Crushing and separating all-in-one machine for spheroidizing agent production and using method thereof

By using electric push rods to adjust the grinding gap and vibrating motor screening net in the crushing and separation integrated machine, the problem of inability to adjust the crushing particle size in the prior art is solved, and the particle size consistency of the spheroidizing agent and the impurity removal efficiency are improved.

CN119098241AInactive Publication Date: 2024-12-10ANHUI HUASHI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411254998.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing crushing and separation machines cannot adjust the crushing particle size in real time, and usually require multiple crushing and screening to achieve the ideal particle size.

Method used

The second support plate is driven by the electric push rod, the transmission mechanism and the conical grinding column are moved, the grinding gap between the conical grinding column and the grinding ring is adjusted, and the screening net is driven by the vibration motor to achieve the screening network vibration, so as to achieve the Crushing and separation of spheroidizing agents.

Benefits of technology

Real-time adjustment of the crushing particle size is achieved, the number of crushing and screening is reduced, the particle size consistency of the spheroidizing agent is improved, and impurities are effectively removed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a crushing and separating all-in-one machine for spheroidizing agent production and a using method thereof, and belongs to the technical field of spheroidizing agent production. The device comprises a machining box and a transmission mechanism, a grinding ring is arranged in the machining box, sliding grooves are formed in the two sides of the machining box correspondingly, first supporting plates are arranged on the two sides of the machining box correspondingly, electric push rods are arranged on the tops of the two first supporting plates, and second supporting plates are arranged at the output ends of the two electric push rods correspondingly; baffles are arranged at one ends of the two second supporting plates respectively, sliding blocks are arranged on one sides of the two baffles respectively, and the sliding blocks are arranged in the sliding grooves in a matched mode; the transmission mechanism comprises two supporting rods. An electric push rod drives a second supporting plate to move up and down, and a baffle can be driven to move, so that a transmission mechanism and a conical grinding column are driven to move, a grinding gap between the conical grinding column and a grinding ring can be adjusted, and the problem that the crushing granularity cannot be adjusted in real time is solved. And the ideal particle size can be achieved only through multiple times of crushing and screening.
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Description

Technical Field

[0001] The invention relates to the technical field of spheroidizing agent production, and in particular to a crushing and separation integrated machine for spheroidizing agent production and a use method thereof. Background Art

[0002] Ductile iron has become an indispensable engineering material in various fields of the national economy due to its excellent performance and low price. Therefore, spheroidizing agents that improve the structure and performance of ductile iron have also emerged. Magnesium is the element with the strongest spheroidizing ability and is also the most widely used spheroidizing agent element. It is often used in combination with other elements such as rare earth to make alloy spheroidizing agents. In order to improve the spheroidization quality of molten iron, spheroidizing agents are often made into cored wires and added to them. Therefore, the spheroidizing agents need to be broken into small particles to facilitate the preparation of cored wires.

[0003] The existing integrated crushing and separation machine cannot adjust the crushing particle size in real time, and often needs multiple crushing and screening to reach the ideal particle size. Therefore, a crushing and separation integrated machine for spheroidizing agent production is proposed to overcome the above problem. Summary of the invention

[0004] The purpose of the present invention is to provide an integrated crushing and separation machine for spheroidizing agent production and a method of using the same. The second support plate is pushed to move by an electric push rod, which drives the baffle to move, thereby driving the transmission mechanism and the conical grinding column to move. The grinding gap between the conical grinding column and the grinding ring can be adjusted, which solves the problem that the crushing particle size cannot be adjusted in real time and that multiple crushing and screening are often required to achieve the ideal particle size.

[0005] The present invention is achieved through the following technical solutions:

[0006] The present invention discloses an all-in-one crushing and separation machine for producing spheroidizing agent, comprising a processing box and a transmission mechanism, wherein a grinding ring is arranged inside the processing box, slide grooves are respectively opened on both sides of the processing box, first support plates are respectively arranged on both sides of the processing box, electric push rods are arranged on the tops of the two first support plates, second support plates are respectively arranged on the output ends of the two electric push rods, baffles are respectively arranged at one end of the two second support plates, sliders are respectively arranged on one side of the two baffles, and the sliders are fitted in the slide grooves; the transmission mechanism comprises a support rod, wherein two support rods are provided, one end of the two support rods is respectively connected to the sliders, a bearing sleeve is arranged between the two support rods, a rotating rod is arranged on the bearing sleeve, a conical grinding column is arranged on the top of the rotating rod, and the conical grinding column is located in the grinding ring.

