A two-stage vibration screening device for multiple types of granular crops
By designing a two-stage vibrating sieving device for various types of granular crops, and adopting an integrated structure and a rotatable screen, the problem of low sieving efficiency and high cost of various types of granular crops in the existing technology has been solved, and efficient and low-cost screening of various types of granular crops has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2026-03-31
AI Technical Summary
Existing granular crop screening devices can only be used for a single crop and require manual replacement of the screen, resulting in low screening efficiency and high cost for various types of granular crops.
Design an integrated structure comprising a crop delivery module, a primary sieving module, and a secondary sieving module. Employ two sets of vibration devices and a rotatable screen to adapt to crops of different particle sizes, achieving efficient screening through two-stage sieving.
It enables efficient screening of various types of granular crops, reduces manual intervention, and lowers production costs.
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Figure CN119076378B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sieving granular crops, specifically to a two-stage vibrating sieving device for various types of granular crops. Background Technology
[0002] In modern agricultural production, the screening and grading of granular crops is crucial. To improve production efficiency and ensure the quality of the final product, vibrating screens have become key equipment, primarily serving functions such as crop transportation and vibrating screening. However, current granular crop screening devices are only designed for single crops, requiring manual screen replacement to screen multiple types of granular crops. This results in complex production lines, low screening efficiency, and high maintenance costs. Therefore, a device capable of screening multiple types of granular crops separately is needed.
[0003] To address the above problems, this invention provides a two-stage vibrating sieving device for various types of granular crops. It includes a crop transfer module, a primary sieving module, a secondary sieving module, and a housing. The housing adopts an integral structure, with the crop transfer module connected to it to allow movement of the granular crops. The sieving module features a rotatable screen whose aperture size can be adjusted to accommodate crops of different particle sizes. Two different vibration modes are used to vibrate the screen to achieve the sieving effect. Finally, the sieving granular crops accumulate on the lower surface of the housing, and can be removed through pre-drilled slots on the lower surface. The coordinated operation of these modules gives this invention the advantages of replacing some manual labor, enabling sieving of various types of granular crops, high efficiency, and low cost, thus solving the problems of limited granular crop sieving, low efficiency, and high cost. Summary of the Invention
[0004] The purpose of this invention is to provide a method that can replace some manual labor, perform secondary screening of various types of granular crops, and is highly efficient and low-cost.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A two-stage vibrating sieving device for various types of granular crops includes a crop transfer module (1), a primary sieving module (2), a secondary sieving module (3), and a housing (4). The crop transfer module (1) is fixed to the lower inner surface of the housing (4) by bolts, thus fixing the entire device. The primary sieving module (2) is embedded and fixed to the outer surface of the crop transfer module (1) for preliminary sieving of crops with larger particle sizes. The secondary sieving module (3) is fixed to the lower inner surface of the housing (4) by a shaft support, thus achieving secondary sieving of the crops.
[0007] Furthermore, as a preferred embodiment, the crop transfer module (1) includes a particle inflow guide funnel (1-1), a primary particle sliding guide rail (1-2), a secondary particle sliding guide rail (1-3), and a large particle collection trough (1-4). The particle inflow guide funnel (1-1) is embedded and fixed in a groove reserved on the upper surface of the primary screen, while the primary particle sliding guide rail (1-2) is connected to the lower surface of the primary screen by screws. The secondary particle sliding guide rail (1-3) is fixed by steel columns connected to both sides of the box (4), and the large particle collection trough (1-4) is fixed to the lower inner surface of the box (4) by bolts. Crops can be classified and summarized according to particle size through a series of sliding transfer devices to achieve the sieving function.
