A flattening device for PVC film calender
By designing a flattening device for PVC film calenders including auxiliary rollers and film anti-pleasure slap components, the problem of wrinkles and tear caused by residual heat during the flattening process of PVC film is solved, and the winding efficiency is improved through rapid cooling and cooling.
Patent Information
- Application Number
- CN202411161129.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-08-22
AI Technical Summary
When the existing flattening device for PVC film calendering machines flattening the produced PVC film, it is difficult to effectively expand the parts that are sticky due to the residual heat folds, which can easily lead to tear and be inconvenient to quickly cool down and cool down, resulting in sticky or folding.
A flattening device including an auxiliary roller and a film anti-pleasure assembly is designed. By driving the transmission bevel gear to rotate, the round block and U-shaped rotary block are rotated, and the pull rod and the slap plate are reciprocating. The slap plate slaps the PVC film to prevent folding and sticking. In addition, through the cooperation of the air guide tube and the bellows, the PVC film is quickly cooled and cooled by using cold air.
It effectively solves the problem of wrinkles and tearing caused by residual heat during the flattening process of PVC film, improves the flattening efficiency, and avoids sticking or folding through rapid cooling and cooling, and improves the winding efficiency.
Smart Images

Figure CN119078160B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of PVC film production, in particular to a flattening device for a PVC film calender. Background Art
[0002] PVC film, full name is film, the main component is polyvinyl chloride, and other ingredients are added to enhance its heat resistance, toughness, ductility, etc. The top layer of this surface film is paint, the main component in the middle is polyvinyl chloride, and the bottom layer is back-coated adhesive. After the PVC film is produced by the calender, a flattening device will be used to flatten the PVC film, and the winding equipment will be used to roll it up and pack it.
[0003] A patent with publication number CN216548860U discloses a flattening device for a PVC film calender. The patent uses an adsorption seat, adsorption holes, a negative pressure component and a power component to achieve adsorption of the PVC film by the negative pressure generated by the negative pressure component near the adsorption holes on the adsorption seat when the PVC film passes through the device. At the same time, the two adsorption seats are driven away from each other by the power component. When the rubber roller on the fixed seat rubs against the PVC film, the PVC film can be flattened by moving the adsorption seat, thereby avoiding the flattening work only by increasing the tension of the PVC film, thereby protecting the PVC film.
[0004] In the above-mentioned prior art, when flattening the produced PVC film, the PVC film is flattened by adsorption and pulling it to move to both sides. However, some parts of the PVC film that are wrinkled and stuck together due to residual heat are difficult to unfold. At the same time, it may also cause the PVC film to tear easily during the pulling process due to the different forces between the wrinkled and sticky parts and the flat parts. In addition, in the process of flattening the PVC film, it is inconvenient to quickly cool it down, resulting in residual temperature of the PVC film, which causes sticking or folding during the flattening process.
[0005] To this end, the present invention provides a flattening device for a PVC film calender. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve the technical problem is as follows: a flattening device for a PVC film calender according to the present invention comprises a base, a first fixing frame is symmetrically fixedly connected to one side of the upper end of the base, an auxiliary roller is slidably connected between the inner cavities of the two first fixing frames, a support frame is symmetrically fixedly connected to the middle of the upper end of the base, a cross fixing plate is commonly fixedly connected to the upper ends of the two support frames, a transmission groove is arranged in the middle of the upper end of the cross fixing plate, and a film anti-wrinkle beating component is arranged in the inner cavity of the transmission groove;
[0008] The film anti-wrinkle flapping assembly includes two U-shaped rotating blocks rotatably connected in the inner cavity of the transmission groove, the two U-shaped rotating blocks are fixedly connected with round blocks on the surfaces close to each other, the outside of the round block is fixedly connected with a driven bevel gear, the driven bevel gear is meshingly connected with the transmission bevel gear, the inner cavity of the U-shaped rotating block is rotatably connected with a pull rod, the pull rod is rotatably connected to a fixed block at one end away from the U-shaped rotating block, and the lower end of the fixed block is fixedly connected with a flapping plate.
[0009] Preferably, a first fixing column is fixedly connected to the inner cavity of the first fixing frame, a slider is slidably connected to the outside of the first fixing column, a first spring is fixedly connected to the bottom of the inner cavity of the first fixing frame, one end of the first spring away from the bottom of the inner cavity of the first fixing frame is fixedly connected to the slider, and both ends of the auxiliary roller are slidably connected to the slider.