[0007] Furthermore, it also includes a rotating shaft, one end of the rotating shaft is provided with a driving bevel gear, the other end of the rotating rod is provided with a driven bevel gear, the driven bevel gear and the driving bevel gear are meshed with each other, a mounting box is provided at the bottom of the bearing sleeve, the driving bevel gear and the driven bevel gear are located inside the mounting box, the other end of the rotating shaft is provided with a bearing seat, the bearing seat is installed on a baffle located on one side of the processing box, the other end of the rotating shaft is connected to a motor, and the motor is installed on a second support plate located on one side of the baffle.

[0008] Furthermore, a discharge hole is provided on one side of the processing box, a square hole is provided on one side of the processing box, a stop door is hinged at the top of the square hole, a stepped column is provided at the top of the square hole, and a limiting block is matched on the stepped column.

[0009] Furthermore, it also includes a separation mechanism, which includes a pair of mounting plates. There are two pairs of mounting plates, and the two pairs of mounting plates are respectively arranged on both sides of the inner wall of the processing box. Light holes are opened on the two pairs of mounting plates, and the inside of the two pairs of light holes are respectively matched with light rods. The tops of the two pairs of light rods are respectively provided with a first mounting platform and a second mounting platform.

[0010] Furthermore, the outer walls of the two pairs of polished rods are sleeved with springs, one end of one pair of springs is connected to the mounting plate, and the other end is connected to the first mounting platform, and one end of the other pair of springs is connected to the mounting plate, and the other end is connected to the second mounting platform.

[0011] Furthermore, first L-shaped grooves are provided on both sides of the first mounting platform, and second L-shaped grooves are provided on both sides of the second mounting platform.

[0012] Furthermore, it also includes a screening net, and L-shaped bars are respectively arranged on both sides of the bottom of the screening net, and the L-shaped bars are matched in the first L-shaped groove and the second L-shaped groove.

[0013] Furthermore, a vibration motor is provided at the bottom of the first mounting platform.

[0014] Furthermore, a discharge funnel is provided at the bottom end of the processing box.

[0015] A method for using a crushing and separation integrated machine for spheroidizing agent production comprises the following steps:

[0016] The spheroidizer is fed into the grinding ring inside the processing box from the top feed port of the processing box, and the second support plate is pushed to move by the electric push rod, which drives the baffle to move, thereby driving the transmission mechanism and the conical grinding column to move the grinding gap between the conical grinding column and the grinding ring to be adjusted, and then the motor drives the rotating shaft and the active bevel gear to rotate, and drives the driven bevel gear, the rotating rod and the conical grinding column to rotate, and the conical grinding column rotates in the grinding ring to grind and crush, and the crushed spheroidizer is screened by the vibration motor to drive the screening net to vibrate, and the spheroidizer that passes through the screening net is discharged from the discharging funnel, and the one that does not pass through is discharged through the discharge hole.

[0017] The present invention has the following beneficial effects:

[0018] 1. The present invention drives the second support plate to move up and down through the electric push rod, which can drive the baffle to move, thereby driving the transmission mechanism and the conical grinding column to move, so as to adjust the grinding gap between the conical grinding column and the grinding ring, thereby solving the problem that the crushing particle size cannot be adjusted in real time and often requires multiple crushing and screening to achieve the ideal particle size.

[0019] 2. The present invention releases the limit on the stop door by rotating the limit block, then opens the stop door, and pulls the screening net outward from the inside of the processing box, so that the L-shaped bar slides in the first L-shaped groove and the second L-shaped groove, so that the screening net can be disassembled and replaced.

