Infrared heating forage drying machine and temperature control system
Through infrared heating technology and temperature control system, the forage grass is heated and automatically adjusted, which solves the problems of high energy consumption and slow drying speed of existing forage grass drying equipment, and achieves efficient and energy-saving forage grass drying effect.
Patent Information
- Application Number
- CN202411567480.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-11-05
AI Technical Summary
The existing forage drying equipment has problems such as high energy consumption, slow drying speed, low energy utilization rate and large equipment area, which is difficult to meet the needs of industrialized forage production.
The forage is heated through infrared heating pipes by using infrared heating pipes, and the heat effect of infrared rays is used to achieve efficient heating of the forage, and the heating mode is automatically adjusted according to the variety and moisture content of the forage through the temperature control system to ensure drying efficiency and quality.
It realizes efficient drying of forage, reduces energy consumption, increases drying rate, and the moisture content of forage after drying is consistent, meeting the needs of industrial production.
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Figure CN119085252B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of forage drying equipment, and in particular to an infrared heating forage drying machine and a temperature control system. Background Art
[0002] High-quality forage is the cornerstone of the development of modern animal husbandry and the key to utilizing my country's abundant grassland resources. Scientific management is required for each link of forage planting, field management, harvesting and processing. Drying, as an important link in the post-harvest processing of forage, is of great significance to the yield, quality and storage time of forage.
[0003] At present, the most widely used forage drying at home and abroad are hot air drying equipment, solar drying equipment, high temperature and fast drying equipment, etc. The existing hot air drying equipment is mainly used for drying loose grass or bales, which is suitable for drying grass with low moisture content, but the energy consumption is high, and the drying speed of the hot air drying equipment is affected by factors such as hot air temperature, equipment size, and structure. Solar drying equipment mainly uses clean energy solar energy for drying, and has the advantages of simple structure and low equipment cost. However, since the temperature of the drying medium is greatly affected by the external environment, the temperature changes greatly, and the drying time is long, it is not suitable for short-term and large-scale drying of grass. High-temperature hot air drying equipment mainly dries cut grass with a length of less than 10 cm after harvesting by the grass harvester. With high-temperature hot air as the drying medium, it can dry grass with a high moisture content and has the advantages of fast drying rate, but the energy utilization rate of high-temperature hot air drying equipment is low, the equipment occupies a large area, and there are many supporting equipment. The cost required for drying grass is high, which limits the industrial promotion and application of grass drying.
[0004] Infrared radiation technology is a new type of pollution-free drying technology that is highly efficient, energy-saving and meets environmental protection requirements. It mainly transmits energy through electromagnetic wave radiation. In the drying of agricultural products, it mainly uses infrared rays in the long-wave band of 25 to 1000 μm to penetrate the surface of the material. When the atoms and molecules of agricultural products encounter infrared rays to absorb their energy, it will cause the particles to move more rapidly, causing the vibration energy level of the molecules to change, thereby causing the internal temperature of the material to rise. Due to the continuous evaporation of water and heat absorption, the external temperature decreases, forming a temperature gradient with high inside and low outside. According to the laws of thermodynamics, it is possible to heat the material from the inside, allowing the energy of infrared radiation to directly couple with water, thereby increasing the drying rate of the material. Due to the characteristics of low energy consumption, good drying quality and high drying efficiency, infrared drying has been widely used in the drying of agricultural products such as edible fungi, grain and oil crops, fruits and vegetables. However, the application of infrared drying technology in forage drying is still limited to experimental devices such as drying test benches, and continuous drying operations cannot be achieved, which does not meet the needs of industrial production of forage.
[0005] In view of the above technical defects, a solution is now proposed. Summary of the invention
[0006] The purpose of the present invention is to heat the grass by infrared heating tubes. The infrared rays can quickly penetrate the heated object, so that the inside and the surface are heated at the same time, thereby realizing efficient heating of the grass segments distributed on the flexible material guide pad, and the temperature can be controlled according to the type and moisture content of the grass, thereby ensuring the drying efficiency and the moisture content after drying meeting the standards.
