A three-in-one bonding and positioning device for photovoltaic silicon rods

By designing a photovoltaic silicon rod three-in-one bonding positioning device including support components, positioning components, limiting mechanisms, limiting mechanisms and marking mechanisms, the problem that affects production line efficiency in the prior art is solved, and efficient and accurate three-in-one bonding operation is achieved.

CN119078000BActive Publication Date: 2025-04-22WUXI ZHANZHAO PRECISION MASCH TECH CO LTD
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Patent Information

Application Number
CN202411580100.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-04-22
Estimated Expiration
2044-11-07

AI Technical Summary

Technical Problem

The existing photovoltaic silicon rod three-in-one bonding positioning device requires moving the silicon rod, plastic plate and crystal support to the device for bonding before taking it out, which affects the production efficiency of the production line.

Method used

A three-in-one bonding positioning device for photovoltaic silicon rods including support components, positioning components, limiting mechanisms, defining mechanisms and marking mechanisms is designed. The crystal support, plastic plate and silicon rods are accurately positioned and bonded on the conveying table through a robot, and the bonding accuracy and quality are achieved using counterweights and positioning adhesive strips.

Benefits of technology

It realizes efficient and accurate three-in-one bonding of silicon rods, plastic plates and crystal support on the production line, improves work efficiency, and supports simultaneous operation of multiple components, improving the efficiency of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of photovoltaic silicon rods, and discloses a three-in-one bonding and positioning device for photovoltaic silicon rods, comprising a supporting component, a positioning component, a limiting mechanism, a limiting mechanism, a marking mechanism, a crystal support, a plastic plate and a silicon rod body, wherein the supporting component comprises a bonding rod tooling, a fixing seat, a positioning column, a positioning block one, a tooling bottom plate and a positioning block two, wherein the fixing seat is installed on the top of the bonding rod tooling, the positioning column is installed on the top of the fixing seat, and the positioning block one and the positioning block two are both fixedly connected to the top of the bonding rod tooling. The invention has a small size, can be transported on a conveyor platform on a production line, and can be assembled on the conveyor platform of the production line at the same time, and can realize the placement of the crystal support, the plastic plate and the silicon rod during the assembly process, and can guide and position the three at the same time, and press them together through a counterweight, so that the bonding between the crystal support, the plastic plate and the silicon rod is completed during the conveying process of the conveyor platform, thereby improving work efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic silicon rods, and in particular to a three-in-one bonding and positioning device for photovoltaic silicon rods. Background Art

[0002] Photovoltaic silicon rods are an important component of solar cells and are mainly used in the manufacture of photovoltaic cells. The three-in-one bonding of photovoltaic silicon rods usually refers to the process of bonding the silicon rod body, plastic plate and crystal support together.

[0003] The patent with announcement number CN215396150U discloses a silicon rod body bonding and positioning device, comprising: a reference end component in contact with any end of the same side of the silicon rod body and the material plate; a reference side component in contact with any side of the same side; a positioning end component in contact with the other end of the same side of the silicon rod body and the material plate; a positioning side component in contact with the other side of the same side; the positioning end component can push the end of the silicon rod body to move along its length direction toward the side close to the reference end component when the silicon rod body and the material plate bonded together are placed on a placement table, so as to realize the positioning of the silicon rod body and the material plate in the length direction; the positioning side component can move along the width direction of the silicon rod body toward the side close to the reference side component after the silicon rod body is positioned by the reference side component to push the silicon rod body, so as to realize the centering positioning of the silicon rod body and the material plate in the width direction. The positioning device of the patent first ensures the positioning of a single end face and a single side face, and then adjusts the docking top plate of the other end face and the other side face to make the silicon rod body and the material plate coaxially symmetrically arranged; the structure is simple and the positioning is accurate; the practicability is strong and the applicability is wide.

