETIC BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411567286.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-05-30
Estimated Expiration
2044-11-05

AI Technical Summary

Technical Problem

The existing soy protein isolate extraction mixer requires many complicated and complicated steps in the protein extraction process, which is difficult to directly implement with a single device, resulting in high cost of protein extraction and prone to hygiene and safety hazards.

Method used

A soy protein isolate extraction mixer is designed, including a carrier frame, an insulation assembly, a heating assembly, a slag discharge assembly, a feed assembly, a liquid discharge assembly and a peel assembly. Through the synergy of these components, efficient extraction and separation of soy protein is achieved.

Benefits of technology

By simplifying the protein extraction process, the mixer reduces costs, improves extraction efficiency, reduces hygiene and safety hazards, and achieves efficient and safe extraction of soybean protein.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a mixer for extracting soy protein isolate, which relates to the field of food processing and includes a bearing frame. An insulation component is installed on the bearing frame, and a heating component is installed inside the insulation component. The heating component has an extraction effect of heating the juice, and the evaporated liquid will be collected at the liquid discharge component at the top position. The liquid discharge component then collects and drips the collected liquid towards the middle, and is discharged through the drain pipe of the liquid discharge component. The liquid on the inner wall of the heating component will gradually heat and dry out. At this time, the peeling component in contact with the heating component will peel off the powder that gradually dries and forms a solid during rotation, and directly let the powder fall into the feeding component for discharge, achieving a better extraction effect of soybeans by a single device. It is beneficial for the extraction of protein, which requires many complex and cumbersome processes and is difficult to directly achieve with a single device, resulting in a high extraction cost of protein and prone to hygienic and safety hazard problems.
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Description

Technical Field

[0001] The present invention relates to the technical field of food processing, and particularly relates to a mixer for extracting soy protein isolate. Background Art

[0002] With the improvement of people's living conditions, people have gradually started to pay attention to supplementing their own nutrition. Therefore, people begin to extract high-nutrient substances from some plants to achieve better effects for human intake. Among them, especially soybeans, which contain a large amount of protein and are good foods for supplementing human protein.

[0003] When extracting protein from soybeans, the soybeans need to be crushed and squeezed first. The heating and separation process of soybean juice is relatively complex and cumbersome, and it is difficult to be directly realized by a single device. As a result, the protein extraction process is long and the cost is high. During transportation, it is easy to cause pollution and there are potential health and safety hazards. Summary of the Invention

[0004] In view of this, the present invention provides a mixer for extracting soy protein isolate to solve the problems that the existing mixer for extracting soy protein isolate requires many complex and cumbersome processes for protein extraction, is difficult to be directly realized by a single device, resulting in a high cost of protein extraction and potential health and safety hazards.

[0005] The present invention provides a mixer for extracting soy protein isolate, which specifically includes a bearing frame. An insulation component is installed on the bearing frame, a heating component is installed inside the insulation component, a slag discharging component is arranged at the upper end position of the heating component, a crushing device is arranged inside the slag discharging component, a feeding component is installed at the top position of the slag discharging component, a liquid discharging component is arranged at the middle position inside the heating component, a peeling component is rotatably installed on the inner wall of the heating component, and a blanking component is arranged at the lower end position of the bearing frame, and the blanking component is in contact with the bottom of the peeling component.

[0006] Further, the heat insulation cover of the heat insulation component is installed on the bearing frame. The lower end of the heat insulation cover is set as a conical structure, and a positioning ring is arranged at the upper end of the heat insulation cover. The heat insulation cover is fixed on the bearing frame through the positioning ring.

[0007] Further, the extraction cylinder of the heating component is set as a conical structure. A heating coil is arranged on the outer wall of the extraction cylinder, and the heating coil is set as a spiral structure. The top of the extraction cylinder is fixed to the upper end of the heat insulation component.

[0008] Further, the slag discharging frame of the slag discharging component is set to be installed at the upper end of the heating component. A guiding plate is arranged inside the slag discharging frame, a crushing device is arranged at the middle position of the guiding plate, the guiding plate is set as an inclined structure, and a slag outlet connected to the guiding plate is arranged on the outer wall of the slag discharging frame.

