A tube body surface rounding extrusion machine for resin tube production
By designing a pipe body surface rounding extruder for resin pipe production that integrates rounding assembly, radius control assembly and auxiliary assembly, the problem of complex and noisy when adjusting different pipe diameters of existing equipment is solved, and a more efficient and flexible rounding process is achieved, avoiding the risk of stress concentration damage to the pipe body.
Patent Information
- Application Number
- CN202411578251.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2044-11-07
AI Technical Summary
The existing pipe body surface rounding extruder for resin pipe production is complex and noisy when adjusting different pipe diameters, which are prone to stress concentration and causing damage to the pipe body. The auxiliary equipment is inflexible to adjust, and it is unable to adapt to the rounding needs of different pipe materials.
A pipe surface round extruder for resin tube production including round block assembly, radius control assembly and auxiliary assembly is designed. The vertical and horizontal control assembly is driven by hydraulic pump to adjust the radius and rotation speed of the round block, and the directional rotation of the round block is achieved using the electromagnetism principle, and the auxiliary assembly is used to adapt the resin tube of different pipe diameters.
It improves the accuracy and flexibility of radius adjustment of the round body, reduces noise, avoids the problem of stress concentration damage to the pipe body, and enhances the applicability and production efficiency of the equipment.
Smart Images

Figure CN119078162B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of resin pipe production equipment, and specifically refers to a tube body surface rounding extruder for resin pipe production. Background Art
[0002] A resin pipe refers to a high-pressure hose formed by using a plastic extruded hose as the inner core and reinforcing it with high-strength industrial fibers or steel wires through knitting or winding. The tube body generally has a three-layer structure of an inner hose layer, a skeleton reinforcement layer, and an outer rubber layer. Resin pipes have the advantages of high pressure resistance, light weight, high temperature resistance, good flame retardancy, and good elasticity, and are widely used in industries such as petroleum, chemical engineering, construction machinery manufacturing, coal mines, shipbuilding, aviation, automobiles, and medical devices. To ensure the quality of resin pipe production, it is usually necessary to round the surface of the resin pipe.
[0003] The prior art discloses a tube body surface rounding extruder for resin pipe production, with the authorization publication number CN213006530U. This application effectively solves the problems of time-consuming and laborious operation, difficulty in getting started, and low production efficiency of the rounding extruder in the prior art by setting three groups of sliding grooves and three groups of rounding rollers. However, the rounding extruder in this application consists of multiple groups of rollers, and it is difficult to adjust the precision between the multiple groups of rollers. It is relatively complex for production personnel to adjust the equipment. Moreover, when multiple groups of rollers work, the noise is large. Also, during the tube body rounding process of the rounding extruder in this application, the pressure is concentrated in the area where the rollers contact the tube body, resulting in local stress concentration in the tube body, increasing the risk of tube deformation and damage. In addition, the rollers in this application cannot adjust the rotation speed according to different materials and thicknesses of the tubes, reducing the applicability of the rounding extruder. Finally, the auxiliary equipment in the prior art rounding extruder is set separately. For rounding the surface of resin pipes with different diameters, it is necessary to separately replace or adjust appropriate devices, reducing the flexibility of the rounding extruder. Summary of the Invention
[0004] In view of the above situation, to overcome the defects of the prior art, the present invention provides a tube body surface rounding extruder for resin pipe production with a rounding component, a radius control component, and an auxiliary component, effectively solving the problems of complex adjustment for rounding the surface of resin pipes with different diameters, large noise pollution, easy occurrence of stress concentration and damage to the tube body, inflexible adjustment of auxiliary equipment, and inability to round different pipes in the current market tube body surface rounding extruder for resin pipe production.
[0005] The technical solution adopted by the present invention is as follows: A tube body surface rounding and extruding machine for resin tube production includes a fixed bracket, an outer shell, a rounding component, a radius control component, and an auxiliary component. The outer shell is fixedly arranged on the fixed bracket. The rounding component is arranged inside the outer shell. The radius control component is fixedly arranged on the fixed bracket. The auxiliary component is arranged inside the outer shell and is located at the inlet of the rounding and extruding machine. The fixed bracket supports the upper components. After the auxiliary component preliminarily fixes the position of the resin tube, the rounding component heats and rounds the surface of the resin tube. The radius control component is adjusted to adjust the inner diameter size of the rounding component, so as to adapt to the surface rounding work of resin tubes with different diameters.
[0006] Further, the rounding component includes a wire segment, a power supply component, an arc magnet, a rounding body, and a ring conductor. The power supply component is fixedly arranged on the inner wall of the outer shell. The arc magnet is fixedly arranged on the inner wall of the outer shell. There are two groups of arc magnets, and the two groups of arc magnets are of opposite magnetic poles. The rounding body is arranged inside the two groups of arc magnets. The ring conductor is rotatably arranged inside the outer shell. One end of the wire segment is rotatably arranged inside the power supply component, and the other end of the wire segment passes through the rounding body and is fixedly arranged on the ring conductor. The wire segment, the power supply component, and the ring conductor form a complete power supply and power consumption system. Under the action of the arc magnet with opposite magnetic poles, the wire segment rotates directionally, thereby driving the rounding body to rotate, and the rotation of the rounding body rounds the surface of the resin tube.