[0004] The device requires the silicon rod, plastic plate and crystal tray to be moved to the device for bonding and then taken out, so that there is a separate bonding process on the production line, which in turn affects the production efficiency of the photovoltaic silicon rod production line. Therefore, a three-in-one bonding and positioning device for photovoltaic silicon rods is proposed to solve the above-mentioned problems. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a three-in-one bonding and positioning device for photovoltaic silicon rods in view of the deficiencies in the above-mentioned prior art.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a photovoltaic silicon rod three-in-one bonding and positioning device, including a support component, a positioning component, a limit mechanism, a limiting mechanism, a marking mechanism, a crystal support, a plastic plate and a silicon rod body, the support component includes a stick stick tool, a fixing seat, a positioning column, a positioning block 1, a tooling bottom plate and a positioning block 2, the fixing seat is installed on the top of the stick stick tool, the positioning column is installed on the top of the fixing seat, the positioning block 1 and the positioning block 2 are both fixedly connected to the top of the stick stick tool, the tooling bottom plate and the positioning block 2 are fixedly connected to the top of the stick stick tool, and the tooling bottom plate and the positioning block 2 are fixedly connected to the top of the stick stick tool. The mounting base is placed on the top of the sticking tooling; the positioning assembly includes a counterweight positioning tooling, a sleeve fixing plate, a support rod, a limit plate, a linear bearing, a counterweight plate, a counterweight weight, a side guide plate, a guide groove, a guide rod, a guide bearing, a positioning plate, a splint, a positioning rubber strip, a slide rail, a slider and a pressed rubber strip. The sleeve fixing plate is installed at the bottom of the counterweight positioning tooling, the support rod is fixedly connected to the top of the counterweight positioning tooling, the limit plate is installed at the top of the support rod, and the linear bearing is slidably connected to the circumferential surface of the support rod. The counterweight plate is installed at the bottom of the linear bearing, and the counterweight weight is placed on the top of the counterweight plate, the number of the side guide plates is set to two, and the two side guide plates are fixedly connected to the two sides of the counterweight plate, the guide groove is opened on the surface of the side guide plate, the guide rod is slidably connected to the inner wall of the counterweight positioning tooling, the guide bearing is installed on the side of the guide rod close to the side guide plate, the positioning plate is installed on the bottom end of the guide rod, the clamping plate is installed on the side of the positioning plate close to the silicon rod body, the positioning rubber strip is arranged on the side of the clamping plate away from the positioning plate, the slide rail is installed at the bottom of the counterweight positioning tooling, the slider is slidably connected to the lower surface of the slide rail, and the pressing rubber strip is installed at the bottom of the counterweight positioning tooling; the crystal support is placed on the top of the tooling bottom plate, the plastic plate is placed on the top of the crystal support, and the silicon rod body is placed on the top of the plastic plate, the right side of the positioning block two is in contact with the left side of the crystal support, the surface of the positioning block one is in contact with the inner wall of the bottom of the crystal support, and the inner wall of the tooling bottom plate is in contact with the surface of one positioning block two and two positioning blocks one respectively;The inner wall of the sleeve fixing plate is in contact with the circumferential surface of the positioning column, the positioning plate is installed at the bottom of the slider, the circumferential surface of the guide bearing is in contact with the inner wall of the guide groove, the positioning rubber strip is in contact with the silicon rod body, and the bottom of the pressing rubber strip is in contact with the top of the silicon rod body. On the photovoltaic silicon rod three-in-one bonding production line, the stick bonding tool is first placed on the conveying table by a robot, and then the robot places the crystal support on the tooling bottom plate at the top of the stick bonding tool, and places the crystal support along the positioning block two, and positions it under the action of the two positioning blocks one, so that the crystal support can be accurately placed on the stick bonding tool, and then the stick bonding tool drives the crystal support to continue to move on the conveying table to the next station, and the robot on the next station will place the plastic plate on the top of the crystal support through the positioning of the top of the crystal support. During this period, glue will be applied between the top of the crystal support and the plastic plate. When the plastic plate is placed, the robot on the next station will place the silicon rod body on the plastic plate. At the last station, the robot will position the counterweight positioning tool The device is placed on the top of the silicon rod body through the positioning column, and the counterweight positioning tooling will drive the pressing strip downward through its own weight, and the pressing strip will press down the silicon rod body, so that the silicon rod body, the plastic plate and the crystal support are tightly fitted, thereby improving the bonding effect and accuracy. At the same time, the manipulator will also place a counterweight weight on the top of the counterweight plate above the counterweight positioning tooling. The counterweight weight presses the counterweight plate downward through gravity, and the counterweight plate slides down on the circumferential surface of the support rod through the linear bearing. At the same time, the counterweight plate drives the side guide plate to move downward, and the side The guide plate drives the two guide bearings to gather together through the guide groove, the two guide bearings drive the two guide rods to gather together, the two guide rods drive the two positioning plates to gather together, the two positioning plates drive the two clamping plates to gather together, and the two clamping plates drive the two positioning rubber strips to gather together and contact the front and back sides of the silicon rod body, so that the two positioning rubber strips can position and clamp the silicon rod body, and the counterweight will press it and keep the silicon rod body positioned and clamped, further improving the bonding accuracy and quality between the silicon rod body, the plastic plate and the crystal support. ;

[0007] Preferably, the limiting mechanism includes a spiral rod, a sleeve and a limiting plate, the spiral rod is installed on the top of the counterweight positioning tooling, the sleeve is rotatably connected to the top of the counterweight plate, and the limiting plate is fixedly connected to the top of the sleeve; the inner wall of the sleeve contacts the circumferential surface of the spiral rod, the surface of the spiral rod is provided with a non-self-locking spiral groove, the inner wall of the sleeve is provided with a block, and the block is located in the non-self-locking spiral groove, the circumferential surface of the spiral rod contacts the inner wall of the counterweight plate, and when the counterweight weight Placed on the counterweight plate, the counterweight plate drives the sleeve to move downward, the sleeve will slide down the circumferential surface of the spiral rod, and the block on the inner wall of the sleeve will move in the non-self-locking spiral groove on the surface of the spiral rod, so that the block rotates along the spiral groove, the block drives the sleeve to rotate, and the sleeve drives the limit plate to rotate, the limit plate will rotate to the top of the counterweight and limit it to prevent the counterweight from falling off the counterweight plate when the device is transmitted on the conveyor table, thereby affecting the subsequent pressing and bonding effect between the silicon rod body, the plastic plate and the crystal tray.