[0009] Furthermore, the support frame of the feeding assembly is directly fixed to the outer wall of the bearing frame. The support frame is arranged in an upward structure, and a feeding tray is installed on the support frame. The feeding tray is arranged in a funnel-shaped structure, and the fixing part between the feeding tray and the support frame is set as a rotating and sliding structure.

[0010] Furthermore, the discharging frame of the discharging assembly is installed at the bottom position of the bearing frame, and a discharging plate is installed on the discharging frame. The discharging plate is arranged in an inclined structure, and the upper part of the discharging plate is close to the bottom of the heating assembly.

[0011] Furthermore, the collecting top block of the liquid discharging assembly is fixed to the middle top of the heating assembly. The bottom surface of the collecting top block is arranged in a conical structure. An extension block is arranged in the middle of the bottom of the collecting top block, and the bottom of the extension block is set as an inclined cutting head. A liquid discharging pipe is arranged at the lower end position of the collecting top block. The top of the liquid discharging pipe is at the position of the extension block. A contact piece is arranged at the position where the liquid discharging pipe is close to the extension block, and the lower end of the liquid discharging pipe extends outward.

[0012] Furthermore, the rotating frame of the stripping assembly is rotatably installed at the lower end of the extraction cylinder. The lower end of the rotating frame is installed on the discharging assembly. The bottom of the rotating frame is connected and driven by a motor. A stripping frame is arranged at the upper end of the rotating frame. The stripping frame is arranged in a spiral conical structure. The outer end of the stripping frame is in contact with the inner wall of the heating assembly. Two groups of fluctuating rods are installed at the bottom of the rotating frame. Springs are installed at the installation positions of the fluctuating rods. The bottom of the fluctuating rods is in contact with the raised blocks, and the raised blocks are arranged on the discharging assembly.

[0013] The present invention provides a mixer for extracting soybean protein isolate, and its beneficial effects are as follows:

[0014] 1. An insulating component is erected on the bearing frame of the present invention, enabling the insulating component to assist in the overall bearing effect of the device. The insulating component is directly in contact with the heating component. A slag discharging component and a feeding component are respectively arranged at the top of the heating component, allowing soybeans to enter better through the feeding component. The shaking rods on the shaking rod inside the device will rotate and fluctuate, enabling the soybeans to better fall onto the shaking rod for crushing. The crushed waste residue will be better discharged through the slag discharging component, and the extracted juice will flow to the heating component. The heating component has an extraction effect of heating the juice. The evaporated liquid will be collected at the top position by the liquid discharging component, and the liquid discharging component will collect and drip the collected liquid towards the middle, and collect and discharge it through the liquid discharging pipe of the liquid discharging component. The liquid on the inner wall of the heating component will gradually heat and dry. At this time, when the stripping component in contact with the heating component rotates, it will strip the powder that gradually dries into a solid, directly allowing the powder to fall onto the discharging component for discharge, achieving a better extraction effect of soybeans by a single device.

[0015] 2. The feed tray of the present invention is mounted on the topmost position of the equipment through a support frame, and the feed tray is arranged in a funnel-shaped structure, enabling the feed tray to better feed soybeans into the equipment for processing. The contact position between the top of the support frame and the feed tray is a gap, allowing a jitter motor to be installed at the feed tray, facilitating the better entry of soybeans into the equipment.

[0016] 3. A jitter rod is provided at the middle position of the slag discharge frame of the present invention, and a jitter rod is provided at the top of the jitter rod. When the jitter rod rotates, it can fluctuate the soybeans in the feed tray through the jitter rod, making the soybeans fall better. The guide plate provided in the slag discharge frame is arranged in an inclined structure, allowing the soybean residues to slide towards the slag outlet, achieving a better slag discharge effect.