[0007] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an infrared heating forage dryer, comprising a casing and a feed channel, a feed port is provided on one side surface of the casing, a discharge port is provided on the other side surface of the casing, the feed channel is connected to the inner wall of the feed port, a pushing component is fixedly provided inside the feed channel, a material guiding channel is connected to the outer surface of the feed channel, a cutting component is fixedly provided inside the material guiding channel, a feed funnel is connected to the top surface of the material guiding channel, an infrared heating component is fixedly provided on the inner wall of the casing, an oscillation component is fixedly provided below the infrared heating component, an outlet channel is fixedly provided on the inner wall of the discharge port, and the outlet channel extends to the outside of the casing.
[0008] Furthermore, the pushing assembly includes a threaded push rod, a first motor is fixedly provided on the outer surface of the material guiding channel, an output end of the first motor extends into the interior of the material guiding channel, and one end surface of the threaded push rod is connected to the output end of the first motor.
[0009] Furthermore, the material cutting assembly includes a pressure roller shaft and a cutting knife, two second motors are fixedly provided on the outer surface of the material guide channel, the output ends of the two second motors extend into the interior of the material guide channel, one end surfaces of the two pressure roller shafts are respectively connected to the output ends of the second motors, two movable grooves are provided inside the material guide channel, a movable push plate is movably connected to the inner walls of the two movable grooves, the two cutting knives are respectively connected to the outer surface of the movable push plate, and a power assembly is fixedly provided on the outer surface of the material guide channel.
[0010] Furthermore, the power assembly includes a hydraulic pump, a hydraulic housing is fixedly provided on the outer surface of the movable groove, the outer surface of the movable push plate extends to the interior of the hydraulic housing, the hydraulic pump is fixed to the outer surface of the material guide channel, and the output end of the hydraulic pump is connected to a hydraulic push rod, which extends to the interior of the hydraulic housing and is connected to the outer surface of the movable push plate.
[0011] Furthermore, the infrared heating component includes an infrared heating tube, and two oppositely arranged material baffle plates are fixedly provided on the inner wall of the casing, an inclined angle is set between the material baffle plates and the horizontal plane, a flexible material guide pad is commonly connected between the two material baffle plates, and a plurality of infrared heating tubes are fixedly provided on the outer surface of the material baffle plates.
[0012] Furthermore, the oscillation component includes a rotating roller, a third motor is fixedly provided on the outer surface of the casing, the output end of the third motor extends to the interior of the casing, one end surface of the rotating roller is connected to the output end of the third motor, the rotating roller and the flexible material guide pad are parallel to each other, a number of vibration bearings are evenly distributed on the outer surface of the rotating roller, a swing shaft is fixedly provided on the outer surface of the vibration bearing, a vibration hammer is fixedly provided on the end surface of the swing shaft, and the outer surface of the vibration hammer is in active contact with the bottom end surface of the flexible material guide pad.
[0013] A temperature control system for an infrared heating forage dryer, comprising a data acquisition unit, a material analysis unit, a central management unit and a control unit;
[0014] The material acquisition unit is used to obtain relative humidity data in the feed channel through a humidity sensor arranged in the feed channel, and simultaneously obtain the variety information of the forage grass through the operation panel on the housing, and send the variety information and relative humidity data of the forage grass to the material analysis unit;
[0015] The species information of the forage grass includes corn forage grass, sweet elephant grass, royal bamboo grass and ryegrass;
[0016] The material analysis unit is used to obtain and process the variety information and relative humidity data of the forage grass, obtain the leaf size data and moisture content data of the forage grass from the network database according to the variety information of the forage grass, and calculate the drying influence coefficient of the forage grass based on the relative humidity data, and then calculate the drying efficiency coefficient of the forage grass and send it to the central management unit;
[0017] The central management unit includes an efficiency analysis module and a parameter setting module. The efficiency analysis module is configured with a primary heating mode, a secondary heating mode and a tertiary heating mode based on the heating efficiency of the infrared heating tube. After obtaining the drying efficiency coefficient, the corresponding heating mode is matched according to the coefficient value of the efficiency drying coefficient, and the selection of the heating mode is sent to the parameter setting module. The parameter setting module is configured with corresponding parameter data for the current of the infrared heating tube and the speed of the third motor according to the primary heating mode, the secondary heating mode and the tertiary heating mode, and the corresponding parameter data is output to the control unit according to the selection of the heating mode.