[0008] Preferably, the limiting mechanism includes a pressure rod, a transmission rod, a push plate and an elastic telescopic rod, the pressure rod is slidably connected to the inner wall of the positioning plate by an elastic member, the transmission rod is fixedly connected to the surface of the pressure rod, the push plate is slidably connected to the bottom of the positioning plate, and the elastic telescopic rod is fixedly connected to a side of the push plate close to the clamping plate; an oblique groove is provided on the inner wall of the push plate, the circumferential surface of the transmission rod is in contact with the inner wall of the oblique groove, the circumferential surface of the elastic telescopic rod is in contact with the inner wall of the clamping plate, and one end of the elastic telescopic rod away from the push plate is fixedly connected to the surface of the positioning rubber strip. When the size of the silicon rod body is relatively small, the distance that the counterweight plate is pressed downward by the counterweight will be greater, the counterweight plate will simultaneously drive the side guide plate to move downward, and after moving down a certain distance, it will contact with the top of the pressure rod and push the pressure rod to move downward, the pressure rod drives the transmission rod to move downward, and the transmission rod drives the push plate to move through the guidance of the oblique groove on the inner wall of the push plate, and the push plate drives the two positioning rubber strips to further gather together through the elastic telescopic rod, so that the silicon rod body with a small size can be positioned and clamped.

[0009] Preferably, the marking mechanism includes a slide bar, a roller, a chuck, an elastic telescopic bar, a transmission bar and a seal, the slide bar is slidably connected to the inner wall of the side guide plate, the roller is rotatably connected to the inner wall of one end of the slide bar, the elastic telescopic bar is fixedly connected to the other end of the slide bar, the chuck is fixedly connected to the front and rear sides of the slide bar, the transmission bar is fixedly connected to the bottom end of the elastic telescopic bar, and the seal is fixedly connected to the surface of the transmission bar; the surface of the elastic telescopic bar is in contact with the inner wall of the counterweight positioning tooling, a spring is provided between the chuck and the side guide plate, and the circumferential surface of the roller is in contact with the surface of the limit plate When the limit disk rotates, the spring will drive the chuck to move toward the limit disk, and the chuck will drive the slide rod to move. The slide rod is tightly attached to the surface of the limit disk through the roller. When the limit disk rotates and limits the counterweight, the roller will move according to the trajectory of the limit disk surface, so that the roller and the slide rod move toward the direction close to the limit disk, and the slide rod drives the elastic telescopic bar to move, and the elastic telescopic bar drives the transmission bar to move, and the transmission bar drives the seal to move. After the seal moves, it contacts both sides of the silicon rod body and stamps both sides of the silicon rod body, so that subsequent workers can remove the smaller silicon rod bodies for separate inspection to see whether they meet the use requirements.

[0010] The present invention adopts the above technical solution to bring the following beneficial effects:

[0011] 1. The photovoltaic silicon rod three-in-one bonding and positioning device is compact and can be transported on the conveyor table on the production line and assembled on the conveyor table at the same time. During the assembly process, the placement of the crystal tray, plastic plate and silicon rod is achieved, and the three are guided and positioned at the same time, and pressed together by a counterweight, so that the bonding between the crystal tray, plastic plate and silicon rod is completed during the conveying process of the conveyor table, thereby improving work efficiency. At the same time, the device is provided with multiple devices, which can simultaneously perform bonding operations on multiple groups of crystal trays, plastic plates and silicon rods. When bonding new crystal trays, plastic plates and silicon rods, the crystal trays, plastic plates and silicon rods in the first device used have been bonded and disassembled, so that the device can be transferred back to the production line through the conveyor table to bond new crystal trays, plastic plates and silicon rods, thereby realizing recycling and further improving work efficiency.

[0012] 2. The three-in-one bonding and positioning device for photovoltaic silicon rods operates through the coordinated operation of the spiral rod, the sleeve and the limit plate. When the counterweight is placed on the counterweight plate, the counterweight plate drives the sleeve to move downward, and the sleeve will slide down on the circumferential surface of the spiral rod, and the block on the inner wall of the sleeve will move in the non-self-locking spiral groove on the surface of the spiral rod, so that the block rotates along the spiral groove, the block drives the sleeve to rotate, and the sleeve drives the limit plate to rotate. The limit plate will rotate to the top of the counterweight and limit it to prevent the counterweight from falling off the counterweight plate when the device is transmitted on the conveyor table, thereby affecting the subsequent pressing and bonding effect between the silicon rod body, the plastic plate and the crystal tray.

[0013] 3. The photovoltaic silicon rod three-in-one bonding and positioning device operates through the cooperation between the pressure rod, the transmission rod, the push plate, and the elastic telescopic rod. When the size of the silicon rod body is relatively small, the counterweight plate will be pressed down by the counterweight. The counterweight plate will also drive the side guide plate to move downward. After moving down a certain distance, it will contact the top of the pressure rod and push the pressure rod downward. The pressure rod drives the transmission rod downward, and the transmission rod drives the push plate to move through the guidance of the inclined groove on the inner wall of the push plate. The push plate drives the two positioning strips to further gather together through the elastic telescopic rod, so that the small silicon rod body can be positioned and clamped.