[0017] 4. The overall structure of the extraction cylinder of the present invention is an inverted conical structure. A heating coil is provided on the outer wall of the extraction cylinder, enabling the heating coil to heat the extraction cylinder, so that the juice falling into the extraction cylinder can be better heated to evaporate the water, and the dry substances will fall along the bottom line. The heat insulation component at the outer end of the extraction cylinder has a relatively good heat insulation effect, avoiding unnecessary safety hazards.

[0018] 5. The liquid evaporated by the heating component of the present invention will be collected at the bottom of the collection top block. The bottom of the collection top block is arranged in a conical structure, enabling the liquid to directly converge at the extension block, allowing the extension block to contact the contact piece of the drain pipe, achieving a better effect of discharging and collecting the liquid through the drain pipe.

[0019] 6. The rotating frame of the present invention is rotatably installed at the middle position of the extraction cylinder. The peeling frame at the upper end of the rotating frame directly contacts the inner wall of the extraction cylinder. When the peeling component rotates, it can peel the dry solid powder on the inner wall of the extraction cylinder, enabling the better detachment of the extracted substances, and allowing the substances to directly fall to the blanking component for discharging and collecting. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.

[0021] The drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.

[0022] In the drawings:

[0023] Figure 1 is the overall structure schematic diagram of the embodiment of the present invention;

[0024] Figure 2 is the structure schematic diagram of the feed component of the embodiment of the present invention;

[0025] Figure 3 is the structure schematic diagram of the heating component of the embodiment of the present invention;

[0026] Figure 4 It is a schematic structural diagram of the slag discharging component of an embodiment of the present invention;

[0027] Figure 5 It is a schematic cross-sectional structural diagram of the collection top block of an embodiment of the present invention;

[0028] Figure 6 It is a schematic structural diagram of the stripping component of an embodiment of the present invention;

[0029] Figure 7 It is a schematic cross-sectional structural diagram of the extraction cylinder of an embodiment of the present invention;

[0030] Figure 8 It is a schematic structural diagram of the blanking component of an embodiment of the present invention;

[0031] Figure 9 It is an embodiment of the present invention Figure 5 Partial enlarged structural diagram at position A;

[0032] Figure 10 It is an embodiment of the present invention Figure 6 Partial enlarged structural diagram at position B.

[0033] List of reference numerals

[0034] 1. Bearing frame; 2. Heat insulation component; 201. Heat insulation cover; 202. Positioning ring; 3. Heating component; 301. Extraction cylinder; 302. Heating coil; 4. Slag discharging component; 401. Slag discharging frame; 402. Guide plate; 403. Slag outlet; 5. Feeding component; 501. Support frame; 502. Feeding tray; 6. Blanking component; 601. Blanking frame; 602. Blanking plate; 7. Liquid discharging component; 701. Liquid discharging pipe; 702. Collection top block; 703. Extension block; 704. Contact piece; 8. Stripping component; 801. Rotating frame; 802. Stripping frame; 803. Fluctuating rod; 804. Protruding block; 9. Crushing equipment. Detailed implementation manners

[0035] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below with reference to the drawings of the specific embodiments of the present invention.

[0036] Please refer to Figures 1 to 10 as shown in

[0037] Embodiment 1: The present invention provides a mixer for extracting soy protein isolate, which includes a bearing frame 1. An insulation component 2 is installed on the bearing frame 1. A heating component 3 is installed inside the insulation component 2. A slag discharging component 4 is arranged at the upper end position of the heating component 3. A crushing device 9 is arranged inside the slag discharging component 4. A feeding component 5 is installed at the top position of the slag discharging component 4. A liquid discharging component 7 is arranged at the middle position inside the heating component 3. A peeling component 8 is rotatably installed on the inner wall of the heating component 3. A blanking component 6 is arranged at the lower end position of the bearing frame 1. The blanking component 6 is in contact with the bottom of the peeling component 8.

