An adjustable spacing portal frame height adjustment device

By designing an adjustable-spacing gantry bracket height adjustment device, the problems of paint damage and low efficiency during pipe installation were solved, achieving efficient, safe, and flexible height adjustment for pipe installation, adapting to different construction scenarios.

CN119100262BActive Publication Date: 2025-11-14HUDONG ZHONGHUA SHIPBUILDINGGROUP
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Patent Information

Application Number
CN202411437771.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-11-14
Estimated Expiration
2044-10-15

AI Technical Summary

Technical Problem

During shipbuilding, pipe installation can easily damage the surface paint and requires a lot of manpower, resulting in low efficiency.

Method used

Design an adjustable spacing gantry frame height adjustment device, including a column and a hanger arranged opposite each other, using a lifting component and a locking component, to achieve height adjustment of the hanger through a drive shaft and a slide rail, and to restrict the rotation of the drive shaft through the locking component, adapting to different construction scenarios.

Benefits of technology

It solves the problem of paint damage during pipe installation, improves installation efficiency and safety, adapts to different construction needs, and simplifies the tooling assembly process.

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Abstract

This application relates to an adjustable-spacing gantry bracket height adjustment device, belonging to the field of marine piping installation and maintenance technology. It includes opposing columns, with a hanger horizontally positioned between the opposing columns. A lifting assembly is located inside each column relative to the hanger, and a locking assembly is also located inside the column to restrict the lifting assembly from moving the hanger up or down. This application reduces damage to the paint on the pipe surface during installation and improves the efficiency of pipe installation.
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Description

Technical Field

[0001] This application relates to the field of marine piping system installation and maintenance technology, and in particular to an adjustable spacing gantry bracket height adjustment device. Background Technology

[0002] In the complex process of shipbuilding, the first step is for cranes to precisely lift pipes from the storage area to the designated installation location. Once the pipes arrive at their position, workers quickly erect temporary supports to provide support for subsequent steps. The pipes are then roughly placed in place, and to ensure the accuracy and stability of the piping system, workers need to pull and position them. This ensures the pipes are placed in the ideal position to meet design requirements and shipbuilding standards. Finally, once the pipes are pulled and positioned, they are spot-welded to secure them, ensuring the weld quality meets requirements and thus guaranteeing the safety and reliability of the entire piping system.

[0003] Regarding the aforementioned technologies, the inventors believe that using this solution to install pipes makes it difficult to avoid damaging the paint on the pipe surface, requires significant manual labor during installation, and results in low work efficiency. Summary of the Invention

[0004] In order to reduce damage to the paint on the pipe surface during installation and improve the efficiency of pipe installation, this application provides an adjustable spacing gantry bracket height adjustment device.

[0005] This application provides an adjustable spacing portal frame height adjustment device, which adopts the following technical solution:

[0006] An adjustable spacing gantry frame height adjustment device includes opposing columns, a hanger horizontally arranged between the opposing columns, a lifting assembly disposed inside the column relative to the hanger, and a locking assembly disposed inside the column to restrict the lifting assembly from driving the hanger to rise or fall.

[0007] Optionally, the column includes a first column at the bottom, a second column at the top of the first column, and a replacement column between the first column and the second column. The first column and the replacement column are detachably connected, and the second column and the replacement column are detachably connected.

[0008] Optionally, the lifting assembly includes a vertically arranged drive shaft, a slide rail is provided on the side wall of the drive shaft, a hanger ring is sleeved on the outside of the hanger relative to the drive shaft, a slider is fixedly connected to the hanger ring relative to the slide rail, the slider slides inside the slide rail, the slide rail has a spiral structure, and a drive member for driving the drive shaft to rotate is provided at the end of the drive shaft.

[0009] Optionally, the drive shaft includes a first drive section located inside the first column, a second drive section located inside the second column, and a replacement drive section located inside the replacement column. The first drive section is threadedly connected to the replacement drive section, the second drive section is threadedly connected to the replacement drive section, and a slide on the first drive section communicates with a slide on the replacement drive section, and a slide on the second drive section communicates with a slide on the replacement drive section.

[0010] Optionally, a retaining plate is fixedly connected to the top of the hanger ring. A retaining groove is formed on the inner side wall of the second column at a position relative to the retaining plate. An adjusting plate is vertically arranged inside the retaining groove. The adjusting plate divides the retaining groove into an entry part located on one side of the adjusting plate, a retaining part located at the top of the adjusting plate, and a departure part located on the side of the adjusting plate away from the entry part. The bottom end of the adjusting plate abuts against the side wall near the departure part. The bottom end of the adjusting plate has an elastic structure. When the retaining plate abuts against the adjusting plate from the inside of the departure part, the adjusting plate moves toward the side near the entry part.