[0008] Furthermore, as a preferred embodiment, the primary screening module (2) includes a primary vibration table (2-1), a primary vibration support plate (2-2), a primary screen (2-3), a vibration transmission spring (2-4), a spring support plate (2-5), an eccentric rocker arm (2-6), and a kinetic energy storage spring (2-7). The primary vibration table (2-1) and the primary vibration support plate (2-2) are embedded and fixed to the outer surface of the guide funnel (1-1), while the primary screen (2-3) is embedded in the pre-reserved holes inside the primary vibration table (2-1) to form a fixed structure. The lower end of the vibration transmission spring (2-4) is connected to the spring support plate (2-5), and the upper end is connected to the lower surface of the primary vibration table (2-1) through a connecting plate. The eccentric rocker arm (2-6) is also included. The crank handle (2-6) is connected to both sides of the spring support plate (2-5) via a shaft. The upper end of the kinetic energy storage spring (2-7) is connected to the spring support plate (2-5), and the lower end is fixed. When the eccentric crank handle (2-6) rotates downward, it compresses the kinetic energy storage spring (2-7) to accumulate elastic potential energy. When the eccentric crank handle (2-6) rotates upward, it converts the elastic potential energy stored in the kinetic energy storage spring (2-7) into kinetic energy and transmits it to the vibration transmission spring (2-4) to generate elastic potential energy. Finally, the vibration transmission spring (2-4) drives the first-stage vibration table (2-1) to move up and down. When the three sets of vibration transmission springs (2-4) work at different frequencies, the first-stage vibration table (2-1) vibrates to achieve the effect of sieving crop particles by vibration.
[0009] Furthermore, as a preferred embodiment, the secondary screening module (3) includes a multi-diameter rotating screen (3-1), a screen rotation drive gear (3-2), a secondary vibration support plate (3-3), a retractable rotating stepped shaft (3-4), a spring fixing seat (3-5), a kinetic spring tension rod (3-6), a spring upper support seat (3-7), a rotating shaft (3-8), and an eccentric wheel (3-9). The multi-diameter rotating screen (3-1) and the screen rotation drive gear (3-2) are connected by pins. The retractable rotating stepped shaft (3-4) is bolted to the lower inner surface of the housing (4) to achieve a fixed effect. When the retractable rotating stepped shaft (3-4) rotates, it drives the multi-diameter rotating screen (3-1) to rotate, so that the screen holes of different diameters are aligned with the primary particle sliding guide rail (1-2) to achieve screening of different particle diameters. The secondary vibration support plate (3-3) is fixed to the retractable rotating shaft through the shaft hole. The outer surface of the stepped shaft (3-4); the spring fixing seat (3-5) is fixed to the upper surface of the secondary vibration support plate (3-3) by screws to achieve the supporting effect, and is used to support the entire vibration device; the upper spring support seat (3-7) is connected to the lower surface of the multi-diameter rotating screen (3-1) by screws; the bottom end of the kinetic energy spring tension rod (3-6) is connected to the top end of the eccentric wheel (3-9) by screws; the rotating shaft (3-8) is connected to the center of the eccentric wheel (3-9) by an embedded manner, when When the kinetic spring tension rod (3-6) moves downward, it drives the eccentric wheel (3-9) to rotate, which in turn drives the rotating shaft (3-8) to rotate. At the same time, the central spring is stretched and accumulates elastic potential energy. When the kinetic spring tension rod (3-6) moves upward, the eccentric wheel (3-9) returns sharply, converting the elastic potential energy of the spring into kinetic energy and generating vibration. When the three sets of kinetic spring tension rods (3-6) work at different frequencies, the multi-diameter rotating screen (3-1) vibrates to achieve the effect of sieving crop particles by vibration.
[0010] The beneficial effects of this invention are:
[0011] This invention provides a two-stage vibrating sieving device for various types of granular crops. It includes a crop transfer module, a primary sieving module, a secondary sieving module, and a housing. The housing adopts an integral structure, with one side removed for easier observation. Two different vibrating devices are installed in the two sieving modules to generate different vibrations for vibrating sieving. Furthermore, a retractable rotating stepped shaft is added to the secondary sieving module, which can drive a multi-diameter rotating screen to accommodate granular crops of different sizes. The crop transfer device is fixedly installed inside the housing, allowing granular crops to accurately enter the sieving modules via a slide rail, and then be collected after sieving. The cooperation of these modules enables this invention to replace some manual labor, sieving various types of granular crops by particle size, with high efficiency and low cost, solving the current problems of inefficiency and high cost associated with the inability to sieving multiple types of granular crops on a single machine. Attached Figure Description
[0012] Figure 1 It is a left and right isogonal isometric projection of a two-stage vibrating sieve device for various types of granular crops;
[0013] Figure 2 These are the front view, side view, top view, and left and right isometric projections of the crop delivery module;
[0014] Figure 3 These are the front view, top view, and front and side view of the vibration device inside the primary screening module;
[0015] Figure 4 These are the front view, top view, and isometric view of the secondary screening module, and the front view, side view, and top view of the vibration device inside the module.