[0014] 4. The photovoltaic silicon rod three-in-one bonding and positioning device operates through the cooperation between the slide bar, roller, chuck, elastic telescopic strip, transmission bar and seal. When the limit disk rotates, the spring will drive the chuck to move toward the limit disk, and the chuck will drive the slide bar to move. The slide bar is tightly attached to the surface of the limit disk through the roller. When the limit disk rotates and limits the counterweight, the roller will move according to the trajectory of the limit disk surface, so that the roller and the slide bar move toward the limit disk, the slide bar drives the elastic telescopic strip to move, the elastic telescopic strip drives the transmission bar to move, and the transmission bar drives the seal to move. After the seal moves, it contacts both sides of the silicon rod body and stamps both sides of the silicon rod body, so that subsequent workers can remove the smaller silicon rod body for separate inspection to see whether it meets the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of the sticking tooling of the present invention;

[0017] Figure 3 This is a schematic diagram of the structure of the counterweight positioning tooling of the present invention;

[0018] Figure 4 It is a schematic diagram of the slide rail structure of the present invention;

[0019] Figure 5 A half-section view of the side guide plate structure of the present invention;

[0020] Figure 6 For the present invention Figure 5 A magnified view of the structure at center;

[0021] Figure 7 A half-section view of the counterweight positioning tooling structure of the present invention;

[0022] Figure 8 For the present invention Figure 7 Enlarged view of the structure at point B in the middle.

[0023] In the figure: 1. Support assembly; 11. Adhesive rod tooling; 12. Fixed seat; 13. Positioning column; 14. Positioning block 1; 15. Tooling bottom plate; 16. Positioning block 2; 2. Positioning assembly; 21. Counterweight positioning tooling; 22. Bushing fixing plate; 23. Support rod; 24. Limit plate; 25. Linear bearing; 26. Counterweight plate; 27. Counterweight weight; 28. Side guide plate; 29. ​​Guide groove; 210. Guide rod; 211. Guide bearing; 212. Positioning plate; 213 , splint; 214, positioning rubber strip; 215, slide rail; 216, slider; 217, pressing rubber strip; 3, crystal support; 4, plastic plate; 5, silicon rod body; 6, limiting mechanism; 61, screw rod; 62, sleeve; 63, limiting disk; 7, marking mechanism; 71, slide rod; 72, roller; 73, chuck; 74, elastic telescopic strip; 75, transmission strip; 76, stamp; 8, limiting mechanism; 81, pressure rod; 82, transmission rod; 83, push plate; 84, elastic telescopic rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-Figure 8One embodiment of the present invention is: a photovoltaic silicon rod three-in-one bonding and positioning device, including a support component 1, a positioning component 2, a limiting mechanism 6, a limiting mechanism 8, a marking mechanism 7, a crystal support 3, a plastic plate 4 and a silicon rod body 5, the support component 1 includes a stick stick tool 11, a fixing seat 12, a positioning column 13, a positioning block 14, a tooling bottom plate 15 and a positioning block 2 16, the fixing seat 12 is installed on the top of the stick stick tool 11, the positioning column 13 is installed on the top of the fixing seat 12, the positioning block 14 and the positioning block 2 16 are both fixedly connected to the top of the stick stick tool 11, and the tooling bottom plate 15 is placed on the top of the stick stick tool 11;The positioning assembly 2 includes a counterweight positioning tool 21, a sleeve fixing plate 22, a support rod 23, a limit plate 24, a linear bearing 25, a counterweight plate 26, a counterweight weight 27, a side guide plate 28, a guide groove 29, a guide rod 210, a guide bearing 211, a positioning plate 212, a clamping plate 213, a positioning rubber strip 214, a slide rail 215, a slider 216 and a pressed rubber strip 217. The sleeve fixing plate 22 is installed at the bottom of the counterweight positioning tool 21, the support rod 23 is fixedly connected to the top of the counterweight positioning tool 21, the limit plate 24 is installed at the top of the support rod 23, the linear bearing 25 is slidably connected to the circumferential surface of the support rod 23, the counterweight plate 26 is installed at the bottom of the linear bearing 25, and the counterweight weight 27 is placed on the top of the counterweight plate 26 There are two side guide plates 28, and the two side guide plates 28 are fixedly connected to the two sides of the counterweight plate 26. The guide groove 29 is opened on the surface of the side guide plate 28. The guide rod 210 is slidably connected to the inner wall of the counterweight positioning tooling 21. The guide bearing 211 is installed on the side of the guide rod 210 close to the side guide plate 28. The positioning plate 212 is installed at the bottom end of the guide rod 210. The clamping plate 213 is installed on the side of the positioning plate 212 close to the silicon rod body 5. The positioning rubber strip 214 is set on the side of the clamping plate 213 away from the positioning plate 212. The slide rail 215 is installed at the bottom of the counterweight positioning tooling 21. The slider 216 is slidably connected to the lower surface of the slide rail 215. The pressing rubber strip 217 is installed at the bottom of the counterweight positioning tooling 21. On the three-in-one silicon rod bonding production line, the stick bonding tool 11 is first placed on the conveying table by a robot, and then the robot places the crystal tray 3 on the tooling bottom plate 15 on the top of the stick bonding tool 11, and places the crystal tray 3 along the positioning block 2 16, and positions it under the action of the two positioning blocks 1 14, so that the crystal tray 3 can be accurately placed on the stick bonding tool 11, and then the stick bonding tool 11 drives the crystal tray 3 to continue to move on the conveying table to the next station, and the robot on the next station will place the plastic plate 4 on the top of the crystal tray 3 through the positioning of the top of the crystal tray 3. During this period, glue will be applied between the top of the crystal tray 3 and the plastic plate 4. When the plastic plate 4 is placed, the robot on the next station will place the silicon rod body 5 on the plastic plate 4. At the last workstation, the robot will place the counterweight positioning tool 21 on the top of the silicon rod body 5 through the positioning column 13, and the counterweight positioning tool 21 will drive the pressing strip 217 to move downward by its own weight, and the pressing strip 217 will press down the silicon rod body 5, so that the silicon rod body 5, the plastic plate 4 and the crystal tray 3 are tightly fitted, thereby improving the bonding effect and accuracy; the crystal tray 3 is placed on the top of the tooling bottom plate 15, the plastic plate 4 is placed on the top of the crystal tray 3, the silicon rod body 5 is placed on the top of the plastic plate 4, the right side of the positioning block 2 16 is in contact with the left side of the crystal tray 3, the surface of the positioning block 1 14 is in contact with the inner wall of the bottom of the crystal tray 3, and the inner wall of the tooling bottom plate 15 is in contact with the surfaces of one positioning block 2 16 and two positioning blocks 1 14 respectively;The inner wall of the sleeve fixing plate 22 contacts the circumferential surface of the positioning column 13, the positioning plate 212 is installed at the bottom of the slider 216, the circumferential surface of the guide bearing 211 contacts the inner wall of the guide groove 29, the positioning rubber strip 214 contacts the silicon rod body 5, the bottom of the pressing rubber strip 217 contacts the top of the silicon rod body 5, and the manipulator also places a counterweight 27 on the top of the counterweight plate 26 above the counterweight positioning tooling 21. The counterweight 27 presses the counterweight plate 26 downward by gravity, and the counterweight plate 26 slides down on the circumferential surface of the support rod 23 through the linear bearing 25. At the same time, the counterweight plate 26 drives the side guide plate 28 to move downward. The side guide plate 28 drives the two guide bearings 211 to gather together through the guide groove 29, and the two guide bearings 211 drive the two guide rods 210 to gather together, and the two guide rods 210 drive the two positioning plates 212 to gather together, and the two positioning plates 212 drive the two clamping plates 213 to gather together, and the two clamping plates 213 drive the two positioning rubber strips 214 to gather together and contact the front and rear sides of the silicon rod body 5, so that the two positioning rubber strips 214 can position and clamp the silicon rod body 5, and the counterweight 27 will press it and keep the silicon rod body 5 positioned and clamped, further improving the bonding accuracy and quality between the silicon rod body 5, the plastic plate 4 and the crystal support 3. ;