[0007] Further, the radius control component includes a hydraulic pump, a vertical control component, and a horizontal control component. The hydraulic pump is fixedly arranged on the fixed bracket. The bottom end of the vertical control component is fixedly arranged on the output end of the hydraulic pump. There are four groups of vertical control components. The bottom end of the horizontal control component is fixedly arranged on the vertical control component. There are four groups of horizontal control components. The vertical control component and the horizontal control component cooperate with each other to adjust the radius size of the rounding body to adapt to the rounding of resin tubes with different diameters. The hydraulic pump provides power for the movement of the vertical control component and the horizontal control component.
[0008] Further, the wire segment includes a connecting wire bundle, an elastic wire bundle, and a flat wire bundle. There are two groups of connecting wire bundles. One end of the connecting wire bundle is rotatably arranged inside the power supply component. One end of the elastic wire bundle is fixedly arranged at the other end of the connecting wire bundle. The elastic wire bundle is in the shape of a spring hollow. There is an electrorheological fluid inside the elastic wire bundle. The two ends of the flat wire bundle are connected to the other ends of the two groups of elastic wire bundles. The connecting wire bundle and the flat wire bundle are made of copper, and the elastic wire bundle is made of phosphor bronze. When the radius of the rounding body changes, the length of the elastic wire bundle can change accordingly. After the length change of the elastic wire bundle is completed, the arc conductor is electrified. At this time, the elastic wire bundle is electrified, and the internal electrorheological fluid is electrified, and the electrorheological fluid becomes solid. The elastic wire bundle assumes a fixed shape under the action of the solid electrorheological fluid.
[0009] Furthermore, the power transmission component includes an insulating ring, an arc-shaped conductor, a first arc-shaped pushing plate, a power source, and a resistance box. The arc-shaped conductor is fixedly arranged on the outer housing, and there are two sets of arc-shaped conductors. There are two sets of insulating rings, and the two sets of insulating rings are rotatably arranged at both ends of the arc-shaped conductor. The first arc-shaped pushing plate is fixedly arranged on the radius control component, and there are four sets of the first arc-shaped pushing plates. The power source is fixedly arranged on the fixed bracket, and the resistance box is fixedly arranged on the fixed bracket. The two sets of arc-shaped conductors are electrically connected to the two poles of the power source. The power source is electrically connected to the resistance box, and the resistance box is electrically connected to the arc-shaped conductor. A set of connecting wire bundles is fixedly arranged inside the two sets of insulating rings, and the end of this set of connecting wire bundles is rotatably arranged on the arc-shaped conductor. The other end of the other set of connecting wire bundles is fixedly arranged on the annular conductor. The two sets of insulating rings play a role in limiting the wire segment to prevent relative sliding of the wire segment. By adjusting the size of the resistance box, the magnitude of the current in the circuit is adjusted, and the rotation speed of the round pressing body changes with the magnitude of the current, thereby achieving the technical effect of pressing the surface of different pipes into a round shape.
[0010] Furthermore, the round pressing body includes a semi-circular round pressing bottom plate, a semi-circular round pressing top plate, an insulating and heat-insulating layer, a heating layer, and a limiting plate. The semi-circular round pressing top plate is slidably arranged on the first arc-shaped pushing plate, and the semi-circular round pressing bottom plate is fixedly arranged on the semi-circular round pressing top plate. The semi-circular round pressing top plate and the semi-circular round pressing bottom plate form a cavity. The insulating and heat-insulating layer and the heating layer are fixedly arranged between the semi-circular round pressing top plate and the semi-circular round pressing bottom plate. The material of the insulating and heat-insulating layer is chloroprene rubber. The heating layer is located below the insulating and heat-insulating layer. The limiting plate is fixedly arranged on the semi-circular round pressing top plate, and two sets of limiting plates are arranged at both ends of the round pressing body. The heating layer heats the semi-circular round pressing bottom plate, thereby heating the surface of the resin pipe to facilitate pressing the surface of the resin pipe into a round shape. The insulating and heat-insulating layer prevents the electrical charge of the wire segment from being transmitted to the resin pipe. At the same time, the insulating and heat-insulating layer also prevents the heat on the heating layer from being transmitted to the wire segment. The limiting plate prevents the round pressing body from displacing.