[0020] 3. The present invention drives the screening net to vibrate by a vibration motor, thereby screening out the impurities inside the crushed spheroidizer and then discharging them through the discharge hole.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the crushing and separation integrated machine;

[0023] Figure 2 This is a schematic diagram of the internal structure of the crushing and separation integrated machine;

[0024] Figure 3 It is a schematic diagram of the side structure of the crushing and separation integrated machine;

[0025] Figure 4 It is a schematic diagram of the transmission mechanism structure;

[0026] Figure 5 It is a schematic diagram of the separation mechanism structure.

[0027] In the figure: 1. processing box; 101. slide; 102. step column; 103. limit block; 104. square hole; 105. discharge hole; 2. grinding ring; 3. conical grinding column; 4. transmission mechanism; 401. support rod; 402. bearing sleeve; 403. rotating rod; 404. driven bevel gear; 405. mounting box; 406. rotating shaft; 407. driving bevel gear; 408. bearing seat; 409. motor; 5. first support plate; 6. electric push rod; 7. second support plate; 8. baffle; 801. slider; 9. separation mechanism; 901. mounting plate; 902. light rod; 903. spring; 904. first mounting platform; 905. second mounting platform; 906. first L-shaped groove; 907. second L-shaped groove; 908. screening net; 909. L-shaped strip; 10. discharge funnel; 11. stop door. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-5 The present invention provides a technical solution: a crushing and separation integrated machine for spheroidizing agent production, comprising a processing box 1, a transmission mechanism 4 and a separation mechanism 9, a grinding ring 2 is arranged inside the processing box 1, slide grooves 101 are respectively opened on both sides of the processing box 1, first support plates 5 are respectively arranged on both sides of the processing box 1, electric push rods 6 are arranged on the tops of the two first support plates 5, second support plates 7 are respectively arranged on the output ends of the two electric push rods 6, baffles 8 are respectively arranged on one end of the two second support plates 7, sliders 801 are respectively arranged on one side of the two baffles 8, and the sliders 801 are matched in the slide grooves 101; the transmission mechanism 4 comprises a support rod 401 and a rotating shaft 406, two support rods 401 are provided, one end of the two support rods 401 is respectively connected to the slider 801, a bearing sleeve 402 is arranged between the two support rods 401, a rotating rod 403 is arranged on the bearing sleeve 402, a conical grinding column 3 is arranged on the top of the rotating rod 403, and the conical grinding column 3 is located in the grinding ring 2.

[0030] The second support plate 7 is driven up and down by the electric push rod 6, which can drive the baffle 8 to move, thereby driving the transmission mechanism 4 and the conical grinding column 3 to move, so as to adjust the grinding gap between the conical grinding column 3 and the grinding ring 2, thereby solving the problem that the crushing particle size cannot be adjusted in real time, and it is often necessary to perform multiple crushing and screening to achieve the ideal particle size.

[0031] A driving bevel gear 407 is provided at one end of the rotating shaft 406, and a driven bevel gear 404 is provided at the other end of the rotating rod 403. The driven bevel gear 404 and the driving bevel gear 407 are meshed with each other. A mounting box 405 is provided at the bottom of the bearing sleeve 402. The driving bevel gear 407 and the driven bevel gear 404 are located inside the mounting box 405. A bearing seat 408 is provided at the other end of the rotating shaft 406. The bearing seat 408 is installed on the baffle 8 located on one side of the processing box 1. The other end of the rotating shaft 406 is connected to a motor 409, and the motor 409 is installed on the second support plate 7 located on one side of the baffle 8.

[0032] The motor 409 drives the rotating shaft 406 and the active bevel gear 407 to rotate, and drives the driven bevel gear 404, the rotating rod 403 and the conical grinding column 3 to rotate. The conical grinding column 3 rotates in the grinding ring 2 to grind and crush. The mounting box 405 can protect the active bevel gear 407 and the driven bevel gear 404.

[0033] A discharge hole 105 is provided on one side of the processing box 1 , a square hole 104 is provided on one side of the processing box 1 , a stop door 11 is hinged on the top of the square hole 104 , a stepped column 102 is provided on the top of the square hole 104 , and a limiting block 103 is matched on the stepped column 102 .