[0011] Optionally, a limiting groove is provided on the top wall of the adjusting plate, and the locking plate can extend into the limiting groove when it is at the top of the adjusting plate.

[0012] Optionally, the locking assembly includes a horizontally arranged base plate, a first locking plate and a second locking plate are sleeved on the outside of the transmission shaft, an elastic element is provided between the first locking plate and the second locking plate, the end of the first locking plate and the second locking plate near the elastic element is rotatably connected to the base plate, and a driving assembly for driving the first locking plate and the second locking plate to clamp together is provided at the end of the first locking plate and the second locking plate away from the elastic element.

[0013] Optionally, the drive assembly includes a vertically arranged drive column, a first drive rod fixedly connected to one side of the drive column, the first drive rod being rotatably connected to the first locking plate, a second drive rod fixedly connected to the side wall of the drive column, the second drive rod being rotatably connected to the second locking plate, a drive groove being provided on the base plate, the drive groove being inclined from one end near the center of the base plate to one end away from the center of the base plate, and the drive column being slidably connected inside the drive groove.

[0014] Optionally, the hanger includes a first lifting part and a second lifting part, the first lifting part and the second lifting part are rotatably connected, and a lifting ring is fixedly connected to the bottom end of the first lifting part.

[0015] Optionally, a base is provided at each end of the column, the base is fixedly connected to the column, and a rib is fixedly connected to the end of the column relative to the side wall of the base, the rib being fixedly connected to the base.

[0016] In summary, this application includes at least one of the following beneficial technical effects:

[0017] 1. It solves the problems of difficult on-site installation and inconvenient transport. The tooling is easy to assemble and suitable for various pipe hoisting conditions on ships, while also ensuring a safety factor.

[0018] 2. The drive shaft and the slide rail on it can drive the hanger to move up and down in height. The locking device on the outside of the drive shaft can limit the rotation of the drive shaft at any time, thereby limiting the height adjustment of the hanger at any time.

[0019] 3. By setting replacement columns, different heights of replacement columns can be selected according to the actual site conditions, thereby adapting to different site construction conditions and improving equipment utilization. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of an adjustable spacing portal frame height adjustment device according to an embodiment of this application.

[0021] Figure 2 This is a cross-sectional view of an adjustable spacing portal frame height adjustment device according to an embodiment of this application.

[0022] Figure 3 This is a schematic diagram of the insertion of the column of an adjustable spacing portal frame height adjustment device according to an embodiment of this application.

[0023] Figure 4 This is a schematic diagram of the slot structure of an adjustable spacing portal frame height adjustment device according to an embodiment of this application.

[0024] Figure 5 This is a schematic diagram of the locking assembly of an adjustable spacing portal frame height adjustment device according to an embodiment of this application.

[0025] Explanation of reference numerals in the attached drawings: 1. Column; 11. Base; 12. Rib; 13. First column; 131. First insertion hole; 132. First horizontal hole; 133. First rod; 14. Second column; 141. Second insertion rod; 15. Replacement column; 151. Replacement insertion hole; 152. Replacement horizontal hole; 153. Replacement rod; 154. Replacement insertion rod; 16. C-groove; 17. Slot; 171. Entering part; 172. Snap-fitting part; 173. Leaving part; 18. Adjusting plate; 181. Limiting groove; 2. Hanger; 21. Hanger ring; 22. Slider; 23. Clamping plate; 24. First lifting part; 25. Second lifting part; 26. Lifting ring; 3. Lifting assembly; 31. Drive shaft; 311. First transmission part; 312. Replacement transmission part; 313. Second transmission part; 32. Base plate; 321. Drive groove; 33. Slide rail; 4. Locking assembly; 41. First locking plate; 42. Second locking plate; 43. Spring; 44. Drive column; 441. First drive rod; 442. Second drive rod. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and therefore the scope of protection of the invention is not limited to the specific embodiments disclosed below.

[0028] The following is in conjunction with the appendix Figure 1-5 This application will be described in further detail.

[0029] This application discloses an adjustable-spacing portal frame height adjustment device. (Refer to...) Figure 1 , Figure 2 An adjustable spacing gantry bracket height adjustment device includes two columns 1 arranged opposite each other, a hanger 2 horizontally arranged between the two columns 1, and a lifting component 3 that drives the hanger 2 to move up and down is arranged inside the column 1. A locking component 4 is arranged at the bottom of the column 1 relative to the lifting component 3. The locking component 4 can lock the drive of the lifting component 3, so that the hanger 2 can stop at any time during the lifting process.