[0038] Among them, the heat insulation cover 201 of the heat insulation component 2 is installed on the bearing frame 1. The lower end of the heat insulation cover 201 is set as a conical structure. A positioning ring 202 is arranged at the upper end of the heat insulation cover 201. The heat insulation cover 201 is fixed on the bearing frame 1 through the positioning ring 202. The positioning ring 202 set as a conical structure mainly serves to isolate the outer end of the heating component 3 after the heating component 3 is installed, avoiding the heat of the extraction cylinder 301 from being transferred outward and achieving a stable heat insulation effect.

[0039] Among them, the extraction cylinder 301 of the heating component 3 is set as a conical structure. A heating coil 302 is arranged on the outer wall of the extraction cylinder 301. The heating coil 302 is set as a spiral structure. The top of the extraction cylinder 301 is fixed at the upper end of the heat insulation component 2. By setting the top of the extraction cylinder 301 to be fixed at the upper end of the heat insulation component 2, it is realized that the whole extraction cylinder 301 can be located inside the heat insulation component 2, so as to achieve the heat insulation effect of the heat insulation component 2 on the heating component 3. And the extraction cylinder 301 is set as a conical structure, which realizes that when the extraction cylinder 301 receives the juice, the juice flows from the outer wall towards the middle, facilitating the heating and evaporation of the juice by the heating coil 302, thereby realizing the extraction effect on the juice.

[0040] Embodiment 2: Among them, the slag discharging frame 401 of the slag discharging component 4 is set to be installed at the upper end of the heating component 3. A guiding plate 402 is arranged inside the slag discharging frame 401. A crushing device 9 is arranged at the middle position of the guiding plate 402. The guiding plate 402 is set as an inclined structure. The crushing device 9 at the middle of the guiding plate 402 will grind the soybeans, and the crushed residues will flow towards the outside. And the guiding plate 402 is set as an inclined shape, which realizes that the crushed residues falling on the guiding plate 402 slide better towards one end and are discharged. An outlet 403 connected to the guiding plate 402 is arranged on the outer wall of the slag discharging frame 401. The waste residues will slide through the guiding plate 402. At this time, the outlet 403 arranged at the outer end of the slag discharging frame 401 is aligned with the guiding plate 402, realizing better discharge of the waste, and the outlet 403 also has the effect of facilitating the collection.

[0041] Among them, the support frame 501 of the feeding component 5 is directly fixed on the outer wall of the bearing frame 1. The support frame 501 is arranged in a structure facing upward. A feeding tray 502 is installed on the support frame 501. The feeding tray 502 is arranged in a funnel-shaped structure. The fixing part of the feeding tray 502 and the support frame 501 is set as a rotating sliding structure. Setting the installation position of the feeding tray 502 and the support frame 501 as a rotating sliding structure helps to rotate and vibrate the feeding tray 502 on the top of the support frame 501 after installing a vibration motor on the wall of the feeding tray 502, achieving a better effect of allowing soybeans to enter the equipment.

[0042] Embodiment 3: Among them, the blanking frame 601 of the blanking component 6 is installed at the bottom position of the bearing frame 1. A blanking plate 602 is installed on the blanking frame 601. The blanking plate 602 is arranged in an inclined structure. The upper part of the blanking plate 602 is close to the bottom of the heating component 3. Setting the blanking plate 602 close to the bottom of the heating component 3 realizes stable picking up of the substances falling from the heating component 3. And setting the blanking plate 602 in an inclined structure realizes better discharging of the picked-up substances by the blanking plate 602, facilitating the collection effect of the substances after extraction.