[0034] The separation mechanism 9 includes a screening net 908 and a pair of mounting plates 901. The mounting plates 901 are provided in two pairs. The two pairs of mounting plates 901 are respectively arranged on both sides of the inner wall of the processing box 1. Light holes are opened on the two pairs of mounting plates 901. The insides of the two pairs of light holes are respectively matched with light rods 902. The tops of the two pairs of light rods 902 are respectively provided with a first mounting platform 904 and a second mounting platform 905; the bottom of the first mounting platform 904 is provided with a vibration motor, and the outer walls of the two pairs of light rods 902 are provided with springs 903. The pair of springs 903 One end of the spring 903 is connected to the mounting plate 901, and the other end is connected to the first mounting platform 904; one end of another pair of springs 903 is connected to the mounting plate 901, and the other end is connected to the second mounting platform 905; first L-shaped grooves 906 are provided on both sides of the first mounting platform 904, and second L-shaped grooves 907 are provided on both sides of the second mounting platform 905; L-shaped bars 909 are respectively provided on both sides of the bottom of the screening net 908, and the L-shaped bars 909 are fitted in the first L-shaped groove 906 and the second L-shaped groove 907.

[0035] By rotating the limit block 103, the limit on the baffle door 11 is released, and then the baffle door 11 is opened, and the screening net 908 is pulled outward from the inside of the processing box 1, so that the L-shaped bar 909 slides in the first L-shaped groove 906 and the second L-shaped groove 907, so that the screening net 908 can be disassembled and replaced; and the screening net 908 is driven to vibrate by the vibration motor, so that the impurities inside the crushed spheroidizer can be screened out and then discharged through the discharge hole 105.

[0036] A discharge hopper 10 is provided at the bottom end of the processing box 1, through which the spheroidizing agent passing through the screening net 908 can be discharged.

[0037] A method for using an obstacle avoidance alarm device for an unmanned ship comprises the following steps:

[0038] The spheroidizing agent is fed into the grinding ring 2 inside the processing box 1 from the top feed port of the processing box 1, and the second support plate 7 is pushed to move by the electric push rod 6, which drives the baffle 8 to move, thereby driving the transmission mechanism 4 and the conical grinding column 3 to move the grinding gap between the conical grinding column 3 and the grinding ring 2 to be adjusted, and then the motor 409 drives the rotating shaft 406 and the active bevel gear 407 to rotate, driving the driven bevel gear 404, the rotating rod 403 and the conical grinding column 3 to rotate, and the conical grinding column 3 rotates in the grinding ring 2 to grind and crush, and the crushed spheroidizing agent is screened by the vibration motor to drive the screening net 908 to vibrate, and the spheroidizing agent that passes through the screening net 908 is discharged from the discharging funnel 10, and the spheroidizing agent that does not pass through is discharged through the discharge hole 105.

[0039] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A crushing and separation integrated machine for producing a spheroidizing agent, comprising a processing box (1) and a transmission mechanism (4), Features: A grinding ring (2) is provided inside the processing box (1), and slide grooves (101) are respectively opened on both sides of the processing box (1), and first support plates (5) are respectively provided on both sides of the processing box (1), and electric push rods (6) are provided on the tops of the two first support plates (5), and second support plates (7) are respectively provided at the output ends of the two electric push rods (6), and baffles (8) are respectively provided at one end of the two second support plates (7), and slide blocks (801) are respectively provided on one side of the two baffles (8), and the slide blocks (801) are fitted in the slide grooves (101); The transmission mechanism (4) comprises a support rod (401), wherein two support rods (401) are provided, one end of each of the two support rods (401) is connected to a slider (801) respectively, a bearing sleeve (402) is provided between the two support rods (401), a rotating rod (403) is provided on the bearing sleeve (402), a conical grinding column (3) is provided on the top of the rotating rod (403), and the conical grinding column (3) is located in the grinding ring (2).