[0010] Preferably, a second fixed column is fixedly connected to the inner cavity of the support frame, a support plate is slidably connected to the outside of the second fixed column, a slapping plate is slidably connected to the outside of the second fixed column, a second spring is fixedly connected to the upper and lower walls of the inner cavity of the support frame, one end of the second spring away from the upper and lower walls of the inner cavity of the support frame is fixedly connected to the support plate and the slapping plate, and rubber pads are provided on the surfaces of the support plate and the slapping plate close to each other.
[0011] Preferably, a driving motor is disposed inside one end of the cross fixing plate, the driving motor is fixedly connected to a cylinder via an output shaft, and the cylinder is fixedly connected to a transmission bevel gear at one end away from the driving motor.
[0012] Preferably, auxiliary flattening components are provided on both sides of the lower end of the cross fixing plate, and the auxiliary flattening components include air guide tubes fixedly connected to both sides of the lower end of the cross fixing plate, and one end of the air guide tube away from the cross fixing plate is fixedly connected to a bellows, and dustproof mesh covers are installed inside both sides of the upper end of the cross fixing plate, and an arc-shaped electric heating air guide plate is fixedly connected to the inner cavity of the bellows.
[0013] Preferably, the U-shaped rotating block is fixedly connected to a support column at one end away from the round block, the support column passes through the cross fixing plate at one end away from the U-shaped rotating block, and a second bevel gear is fixedly connected to one end located in the inner cavity of the cross fixing plate, and the support column is rotatably connected to the cross fixing plate.
[0014] Preferably, the second bevel gear is meshingly connected with the first bevel gear, a second rotating column is fixedly connected inside the first bevel gear, a plurality of impellers are fixedly connected outside the second rotating column, and the second rotating column is rotatably connected to the dustproof mesh cover.
[0015] Preferably, an auxiliary winding assembly is provided on one side of the upper end of the base, and the auxiliary collecting assembly includes a second fixed frame fixedly connected to one side of the upper end of the base, and slide grooves are provided at both ends of the second fixed frame, and a bidirectional threaded rod is rotatably connected to the inner cavity of the slide groove, and the external thread of the bidirectional threaded rod is connected to the first support block and the second support block, and the first support block and the second support block are rotatably connected to the first clamping roller and the second clamping roller by surfaces close to each other, and the first clamping roller and the second clamping roller are both provided with a latex protective layer on the outside.
[0016] Preferably, a protective cover is fixedly connected to one side of the upper end of the base, a transmission shaft is rotatably connected to the inner cavity of the protective cover, the transmission shaft is located at one end of the inner cavity of the protective cover and is fixed to the outside with a worm gear, the outside of the worm gear is meshingly connected to a worm, a first rotating column is fixed to the inside of the worm, and a crank is fixed to one end of the first rotating column away from the worm.
[0017] Preferably, both ends of the transmission shaft pass through the second fixing frame, and a transmission gear is fixedly connected to one end of the inner cavity of the second fixing frame, the transmission gear is meshingly connected with a driven gear, and the driven gear is fixedly connected to the bidirectional threaded rod.
[0018] The beneficial effects of the present invention are as follows:
[0019] 1. The flattening device for a PVC film calender described in the present invention, when flattening the produced PVC film, places the produced PVC film on top of an auxiliary roller, and then passes the PVC film through the film anti-wrinkle flapping components to connect with an external winding device, and then uses the external winding device to pull the PVC film for mobile winding. During the winding process of the PVC film, the film anti-wrinkle flapping components are driven to make reciprocating motion, so that the flapping plate flaps the PVC film below it to prevent the produced PVC film from folding or sticking together, thereby solving the problem that the existing flattening device for a PVC film calender is inconvenient to flap and flatten the PVC film during the winding process of the produced PVC film, resulting in the newly produced PVC film being affected by the residual temperature and easily folding or sticking together.