[0043] Among them, the collecting top block 702 of the liquid discharging component 7 is fixed at the middle top of the heating component 3. The bottom surface of the collecting top block 702 is arranged in a conical structure. Setting the bottom of the collecting top block 702 as a conical structure enables the bottom of the collecting top block 702 to converge the steam towards the middle position, achieving the effect of facilitating discharge. An extension block 703 is arranged in the middle of the bottom of the collecting top block 702. The bottom of the extension block 703 is set as an oblique cutting head. Setting the position of the bottom of the extension block 703 as an oblique cutting head realizes that when the liquid converges to the extension block 703, it is convenient to quickly drip through the oblique cutting head of the extension block 703. A liquid discharging pipe 701 is arranged at the lower end position of the collecting top block 702. The top of the liquid discharging pipe 701 is at the position of the extension block 703. A contact piece 704 is arranged at the place where the liquid discharging pipe 701 is close to the extension block 703. The lower end of the liquid discharging pipe 701 extends towards the outer end. Setting the bottom of the liquid discharging pipe 701 towards the outer end facilitates the recovery of the collected liquid. And setting a contact piece 704 at the place where the top of the liquid discharging pipe 701 is close to the extension block 703 enables the contact piece 704 to closely contact and extend the extension block 703, realizing better picking up of the liquid and achieving a better recovery effect on the liquid.

[0044] Among them, the rotating frame 801 of the stripping component 8 is rotatably installed at the lower end of the extraction cylinder 301. The lower end of the rotating frame 801 is installed on the blanking component 6. The bottom of the rotating frame 801 is connected to the motor for transmission. The rotating frame 801 is rotatably installed at the positions of the heating component 3 and the blanking component 6, and the bottom of the rotating frame 801 is connected to an external motor, so that when the device is in use, the effect of rotating the stripping component 8 is achieved. At the upper end of the rotating frame 801, there is a stripping frame 802. The stripping frame 802 is set as a spiral conical structure. The outer end of the stripping frame 802 is in contact with the inner wall of the heating component 3. By setting the stripping frame 802 as a spiral conical structure, it is realized that the stripping frame 802 can strip the dry substances on the inner wall of the heating component 3, achieving the blanking effect of the substances after extraction. At the bottom of the rotating frame 801, there are two groups of fluctuating rods 803. Springs are installed at the installation positions of the fluctuating rods 803. The bottom of the fluctuating rods 803 is in contact with the raised blocks 804. The raised blocks 804 are arranged on the blanking component 6. The whole stripping component 8 will rotate during use, so that the fluctuating rods 803 rotate on the blanking component 6. The rotating fluctuating rods 803 will continuously contact the raised blocks 804. At this time, after the fluctuating rods 803 contact the raised blocks 804, the blanking component 6 will shake, realizing a better sliding effect for the substances falling onto the blanking component 6.

[0045] Specific usage method and function of this embodiment: When in use in the present invention, first directly pour soybeans into the feeding tray 502. The funnel-shaped feeding tray 502 can better pour soybeans into the device. After the vibrating rod on the device crushes the soybeans, there will be a certain amount of crushed residues, and the crushed residues will flow to the guide plate 402. The guide plate 402 is set to be inclined, so that the crushed residues can be better discharged through the slag outlet 403. The juice extracted by the device and the vibrating rod will flow from the edge position to the inner wall of the extraction cylinder 301. A heating coil 302 is arranged at the outer end position of the extraction cylinder 301. The heating coil 302 will heat and evaporate the juice passing through the extraction cylinder 301, so that the evaporated part will gather at the collecting top block 702 and better drip onto the drain pipe 701 through the cylindrical structure of the collecting top block 702 and the extension block 703, and the drain pipe 701 will drain the water. The rotating frame 801 is rotatably installed in the middle of the extraction cylinder 301, and the stripping frame 802 at the position of the rotating frame 801 is directly in contact with the inner wall of the extraction cylinder 301. When the stripping component 8 rotates, the stripping frame 802 set as a spiral structure can strip the dry substances on the wall of the extraction cylinder 301, making the substances fall to the bottom position. A blanking component 6 is installed at the bottom of the extraction cylinder 301. The fluctuating rods 803 installed at the bottom of the rotating frame 801 make the rotating frame 801 continuously hit the raised blocks 804 when rotating, making the blanking plate 602 shake continuously, realizing a better shaking off of the extracted substances intercepted by the blanking plate 602 and achieving a good collection effect.