2. A crushing and separation integrated machine for spheroidizing agent production according to claim 1, It is characterized in that The invention also comprises a rotating shaft (406), one end of which is provided with a driving bevel gear (407), the other end of which is provided with a driven bevel gear (404), the driven bevel gear (404) and the driving bevel gear (407) being meshed with each other, a mounting box (405) being provided at the bottom of the bearing sleeve (402), the driving bevel gear (407) and the driven bevel gear (404) being located inside the mounting box (405), a bearing seat (408) being provided at the other end of the rotating shaft (406), the bearing seat (408) being mounted on a baffle (8) located on one side of the processing box (1), and a motor (409) being connected to the other end of the rotating shaft (406), the motor (409) being mounted on a second supporting plate (7) located on one side of the baffle (8).

3. A crushing and separation integrated machine for spheroidizing agent production according to claim 1, It is characterized in that A discharge hole (105) is provided on one side of the processing box (1), a square hole (104) is provided on one side of the processing box (1), a stop door (11) is hinged at the top end of the square hole (104), a stepped column (102) is provided at the top end of the square hole (104), and a limiting block (103) is matched on the stepped column (102).

4. A crushing and separation integrated machine for spheroidizing agent production according to claim 1, It is characterized in that The invention also comprises a separation mechanism (9), wherein the separation mechanism (9) comprises a pair of mounting plates (901), wherein the mounting plates (901) are provided in two pairs, and the two pairs of mounting plates (901) are respectively arranged on both sides of the inner wall of the processing box (1), and the two pairs of mounting plates (901) are provided with light holes, and the insides of the two pairs of light holes are respectively matched with light rods (902), and the tops of the two pairs of light rods (902) are respectively provided with a first mounting platform (904) and a second mounting platform (905).

5. A crushing and separation integrated machine for spheroidizing agent production according to claim 4, It is characterized in that The outer walls of the two pairs of the light rods (902) are sleeved with springs (903), one end of one pair of the springs (903) is connected to the mounting plate (901), and the other end is connected to the first mounting platform (904), and one end of the other pair of the springs (903) is connected to the mounting plate (901), and the other end is connected to the second mounting platform (905).

6. A crushing and separation integrated machine for spheroidizing agent production according to claim 5, It is characterized in that The first mounting platform (904) is provided with first L-shaped grooves (906) on both sides, and the second mounting platform (905) is provided with second L-shaped grooves (907) on both sides.

7. A crushing and separation integrated machine for spheroidizing agent production according to claim 4, It is characterized in that It also includes a screening net (908), and L-shaped bars (909) are respectively provided on both sides of the bottom of the screening net (908), and the L-shaped bars (909) are matched in the first L-shaped groove (906) and the second L-shaped groove (907).

8. A crushing and separation integrated machine for spheroidizing agent production according to claim 6, It is characterized in that A vibration motor is provided at the bottom of the first mounting platform (904).

9. The crushing and separation integrated machine for spheroidizing agent production according to claim 1, It is characterized in that A discharge funnel (10) is provided at the bottom end of the processing box (1).

10. A method for using a crushing and separating integrated machine for producing a spheroidizing agent, for using the crushing and separating integrated machine for producing a spheroidizing agent as claimed in any one of claims 1 to 9, It is characterized in that The spheroidizing agent is fed from the top feed port of the processing box (1) into the grinding ring (2) inside the processing box (1), and the electric push rod (6) pushes the second support plate (7) to move, driving the baffle plate (8) to move, thereby driving the transmission mechanism (4) and the conical grinding column (3) to move, and the grinding gap between the conical grinding column (3) and the grinding ring (2) can be adjusted. Then, the motor (409) drives the rotating shaft (406) and the driving bevel gear (407) to rotate, driving the driven bevel gear (404), the rotating rod (403) and the conical grinding column (3) to rotate, and the conical grinding column (3) rotates in the grinding ring (2) to grind and crush. The crushed spheroidizing agent is screened by the vibration motor to drive the screening net (908) to vibrate, and the spheroidizing agent that passes through the screening net (908) is discharged from the discharge funnel (10), and the spheroidizing agent that does not pass through is discharged through the discharge hole (105).