[0030] A base 11 is provided at the top and bottom of the column 1. The base 11 is a disc-shaped structure and is coaxially arranged with the column 1 and fixedly connected. A rib plate 12 is fixedly connected to the side wall of the column 1 at a position relative to the base 11. Four rib plates 12 are equidistantly arranged along the side wall of the column 1 and are fixedly connected to the base 11.

[0031] Reference Figure 2 , Figure 3 The column 1 includes a first column 13 at the bottom, a second column 14 at the top, and a replacement column 15 located between the first column 13 and the second column 14. The length of the replacement column 15 can be changed according to different needs to adapt to different usage scenarios.

[0032] The bottom end of the second column 14 is fixedly connected to the second insertion rod 141. The top wall of the replacement column 15 is vertically provided with a replacement insertion hole 151 at the position of the second insertion rod 141, and a replacement transverse hole 152 is horizontally provided on the side wall of the replacement insertion hole 151. A replacement rod 153 is horizontally inserted inside the replacement transverse hole 152. The second insertion rod 141 is horizontally provided with a through hole at the position of the replacement rod 153. When the second insertion rod 141 is inserted into the interior of the replacement insertion hole 151, the replacement rod 153 can be inserted into the through hole of the second insertion rod 141 to fix the second insertion rod 141, thereby connecting the second column 14 and the replacement column 15.

[0033] A replacement rod 154 is fixedly connected to the bottom end of the replacement column 15. A first insertion hole 131 is vertically opened on the top wall of the first column 13 relative to the position of the replacement rod 154, and a first horizontal hole 132 is horizontally opened on the side wall of the first insertion hole 131. A first rod 133 is horizontally inserted inside the first horizontal hole 132. A through hole is horizontally opened on the replacement rod 154 relative to the position of the first rod 133. When the first rod 133 is inserted into the first insertion hole 131, the first rod 133 can be inserted into the through hole of the replacement rod 154 to fix the replacement rod 154, thereby connecting the replacement column 15 and the first column 13.

[0034] Reference Figure 1 , Figure 2 C-shaped grooves 16 are provided on the side walls of the first column 13, the replacement column 15, and the second column 14. The interior of the first column 13, the replacement column 15, and the second column 14 is a hollow structure, and the interior of the first column 13, the replacement column 15, and the second column 14 is connected to the outside through the C-shaped grooves 16.

[0035] The lifting assembly 3 includes a drive shaft 31 located inside the column 1. A base plate 32 is horizontally arranged at the bottom end of the drive shaft 31. The base plate 32 has a circular structure and is coaxially arranged with the drive shaft 31. A first rotating motor is arranged below the base plate 32. The motor shaft of the first rotating motor is coaxially arranged with the drive shaft 31 and relatively fixedly connected. A second rotating motor is also arranged below the base plate 32. The motor shaft of the second rotating motor is coaxially arranged with the base plate 32 and relatively fixedly connected.

[0036] The drive shaft 31 includes a first drive section 311 located inside the first column 13, a replacement drive section 312 located inside the replacement column 15, and a second drive section 313 located inside the second column 14. The first drive section 311 and the replacement drive section 312 are coaxially arranged and threadedly connected to each other, and the second drive section 313 and the replacement drive section 312 are coaxially arranged and threadedly connected to each other.

[0037] A slide 33 is provided on the outer wall of the drive shaft 31. The slide 33 includes an ascending slide and a descending slide arranged parallel to each other at their bottom ends. The ascending slide 33 and the descending slide 33 are connected to each other at the top of the slide 33. The slide 33 is arranged in a spiral shape along the outer wall of the drive shaft 31.

[0038] Hanger rings 21 are fixedly connected to both ends of the hanger 2. The hanger rings 21 are annular structures and are sleeved on the outside of the drive shaft 31. A slider is fixedly connected to the inner side wall of the hanger ring 21 at a position relative to the slide rail 33. The slider is located inside the slide rail 33 and is slidably connected to it. When the drive shaft 31 is rotated, the slide rail 33 pushes the slider to move inside the slide rail 33, thereby driving the hanger 2 to move along the height direction of the drive shaft 31.