[0018] The control unit is used to obtain parameter data and then automatically adjust the current of the infrared heating tube and the speed of the third motor, so that the grass in the casing can be dried efficiently.
[0019] Furthermore, the specific process of calculating the drying efficiency coefficient of forage is as follows:
[0020] S1, obtaining blade size data and water content data W% of forage grass, wherein the blade size data of forage grass includes blade width data B and blade thickness data T;
[0021] S2. Obtain the relative humidity data RH and calculate the drying influence coefficient ki of the grass according to the following formula: , where Si is the cross-sectional area of the material guiding channel, H is the height of the material guiding channel, and e1 is the preset proportional coefficient;
[0022] S3. Calculate the drying efficiency coefficient Ei of the grass according to the following formula: , where e2 and e3 are preset weight coefficients, where L is the length data of the pasture segment, and the L value is determined according to the output frequency of the hydraulic pump.
[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0024] 1. The infrared heating forage dryer guides the forage to be processed into the material guide channel through the feeding funnel, and drives the two pressing rollers to rotate relative to each other through the second motor, so that a rotating material guide groove is formed between the two pressing rollers, and the forage to be processed is rolled into the material guide groove by the pressing roller, and the forage to be processed is integrated and concentrated by the pressing roller. At the same time, the hydraulic pump drives the hydraulic push rod to output driving force, drives the movable push plate to move back and forth in the movable groove, and then drives the two cutting knives to move back and forth, and the forage to be processed is cut into segments by the two mutually staggered cutting knives.
[0025] 2. The infrared heating grass dryer drives the threaded push rod to rotate through the first motor, and then pushes the cut grass into the casing and drops it on the flexible material guide pad. A number of parallel infrared heating tubes are arranged on both sides of the flexible material guide pad. The heating elements in the infrared heating tubes are made to generate infrared radiation through electric energy. Infrared rays have a strong thermal effect and can quickly penetrate the heated object, causing the inside and surface of the object to be heated at the same time, thereby achieving efficient heating of the grass segments distributed on the flexible material guide pad.
[0026] 3. The infrared heating grass dryer drives the rotating roller to rotate through the third motor, and the rotating roller drives the vibrating hammer to rotate synchronously, so that the vibrating hammer is constantly in contact with the bottom of the flexible material guide pad, so that the flexible material guide pad is constantly vibrating, thereby driving the grass segment above the flexible material guide pad to vibrate, and the light grass segment is thrown upward, and the heavy grass segment is retained at the bottom and closer to the infrared heating tube, so that the light grass segment and the heavy grass segment are heated evenly, and the moisture content is consistent after drying.