[0026] Working principle: On the photovoltaic silicon rod three-in-one bonding production line, the stick bonding tool 11 is first placed on the conveyor platform by the robot, and then the robot places the crystal tray 3 on the tooling bottom plate 15 on the top of the stick bonding tool 11, and places the crystal tray 3 along the positioning block 2 16, and positions it under the action of the two positioning blocks 1 14, so that the crystal tray 3 can be accurately placed on the stick bonding tool 11, and then the stick bonding tool 11 drives the crystal tray 3 to continue to move on the conveyor platform to the next station, and the robot on the next station will put the plastic plate 4 The silicon rod body 5 is placed on the top of the crystal tray 3 through the positioning of the top of the crystal tray 3. During this period, glue will be applied between the top of the crystal tray 3 and the plastic plate 4. When the plastic plate 4 is placed, the robot on the next station will place the silicon rod body 5 on the plastic plate 4. At the last station, the robot will place the counterweight positioning tool 21 on the top of the silicon rod body 5 through the positioning column 13, and the counterweight positioning tool 21 will drive the pressing strip 217 to move downward by its own weight, and the pressing strip 217 will press the silicon rod body 5 downward, so that the silicon rod body 5, The plastic plate 4 and the crystal support 3 fit tightly together to improve the bonding effect and accuracy. At the same time, the manipulator will place a counterweight 27 on the top of the counterweight plate 26 above the counterweight positioning tooling 21. The counterweight 27 presses the counterweight plate 26 downward by gravity, and the counterweight plate 26 slides down on the circumferential surface of the support rod 23 through the linear bearing 25. At the same time, the counterweight plate 26 drives the side guide plate 28 to move downward, and the side guide plate 28 drives the two guide bearings 211 to gather together through the guide groove 29. The two guide bearings 211 drive the two The guide rods 210 gather together, the two guide rods 210 drive the two positioning plates 212 to gather together, the two positioning plates 212 drive the two clamping plates 213 to gather together, and the two clamping plates 213 drive the two positioning rubber strips 214 to gather together and contact with the front and back sides of the silicon rod body 5, so that the two positioning rubber strips 214 can position and clamp the silicon rod body 5, and the counterweight 27 will press it and keep the silicon rod body 5 positioned and clamped, further improving the bonding accuracy and quality between the silicon rod body 5, the plastic plate 4 and the crystal support 3.