[0011] Furthermore, the vertical control component includes a power plate, a power support rod, a vertical push-pull rod, a fixed block, a support shaft, a connecting plate, a connecting rod, a folded connecting rod, an upper vertical control rod, and a lower vertical control rod. The power plate is fixedly arranged at the output end of the hydraulic pump. The middle of the power support rod is fixedly arranged on the power plate. The vertical push-pull rod is fixedly arranged at both ends of the power support rod. The fixed block is fixedly arranged on the vertical push-pull rod. The support shaft is rotatably arranged on the fixed bracket. The connecting plate is rotatably arranged on the support shaft. The bottom end of the connecting rod is fixedly arranged on the fixed block, and the top end of the connecting rod is hinged on the connecting plate. The connecting rod is located on one side of the support shaft. The bottom end of the folded connecting rod is hinged on the connecting plate, and the folded connecting rod is located on the other side of the support shaft. The top end of the upper vertical control rod is fixedly arranged on the folded connecting rod. The lower vertical control rod is fixedly arranged in the middle of the power support rod. By pushing the vertical push-pull rod, the connecting rod is driven to move through the fixed block, so that the connecting plate rotates around the support shaft, and then the folded connecting rod and the upper vertical control rod are pulled to move, ultimately achieving the purpose of controlling the radius size of the round pressing body.
[0012] Furthermore, the lateral control component includes a hinged plate and a lateral control rod. The hinged plate is hinged at the top of the vertical push-pull rod, and the lateral control rod is hinged on the hinged plate. The movement of the vertical push-pull rod drives the lateral control rod to move through the hinged plate, thereby cooperating with the vertical control component to achieve the technical effect of controlling the radius of the round pressing body.
[0013] Furthermore, the auxiliary component includes four groups of arc-shaped push plates II and two circular tube control rings. The outer walls of the arc-shaped push plates II are fixedly arranged on one group of the upper vertical control rod, the lower vertical control rod, and the lateral control rod. The circular tube control rings are slidably arranged on the inner walls of the arc-shaped push plates II. By moving the arc-shaped push plates II, the diameters of the circular tube control rings are adjusted to adapt to resin tubes of different diameters.
[0014] Furthermore, the fixed bracket includes a bracket main body, fixed guide rails, and supports. The fixed guide rails are fixedly arranged on the bracket main body, and there are eight groups of fixed guide rails. The lateral control rod is slidably arranged in the fixed guide rails. The supports are fixedly arranged on the bracket main body, and the support shafts are rotatably arranged on four groups of supports.
[0015] Furthermore, two sets of gaps are penetrated and opened on the outer shell at the limiting plate.
[0016] Furthermore, the arc-shaped push plate I is fixedly arranged on the upper vertical control rod, the lower vertical control rod, and the lateral control rod in the three groups of vertical control components and lateral control components.
[0017] Furthermore, the heating layer is electrically connected to the power supply.
[0018] The beneficial effects achieved by the present invention with the above structure are as follows:
[0019] (1) Set up a radius control component so that the three sets of vertical control components and the three sets of horizontal control components cooperate with each other. The output end of the hydraulic pump pushes the power plate to move. While the power plate pushes the vertical push rod to move, it also pushes the lower vertical control rod to move. The vertical push rod drives the fixed block to move. Through the linkage of the connecting rod, the connecting plate and the folded connecting rod, it drives the upper vertical control rod and the lower vertical control rod to move relative to each other. The upper vertical control rod drives the upper arc-shaped push plate one to move, and the lower vertical control rod drives the lower arc-shaped push plate one to move. The vertical push-pull plate moves to drive the hinge plate to move, and the hinge plate drives the horizontal control rod to move. The horizontal control rod pushes the front and rear two sets of arc-shaped push plates one to move. When the four sets of arc-shaped push plates one contract, the semi-circular pressing round bottom plate and the semi-circular pressing round top plate contract, and the elastic wire bundle contracts. When the four sets of arc-shaped push plates one expand, the semi-circular pressing round bottom plate and the semi-circular pressing round top plate expand, and the elastic wire bundle elongates, achieving the technical effect of adjusting the diameter of the pressing round body. Compared with the existing technology of using multiple sets of rollers to press the surface of the pipe into a round shape, without using electronic components or manual individual adjustment, only through its ingenious structural design, the technical effect of a one-time overall adjustment of the radius of the pressing round body is achieved, reducing the workload of the staff while also increasing the accuracy and flexibility of the adjustment of the radius of the pressing round body, thereby improving the quality of the surface pressing of the resin pipe and enhancing the practicality of the resin pipe surface pressing extruder;