[0027] 4. The temperature control system of the infrared heating grass dryer obtains the leaf size data and moisture content data of the grass from the network database according to the variety information of the grass, calculates the drying influence coefficient of the grass based on the relative humidity data, and then calculates the drying efficiency coefficient of the grass. The corresponding heating mode is matched according to the coefficient value of the efficiency drying coefficient, and the parameter data is obtained to automatically adjust the current of the infrared heating tube and the speed of the third motor, so that the grass in the casing can be efficiently dried. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 The overall external structure schematic diagram of the present invention is shown;
[0029] Figure 2 Another schematic diagram of the overall external structure of the present invention is shown;
[0030] Figure 3 The overall internal structure schematic diagram of the present invention is shown;
[0031] Figure 4 The schematic diagram of the internal structure of the material guide channel of the present invention is shown;
[0032] Figure 5 The schematic diagram of the temperature control system structure in the present invention is shown;
[0033] Legend: 1. Casing; 2. Feed channel; 3. Material guide channel; 4. Feed funnel; 5. Material outlet channel; 6. First motor; 7. Threaded push rod; 8. Second motor; 9. Pressing roller; 10. Movable groove; 11. Moving push plate; 12. Cutting knife; 13. Hydraulic housing; 14. Hydraulic pump; 15. Hydraulic push rod; 16. Material baffle plate; 17. Flexible material guide pad; 18. Infrared heating tube; 19. Third motor; 20. Rotating roller; 21. Vibration bearing; 22. Swinging shaft; 23. Vibration hammer. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Embodiment 1:
[0036] like Figure 1-4As shown, an infrared heating forage dryer includes a casing 1 and a feed channel 2. A feed port is provided on one side surface of the casing 1, and a discharge port is provided on the other side surface of the casing 1. The feed channel 2 is connected to the inner wall of the feed port, a pushing component is fixedly provided inside the feed channel 2, a material guiding channel 3 is connected to the outer surface of the feed channel 2, a material cutting component is fixedly provided inside the material guiding channel 3, a feed funnel 4 is connected to the top surface of the material guiding channel 3, an infrared heating component is fixedly provided on the inner wall of the casing 1, an oscillation component is fixedly provided below the infrared heating component, a derivation channel 5 is fixedly provided on the inner wall of the discharge port, and the derivation channel 5 extends to the outside of the casing 1.
[0037] The pushing assembly includes a threaded push rod 7 , a first motor 6 is fixedly provided on the outer surface of the material guiding channel 3 , an output end of the first motor 6 extends to the inside of the material guiding channel 3 , and one end surface of the threaded push rod 7 is connected to the output end of the first motor 6 .
[0038] The material cutting assembly includes a pressure roller shaft 9 and a cutting knife 12. Two second motors 8 are fixedly provided on the outer surface of the material guide channel 3. The output ends of the two second motors 8 extend to the interior of the material guide channel 3. One end surfaces of the two pressure roller shafts 9 are respectively connected to the output ends of the second motors 8. Two movable grooves 10 are provided inside the material guide channel 3. A movable push plate 11 is movably connected to the inner walls of the two movable grooves 10. Two cutting knives 12 are respectively connected to the outer surfaces of the movable push plate 11. A power assembly is fixedly provided on the outer surface of the material guide channel 3.
[0039] The power assembly includes a hydraulic pump 14. A hydraulic housing 13 is fixedly provided on the outer surface of the movable groove 10. The outer surface of the movable push plate 11 extends to the interior of the hydraulic housing 13. The hydraulic pump 14 is fixedly provided on the outer surface of the material guide channel 3. The output end of the hydraulic pump 14 is connected to a hydraulic push rod 15. The hydraulic push rod 15 extends to the interior of the hydraulic housing 13 and is connected to the outer surface of the movable push plate 11.
[0040] The infrared heating assembly includes an infrared heating tube 18. Two oppositely arranged baffle plates 16 are fixedly provided on the inner wall of the casing 1. An inclined angle is set between the baffle plates 16 and the horizontal plane. A flexible material guide pad 17 is commonly connected between the two baffle plates 16. Several infrared heating tubes 18 are fixedly provided on the outer surface of the baffle plates 16.
[0041] The oscillation component includes a rotating roller 20. A third motor 19 is fixedly provided on the outer surface of the casing 1. The output end of the third motor 19 extends to the inside of the casing 1. One end surface of the rotating roller 20 is connected to the output end of the third motor 19. The rotating roller 20 is parallel to the flexible material guide pad 17. A number of vibration bearings 21 are evenly distributed on the outer surface of the rotating roller 20. A swing shaft 22 is fixedly provided on the outer surface of the vibration bearing 21. A vibration hammer 23 is fixedly provided on the end surface of the swing shaft 22. The outer surface of the vibration hammer 23 is in active contact with the bottom end surface of the flexible material guide pad 17.