[0027] See also Figure 1-Figure 8On the basis of the above embodiment, in another embodiment of the present invention, the limiting mechanism 6 includes a screw rod 61, a sleeve 62 and a limiting plate 63. The screw rod 61 is installed on the top of the counterweight positioning tooling 21, the sleeve 62 is rotatably connected to the top of the counterweight plate 26, and the limiting plate 63 is fixedly connected to the top of the sleeve 62. When the counterweight 27 is placed on the counterweight plate 26, the counterweight plate 26 drives the sleeve 62 to move downward, and the sleeve 62 will slide down on the circumferential surface of the screw rod 61, and the block on the inner wall of the sleeve 62 will move in the non-self-locking spiral groove on the surface of the screw rod 61, so that the block rotates along the spiral groove. The blocking block drives the sleeve 62 to rotate, and the sleeve 62 drives the limit plate 63 to rotate. The limit plate 63 will rotate to the top of the counterweight 27 and limit it to prevent the counterweight 27 from falling off the counterweight plate 26 when the device is transmitted on the conveyor platform, thereby affecting the subsequent pressing and bonding effect between the silicon rod body 5, the plastic plate 4 and the crystal support 3; the inner wall of the sleeve 62 contacts the circumferential surface of the screw rod 61, and a non-self-locking spiral groove is provided on the surface of the screw rod 61. The inner wall of the sleeve 62 is provided with a blocking block, and the blocking block is located in the non-self-locking spiral groove. The circumferential surface of the screw rod 61 contacts the inner wall of the counterweight plate 26.

[0028] The limiting mechanism 8 includes a pressure rod 81, a transmission rod 82, a push plate 83 and an elastic telescopic rod 84. The pressure rod 81 is slidably connected to the inner wall of the positioning plate 212 through an elastic member, the transmission rod 82 is fixedly connected to the surface of the pressure rod 81, the push plate 83 is slidably connected to the bottom of the positioning plate 212, and the elastic telescopic rod 84 is fixedly connected to the side of the push plate 83 close to the clamping plate 213. When the size of the silicon rod body 5 is relatively small, the counterweight plate 26 is pressed down by the counterweight 27. The distance will be greater, and the counterweight plate 26 will simultaneously drive the side guide plate 28 to move downward, and after moving down a certain distance, it will contact the top of the pressure rod 81. The pressure rod 81 is pushed downward, and the pressure rod 81 drives the transmission rod 82 to move downward. The transmission rod 82 drives the push plate 83 to move through the guidance of the inclined groove on the inner wall of the push plate 83. The push plate 83 drives the two positioning strips 214 to further gather together through the elastic telescopic rod 84, so that the silicon rod body 5 with a small size can be positioned and clamped; the inner wall of the push plate 83 is provided with an inclined groove, the circumferential surface of the transmission rod 82 contacts the inner wall of the inclined groove, the circumferential surface of the elastic telescopic rod 84 contacts the inner wall of the clamping plate 213, and the end of the elastic telescopic rod 84 away from the push plate 83 is fixedly connected to the surface of the positioning strip 214.

[0029] The marking mechanism 7 includes a slide bar 71, a roller 72, a chuck 73, an elastic telescopic strip 74, a transmission bar 75 and a seal 76. The slide bar 71 is slidably connected to the inner wall of the side guide plate 28, the roller 72 is rotatably connected to the inner wall of one end of the slide bar 71, the elastic telescopic strip 74 is fixedly connected to the other end of the slide bar 71, the chuck 73 is fixedly connected to the front and rear sides of the slide bar 71, the transmission bar 75 is fixedly connected to the bottom end of the elastic telescopic strip 74, and the seal 76 is fixedly connected to the surface of the transmission bar 75. When the limit plate 63 rotates, the spring will drive the chuck 73 to move in the direction of the limit plate 63, the chuck 73 drives the slide bar 71 to move, and the slide bar 71 is tightly attached to the surface of the limit plate 63 through the roller 72. When the limit plate 63 rotates and When code 27 is limited, roller 72 will move according to the surface trajectory of limit plate 63, so that roller 72 and slide bar 71 move toward the direction close to limit plate 63, slide bar 71 drives elastic telescopic strip 74 to move, elastic telescopic strip 74 drives transmission bar 75 to move, transmission bar 75 drives seal 76 to move, and after seal 76 moves, it contacts with both sides of silicon rod body 5 and stamps both sides of silicon rod body 5, so that subsequent workers can remove smaller silicon rod body 5 for separate inspection to see whether it meets the use requirements; the surface of elastic telescopic strip 74 contacts with the inner wall of counterweight positioning tooling 21, a spring is arranged between chuck 73 and side guide plate 28, and the circumferential surface of roller 72 contacts with the surface of limit plate 63.