[0016] Among them, the crop transfer module (1), the primary sieving module (2), the secondary sieving module (3) and the box (4), the particle inflow guide funnel (1-1), the primary particle sliding guide rail (1-2), the secondary particle sliding guide rail (1-3), the large particle collection trough (1-4), the primary vibration table (2-1), the primary vibration support plate (2-2), the primary screen (2-3), the vibration transmission spring (2-4), the spring support plate (2-5), the eccentric rocker arm (2-6), the kinetic energy storage spring (2-7), the multi-diameter rotating screen (3-1), the screen rotation drive gear (3-2), the secondary vibration support plate (3-3), the telescopic rotating stepped shaft (3-4), the spring fixing seat (3-5), the kinetic energy spring tension rod (3-6), the spring upper support seat (3-7), the rotating shaft (3-8), and the eccentric wheel (3-9). Detailed Implementation
[0017] The present invention will now be described in detail with reference to the accompanying drawings. However, it should be understood that the drawings are provided only to enable those skilled in the art to further understand the invention, and are not intended to limit the invention in any way.
[0018] like Figure 1 As shown, the present invention provides a two-stage vibrating sieving device for various types of granular crops, comprising a crop transfer module (1), a primary sieving module (2), a secondary sieving module (3), and a housing (4). The crop transfer module (1) is fixed to the lower inner surface of the housing (4) by supports and screws for transporting and transferring granular crops; the primary sieving module (2) is fixed to the outer surface of the crop transfer module (1) by a shaft hole to achieve spring vibration, thereby driving the screen to vibrate; the secondary sieving module (3) is fixed to the lower inner surface of the housing (4) by screws to achieve stable vibration, thereby driving the screen to vibrate.
[0019] like Figure 2 As shown, it includes a particle inflow guide funnel (1-1), a primary particle sliding guide rail (1-2), a secondary particle sliding guide rail (1-3), and a large particle collection trough (1-4). The particle inflow guide funnel (1-1) is embedded in a groove reserved on the upper surface of the primary screen to transfer the granular crop into the device. The primary particle sliding guide rail (1-2) is connected to the lower surface of the primary screen with screws to transfer the crop after preliminary screening. The secondary particle sliding guide rail (1-3) is fixed by steel columns connected to both sides of the box (4) to transfer the crop after final screening.
[0020] The large particle collection trough (1-4) is fixed to the lower inner surface of the box (4) by bolts to collect crops that do not meet the quality standards.
[0021] like Figure 3As shown, it includes a primary vibration table (2-1), a primary vibration support plate (2-2), a primary screen (2-3), a vibration transmission spring (2-4), a spring support plate (2-5), an eccentric crank (2-6), and a kinetic energy storage spring (2-7). The primary vibration table (2-1) and the primary vibration support plate (2-2) are embedded and fixed to the outer surface of the guide funnel (1-1) to provide stable support for vibration. The primary screen (2-3) is embedded in the pre-reserved holes inside the primary vibration table (2-1) to achieve sieving operation. The vibration transmission spring (2-4)... The lower end is connected to the spring support plate (2-5), and the upper end is connected to the lower surface of the first-stage vibration table (2-1) through a connecting plate. Vibration is generated when the spring deforms. The eccentric rocker (2-6) is connected to both sides of the spring support plate (2-5) through a shaft. The upper end of the kinetic energy storage spring (2-7) is connected to the spring support plate (2-5), and the lower end is fixed on the plate. The plate is fixed to the upper surface of the first-stage vibration support plate (2-2) with screws to provide support for vibration. When the eccentric rocker (2-6) rotates downward, it will compress the kinetic energy storage spring (2-7) to accumulate elastic potential energy. When the eccentric rocker (2-6) rotates upward, it will convert the elastic potential energy stored in the kinetic energy storage spring (2-7) into kinetic energy and transfer it to the vibration transmission spring (2-4) to generate elastic potential energy. Finally, the vibration transmission spring (2-4) drives the first-stage vibration table (2-1) to move up and down to achieve vibration. The three sets of vibration devices cooperate with each other to make the screen move in a specific way to achieve the effect of screening.