[0020] 2. The flattening device for a PVC film calender described in the present invention, when the PVC film is pulled and rolled by the rolling device, the air guide tube is driven to draw the external air into its inner cavity, and then the air is discharged into the inner cavity of the bellows by the air guide tube, and at the same time, the arc-shaped electric heating air guide plate in the inner cavity of the bellows is used to block the air discharged from the inner cavity of the air guide tube, so that the air diffuses to both ends in the inner cavity of the bellows, thereby ensuring that the air can be evenly discharged from the inner cavity of the bellows, and the arc-shaped electric heating air guide plate located at the auxiliary roller will not be turned on for heating, so that the bellows The exhausted air is cold air, which can quickly cool down the newly produced PVC film to avoid residual heat in the PVC film, which may cause sticking or folding during the beating and flattening process. After the PVC film is flattened, the air is heated by the arc-shaped electric heating air guide plate in the inner cavity of the bellows, and then the heated air is evenly discharged through the bellows and blown to the PVC film, so that the PVC film can be slightly softened, thereby improving the winding efficiency and preventing the PVC film from being too hard and tearing during the winding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below in conjunction with the accompanying drawings.
[0022] Figure 1 It is a schematic diagram of the main overall structure of the present invention;
[0023] Figure 2 It is a rear-view stereoscopic structural schematic diagram of the present invention;
[0024] Figure 3 This is a schematic diagram of a half-section structure of the support frame of the present invention;
[0025] Figure 4 The present invention Figure 3 A schematic diagram of the enlarged structure of the middle A area;
[0026] Figure 5 It is a schematic diagram of the internal structure of a half-section of a cross fixing plate of the present invention;
[0027] Figure 6 It is a schematic diagram of a half-sectioned enlarged structure of the base of the present invention;
[0028] Figure 7 is a schematic diagram of a half-section structure of a second fixing frame of the present invention;
[0029] Figure 8 It is a schematic diagram of the internal structure of a cross fixing plate of the present invention in partial section;
[0030] Fig. 9 This is a schematic diagram of a half-section structure of a cross fixing plate of the present invention;
[0031] In the figure: 1, base; 2, first fixed frame; 3, first fixed column; 4, first spring; 5, slider; 6, auxiliary roller; 7, support frame; 8, cross fixed plate; 9, transmission groove; 10, dust screen; 11, second fixed column; 12, second spring; 13, support plate; 14, flap plate; 15, bellows; 16, air guide tube; 17, second fixed frame; 18, slide groove; 19, two-way threaded rod; 20, first clamping roller; 21, second clamping roller; 22, first support block; 23, second support Support block; 24. Protective cover; 25. Transmission shaft; 26. Crank; 27. Drive motor; 28. Cylinder; 29. Transmission bevel gear; 30. Round block; 31. U-shaped rotating block; 32. Support column; 33. Pull rod; 34. Fixed block; 35. Worm gear; 36. Worm; 37. First rotating column; 38. Arc-shaped electric heating air guide plate; 39. Second rotating column; 40. First bevel gear; 41. Driven bevel gear; 42. Second bevel gear; 43. Impeller; 44. Transmission gear; 45. Driven gear. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0033] See also Figure 1-8 , the present invention provides a technical solution:
[0034] A flattening device for a PVC film calender comprises a base 1, a first fixing frame 2 is symmetrically fixedly connected to one side of the upper end of the base 1, an auxiliary roller 6 is slidably connected between the inner cavities of the two first fixing frames 2, a support frame 7 is symmetrically fixedly connected to the middle of the upper end of the base 1, a cross fixing plate 8 is commonly fixedly connected to the upper ends of the two support frames 7, a transmission groove 9 is arranged in the middle of the upper end of the cross fixing plate 8, and a film anti-wrinkle beating component is arranged in the inner cavity of the transmission groove 9;
[0035] The film anti-wrinkle beating assembly includes two U-shaped rotating blocks 31 rotatably connected in the inner cavity of the transmission groove 9, the two U-shaped rotating blocks 31 are fixedly connected with round blocks 30 on their surfaces close to each other, the outer part of the round block 30 is fixedly connected with a driven bevel gear 41, the driven bevel gear 41 is meshingly connected with the transmission bevel gear 29, the inner cavity of the U-shaped rotating block 31 is rotatably connected with a pull rod 33, the end of the pull rod 33 away from the U-shaped rotating block 31 is rotatably connected to a fixed block 34, and the lower end of the fixed block 34 is fixedly connected with a beating plate 14.
