A shaping device for processing glass products
By designing a glass product processing device including a clamping mechanism and a shaping mechanism, the problems of inefficiency and difficulty in controlling deformation of traditional extrusion and shaping methods are solved, and efficient shaping and precise texture of glass products are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202411361255.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-05-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing of glass products, the traditional extrusion and shaping method is inefficient and difficult to control deformation, resulting in low glass texture accuracy, prone to dimensional deviations, affecting product quality.
A shaping device for processing glass products is designed, including a base, a clamping mechanism and a shaping mechanism. The clamping mechanism clamps the glass tube through two clamps, and the shaping mechanism heats the softened glass through the heating assembly, and uses a blow-in suction pump to quickly expand or shrink and shape the glass tube, improving the shaping efficiency.
Through this device, the shaping efficiency of glass products can be significantly improved, making the pattern of the shaping glass products more accurate, reducing dimensional deviations, and improving product quality.
Smart Images

Figure CN119100571B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass product processing, and in particular to a shaping device for glass product processing. Background Art
[0002] In modern industry and daily life, glass products occupy an important position with their transparency, beauty and durability. The development of glass product processing technology has gone through a long process. Traditional glass product processing mainly relies on manual operation, with low production efficiency and unstable product quality. With the advancement of the industrial revolution, mechanized production has gradually been introduced into the field of glass product processing, greatly improving production efficiency. With the continuous advancement of science and technology, in terms of processing technology, advanced cutting, grinding and polishing technologies have greatly improved the surface quality and precision of glass products. Laser cutting technology can achieve high-precision and complex shape cutting, reducing material waste.
[0003] At present, in the initial stage of processing various glass products such as glass bottles or cups in our lives, the glass tube is usually heated and softened, and then the softened glass tube surface is squeezed and initially shaped. However, since the extrusion process is a local force on the glass surface, it needs to be carried out gradually and slowly. If the extrusion is too fast, the local deformation of the glass tube will be too large and damaged. Therefore, the extrusion efficiency is slow, and the extrusion deformation amount is difficult to control well during the shaping process. The extrusion accuracy of the glass texture is difficult to guarantee, which is easy to cause dimensional deviation, thus affecting product quality. Summary of the invention
[0004] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.
[0005] To this end, the purpose of the present invention is to provide a shaping device for glass product processing, which can rapidly expand and shape the glass tube or shrink and shape it, thereby improving the shaping efficiency and making the texture of the shaped glass product more precise.
[0006] In order to achieve the above-mentioned purpose, the present invention proposes a shaping device for glass product processing, comprising a base, a clamping mechanism and a shaping mechanism, wherein a guide rail assembly is arranged above the base, the shaping mechanism is arranged on the guide rail assembly, the guide rail assembly is used to drive the shaping mechanism to move, and the shaping mechanism is used to shape the outer surface of the glass product, the clamping mechanism is arranged on the base, the clamping mechanism is used to clamp the glass tube, and the clamping mechanism includes a first clamp and a second clamp, wherein a left support rod and a right support rod are respectively arranged at both ends of the base, the first clamp is arranged on the left support rod, and the second clamp is arranged on the right support rod The first clamp is provided with a blowing assembly, and the blowing assembly is used to perform blowing deformation on the glass product. The blowing assembly includes a blowing and suction air pump and an air guide pipe, wherein the blowing and suction air pump is arranged on the left support rod, and the air guide pipe is connected to the blowing and suction air pump, and the air guide pipe runs through the clamping surface of the first clamp. The shaping mechanism includes an external shaping assembly and a heating assembly, wherein the heating assembly includes a flame head arranged on the guide rail assembly, and the flame head is used to heat and soften the surface of the glass product. The external shaping assembly includes a first shaping head arranged on the guide rail assembly, and the first shaping head is used to extrude and shape the softened glass.
[0007] Furthermore, the second clamp is provided with an internal shaping component, which is used for extruding and shaping the inner wall of the glass product, and the internal shaping component includes a hydraulic rod, an internal shaping seat and a second shaping head, wherein the hydraulic rod is arranged in the middle position of the second clamp, the internal shaping seat is arranged on the output shaft of the hydraulic rod, a slidable gear rod is arranged inside the internal shaping seat, the second shaping head is arranged on the top of the gear rod, a gear rod driving motor is arranged on the internal shaping seat, a gear head is arranged on the output shaft of the gear rod driving motor, a rack is arranged on the inner side of the gear rod, and the gear head and the rack are meshed with each other.
[0008] Furthermore, multiple layers of glass ceramic fiber padding paper are provided on the first shaping head and the second shaping head.