[0030] Working principle: When the counterweight 27 is placed on the counterweight plate 26, the counterweight plate 26 drives the sleeve 62 to move downward, and the sleeve 62 will slide down on the circumferential surface of the spiral rod 61, and the block on the inner wall of the sleeve 62 will move in the non-self-locking spiral groove on the surface of the spiral rod 61, so that the block rotates along the spiral groove, and the block drives the sleeve 62 to rotate, and the sleeve 62 drives the limit plate 63 to rotate, and the limit plate 63 will rotate to the top of the counterweight 27 and limit it to prevent the counterweight 27 from falling off the counterweight plate 26 when the device is transmitted on the conveyor table, thereby affecting the subsequent pressing and bonding effect between the silicon rod body 5, the plastic plate 4 and the crystal support 3.

[0031] When the size of the silicon rod body 5 is relatively small, the distance that the counterweight plate 26 is pressed downward by the counterweight 27 will be greater, and the counterweight plate 26 will simultaneously drive the side guide plate 28 to move downward. After moving downward for a certain distance, it will contact the top of the pressure rod 81 and push the pressure rod 81 to move downward. The pressure rod 81 drives the transmission rod 82 to move downward, and the transmission rod 82 drives the push plate 83 to move through the guidance of the inclined groove on the inner wall of the push plate 83. The push plate 83 drives the two positioning rubber strips 214 to further gather together through the elastic telescopic rod 84, so that the small-sized silicon rod body 5 can be positioned and clamped.

[0032] When the limit plate 63 rotates, the spring will drive the chuck 73 to move in the direction of the limit plate 63, and the chuck 73 will drive the slide bar 71 to move. The slide bar 71 is tightly attached to the surface of the limit plate 63 through the roller 72. When the limit plate 63 rotates and limits the counterweight 27, the roller 72 will move according to the trajectory of the surface of the limit plate 63, so that the roller 72 and the slide bar 71 move in the direction close to the limit plate 63, and the slide bar 71 drives the elastic expansion bar 74 to move, and the elastic expansion bar 74 drives the transmission bar 75 to move, and the transmission bar 75 drives the seal 76 to move. After the seal 76 moves, it contacts the two sides of the silicon rod body 5 and stamps the two sides of the silicon rod body 5, so that subsequent workers can remove the smaller silicon rod body 5 for separate inspection to see whether it meets the use requirements;

[0033] When the silicon rod is bonded and positioned, the counterweight plate 26 is clamped by the manipulator, so that the manipulator lifts the counterweight positioning fixture 21 through the counterweight plate 26. When the manipulator moves the counterweight plate 26 upward, the counterweight plate 26 will still be pressed on the top of the silicon rod body 5 by its own weight. At this time, when the manipulator lifts the counterweight plate 26, the counterweight plate 26 will move up and generate relative displacement with the stationary counterweight positioning fixture 21. Therefore, the upward reset of the counterweight plate 26 will drive the side guide plate 28 to reset, and the side guide plate 28 will drive the two positioning silicon rod bodies 5 to reset. The positioning strips 214 move away from each other and reset, so that the positioning strips 214 no longer clamp the silicon rod body 5 for positioning, so that when the manipulator continues to move up, the two positioning strips 214 have moved away from each other to the maximum distance, so the side guide plate 28 will not be able to continue to move up in the counterweight positioning tooling 21. Therefore, the manipulator can lift the entire counterweight positioning tooling 21 through the counterweight plate 26 and the side guide plate 28, and automatically reset it during the lifting process, which is convenient for subsequent reuse, and the counterweight weight 27 will always be placed on the top of the counterweight plate 26 without being removed.