[0036] Specifically, in the prior art, when flattening the produced PVC film, the PVC film is pulled to move to both sides by adsorption to achieve flattening, but some parts of the PVC film that are wrinkled and stuck together by residual heat are difficult to unfold, and it is also easy to tear during the pulling process due to the different forces between the wrinkled and flat parts of the PVC film;
[0037] When flattening the produced PVC film, the present invention places the produced PVC film on the top of the auxiliary roller 6, and then passes the PVC film through the film anti-wrinkle flapping components to connect with the external winding device, and then uses the external winding device to pull the PVC film for mobile winding. During the winding process of the PVC film, the driving bevel gear 29 is driven to rotate, and at the same time, the driving bevel gear 29 meshes with the driven bevel gear 41 to rotate, thereby driving the round block 30 to rotate. During the rotation of the round block 30, the round block 30 can be used to drive the two U-shaped rotating blocks 31 to rotate synchronously, and at the same time, the transmission rod 33 of the U-shaped rotating block 31 makes an up and down reciprocating motion, and during the up and down reciprocating motion of the rod 33, the fixed block 34 is driven to move synchronously, thereby making the fixed block 34 The block 34 drives the beating plate 14 to slide and move synchronously in the inner cavity of the support frame 7, so that the beating plate 14 beats the PVC film below it to prevent the produced PVC film from folding or sticking together, thereby solving the problem that the flattening device of the existing PVC film calender utilizes adsorption to pull the PVC film to move to both sides for unfolding and flattening, resulting in some parts of the PVC film that are wrinkled and stuck together due to residual heat. It is difficult to unfold them by adsorption and pulling. At the same time, forcibly pulling the PVC film to flatten it will also cause the PVC film to tear during the pulling process due to different forces on the wrinkled and sticky parts and the flat parts of the PVC film. It is also inconvenient to flatten the produced PVC film during the winding process, thereby affecting the processing efficiency of the PVC film.
[0038] like Figure 1 to Figure 2 As shown, a first fixed column 3 is fixedly connected to the inner cavity of the first fixed frame 2, a slider 5 is slidably connected to the outside of the first fixed column 3, a first spring 4 is fixedly connected to the bottom of the inner cavity of the first fixed frame 2, one end of the first spring 4 away from the bottom of the inner cavity of the first fixed frame 2 is fixedly connected to the slider 5, and an auxiliary roller 6 is slidably connected to the slider 5.
[0039] Specifically, in the process of winding the PVC film, the slider 5 is moved upward by utilizing the first spring 4, and the slider 5 slides upward outside the first fixed column 3, and then the slider 5 drives the auxiliary roller 6 to move synchronously, so that the auxiliary roller 6 can be used to lift the newly produced PVC film. In the process of lifting the PVC film by the auxiliary roller 6, the external winding equipment is cooperated to increase the tension of the PVC film, so as to avoid the PVC film from wrinkling or sticking during the transportation of the auxiliary roller 6.
[0040] like Figures 1 to 5 As shown, a second fixed column 11 is fixedly connected to the inner cavity of the support frame 7, a support plate 13 is slidably connected to the outside of the second fixed column 11, a slapping plate 14 is slidably connected to the outside of the second fixed column 11, a second spring 12 is fixedly connected to the upper and lower walls of the inner cavity of the support frame 7, one end of the second spring 12 away from the upper and lower walls of the inner cavity of the support frame 7 is fixedly connected to the support plate 13 and the slapping plate 14, and rubber pads are provided on the surfaces close to each other of the support plate 13 and the slapping plate 14.
[0041] Specifically, when the produced PVC film is flattened, the flapping plate 14 is driven to slide outside the second fixed column 11 to make up and down reciprocating motions, and at the same time, the second spring 12 in the inner cavity of the support frame 7 bounces up the support plate 13 and moves upward, so that the support plate 13 lifts the PVC film between the support plate 13 and the flapping plate 14, and then the flapping plate 14 is driven to slide outside the second fixed column 11 to make up and down reciprocating motions, and the flapping plate 14 cooperates with the support plate 13 to flap the PVC film, thereby achieving the unfolding effect on the PVC film, thereby preventing the newly produced PVC film from folding or sticking together during the traction and winding process.