[0020] (2) By using the principle of electromagnetic induction, a circular pressing component is set up. A power supply forms a power supply and power consumption circuit with an arc conductor, a wire segment, a circular conductor, and a resistance box. When the wire segment is energized, the current-carrying fluid in the elastic wire bundle is energized, and the elastic wire bundle maintains a fixed shape. Under the action of two groups of arc-shaped magnets with opposite electrodes outside the wire segment, according to the left-hand rule, when the current direction is certain, the magnetic force direction on the wire segment is certain. Since the electrodes of the two groups of arc conductors are opposite, the force directions on the wire segments connected to the two groups of arc conductors are opposite. Under the action of the opposite forces, the wire segment makes a circular motion. When the wire segment moves to the edge of a group of arc conductors, due to inertia, the wire segment will move through the edge of this group of arc conductors into the other group of arc conductors. At this time, the current direction changes and the force direction changes. This process repeats, making the wire segment perform a circular motion in a cycle. Since the flat wire bundle is located inside the semi-circular circular pressing top plate, the rotation of the wire segment drives the circular pressing body to rotate, and the heating layer heats up. The heat is transferred to the resin tube through the semi-circular circular pressing bottom plate, softening the surface of the resin tube. According to the type or thickness of the resin tube, the size of the resistance box is adjusted to adjust the current size in the circuit, and then the force on the wire segment is adjusted, ultimately achieving the purpose of adjusting the rotation speed of the circular pressing body. This avoids the risk of pressure concentrating on the contact area between the roller and the tube body, resulting in local stress concentration and deformation and damage of the tube body. At the same time, by adjusting the rotation speed of the circular pressing body, the technical effect of surface circular pressing of resin tubes with different materials and thicknesses is also achieved. This not only improves the quality of surface circular pressing of the resin tube body but also increases the applicability of the tube body surface circular pressing extruder and reduces energy waste;
[0021] (3) The circular pressing component and the auxiliary component are integrated, and a radius control component and an auxiliary component are set up. One group of vertical control components and horizontal control components are connected to the other three groups of vertical control components and horizontal control components through a power plate. When the vertical control components and horizontal control components adjust the radius of the circular pressing component, they also adjust the radius of the auxiliary component, making the radius of the auxiliary component adapt to the size of the resin tube that needs surface circular pressing. This avoids the problem of resin tube deviation during the surface circular pressing of the resin tube by the circular pressing component, which affects the quality of surface circular pressing of the resin tube. At the same time, it also avoids the problem that when the auxiliary component is set separately, it is necessary to separately replace or adjust appropriate devices according to resin tubes of different pipe diameters, increasing the flexibility of the resin tube surface circular pressing extruder and reducing the workload of the staff;
[0022] (4) By using the principle of electromagnetic induction in cooperation with a directional magnetic field, the circular pressing body and the arc-shaped magnet achieve the purpose of surface circular pressing of the resin tube without contact. Compared with the existing tube body surface circular pressing extruder with various rods connected to each other, the noise emission during the surface circular pressing of the resin tube by the circular pressing extruder is reduced, creating a relatively comfortable working environment for the staff. Description of the Drawings
[0023] Figure 1 A three-dimensional structural schematic diagram of a tube body surface rounding extruder for resin tube production provided by the present invention;
[0024] Figure 2 A structural schematic diagram of a housing body, a rounding component, a radius control component, and an auxiliary component provided by the present invention;
[0025] Figure 3 A structural schematic diagram of a rounding component, a radius control component, and an auxiliary component provided by the present invention;
[0026] Figure 4 A structural schematic diagram of a radius control component provided by the present invention;
[0027] Figure 5 A structural schematic diagram of a wire segment provided by the present invention;
[0028] Figure 6 is Figure 5 A partial enlarged view at position A in
[0029] Figure 7 A structural schematic diagram of a power transmission component, an arc magnet, a rounding body, and an annular conductor provided by the present invention;
[0030] Figure 8 A structural schematic diagram of a wire segment and an arc-shaped push plate I provided by the present invention;
[0031] Figure 9 A left view of a rounding body and a radius control component provided by the present invention;
[0032] Figure 10 is Figure 9 A partial enlarged view at position B in
[0033] Figure 11 A structural schematic diagram of an auxiliary component provided by the present invention.
[0034] Among them, 1. Fixed bracket, 2. Outer casing, 3. Round pressing component, 4. Radius control component, 5. Auxiliary component, 6. Wire segment, 7. Power transmission component, 8. Arc magnet, 9. Round pressing body, 10. Ring conductor, 11. Hydraulic pump, 12. Vertical control component, 13. Horizontal control component, 14. Connecting wire bundle, 15. Elastic wire bundle, 16. Flat wire bundle, 17. Insulating ring, 18. Arc conductor, 19. First arc-shaped pushing plate, 20. Semi-circular round pressing bottom plate, 21. Semi-circular round pressing top plate, 22. Insulating and heat-insulating layer, 23. Heating layer, 24. Limiting plate, 25. Power plate, 26. Power support rod, 27. Vertical push-pull rod, 28. Fixed block, 29. Support shaft, 30. Connecting plate, 31. Connecting rod, 32. Folded connecting rod, 33. Upper vertical control rod, 34. Lower vertical control rod, 35. Hinge plate, 36. Horizontal control rod, 37. Second arc-shaped pushing plate, 38. Round tube control ring, 39. Power supply, 40. Resistance box, 41. Bracket main body, 42. Fixed guide rail, 43. Support piece.
[0035] The accompanying drawings are used to provide a further understanding of the present invention and form a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. Detailed implementation manners
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0037] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.
[0038] As Figure 1 shown, a tube body surface round pressing and extruding machine for resin tube production provided by the present invention includes a fixed bracket 1, an outer casing 2, a round pressing component 3, a radius control component 4, and an auxiliary component 5. The outer casing 2 is fixedly arranged on the fixed bracket 1. The round pressing component 3 is arranged inside the outer casing 2. The radius control component 4 is fixedly arranged on the fixed bracket 1. The auxiliary component 5 is arranged inside the outer casing 2, and the auxiliary component 5 is located at the inlet of the round pressing and extruding machine.