[0042] Here’s how it works:
[0043] The forage grass to be processed is conveyed to the feed hopper 4 through the chain conveyor, and is introduced into the material guide channel 3 through the feed hopper 4. The two pressing roller shafts 9 are driven by the second motor 8 to rotate relative to each other, so that a rotating material guide groove is formed between the two pressing roller shafts 9. The forage grass to be processed is rolled into the material guide groove by the pressing roller shaft 9, and the forage grass to be processed is integrated and concentrated by the pressing roller shaft 9. At the same time, the hydraulic pump 14 drives the hydraulic push rod 15 to output driving force, driving the movable push plate 11 to reciprocate in the movable groove 10, thereby driving the two cutting knives 12 to reciprocate, and the forage grass to be processed is cut into segments by the two mutually staggered cutting knives 12;
[0044] The cut grass enters the feed channel 2, and the first motor 6 drives the threaded push rod 7 to rotate, thereby pushing the cut grass into the housing 1 and falling onto the flexible material guide pad 17. A plurality of infrared heating tubes 18 arranged in parallel are provided on both sides of the flexible material guide pad 17. The heating elements in the infrared heating tubes 18 generate infrared radiation through electric energy. Infrared radiation has a strong thermal effect and can quickly penetrate the heated object, causing the interior and surface of the object to be heated at the same time, thereby realizing efficient heating of the grass segments distributed on the flexible material guide pad 17.
[0045] The third motor 19 drives the rotating roller 20 to rotate, and the rotating roller 20 drives the vibrating hammer 23 to rotate synchronously, so that the vibrating hammer 23 is constantly in contact with the bottom of the flexible material guide pad 17, so that the flexible material guide pad 17 is constantly vibrating, thereby driving the grass segment above the flexible material guide pad 17 to vibrate accordingly, and the light grass segment is thrown upward, and the heavy grass segment is retained at the bottom and closer to the infrared heating tube 18, so that the light grass segment and the heavy grass segment are evenly heated, and the moisture content is consistent after drying;
[0046] Since the flexible material guide pad 17 is arranged to be tilted downward, the dried grass segments are guided downward along the flexible material guide pad 17 and moved to the guide channel 5, thus completing the whole process of drying the grass.
[0047] Embodiment 2:
[0048] like Figure 5 As shown, a temperature control system of an infrared heating forage dryer includes a data acquisition unit, a material analysis unit, a central management unit and a control unit;
[0049] The material acquisition unit is used to obtain relative humidity data in the feed channel 2 through a humidity sensor arranged in the feed channel 2, and simultaneously obtain the variety information of the forage grass through the operation panel on the housing 1, and send the variety information and relative humidity data of the forage grass to the material analysis unit;
[0050] Forage grass species information includes corn grass, sweet elephant grass, royal bamboo grass and ryegrass;
[0051] The material analysis unit is used to obtain and process the variety information and relative humidity data of the forage grass, obtain the leaf size data and moisture content data of the forage grass from the network database according to the variety information of the forage grass, and calculate the drying influence coefficient of the forage grass based on the relative humidity data, and then calculate the drying efficiency coefficient of the forage grass and send it to the central management unit;
[0052] The specific process of calculating the drying efficiency coefficient of forage is as follows:
[0053] S1, obtaining blade size data and water content data W% of forage grass, wherein the blade size data of forage grass includes blade width data B and blade thickness data T;
[0054] S2. Obtain the relative humidity data RH and calculate the drying influence coefficient ki of the grass according to the following formula: , where Si is the cross-sectional area of the material guiding channel 3, H is the height of the material guiding channel 3, and e1 is a preset proportional coefficient;
[0055] S3. Calculate the drying efficiency coefficient Ei of the grass according to the following formula: , where e2 and e3 are preset weight coefficients, where L is the length data of the grass segment, and the L value is determined according to the output frequency of the hydraulic pump 14.