[0022] like Figure 4As shown, it includes a multi-diameter rotating screen (3-1), a screen rotation drive gear (3-2), a secondary vibration support plate (3-3), a retractable rotating stepped shaft (3-4), a spring fixing seat (3-5), a kinetic spring tension rod (3-6), a spring upper support seat (3-7), a rotating shaft (3-8), and an eccentric wheel (3-9). The multi-diameter rotating screen (3-1) and the screen rotation drive gear (3-2) are connected to the outer surface of the upper shaft section of the retractable rotating stepped shaft (3-4) by pins to provide support and rotation. The secondary vibration support plate (3-3) is fixed to the outer surface of the retractable rotating stepped shaft (3-4) through a shaft hole to provide support for the vibration device. The retractable rotating stepped shaft (3-4)... The spring fixing seat (3-5) is fixed to the lower inner surface of the housing (4) by bolts to achieve a fixed effect; the spring fixing seat (3-5) is fixed to the upper surface of the secondary vibration support plate (3-3) by screws to provide support for spring vibration; the upper spring support seat (3-7) The vibration device is connected to the lower surface of the multi-diameter rotating screen (3-1) by screws. The kinetic energy spring tension rod (3-6), the rotating shaft (3-8), and the eccentric wheel (3-9) are the core of the vibration device. The top end of the kinetic energy spring tension rod (3-6) is connected to the upper support seat (3-7) of the spring, and the bottom end is connected to the top end of the eccentric wheel (3-9) by screws. The rotating shaft (3-8) and the center of the eccentric wheel (3-9) are connected by an embedded method. The above three parts cooperate with each other. When the kinetic energy spring tension rod (3-6) moves downward, it will drive the eccentric wheel (3-9) to rotate, which in turn drives the rotating shaft (3-8) to rotate. At the same time, the central spring is stretched and accumulates elastic potential energy. When the kinetic energy spring tension rod (3-6) moves upward, the eccentric wheel (3-9) returns sharply, converting the elastic potential energy of the spring into kinetic energy and generating vibration. The four sets of vibration devices cooperate with each other to make the screen move in a specific way to achieve the effect of sieving.
[0023] Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essence of the present invention. Unless otherwise specified, the embodiments and features described in this application can be arbitrarily combined with each other.