[0042] like Figures 1 to 5 As shown, a driving motor 27 is disposed inside one end of the cross fixing plate 8 , and the driving motor 27 is fixedly connected to a cylinder 28 via an output shaft, and an end of the cylinder 28 away from the driving motor 27 is fixedly connected to a transmission bevel gear 29 .
[0043] Specifically, when the PVC film is pulled and wound by the winding equipment, the cylinder 28 is driven to rotate by the output shaft of the driving motor 27, and at the same time, the cylinder 28 drives the transmission bevel gear 29 to rotate, and then the transmission bevel gear 29 drives the film anti-wrinkle flapping component to operate, and then the film anti-wrinkle flapping component is used to unfold the PVC film, so as to avoid the newly produced PVC film from folding or sticking together during the pulling and winding process, thereby improving the flattening efficiency of the PVC film. Example
[0044] like Figures 1 to 8 As shown in Comparative Example 1, another embodiment of the present invention is:
[0045] like Figure 1 , Figure 5 and Figure 8 As shown, auxiliary flattening components are provided on both sides of the lower end of the cross fixing plate 8, and the auxiliary flattening components include air guide tubes 16 fixedly connected to both sides of the lower end of the cross fixing plate 8, and one end of the air guide tube 16 away from the cross fixing plate 8 is fixedly connected to a bellows 15, and dustproof mesh covers 10 are installed inside both sides of the upper end of the cross fixing plate 8, and an arc-shaped electric heating air guide plate 38 is fixedly connected to the inner cavity of the bellows 15.
[0046] Specifically, when the PVC film is pulled and rolled by the rolling device, the air guide tube 16 is driven to draw the external air into its inner cavity, and then the air is discharged into the inner cavity of the bellows 15 by the air guide tube 16, and at the same time, the arc-shaped electric heating air guide plate 38 in the inner cavity of the bellows 15 is used to block the air discharged from the inner cavity of the air guide tube 16, so that the air diffuses to both ends in the inner cavity of the bellows 15, thereby ensuring that the air can be evenly discharged from the inner cavity of the bellows 15, and the arc-shaped electric heating air guide plate 38 located at the auxiliary roller 6 will not be turned on for heating, so that the bellows 15 The exhausted air is cold air, so that the newly produced PVC film can be quickly cooled down to avoid residual heat in the PVC film, which may cause sticking or folding during the beating and flattening process. After the beating and flattening is completed, the air is heated by the arc-shaped electric heating air guide plate 38 in the inner cavity of the bellows 15, and then the heated air is evenly discharged through the bellows 15 and blown to the PVC film, so that the PVC film can be slightly softened, thereby improving the winding efficiency and preventing the PVC film from being too hard and tearing during the winding process.
[0047] like Figure 1 , Figure 5 and Figure 8 As shown, the end of the U-shaped rotating block 31 away from the round block 30 is fixedly connected to a support column 32, the end of the support column 32 away from the U-shaped rotating block 31 passes through the cross fixing plate 8, and the end located in the inner cavity of the cross fixing plate 8 is fixedly connected to a second bevel gear 42, and the support column 32 is rotatably connected to the cross fixing plate 8.
[0048] Specifically, when the PVC film is pulled and rolled by the rolling equipment, the round block 30 is driven to rotate, which in turn drives the U-shaped rotating block 31 to rotate. At the same time, the U-shaped rotating block 31 drives the support column 32 to rotate, and then the support column 32 drives the second bevel gear 42 to rotate. Then, the second bevel gear 42 drives the auxiliary flattening component to blow and cool the newly produced PVC film, thereby improving the flattening efficiency of the PVC film.
[0049] like Figure 1 , Figure 5 and Figure 8 As shown, the second bevel gear 42 is meshedly connected with the first bevel gear 40 , the first bevel gear 40 has a second rotating column 39 fixedly connected inside, the second rotating column 39 has a plurality of impellers 43 fixedly connected outside, and the second rotating column 39 is rotatably connected to the dustproof net cover 10 .
[0050] Specifically, when the PVC film is pulled and wound by the winding equipment, the second bevel gear 42 is driven to rotate, and at the same time, the second bevel gear 42 meshes with the first bevel gear 40 to rotate, thereby driving the second rotating column 39 to rotate. During the rotation of the second rotating column 39, the multiple impellers 43 are driven to rotate, so that the multiple impellers 43 draw external air into the inner cavity of the air guide tube 16 through the dustproof mesh cover 10, and then use the dustproof mesh cover 10 to filter the internal dust of the drawn air, so as to avoid the situation where the dust affects the appearance of the PVC film when the PVC film is blown to cool it down, thereby causing the quality of the PVC film to decline.