[0009] Furthermore, the guide rail assembly includes an electric guide rail and a driving slider, wherein the electric guide rail is arranged at the common upper end of the left support rod and the right support rod, the driving slider is arranged at the power output end of the electric guide rail, the flame head and the first shaping head are both arranged on the driving slider, and the driving slider is provided with a flame head adjusting rod and a shaping head adjusting rod, the flame head is arranged at the lower end of the flame head adjusting rod, and the first shaping head is arranged at the lower end of the shaping head adjusting rod.
[0010] Furthermore, airtight gaskets are provided on the clamping surfaces of the first clamp and the second clamp, and clamping claws are provided on the clamping surfaces of the first clamp and the second clamp. The airtight gaskets are located on the inner sides of the clamps, and folded ears are provided on the contact surfaces between the airtight gaskets and the clamps.
[0011] Furthermore, the left support rod is provided with an upper first rotating seat, the first clamp is rotatably connected to the first rotating seat, the left support rod is provided with a driving motor, the driving motor is used to drive the first clamp to rotate, a driving gear is provided on the power shaft of the driving motor, and a reduction gear plate is provided on the first clamp, and the reduction gear plate is meshed with the driving gear.
[0012] Furthermore, a clamp spacing adjustment rod is provided on the right support rod, and the clamp spacing adjustment rod is used to adjust the clamping spacing between the first clamp and the second clamp. A second rotating seat is provided at the left end of the clamp spacing adjustment rod, and the second clamp is rotatably connected to the second rotating seat; a first sealed bearing is provided between the air guide tube and the first clamp.
[0013] Furthermore, the hydraulic rod is arranged on the second rotating seat, and the second rotating seat is provided with an angle adjustment motor for adjusting the rotation angle of the hydraulic rod.
[0014] Furthermore, a gas connector is provided at the air inlet end of the flame spray head, a fire power regulating valve is provided between the gas connector and the flame spray head, and an igniter is also provided on the flame spray head.
[0015] Furthermore, a material discharge assembly is provided on the upper surface of the base, and the material discharge assembly is used to support glass products. The material discharge assembly includes a guide pad and a protective pad, wherein the guide pad is a streamlined structure, the guide pad is provided on the upper surface of the base, and the protective pad is laid on the upper surface of the guide pad.
[0016] Beneficial effects: The present invention clamps the glass tube by two clamps in the clamping mechanism, then heats and softens the surface of the glass tube by a heating component, and then blows air into or extracts air from the glass tube by a blowing and suction air pump, so that the glass tube quickly expands and shapes or contracts and shapes, thereby improving the shaping efficiency, and then trims the shaped part by an external shaping component, so that the texture of the shaped glass product is more precise.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0019] Figure 1 is a schematic diagram of the overall structure of a shaping device for processing glass products according to an embodiment of the present invention;
[0020] Figure 2 A schematic diagram of the structure of a clamping mechanism in a shaping device for processing glass products according to an embodiment of the present invention;
[0021] Figure 3 It is a front cross-sectional view of a clamping mechanism in a shaping device for processing glass products according to one embodiment of the present invention;
[0022] Figure 4 A front cross-sectional view of a shaping mechanism in a shaping device for processing glass products according to an embodiment of the present invention;
[0023] Figure 5 It is a right side cross-sectional view of a shaping device for processing glass products according to one embodiment of the present invention;
[0024] Figure 6 A front view of a first clamp in a shaping device for processing a glass product according to an embodiment of the present invention;
[0025] Figure 7 It is a right side view of a second shaping head in a shaping device for processing glass products according to one embodiment of the present invention;
[0026] Figure 8 It is a right side cross-sectional view of a second shaping head in a shaping device for processing glass products according to one embodiment of the present invention;
[0027] Fig. 9 The present invention is a schematic diagram of the structure of a flame head in a shaping device for processing glass products according to an embodiment of the present invention.
[0028] As shown in the figure: 1. Guide rail assembly; 11. Driving slider; 12. Electric guide rail; 2. Clamping mechanism; 21. Blowing assembly; 211. Blowing and suction air pump; 212. Air guide pipe; 213. Air volume adjustment switch; 214. First sealed bearing; 22. First rotating seat; 23. Speed reduction gear plate; 24. First clamp; 241. Clamping claw; 25. Airtight gasket; 251. Folding ear; 26. Driving motor; 261. Driving gear; 27. Second clamp; 28. Second rotating seat; 29. Clamp spacing adjustment rod; 3. Shaping mechanism; 31. External shaping assembly; 311. First A shaping head; 312, shaping head adjustment rod; 32, heating component; 321, gas connector; 322, flame head adjustment rod; 323, fire regulating valve; 324, flame head; 325, igniter; 33, hydraulic rod; 34, internal shaping component; 341, gear rod drive motor; 342, internal shaping seat; 343, second shaping head; 344, gear rod; 345, gear head; 346, rack; 4, base; 41, left support rod; 42, right support rod; 421, angle adjustment motor; 5, unloading component; 51, protective pad; 52, guide pad; 6, glass tube. DETAILED DESCRIPTION
[0029] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0030] The shaping device for glass product processing according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
[0031] like Figure 1 , Figure 2 , Figure 5 As shown, the shaping device for glass product processing provided by an embodiment of the present invention comprises a base 4, a clamping mechanism 2 and a shaping mechanism 3, wherein a guide rail assembly 1 is arranged above the base 4, the shaping mechanism 3 is arranged on the guide rail assembly 1, the guide rail assembly 1 is used to drive the shaping mechanism 3 to move, the shaping mechanism 3 is used to shape the outer surface of the glass product, and the clamping mechanism 2 is arranged on the base 4, and the clamping mechanism 2 is used to clamp the glass tube 6.