[0039] Reference Figure 2 , Figure 4 A retaining plate 23 is fixedly connected to the top of the side wall of the hanger ring 21. Multiple retaining plates 23 are evenly spaced along the circumference of the hanger ring 21, and the retaining plates 23 have an "L" shape. A slot 17 is provided at the top of the inner side wall of the second column 14 relative to the retaining plate 23. An adjusting plate 18 is vertically arranged inside the slot 17. The two sides and the top of the adjusting plate 18 are respectively spaced from the side wall of the slot 17. The adjusting plate 18 divides the inside of the slot 17 into an entry part 171 and an exit part 173 located on both sides of the adjusting plate 18, and a locking part 172 located at the top of the adjusting plate 18. The entry part 171 and the locking part 172 are relatively connected, and the exit part 173 and the locking part 172 are relatively connected.

[0040] The top of the adjusting plate 18 has a limiting groove 181. When the locking plate 23 enters the locking part 172 from the position of the entry part 171, the locking plate 23 is limited by the limiting groove 181. After being limited, the locking plate 23 is moved upward so that it re-enters the interior of the locking part 172 and then enters the interior of the exit part 173 through the guide of the locking part 172.

[0041] The bottom end of the adjusting plate 18 is a deformable elastic structure. In the initial state, the bottom end of the adjusting plate 18 contacts the side wall of the limiting groove 181 near the exit portion 173, thereby opening one side of the entry portion 171. The locking plate 23 can then enter the interior of the locking portion 172 through the entry portion 171. When the locking plate 23 moves downward from the exit portion 173, it pushes the bottom end of the adjusting plate 18 toward the side near the entry portion 171, thereby opening the bottom end of the exit portion 173. As a result, the locking plate 23 can disengage from the interior of the exit portion 173. After disengagement, the locking plate 23, under the action of elastic deformation, abuts against the side wall of the limiting groove 181 near the exit portion 173.

[0042] Reference Figure 2 , Figure 5 The locking assembly 4 includes a first locking plate 41 and a second locking plate 42 located opposite each other on the base plate 32. The first locking plate 41 and the second locking plate 42 have an arc-shaped structure, and the center of the arc is the same as the axis of the transmission shaft 31. The first locking plate 41 and the second locking plate 42 are sleeved on the outside of the transmission shaft 31.

[0043] A spring 43 is provided at one end of the first locking plate 41 and the second locking plate 42. One end of the spring 43 is fixedly connected to the first locking plate 41, and the other end of the spring 43 is fixedly connected to the second locking plate 42. The end of the first locking plate 41 near the spring 43 is rotatably connected to the base plate 32, and the end of the second locking plate 42 near the spring 43 is rotatably connected to the base plate 32.

[0044] A drive groove 321 is provided on the base plate 32 at the end of the first locking plate 41 away from the spring 43. The drive groove 321 is a strip-shaped groove, and the drive groove 321 is inclined along the circumference of the base plate 32 from the side close to the center of the base plate 32 toward the side away from the center of the base plate 32.

[0045] A drive column 44 is vertically arranged inside the drive groove 321. The drive column 44 is slidably connected to the base plate 32. A first drive rod 441 is fixedly connected to the drive column 44. The end of the first drive rod 441 opposite to the drive column 44 is rotatably connected to the first locking plate 41. A second drive rod 442 is also fixedly connected to the drive column 44. The end of the second drive rod 442 opposite to the drive column 44 is rotatably connected to the second locking plate.

[0046] The second rotating motor drives the base plate 32 to rotate, which in turn drives the internal drive column 44 to move along the direction of the drive groove 321. When the drive column 44 is located at the end of the drive groove 321 near the center of the base plate 32, the drive column 44 drives the first drive rod 441 and the second drive rod 442 to be located at the end near the center of the base plate 32, causing the first locking plate 41 and the second locking plate to open, allowing the transmission shaft 31 to rotate freely. When the drive column 44 is located at the end of the drive groove 321 away from the center of the base plate 32, the drive column 44 drives the first drive rod 441 and the second drive rod 442 to be located at the end away from the center of the base plate 32, causing the first locking plate and the second locking plate to hold the transmission shaft 31 tightly, thereby restricting the rotation of the transmission shaft 31.

[0047] The lifting frame 2 includes a horizontally arranged first lifting section 24 and a second lifting section 25, which are rotatably connected and connected by a pin to allow them to rotate relative to each other. A lifting ring 26 is fixedly connected to the bottom end of the first lifting section 24, which is used to lift objects from the outside.