[0056] The central management unit includes an efficiency analysis module and a parameter setting module. The efficiency analysis module is configured with a primary heating mode, a secondary heating mode and a tertiary heating mode based on the heating efficiency of the infrared heating tube 18. After obtaining the drying efficiency coefficient, the corresponding heating mode is matched according to the coefficient value of the efficiency drying coefficient, and the selection of the heating mode is sent to the parameter setting module. The parameter setting module is configured with corresponding parameter data for the current of the infrared heating tube 18 and the speed of the third motor 19 according to the primary heating mode, the secondary heating mode and the tertiary heating mode, and the corresponding parameter data is output to the control unit according to the selection of the heating mode;
[0057] The drying efficiency coefficient Ei is used to indicate the drying temperature and turning frequency required for the grass. The larger the drying efficiency coefficient Ei is, the higher the drying temperature of the grass is and the higher the turning frequency is. On the contrary, the smaller the drying efficiency coefficient Ei is, the lower the drying temperature of the grass is and the lower the turning frequency is. Therefore, the drying temperature corresponding to the first-level heating mode, the second-level heating mode and the third-level heating mode increases step by step, and the turning frequency also increases step by step.
[0058] The control unit is used to obtain parameter data and then automatically adjust the current of the infrared heating tube 18 and the rotation speed of the third motor 19, so that the grass in the casing 1 is dried efficiently.
[0059] The present invention obtains leaf size data and water content data of forage grass from a network database according to the variety information of the forage grass, calculates the drying influence coefficient of the forage grass based on the relative humidity data, and then calculates the drying efficiency coefficient of the forage grass, matches the corresponding heating mode according to the coefficient value of the efficiency drying coefficient, obtains parameter data, and then automatically adjusts the current of the infrared heating tube 18 and the speed of the third motor 19, so that the forage grass in the casing 1 is efficiently dried.
[0060] The size of the interval and threshold is set to facilitate comparison. The size of the threshold depends on the amount of sample data and the number of bases set by technical personnel in this field for each group of sample data; as long as it does not affect the proportional relationship between the parameter and the quantized value.
[0061] The above formulas are all dimensionless and numerical calculations. The formula is a formula obtained by collecting a large amount of data and performing software simulation to obtain the most recent real situation. The preset parameters in the formula are set by technicians in this field according to actual conditions.
[0062] In the two embodiments provided in the present application, it should be understood that the disclosed devices and systems can be implemented in other ways; for example, the device embodiments described above are only schematic, for example, the division of the modules is only a logical function division, and there may be other division methods in actual implementation, such as multiple modules or components can be combined or integrated into another system, or some features can be ignored or not executed; another point, the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, the indirect coupling or communication connection of devices or modules can be electrical, mechanical or other forms;
[0063] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A temperature control system for an infrared heating grass dryer, comprising a grass dryer and a temperature control system, wherein the grass dryer comprises a housing (1) and a feed channel (2), and is characterized in that: A feed port is provided on one side surface of the casing (1), and a discharge port is provided on the other side surface of the casing (1); the feed channel (2) is connected to the inner wall of the feed port; a pusher assembly is fixedly provided inside the feed channel (2); a guide channel (3) is connected to the outer side surface of the feed channel (2); a cutting assembly is fixedly provided inside the guide channel (3); a feed hopper (4) is connected to the top surface of the guide channel (3); an infrared heating assembly is fixedly provided on the inner wall of the casing (1); an oscillating assembly is fixedly provided below the infrared heating assembly; and a guide channel (5) is fixedly provided on the inner wall of the discharge port, and the guide channel (5) extends to the outside of the casing (1); The material cutting assembly comprises a material pressing roller shaft (9) and a cutting knife (12); two second motors (8) are fixedly arranged on the outer surface of the material guiding channel (3); the output ends of the two second motors (8) extend into the interior of the material guiding channel (3); one end surface of the two material pressing roller shafts (9) is respectively connected to the output end of the second motor (8); two movable grooves (10) are provided inside the material guiding channel (3); a movable push plate (11) is movably connected to the inner walls of the two movable grooves (10); the two cutting knives (12) are respectively connected to the outer surface of the movable push plate (11); and a power assembly is fixedly arranged on the outer surface of the material