[0039] As Figure 3, Figure 8 As shown in the figure, the round pressing assembly 3 includes a wire segment 6, a power transmission assembly 7, an arc magnet 8, a round pressing body 9, and a ring conductor 10. The power transmission assembly 7 is fixedly arranged on the inner wall of the outer housing 2, and the arc magnet 8 is fixedly arranged on the inner wall of the outer housing 2. There are two sets of arc magnets 8, and the two sets of arc magnets 8 have opposite magnetic poles. The round pressing body 9 is arranged inside the two sets of arc magnets 8. The ring conductor 10 is rotatably arranged inside the outer housing 2. One end of the wire segment 6 is rotatably arranged inside the power transmission assembly 7, and the other end of the wire segment 6 passes through the round pressing body 9 and is fixedly arranged on the ring conductor 10.
[0040] As Figure 4 shown in the figure, the radius control assembly 4 includes a hydraulic pump 11, a vertical control assembly 12, and a horizontal control assembly 13. The hydraulic pump 11 is fixedly arranged on the fixed bracket 1. The bottom end of the vertical control assembly 12 is fixedly arranged on the output end of the hydraulic pump 11. There are four sets of vertical control assemblies 12. The bottom end of the horizontal control assembly 13 is fixedly arranged on the vertical control assembly 12, and there are four sets of horizontal control assemblies 13.
[0041] As Figure 5 - Figure 6 shown in the figure, the wire segment 6 includes a connecting wire bundle 14, an elastic wire bundle 15, and a flat wire bundle 16. There are two sets of connecting wire bundles 14. One end of the connecting wire bundle 14 is rotatably arranged inside the power transmission assembly 7. One end of the elastic wire bundle 15 is fixedly arranged at the other end of the connecting wire bundle 14. The elastic wire bundle 15 is in the shape of a spring hollow, and there is an electrorheological fluid inside the elastic wire bundle 15. Both ends of the flat wire bundle 16 are connected to the other ends of the two sets of elastic wire bundles 15. The connecting wire bundle 14 and the flat wire bundle 16 are made of copper, and the elastic wire bundle 15 is made of phosphor bronze.
[0042] As Figure 2 , Figure 7 shown in the figure, the power transmission assembly 7 includes an insulating ring 17, an arc conductor 18, an arc pushing plate 19, a power supply 39, and a resistance box 40. The arc conductor 18 is fixedly arranged on the outer housing 2. There are two sets of arc conductors 18. There are two sets of insulating rings 17. The two sets of insulating rings 17 are rotatably arranged at both ends of the arc conductor 18. The arc pushing plate 19 is fixedly arranged on the radius control assembly 4. There are four sets of arc pushing plates 19. The power supply 39 is fixedly arranged on the fixed bracket 1, and the resistance box 40 is fixedly arranged on the fixed bracket 1. The two sets of arc conductors 18 are electrically connected to the two poles of the power supply 39. The power supply 39 is electrically connected to the resistance box 40, and the resistance box 40 is electrically connected to the arc conductor 18. One set of connecting wire bundles 14 is fixedly arranged inside the two sets of insulating rings 17, and the end of this set of connecting wire bundles 14 is rotatably arranged on the arc conductor 18. The other end of the other set of connecting wire bundles 14 is fixedly arranged on the ring conductor 10.
[0043] As Figure 9 - Figure 10As shown in the figure, the round pressing body 9 includes a semi-circular round pressing bottom plate 20, a semi-circular round pressing top plate 21, an insulating and heat-insulating layer 22, a heating layer 23, and a limiting plate 24. The semi-circular round pressing top plate 21 is slidably arranged on the arc-shaped pushing plate 19. The semi-circular round pressing bottom plate 20 is fixedly arranged on the semi-circular round pressing top plate 21. The semi-circular round pressing top plate 21 and the semi-circular round pressing bottom plate 20 form a cavity. The insulating and heat-insulating layer 22 and the heating layer 23 are fixedly arranged between the semi-circular round pressing top plate 21 and the semi-circular round pressing bottom plate 20. The material of the insulating and heat-insulating layer 22 is neoprene. The heating layer 23 is located below the insulating and heat-insulating layer 22. The limiting plate 24 is fixedly arranged on the semi-circular round pressing top plate 21. Two groups of limiting plates 24 are arranged at both ends of the round pressing body 9.
[0044] As Figure 4 shown in the figure, the vertical control assembly 12 includes a power plate 25, a power support rod 26, a vertical push-pull rod 27, a fixed block 28, a support shaft 29, a connecting plate 30, a connecting rod 31, a folded connecting rod 32, an upper vertical control rod 33, and a lower vertical control rod 34. The power plate 25 is fixedly arranged at the output end of the hydraulic pump 11. The middle of the power support rod 26 is fixedly arranged on the power plate 25. The vertical push-pull rod 27 is fixedly arranged at both ends of the power support rod 26. The fixed block 28 is fixedly arranged on the vertical push-pull rod 27. The support shaft 29 is rotatably arranged on the fixed bracket 1. The connecting plate 30 is rotatably arranged on the support shaft 29. The bottom end of the connecting rod 31 is fixedly arranged on the fixed block 28. The top end of the connecting rod 31 is hinged on the connecting plate 30. The connecting rod 31 is located on one side of the support shaft 29. The bottom end of the folded connecting rod 32 is hinged on the connecting plate 30. The folded connecting rod 32 is located on the other side of the support shaft 29. The top end of the upper vertical control rod 33 is fixedly arranged on the folded connecting rod 32. The lower vertical control rod 34 is fixedly arranged in the middle of the power support rod 26.