[0051] like Figure 1 , Figure 2 and Figure 7 As shown, an auxiliary winding assembly is provided on one side of the upper end of the base 1, and the auxiliary collecting assembly includes a second fixed frame 17 fixedly connected to one side of the upper end of the base 1, and slide grooves 18 are provided at both ends of the second fixed frame 17. A bidirectional threaded rod 19 is rotatably connected to the inner cavity of the slide groove 18, and the external thread of the bidirectional threaded rod 19 is connected to the first support block 22 and the second support block 23, and the first support block 22 and the second support block 23 are rotatably connected to the first clamping roller 20 and the second clamping roller 21 close to each other, and the first clamping roller 20 and the second clamping roller 21 are both provided with a latex protective layer on the outside.
[0052] Specifically, in the process of winding the PVC film, the bidirectional threaded rod 19 is driven to rotate, and at the same time, the bidirectional threaded rod 19 threadedly drives the first support block 22 and the second support block 23 to slide in the inner cavity of the slide groove 18 and move close to each other. In the process of the first support block 22 and the second support block 23 moving close to each other, the first clamping roller 20 and the second clamping roller 21 are driven to move synchronously, and then the first clamping roller 20 and the second clamping roller 21 can use the external latex protective layer to clamp and shape the PVC film, thereby avoiding wrinkles in the process of winding the PVC film.
[0053] like Figure 1 , Figure 2 and Figure 6 As shown, a protective cover 24 is fixedly connected to one side of the upper end of the base 1, and a transmission shaft 25 is rotatably connected to the inner cavity of the protective cover 24. The transmission shaft 25 is located at one end of the inner cavity of the protective cover 24 and is fixed to the outside with a worm gear 35. The outside of the worm gear 35 is meshingly connected to a worm 36. A first rotating column 37 is fixed to the inside of the worm 36, and a crank 26 is fixed to the end of the first rotating column 37 away from the worm 36.
[0054] Specifically, during the process of winding the PVC film, the crank handle 26 is driven to rotate, which in turn drives the first rotating column 37 to rotate, and drives the worm 36 to rotate, thereby causing the worm 36 to engage the transmission worm wheel 35 to rotate. During the rotation of the worm wheel 35, the transmission shaft 25 is driven to rotate by the worm wheel 35, and the transmission shaft 25 is used to drive the auxiliary winding assembly to adjust the spacing, so that the auxiliary winding assembly can clamp and shape the PVC film to avoid wrinkles during the winding process of the PVC film.
[0055] like Figure 1 , Figure 6 and Figure 7 As shown, both ends of the transmission shaft 25 pass through the second fixing frame 17 , and a transmission gear 44 is fixedly connected to one end of the inner cavity of the second fixing frame 17 . The transmission gear 44 is meshedly connected to a driven gear 45 , and the driven gear 45 is fixedly connected to the bidirectional threaded rod 19 .
[0056] Specifically, in the process of winding the PVC film, the transmission shaft 25 is driven to rotate, and at the same time, the transmission shaft 25 drives the transmission gear 44 to rotate, and then the transmission gear 44 engages with the driven gear 45 to rotate, and then the driven gear 45 drives the bidirectional threaded rod 19 to rotate, so that the bidirectional threaded rod 19 drives the auxiliary winding component to adjust the spacing, so that the auxiliary winding component can clamp and shape the PVC film, thereby avoiding wrinkles in the PVC film during the winding process.