[0048] In this application, the term "multiple" refers to at least two or more, unless otherwise expressly defined. The terms "installed," "connected," "linked," and "fixed," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "linked" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0049] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

Claims

1. An adjustable-spacing portal frame height adjustment device, characterized in that: It includes columns (1) arranged opposite each other, and a hanger (2) is horizontally arranged between the opposing columns (1). A lifting assembly (3) is arranged inside the column (1) relative to the hanger (2). A locking assembly (4) is arranged inside the column (1). The locking assembly (4) restricts the lifting assembly (3) from driving the hanger (2) to rise and fall. The column (1) includes a first column (13) located at the bottom end, a second column (14) is provided at the top end of the first column (13), and a replacement column (15) is provided between the first column (13) and the second column (14). The first column (13) and the replacement column (15) are detachably connected, and the second column (14) and the replacement column (15) are detachably connected. The lifting assembly (3) includes a vertically arranged drive shaft (31), a slide rail (33) is provided on the side wall of the drive shaft (31), a hanger ring (21) is sleeved on the outside of the drive shaft (31) and a slider (22) is fixedly connected to the hanger ring (21) relative to the slide rail (33). The slider (22) slides inside the slide rail (33). The slide rail (33) has a spiral structure. The end of the drive shaft (31) is provided with a driving member to drive the drive shaft (31) to rotate. The top end of the hanger ring (21) is fixedly connected to a card plate (23). A slot (17) is provided on the inner side wall of the second column (14) at a position relative to the card plate (23). An adjusting plate (18) is vertically arranged inside the slot (17). The adjusting plate (18) divides the slot (17) into an entry part (171) located on one side of the adjusting plate (18), a snap-fit ​​part (172) located at the top of the adjusting plate (18), and a departure part (173) located on the side of the adjusting plate (18) away from the entry part (171). The bottom end of the adjusting plate (18) abuts against the side wall near the departure part (173). The bottom end of the adjusting plate (18) is an elastic structure. When the card plate (23) abuts against the adjusting plate (18) from the inside of the departure part (173), the adjusting plate (18) moves toward the side near the entry part (171). The top wall of the adjustment plate (18) has a limiting groove (181), and the locking plate (23) can extend into the limiting groove (181) when it is at the top of the adjustment plate (18).

2. The adjustable spacing portal frame height adjustment device according to claim 1, characterized in that: The drive shaft (31) includes a first drive section (311) located inside the first column (13), a second drive section (313) located inside the second column (14), and a replacement drive section (312) located inside the replacement column (15). The first drive section (311) is threadedly connected to the replacement drive section (312), the second drive section (313) is threadedly connected to the replacement drive section (312), the slide rail (33) on the first drive section (311) is connected to the slide rail (33) on the replacement drive section (312), and the slide rail (33) on the second drive section (313) is connected to the slide rail (33) on the replacement drive section (312).

3. The adjustable spacing portal frame height adjustment device according to claim 1, characterized in that: The locking assembly (4) includes a horizontally arranged base plate (32). A first locking plate (41) and a second locking plate (42) are sleeved on the outside of the transmission shaft (31). An elastic element is provided between the first locking plate (41) and the second locking plate (42). The ends of the first locking plate (41) and the second locking plate (42) near the elastic element are rotatably connected to the base plate (32). The ends of the first locking plate (41) and the second locking plate (42) away from the elastic element are provided with a driving assembly for driving the first locking plate (41) and the second locking plate (42) to clamp together.

4. The adjustable spacing portal frame height adjustment device according to claim 3, characterized in that: The drive assembly includes a vertically arranged drive column (44), a first drive rod (441) is fixedly connected to one side of the drive column (44), the first drive rod (441) is rotatably connected to the first locking plate (41), a second drive rod (442) is fixedly connected to the side wall of the drive column (44), the second drive rod (442) is rotatably connected to the second locking plate (42), a drive groove (321) is provided on the base plate (32), the drive groove (321) is inclined from one end near the center of the base plate (32) to one end away from the center of the base plate (32), and the drive column (44) is slidably connected inside the drive groove (321).

5. The adjustable spacing portal frame height adjustment device according to claim 1, characterized in that: The hanger (2) includes a first lifting part (24) and a second lifting part (25), the first lifting part (24) and the second lifting part (25) are rotatably connected, and a lifting ring (26) is fixedly connected to the bottom end of the first lifting part (24).

6. The adjustable spacing portal frame height adjustment device according to claim 1, characterized in that: The column (1) has a base (11) at each end, the base (11) is fixedly connected to the column (1), and the end of the column (1) is fixedly connected to the side wall of the base (11) with a rib (12), the rib (12) is fixedly connected to the base (11).

Citation Information

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