[0045] As Figure 4 shown in the figure, the horizontal control assembly 13 includes a hinge plate 35 and a horizontal control rod 36. The hinge plate 35 is hinged on the top end of the vertical push-pull rod 27. The horizontal control rod 36 is hinged on the hinge plate 35.
[0046] As Figure 11 shown in the figure, the auxiliary assembly 5 includes an arc-shaped pushing plate 37 and a round tube control ring 38. Four groups of arc-shaped pushing plates 37 are provided. The outer wall of the arc-shaped pushing plate 37 is fixedly arranged on one group of the upper vertical control rod 33, the lower vertical control rod 34, and the horizontal control rod 36. The round tube control ring 38 is slidably arranged on the inner wall of the arc-shaped pushing plate 37. Two groups of round tube control rings 38 are provided.
[0047] As Figure 1As shown, the fixing bracket 1 includes a bracket main body 41, a fixing guide rail 42, and a support member 43. The fixing guide rail 42 is fixedly arranged on the bracket main body 41. There are eight groups of fixing guide rails 42. The lateral control rod 36 is slidably arranged in the fixing guide rail 42. The support member 43 is fixedly arranged on the bracket main body 41. The support shaft 29 is rotatably arranged on four groups of support members 43.
[0048] As Figure 2 shown, two sets of gaps are formed through the outer shell 2 at the limiting plate 24.
[0049] As Figure 9 shown, the arc-shaped pushing plate 19 is fixedly arranged on the upper vertical control rod 33, the lower vertical control rod 34, and the lateral control rod 36 in the three groups of vertical control components 12 and lateral control components 13.
[0050] As Figure 1 shown, the heating layer is electrically connected to the power supply.
[0051] When in use, the diameters of the pressing component 3 and the auxiliary component 5 are adjusted according to the diameter of the resin tube, and the hydraulic pump 11 is turned on. The output end of the hydraulic pump 11 pushes the power plate 25 to move. The power plate 25 pushes the vertical push-pull rod 27 to move while pushing the lower vertical control rod 34 to move. The vertical push-pull rod 27 drives the fixed block 28 to move. The fixed block 28 drives the connecting rod 31 to move. The connecting rod 31 drives the connecting plate 30 to move in an arc with the support shaft 29 as the center of the circle. The connecting plate 30 drives the folding connecting rod 32 to move. At this time, the folding connecting rod 32 and the connecting rod 31 move toward each other, and the folding connecting rod 32 drives the upper vertical control rod 33 to move. Finally, the lower vertical control rod 34 and the upper vertical control rod 33 move toward each other, that is, when the vertical push-pull rod 27 moves upward, the upper vertical control rod 33 moves. The upper vertical control rod 33 moves downward, and the lower vertical control rod 34 moves upward. When the vertical push-pull rod 27 moves downward, the upper vertical control rod 33 moves upward, and the lower vertical control rod 34 moves downward. The upper vertical control rod 33 drives the upper arc-shaped push plate 19 and the upper arc-shaped push plate 2 37 to move, and the lower vertical control rod 34 drives the lower arc-shaped push plate 19 and the lower arc-shaped push plate 2 37 to move. The vertical push-pull rod 27 moves to drive the hinge plate 35 to move, and the hinge plate 35 drives the transverse control rod 36 to move. Because the bottom end of the hinge plate 35 is hinged on the vertical push-pull rod 27, and the transverse control rod 36 is hinged on the top of the hinge plate 35, when the vertical push-pull rod 27 moves upward, the hinge plate 35 drives the transverse control rod 36 to move inward. When moving downward, the hinged plate 35 drives the lateral control rod 36 to move outward, and the lateral control rod 36 pushes the front and rear two groups of arc-shaped push plates 19 and the arc-shaped push plates 2 37 to move, so as to achieve the effect of contraction or expansion of the four groups of arc-shaped push plates 19 and the four groups of arc-shaped push plates 2 37. When the four groups of arc-shaped push plates 19 contract, the semicircular dome-pressing bottom plate 20 and the semicircular dome-pressing top plate 21 contract, the round tube control ring 38 contracts, and the elastic wire bundle 15 contracts. When the four groups of arc-shaped push plates 19 and the four groups of arc-shaped push plates 2 37 expand, the semicircular dome-pressing bottom plate 20, the semicircular dome-pressing top plate 21 and the round tube control ring 38 expand accordingly, and the elastic wire bundle 15 stretches, thereby finally achieving the effect of adjusting the diameter size of the dome-pressing body 9 and the auxiliary component 5. Turn on the power 39, and the heating The layer 23 is heated, and the heating layer 23 transfers heat to the semicircular pressing bottom plate 20. The heat softens the surface of the resin tube to facilitate the pressing of the surface. A power supply circuit is formed between the power supply 39 and the arc conductor 18, the wire segment 6, the annular conductor 10 and the resistor box 40. The wire segment 6 is energized, and the electrorheological fluid in the elastic wire bundle 15 is energized. The electrorheological fluid is solid, so that the shape of the