[0057] Working principle: when flattening the produced PVC film, the produced PVC film is placed on the top of the auxiliary roller 6, and then the PVC film is passed through the film anti-wrinkle flapping components and connected to the external winding device, and then the external winding device is used to pull the PVC film for moving and winding. During the winding process of the PVC film, the transmission bevel gear 29 is driven to rotate, and at the same time, the transmission bevel gear 29 meshes with the transmission driven bevel gear 41 to rotate, and then the round block 30 is driven to rotate. During the rotation of the round block 30, the round block 30 can be used to drive the two U-shaped rotating blocks 31 to rotate synchronously, and at the same time, the U-shaped rotating block 31 transmission rod 33 makes an up and down reciprocating motion, and during the up and down reciprocating motion of the rod 33, the fixed block 34 is driven to move synchronously, and then the fixed block 34 drives the flapping plate 14 to slide and move synchronously in the inner cavity of the support frame 7, so that the flapping plate 14 flaps the PVC film below it to prevent the produced PVC film from folding or sticking together;
[0058] During the process of the PVC film being pulled and rolled by the rolling device, the air guide tube 16 is driven to draw the external air into its inner cavity, and then the air is discharged into the inner cavity of the bellows 15 by the air guide tube 16, and at the same time, the arc-shaped electric heating air guide plate 38 in the inner cavity of the bellows 15 is used to block the air discharged from the inner cavity of the air guide tube 16, so that the air diffuses to both ends in the inner cavity of the bellows 15, thereby ensuring that the air can be evenly discharged from the inner cavity of the bellows 15, and the arc-shaped electric heating air guide plate 38 located at the auxiliary roller 6 will not be turned on for heating, so that the air discharged from the bellows 15 is The air discharged is cold air, so that the newly produced PVC film can be quickly cooled down to avoid residual heat in the PVC film, which may cause sticking or folding during the beating and flattening process. After the beating and flattening is completed, the air is heated by the arc-shaped electric heating air guide plate 38 in the inner cavity of the bellows 15, and then the heated air is evenly discharged through the bellows 15 and blown to the PVC film, so that the PVC film can be slightly softened, the winding efficiency is improved, and the PVC film is prevented from being too hard and torn during the winding process.
[0059] During the winding process of the PVC film, the crank handle 26 is driven to rotate, and the first rotating column 37 is driven to rotate, and the worm 36 is driven to rotate, and then the worm 36 is meshed with the transmission worm wheel 35 to rotate. During the rotation of the worm wheel 35, the transmission shaft 25 is driven to rotate by the worm wheel 35, and the transmission shaft 25 is used to drive the transmission gear 44 to rotate, and then the transmission gear 44 is meshed with the transmission driven gear 45 to rotate, and then the driven gear 45 is used to drive the bidirectional threaded rod 19 to rotate, so that the bidirectional threaded rod 19 threadedly drives the first support block 22 and the second support block 23 to slide in the inner cavity of the slide groove 18 and move close to each other. During the movement of the first support block 22 and the second support block 23 close to each other, the first clamping roller 20 and the second clamping roller 21 are driven to move synchronously, and then the first clamping roller 20 and the second clamping roller 21 can use the external latex protective layer to clamp and shape the PVC film to avoid wrinkles during the winding process of the PVC film.
[0060] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A flattening device for a PVC film calender, characterized in that: It comprises a base (1), a first fixing frame (2) is symmetrically fixedly connected to one side of the upper end of the base (1), an auxiliary roller (6) is slidably connected between the inner cavities of the two first fixing frames (2), a support frame (7) is symmetrically fixedly connected to the middle of the upper end of the base (1), a cross fixing plate (8) is commonly fixedly connected to the upper ends of the two support frames (7), a transmission groove (9) is provided in the middle of the upper end of the cross fixing plate (8), and a film anti-wrinkle beating component is provided in the inner cavity of the transmission groove (9); The film wrinkle-proof flapping assembly comprises two U-shaped rotating blocks (31) rotatably connected in the inner cavity of the transmission groove (9); the two U-shaped rotating blocks (31) are fixedly connected with a round block (30) on their surfaces close to each other; the outer portion of the round block (30) is fixedly connected with a driven bevel gear (41); the driven bevel gear (41) is meshingly connected with a transmission bevel gear (29); the inner cavity of the U-shaped rotating block (31) is rotatably connected with a pull rod (33); the pull rod (33) is rotatably connected to a fixed block (34) at one end away from the U-shaped rotating block (31); the lower end of the fixed block (34) is fixedly connected with a flapping plate (14); Auxiliary flattening components are provided on both sides of the lower end of the cross fixing plate (8), and the auxiliary flattening components include air guide tubes (16) fixedly connected to both sides of the lower end of the cross fixing plate (8), and one end of the air guide tube (16) away from the cross fixing plate (8) is fixedly connected to a wind box (15), and dustproof net covers (10) are installed inside both sides of the upper end of the cross fixing plate (8), and the inner cavity of the wind box (15) is fixedly connected to an arc-shaped electric heating air guide plate (38); The end of the U-shaped rotating block (31) away from the round block (30) is fixedly connected to a support column (32), the end of the support column (32) away from the U-shaped rotating block (31) passes through the cross fixing plate (8), and the end located in the inner cavity of the cross fixing plate (8) is fixedly connected to a second bevel gear (42), and the support column (32) is rotatably connected to the cross fixing plate (8); The second bevel gear (42) is meshingly connected with the first bevel gear (40), a second rotating column (39) is fixedly connected inside the first bevel gear (40), a plurality of impellers (43) are fixedly connected outside the second rotating column (39), and the second rotating column (39) is rotationally connected to the dustproof mesh cover (10).