Claims
1. A two-stage vibrating sieving device for multiple types of granular crops, comprising a crop transfer module (1), a first-stage sieving module (2), a second-stage sieving module (3) and a housing (4), characterized in that, The crop transmission module (1) is fixed in the inner lower surface of the box (4) to fix the whole device; the first screening module (2) is fixed on the outer surface of the crop transmission module (1) by embedding to preliminarily screen out crops with large particle size; the second screening module (3) is fixed on the inner lower surface of the box (4) by the support of the shaft to realize the secondary screening of crops, and the second screening module (3) comprises a multi-aperture rotating screen (3-1), a screen rotating drive gear (3-2), a second vibration support plate (3-3), a telescopic rotating stepped shaft (3-4), a spring fixing seat (3-5), a kinetic spring stretching rod (3-6), a spring upper support seat (3-7), a rotating shaft (3-8) and an eccentric wheel (3-9); the multi-aperture rotating screen (3-1) and the screen rotating drive gear (3-2) are connected on the outer surface of the shaft section of the telescopic rotating stepped shaft (3-4) through pins, and the telescopic rotating stepped shaft (3-4) is connected on the inner lower surface of the box (4) through bolts to realize the fixing effect; when the telescopic rotating stepped shaft (3-4) rotates, the multi-aperture rotating screen (3-1) is driven to rotate, so that the screen holes with different diameters are opposite to the first particle sliding guide rail (1-2) to realize the screening of different particle diameters; the second vibration support plate (3-3) is fixed on the outer surface of the telescopic rotating stepped shaft (3-4) through the shaft hole cooperation; the spring fixing seat (3-5) is fixed on the upper surface of the second vibration support plate (3-3) through screws to achieve the supporting effect and support the whole vibration device; the spring upper support seat (3-7) is connected on the lower surface of the multi-aperture rotating screen (3-1) through screws; the bottom end of the kinetic spring stretching rod (3-6) is connected with the top end of the eccentric wheel (3-9) through screws, and the rotating shaft (3-8) is connected with the center of the eccentric wheel (3-9) in an embedded manner; when the kinetic spring stretching rod (3-6) moves downward, the eccentric wheel (3-9) is driven to rotate, and the rotating shaft (3-8) is also driven to rotate, and the elastic potential energy is accumulated at the same time; when the kinetic spring stretching rod (3-6) moves upward, the eccentric wheel (3-9) returns quickly, the elastic potential energy of the spring is converted into kinetic energy, and vibration is generated; when the four groups of kinetic spring stretching rods (3-6) work at different frequencies, the multi-aperture rotating screen (3-1) vibrates to realize the vibration of crop particles and achieve the screening effect.
2. A two-stage vibration sifting device for various kinds of granular crops according to claim 1, wherein The crop transmission module (1) comprises a particle inflow guide funnel (1-1), a first-stage particle sliding guide rail (1-2), a second-stage particle sliding guide rail (1-3) and a large-particle collection groove (1-4), the particle inflow guide funnel (1-1) is fixedly embedded on the reserved groove on the upper surface of the first-stage screen, and the first-stage particle sliding guide rail (1-2) is connected to the lower surface of the first-stage screen through screws; the second-stage particle sliding guide rail (1-3) is fixed through the steel columns connected to the two sides of the box (4), and the large-particle collection groove (1-4) is fixedly connected to the inner lower surface of the box (4) through bolts; crops can be classified and collected according to the particle size through a series of sliding transmission devices to realize the sieving function.
3. A two-stage vibration sifting device for multi-species granular crops as claimed in claim 1, wherein, The first-stage sieving module (2) comprises a first-stage vibration table (2-1), a first-stage vibration support plate (2-2), a first-stage screen (2-3), a vibration transmission spring (2-4), a spring support plate (2-5), an eccentric handle (2-6) and a kinetic energy storage spring (2-7), the first-stage vibration table (2-1) and the first-stage vibration support plate (2-2) are fixedly embedded on the outer surface of the guide funnel (1-1), and the first-stage screen (2-3) is fixedly embedded in the reserved aperture in the inside of the first-stage vibration table (2-1); the lower end of the vibration transmission spring (2-4) is connected to the spring support plate (2-5), and the upper end is connected to the lower surface of the first-stage vibration table (2-1) through a connecting plate; the eccentric handle (2-6) is connected to the two sides of the spring support plate (2-5) through a shaft, the upper end of the kinetic energy storage spring (2-7) is connected to the spring support plate (2-5), and the lower end is fixed; when the eccentric handle (2-6) rotates downward, the kinetic energy storage spring (2-7) is compressed to accumulate elastic potential energy; when the eccentric handle (2-6) rotates upward, the elastic potential energy stored in the kinetic energy storage spring (2-7) is converted into kinetic energy to transmit to the vibration transmission spring (2-4) to generate elastic potential energy, and finally the first-stage vibration table (2-1) moves up and down through the vibration transmission spring (2-4); when the three groups of vibration transmission springs (2-4) work at different frequencies, the first-stage vibration table (2-1) vibrates to achieve the effect of crop particle vibration and sieving.
Citation Information
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