elastic wire bundle 15 remains unchanged. Because there is an arc magnet 8 with opposite electrodes outside the energized wire segment 6, the wire segment 6 is affected by the magnetic force. Using the left-hand rule, it can be seen that when the direction of the current is constant, the direction of the magnetic force on the wire segment 6 is constant. Because the electrodes of the two groups of arc conductors 18 are opposite, the wire segments 6 connected to the two groups of arc conductors 18 are subjected to opposite forces.The wire segment 6 makes a circular motion under the action of force. When the wire segment 6 moves to the edge of a group of arc-shaped conductors 18, under the action of inertia, the wire segment 6 will move through the edge of this group of arc-shaped conductors 18 to another group of arc-shaped conductors 18. At this time, the current direction changes and the force-receiving direction changes. This process repeats, causing the wire segment 6 to make a circular motion that goes round and round. Since the flat wire bundle 16 is located within the semi-circular pressing circular top plate 21, the rotation of the wire segment 6 drives the rotation of the pressing circular body 9. Depending on the material or thickness of the resin tube, the magnitude of the current in the circuit is adjusted by adjusting the size of the resistance box 40, thereby adjusting the force received by the wire segment 6 and further adjusting the rotation speed of the pressing circular body 9. The resin tube is connected to the auxiliary component 5. After the surface of the resin tube is continuously pressed into a circular shape within the pressing circular body 9, the tube body is pulled out of the surface pressing circular extruder by other traction devices.
[0052] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0053] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
[0054] The above describes the present invention and its implementation manners. This description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and, without departing from the purpose of the present invention, design similar structural manners and embodiments without creative efforts, they shall fall within the protection scope of the present invention.
Claims
1. A pipe surface rounding extruder for producing resin pipes, comprising a fixed support (1), characterized in that: The fixed bracket (1) is fixedly provided with an outer shell (2), a rounding assembly (3) is provided in the outer shell (2), a radius control assembly (4) is fixedly provided with an auxiliary assembly (5) in the outer shell (2), the auxiliary assembly (5) is located at the inlet of the rounding extruder, the rounding assembly (3) comprises a wire segment (6), a power transmission assembly (7), an arc-shaped magnet (8), a rounding body (9) and a ring-shaped conductor (10), the power transmission assembly (7) is fixedly provided on the inner wall of the outer shell (2), the arc-shaped magnet (8) is fixedly provided on the inner wall of the outer shell (2), the rounding body (9) is provided in the arc-shaped magnet (8), the ring-shaped conductor (10) ) is rotatably disposed in the outer shell (2), one end of the wire segment (6) is rotatably disposed in the power transmission component (7), the other end of the wire segment (6) passes through the round pressing body (9) and is fixedly disposed on the annular conductor (10), the radius control component (4) comprises a hydraulic pump (11), a vertical control component (12) and a lateral control component (13), the hydraulic pump (11) is fixedly disposed on the fixed bracket (1), the bottom end of the vertical control component (12) is fixedly disposed on the output end of the hydraulic pump (11), the vertical control component (12) is provided with four groups, the bottom end of the lateral control component (13) is fixedly disposed on the vertical control component (12), and the lateral control component (13) is provided with four groups; The vertical control assembly (12) comprises a power plate (25), a power support rod (26), a vertical push-pull rod (27), a fixing block (28), a support shaft (29), a connecting plate (30), a connecting rod (31), a folding connecting rod (32), an upper vertical control rod (33) and a lower vertical control rod (34), wherein the power plate (25) is fixedly arranged at the output end of the hydraulic pump (11), the middle part of the power support rod (26) is fixedly arranged on the power plate (25), the vertical push-pull rod (27) is fixedly arranged at both ends of the power support rod (26), the fixing block (28) is fixedly arranged on the vertical push-pull rod (27), the support shaft ( The connecting plate (30) is rotatably mounted on the support shaft (29), the bottom end of the connecting rod (31) is fixedly mounted on the fixed block (28), the top end of the connecting rod (31) is hingedly mounted on the connecting plate (30), the connecting rod (31) is located on one side of the support shaft (29), the bottom end of the folding connecting rod (32) is hingedly mounted on the connecting plate (30), the folding connecting rod (32) is located on the other side of the support shaft (29), the top end of the upper vertical control rod (33) is fixedly mounted on the folding connecting rod (32), and the lower vertical control rod (34) is fixedly mounted on the middle part of the power support rod (26).