2. A flattening device for a PVC film calender according to claim 1, characterized in that: A first fixing column (3) is fixedly connected to the inner cavity of the first fixing frame (2); a sliding block (5) is slidably connected to the outside of the first fixing column (3); a first spring (4) is fixedly connected to the bottom of the inner cavity of the first fixing frame (2); one end of the first spring (4) away from the bottom of the inner cavity of the first fixing frame (2) is fixedly connected to the sliding block (5); and the auxiliary roller (6) is slidably connected to the sliding block (5).
3. A flattening device for a PVC film calender according to claim 1, characterized in that: The inner cavity of the support frame (7) is fixedly connected to a second fixed column (11), the outer portion of the second fixed column (11) is slidably connected to a support plate (13), the outer portion of the second fixed column (11) is slidably connected to a flapping plate (14), the upper and lower walls of the inner cavity of the support frame (7) are fixedly connected to a second spring (12), one end of the second spring (12) away from the upper and lower walls of the inner cavity of the support frame (7) is fixedly connected to the support plate (13) and the flapping plate (14), and the surfaces of the support plate (13) and the flapping plate (14) close to each other are provided with rubber pads.
4. The flattening device for a PVC film calender according to claim 1, characterized in that: A driving motor (27) is disposed inside one end of the cross fixing plate (8), the driving motor (27) is fixedly connected to a cylinder (28) via an output shaft, and the cylinder (28) is fixedly connected to a transmission bevel gear (29) at one end away from the driving motor (27).
5. The flattening device for a PVC film calender according to claim 1, characterized in that: An auxiliary winding assembly is arranged on one side of the upper end of the base (1), and the auxiliary winding assembly comprises a second fixed frame (17) fixedly connected to one side of the upper end of the base (1), and slide grooves (18) are arranged at both ends of the second fixed frame (17), and the inner cavity of the slide groove (18) is rotatably connected to a bidirectional threaded rod (19), and the outer thread of the bidirectional threaded rod (19) is connected to a first support block (22) and a second support block (23), and the first support block (22) and the second support block (23) are rotatably connected to a first clamping roller (20) and a second clamping roller (21) in a manner close to each other, and the outer surfaces of the first clamping roller (20) and the second clamping roller (21) are both provided with a latex protective layer.
6. A flattening device for a PVC film calender according to claim 5, characterized in that: A protective cover (24) is fixedly connected to one side of the upper end of the base (1); a transmission shaft (25) is rotatably connected to the inner cavity of the protective cover (24); a worm wheel (35) is fixedly connected to the outside of the transmission shaft (25) located at one end of the inner cavity of the protective cover (24); a worm (36) is meshingly connected to the outside of the worm wheel (35); a first rotating column (37) is fixedly connected to the inside of the worm (36); and a crank (26) is fixedly connected to one end of the first rotating column (37) away from the worm (36).
7. A flattening device for a PVC film calender according to claim 6, characterized in that: Both ends of the transmission shaft (25) pass through the second fixing frame (17), and a transmission gear (44) is fixedly connected to one end of the inner cavity of the second fixing frame (17), the transmission gear (44) is meshingly connected to a driven gear (45), and the driven gear (45) is fixedly connected to the bidirectional threaded rod (19).
Citation Information
Patent Citations
Flattening device for PVC film calender
CN216548860U
Flattening device for printing film blowing
CN212831909U
Embossing device of release film coating machine
CN221136904U