Claims

1. A mixer for extracting soy protein isolate, characterized in that: The invention comprises a bearing frame (1), on which a heat insulation component (2) is mounted, and inside which a heating component (3) is mounted; the invention is characterized in that a slag discharge component (4) is arranged at the upper end of the heating component (3), a crushing device (9) is arranged inside the slag discharge component (4), a feeding component (5) is arranged at the top of the slag discharge component (4), a liquid discharge component (7) is arranged at the middle position inside the heating component (3), a stripping component (8) is rotatably mounted at the inner wall position of the heating component (3), a material discharge component (6) is arranged at the lower end of the bearing frame (1), and the material discharge component (6) is in contact with the bottom of the stripping component (8); a slag discharge frame (401) of the slag discharge component (4) is arranged to be mounted at the upper end of the heating component (3), a guide plate (402) is arranged inside the slag discharge frame (401), a crushing device (9) is arranged at the middle position of the guide plate (402), the guide plate (402) is arranged to be an inclined structure, and the outer wall of the slag discharge frame (401) is provided with a material discharge component (7) which contacts the guide plate (402). (402) connected to the slag outlet (403); the support frame (501) of the feeding component (5) is directly fixed to the outer wall of the supporting frame (1), the support frame (501) is configured as a structure facing the upper end, a feeding tray (502) is installed on the support frame (501), the feeding tray (502) is configured as a funnel-shaped structure, and the fixing point between the feeding tray (502) and the support frame (501) is configured as a rotating sliding structure; the collecting top block (702) of the drainage component (7) is fixed to the heating component (3) At the middle top, the bottom surface of the collecting top block (702) is arranged as a conical structure, an extension block (703) is arranged in the middle of the bottom of the collecting top block (702), the bottom of the extension block (703) is arranged as a bevel head, a drainage pipe (701) is arranged at the lower end of the collecting top block (702), the top of the drainage pipe (701) is located at the position of the extension block (703), a contact sheet (704) is arranged at the position of the drainage pipe (701) close to the extension block (703), and the lower end of the drainage pipe (701) extends toward the outer end.

2. A mixer for extracting soy protein isolate according to claim 1, characterized in that: The heat insulation cover (201) of the heat insulation assembly (2) is mounted on the supporting frame (1); the lower end of the heat insulation cover (201) is arranged as a conical structure; the upper end of the heat insulation cover (201) is provided with a positioning ring (202); and the heat insulation cover (201) is fixed to the supporting frame (1) via the positioning ring (202).

3. A mixer for extracting soy protein isolate according to claim 1, characterized in that: The extraction cylinder (301) of the heating component (3) is configured as a conical structure, a heating ring (302) is provided on the outer wall of the extraction cylinder (301), the heating ring (302) is configured as a spiral structure, and the top of the extraction cylinder (301) is fixed to the upper end of the heat insulation component (2).

4. A mixer for extracting soy protein isolate according to claim 1, characterized in that: The unloading frame (601) of the unloading assembly (6) is installed at the bottom position of the supporting frame (1), and a unloading plate (602) is installed on the unloading frame (601). The unloading plate (602) is arranged as an inclined structure, and the upper end portion of the unloading plate (602) is close to the bottom of the heating assembly (3).

5. A mixer for extracting soy protein isolate according to claim 1, characterized in that: The rotating frame (801) of the stripping assembly (8) is rotatably mounted on the lower end of the extraction cylinder (301), the lower end of the rotating frame (801) is mounted on the material discharge assembly (6), the bottom of the rotating frame (801) is connected to a motor for transmission, and a stripping frame (802) is arranged at the upper end of the rotating frame (801), the stripping frame (802) is arranged in a spiral conical structure, and the outer end of the stripping frame (802) contacts the inner wall of the heating assembly (3).

6. A mixer for extracting soy protein isolate according to claim 5, characterized in that: Two groups of wave rods (803) are installed at the bottom of the rotating frame (801), and springs are installed at the installation positions of the wave rods (803). The bottoms of the wave rods (803) are in contact with protruding blocks (804), and the protruding blocks (804) are arranged on the blanking assembly (6).

Citation Information

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