2. The pipe body surface rounding extruder for producing resin pipes according to claim 1, characterized in that: The wire segment (6) comprises a connecting wire bundle (14), an elastic wire bundle (15) and a flat segment wire bundle (16); the connecting wire bundle (14) is provided with two groups; one end of the connecting wire bundle (14) is rotatably arranged in the power transmission component (7); one end of the elastic wire bundle (15) is fixedly arranged at the other end of the connecting wire bundle (14); the elastic wire bundle (15) is hollow inside; an electrorheological fluid is arranged inside the elastic wire bundle (15); and two ends of the flat segment wire bundle (16) are connected to the other ends of the two groups of elastic wire bundles (15).
3. The pipe body surface rounding extruder for producing resin pipes according to claim 2, characterized in that: The power transmission assembly (7) comprises an insulating ring (17), an arc conductor (18), an arc push plate (19), a power source (39) and a resistance box (40), wherein the arc conductor (18) is fixedly mounted on the outer shell (2), the arc conductor (18) is provided in two groups, the insulating ring (17) is provided in two groups, the two groups of insulating rings (17) are rotatably mounted on both ends of the arc conductor (18), the arc push plate (19) is fixedly mounted on the radius control assembly (4), the arc push plate (19) is provided in four groups, and the power source (39) is fixedly mounted On the fixed bracket (1), the resistor box (40) is fixedly arranged on the fixed bracket (1), the two groups of arc-shaped conductors (18) are electrically connected to the two poles of the power supply (39), the power supply (39) is electrically connected to the resistor box (40), the resistor box (40) is electrically connected to the arc-shaped conductor (18), one group of connecting wire bundles (14) is fixedly arranged in two groups of insulating rings (17), the end of the connecting wire bundle (14) of the group is rotatably arranged on the arc-shaped conductor (18), and the other end of the other group of connecting wire bundles (14) is fixedly arranged on the ring conductor (10).
4. The pipe body surface rounding extruder for producing resin pipes according to claim 3, characterized in that: The round pressing body (9) comprises a semicircular round pressing bottom plate (20), a semicircular round pressing top plate (21), an insulating heat-insulating layer (22), a heating layer (23) and a limiting plate (24); the semicircular round pressing top plate (21) is slidably arranged on an arc-shaped pushing plate (19); the semicircular round pressing bottom plate (20) is fixedly arranged on the semicircular round pressing top plate (21); the semicircular round pressing top plate (21) and the semicircular round pressing bottom plate (20) form a cavity; the insulating heat-insulating layer (22) and the heating layer (23) are fixedly arranged between the semicircular round pressing top plate (21) and the semicircular round pressing bottom plate (20); the insulating heat-insulating layer (22) is made of chloroprene rubber; the heating layer (23) is located under the insulating heat-insulating layer (22); the limiting plate (24) is fixedly arranged on the semicircular round pressing top plate (21); and two sets of limiting plates (24) are respectively arranged at two ends of the round pressing body (9).
5. The pipe body surface rounding extruder for producing resin pipes according to claim 4, characterized in that: The lateral control assembly (13) comprises a hinged plate (35) and a lateral control rod (36); the hinged plate (35) is hingedly arranged on the top end of the vertical push-pull rod (27); and the lateral control rod (36) is hingedly arranged on the hinged plate (35).
6. The pipe body surface rounding extruder for producing resin pipes according to claim 5, characterized in that: The auxiliary component (5) comprises a second arc-shaped push plate (37) and a circular tube control ring (38). The second arc-shaped push plate (37) is provided with four groups. The outer wall of the second arc-shaped push plate (37) is fixedly arranged on one group of an upper vertical control rod (33), a lower vertical control rod (34) and a transverse control rod (36). The circular tube control ring (38) is slidably arranged on the inner wall of the second arc-shaped push plate (37). The circular tube control ring (38) is provided with two groups.
7. The pipe body surface rounding extruder for producing resin pipes according to claim 6, characterized in that: The fixed bracket (1) comprises a bracket body (41), a fixed guide rail (42) and a support member (43); the fixed guide rail (42) is fixedly arranged on the bracket body (41); the fixed guide rail (42) is provided with eight groups; the transverse control rod (36) is slidably arranged in the fixed guide rail (42); the support member (43) is fixedly arranged on the bracket body (41); and the support shaft (29) is rotatably arranged on the four groups of support members (43).
8. The pipe body surface rounding extruder for producing resin pipes according to claim 7, characterized in that: Two groups of slits are formed through the outer shell (2) at the position of the limit plate (24); the arc-shaped push plate (19) is fixedly mounted on the upper vertical control rod (33), the lower vertical control rod (34) and the horizontal control rod (36) in the three groups of vertical control components (12) and the horizontal control component (13); the heating layer (23) is electrically connected to the power supply (39); two groups of arc-shaped magnets (8) are provided, and the two groups of arc-shaped magnets (8) have opposite magnetic poles; the connecting wire bundle (14) and the flat section wire bundle (16) are made of copper; and the elastic wire bundle (15) is made of phosphor bronze.
Citation Information
Patent Citations
Anti-torsion correction device for plastic hose
CN117774287A
Pipe body surface rounding extruder for resin pipe production
CN213006530U