guiding channel (3); The infrared heating assembly comprises an infrared heating tube (18), two oppositely arranged baffle plates (16) are fixedly provided on the inner wall of the housing (1), an inclined angle is provided between the baffle plates (16) and a horizontal plane, a flexible material guide pad (17) is commonly connected between the two baffle plates (16), and a plurality of infrared heating tubes (18) are fixedly provided on the outer surface of the baffle plates (16); The oscillation component comprises a rotating roller (20), a third motor (19) is fixedly provided on the outer surface of the housing (1), an output end of the third motor (19) extends into the interior of the housing (1), one end surface of the rotating roller (20) is connected to the output end of the third motor (19), the rotating roller (20) and the flexible material guide pad (17) are parallel to each other, a plurality of vibration bearings (21) are evenly distributed on the outer surface of the rotating roller (20), a swing shaft (22) is fixedly provided on the outer surface of the vibration bearing (21), a vibration hammer (23) is fixedly provided on the end surface of the swing shaft (22), and the outer surface of the vibration hammer (23) is in active contact with the bottom end surface of the flexible material guide pad (17); The temperature control system includes a data acquisition unit, a material analysis unit, a central management unit and a control unit; The material acquisition unit is used to acquire relative humidity data in the feed channel (2) through a humidity sensor arranged in the feed channel (2), and simultaneously acquire the variety information of the forage grass through the operation panel on the housing (1), and send the variety information and relative humidity data of the forage grass to the material analysis unit; The material analysis unit is used to obtain and process the variety information and relative humidity data of the forage grass, obtain the leaf size data and moisture content data of the forage grass from the network database according to the variety information of the forage grass, and calculate the drying influence coefficient of the forage grass based on the relative humidity data, and then calculate the drying efficiency coefficient of the forage grass and send it to the central management unit; The central management unit comprises an efficiency analysis module and a parameter setting module. The efficiency analysis module sets a first-level heating mode, a second-level heating mode and a third-level heating mode based on the heating efficiency of the infrared heating tube (18). After obtaining the drying efficiency coefficient, the corresponding heating mode is matched according to the coefficient value of the efficiency drying coefficient, and the selection of the heating mode is sent to the parameter setting module. The parameter setting module sets corresponding parameter data for the current of the infrared heating tube (18) and the rotation speed of the third motor (19) according to the first-level heating mode, the second-level heating mode and the third-level heating mode, and outputs the corresponding parameter data to the control unit according to the selection of the heating mode. The control unit is used to obtain parameter data and then automatically adjust the current of the infrared heating tube (18) and the rotation speed of the third motor (19), so that the grass in the casing (1) is dried efficiently.
2. The temperature control system of the infrared heating grass dryer according to claim 1, characterized in that: The pusher assembly comprises a threaded push rod (7), a first motor (6) is fixedly arranged on the outer surface of the material guide channel (3), an output end of the first motor (6) extends into the interior of the material guide channel (3), and one end surface of the threaded push rod (7) is connected to the output end of the first motor (6).
3. The temperature control system of the infrared heating forage dryer according to claim 1, characterized in that: The power assembly comprises a hydraulic pump (14); a hydraulic housing (13) is fixedly provided on the outer surface of the movable groove (10); the outer surface of the movable push plate (11) extends into the interior of the hydraulic housing (13); the hydraulic pump (14) is fixedly provided on the outer surface of the material guide channel (3); the output end of the hydraulic pump (14) is connected to a hydraulic push rod (15); the hydraulic push rod (15) extends into the interior of the hydraulic housing (13) and is connected to the outer surface of the movable push plate (11).
4. The temperature control system of the infrared heating grass drying machine according to claim 1, characterized in that: The specific process of calculating the drying efficiency coefficient of forage is as follows: S1, obtaining blade size data and water content data W% of forage grass, wherein the blade size data of forage grass includes blade width data B and blade thickness data T; S2. Obtain the relative humidity data RH and calculate the drying influence coefficient ki of the grass according to the following formula: , wherein Si is the cross-sectional area of the material guiding channel (3), H is the height of the material guiding channel (3), and e1 is a preset proportionality coefficient; S3. Calculate the drying efficiency coefficient Ei of the grass according to the following formula: , wherein e2 and e3 are preset weight coefficients, wherein L is the length data of the pasture segment, and the value of L is determined according to the output frequency of the hydraulic pump (14).
Citation Information
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