[0034] The present invention provides a photovoltaic silicon rod three-in-one bonding and positioning device. There are many methods and ways to implement the technical solution. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A photovoltaic silicon rod three-in-one bonding and positioning device, comprising a support component (1), a positioning component (2), a limit mechanism (6), a limiting mechanism (8), a marking mechanism (7), a crystal support (3), a plastic plate (4) and a silicon rod body (5), characterized in that: The support assembly (1) comprises a stick stick tool (11), a fixing seat (12), a positioning column (13), a first positioning block (14), a tool base plate (15) and a second positioning block (16), wherein the fixing seat (12) is mounted on the top of the stick stick tool (11), the positioning column (13) is mounted on the top of the fixing seat (12), the first positioning block (14) and the second positioning block (16) are both fixedly connected to the top of the stick stick tool (11), and the tool base plate (15) is placed on the top of the stick stick tool (11); The positioning assembly (2) comprises a counterweight positioning fixture (21), a sleeve fixing plate (22), a support rod (23), a limit plate (24), a linear bearing (25), a counterweight plate (26), a counterweight (27), a side guide plate (28), a guide groove (29), a guide rod (210), a guide bearing (211), a positioning plate (212), a clamping plate (213), a positioning rubber strip (214), a slide rail (215), a slider (216) and a pressing member. The rubber strip (217) is provided, the sleeve fixing plate (22) is installed at the bottom of the counterweight positioning fixture (21), the support rod (23) is fixedly connected to the top of the counterweight positioning fixture (21), the limit plate (24) is installed at the top of the support rod (23), the linear bearing (25) is slidably connected to the circumferential surface of the support rod (23), the counterweight plate (26) is installed at the bottom of the linear bearing (25), the counterweight weight (27) is placed on the top of the counterweight plate (26), the number of the side guide plates (28) is two, and the two side guide plates (28) are fixedly connected to the two sides of the counterweight plate (26), the guide groove (29) is opened on the surface of the side guide plate (28), the guide rod (210) is slidably connected to the inner wall of the counterweight positioning fixture (21), the guide bearing (211) is installed on the side of the guide rod (210) close to the side guide plate (28), and the positioning plate (212) is installed on the guide rod The bottom end of the counterweight positioning fixture (210), the clamping plate (213) is installed on a side of the positioning plate (212) close to the silicon rod body (5), the positioning rubber strip (214) is arranged on a side of the clamping plate (213) away from the positioning plate (212), the slide rail (215) is installed on the bottom of the counterweight positioning fixture (21), the slider (216) is slidably connected to the lower surface of the slide rail (215), and the pressing rubber strip (217) is installed on the bottom of the counterweight positioning fixture (21); The crystal tray (3) is placed on the top of the tooling bottom plate (15), the plastic plate (4) is placed on the top of the crystal tray (3), the silicon rod body (5) is placed on the top of the plastic plate (4), the right side of the positioning block 2 (16) is in contact with the left side of the crystal tray (3), the surface of the positioning block 1 (14) is in contact with the inner wall of the bottom of the crystal tray (3), and the inner wall of the tooling bottom plate (15) is in contact with the surface of one positioning block 2 (16) and two positioning blocks 1 (14) respectively; The inner wall of the shaft sleeve fixing plate (22) and the circumferential surface of the positioning column (13) are in contact with each other, the positioning plate (212) is mounted on the bottom of the slider (216), the circumferential surface of the guide bearing (211) and the inner wall of the guide groove (29) are in contact with each other, the positioning rubber strip (214) and the silicon rod body (5) are in contact with each other, and the bottom of the pressing rubber strip (217) and the top of the silicon rod body (5) are in contact with each other; The limiting mechanism (6) comprises a screw rod (61), a sleeve (62) and a limiting plate (63); the screw rod (61) is mounted on the top of the counterweight positioning tool (21); the sleeve (62) is rotatably connected to the top of the counterweight plate (26); and the limiting plate (63) is fixedly connected to the top of the sleeve (62).

2. A photovoltaic silicon rod three-in-one bonding and positioning device according to claim 1, characterized in that: The inner wall of the sleeve (62) contacts the circumferential surface of the spiral rod (61), a non-self-locking spiral groove is provided on the surface of the spiral rod (61), a clamping block is provided on the inner wall of the sleeve (62), and the clamping block is located in the non-self-locking spiral groove, and the circumferential surface of the spiral rod (61) contacts the inner wall of the counterweight plate (26).

3. A photovoltaic silicon rod three-in-one bonding and positioning device according to claim 2, characterized in that: The limiting mechanism (8) comprises a pressure rod (81), a transmission rod (82), a push plate (83) and an elastic telescopic rod (84); the pressure rod (81) is slidably connected to the inner wall of the positioning plate (212) via an elastic member; the transmission rod (82) is fixedly connected to the surface of the pressure rod (81); the push plate (83) is slidably connected to the bottom of the positioning plate (212); and the elastic telescopic rod (84) is fixedly connected to a side of the push plate (83) close to the clamping plate (213).

4. A photovoltaic silicon rod three-in-one bonding and positioning device according to claim 3, characterized in that: The inner wall of the push plate (83) is provided with an oblique groove, the circumferential surface of the transmission rod (82) contacts the inner wall of the oblique groove, the circumferential surface of the elastic telescopic rod (84) contacts the inner wall of the clamping plate (213), and one end of the elastic telescopic rod (84) away from the push plate (83) is fixedly connected to the surface of the positioning rubber strip (214).

5. A photovoltaic silicon rod three-in-one bonding and positioning device according to claim 4, characterized in that: The marking mechanism (7) comprises a slide bar (71), a roller (72), a chuck (73), an elastic telescopic strip (74), a transmission strip (75) and a stamp (76); the slide bar (71) is slidably connected to the inner wall of the side guide plate (28); the roller (72) is rotatably connected to the inner wall of one end of the slide bar (71); the elastic telescopic strip (74) is fixedly connected to the other end of the slide bar (71); the chuck (73) is fixedly connected to the front and rear sides of the slide bar (71); the transmission strip (75) is fixedly connected to the bottom end of the elastic telescopic strip (74); and the stamp (76) is fixedly connected to the surface of the transmission strip (75).

6. A photovoltaic silicon rod three-in-one bonding and positioning device according to claim 5, characterized in that: The surface of the elastic telescopic strip (74) contacts the inner wall of the counterweight positioning fixture (21), a spring is provided between the chuck (73) and the side guide plate (28), and the circumferential surface of the roller (72) contacts the surface of the limit plate (63).

Citation Information

Patent Citations

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