[0032] The clamping mechanism 2 includes a first clamp 24 and a second clamp 27, wherein a left support rod 41 and a right support rod 42 are respectively provided at both ends of the base 4, the first clamp 24 is provided on the left support rod 41, and the second clamp 27 is provided on the right support rod 42. A blowing assembly 21 is provided on the first clamp 24, and the blowing assembly 21 is used to perform blowing deformation on the glass product. The blowing assembly 21 includes a blowing and suction air pump 211 and an air guide pipe 212, wherein the blowing and suction air pump 211 is provided on the left support rod 41, and the air guide pipe 212 is connected to the blowing and suction air pump 211, and the air guide pipe 212 passes through the clamping surface of the first clamp 24.
[0033] The shaping mechanism 3 includes an external shaping component 31 and a heating component 32, wherein the heating component 32 includes a flame head 324 arranged on the guide rail component 1, and the flame head 324 is used to heat and soften the surface of the glass product; the external shaping component 31 includes a first shaping head 311 arranged on the guide rail component 1, and the first shaping head 311 is used to squeeze and shape the softened glass.
[0034] Specifically, when the glass tube 6 needs to be processed into a glass product, first, the two ends of the glass tube 6 are clamped on the first clamp 24 and the second clamp 27 respectively, and then the flame head 324 on the heating component 32 is used to heat the surface of the glass tube 6 to partially soften the glass tube 6. Then, the blowing and suction air pump 211 is operated to transfer the gas in the glass tube 6 through the air guide pipe 212, thereby increasing the deformation rate. According to the expansion or concave shaping needs of the softened part, when expansion shaping is required, the blowing and suction air pump 211 is used to blow air into the glass tube 6, and when concave shaping is required, the blowing and suction air pump 211 is used to suck air into the glass tube 6. The air inlet and outlet of the blowing and suction air pump 211, as well as the air intake amount, are controlled by the air volume regulating switch 213 provided on the blowing and suction air pump 211 to improve the accuracy of the deformation amount.
[0035] For local fine adjustment of the surface of the glass tube 6, the softened surface of the glass tube 6 is squeezed and shaped by the extension and contraction of the first shaping head 311. For shaping of the surface of the glass tube 6, the glass tube 6 can also be rotated so that the flame head 324 can heat and soften the circumference of the glass tube 6 to improve the shaping efficiency of the glass product.
[0036] In one embodiment of the present invention, Figure 2 and Figure 5As shown, the second clamp 27 is provided with an internal shaping component 34, and the internal shaping component 34 is used for extruding and shaping the inner wall of the glass product. The internal shaping component 34 includes a hydraulic rod 33, an internal shaping seat 342 and a second shaping head 343, wherein the hydraulic rod 33 is arranged in the middle position of the second clamp 27, the internal shaping seat 342 is arranged on the output shaft of the hydraulic rod 33, a slidable gear rod 344 is arranged inside the internal shaping seat 342, the second shaping head 343 is arranged on the top of the gear rod 344, a gear rod driving motor 341 is arranged on the internal shaping seat 342, a gear head 345 is arranged on the output shaft of the gear rod driving motor 341, a rack 346 is arranged on the inner side of the gear rod 344, and the gear head 345 and the rack 346 are meshed with each other.
[0037] Specifically, when it is necessary to shape the inner wall of the glass product, the second shaping head 343 is first delivered to the vertical plane of the shaping position by extending and retracting the hydraulic rod 33, and then the angle of the second shaping head 343 is adjusted by rotating the angle of the hydraulic rod 33, so that the second shaping head 343 is rotated to reach the final shaping position, and then the flame head 324 heats the shaping position of the glass tube 6 to soften it, and then the softened part is blown to expand by the blowing and suction air pump 211, and then the gear head 345 is driven to rotate by the gear rod driving motor 341, and the gear head 345 is engaged with the gear rod 344 to drive the gear rod 344 in and out of the inner shaping seat 342, thereby controlling the extension and retraction of the second shaping head 343, and the second shaping head 343 extrude and shapes the softened inner wall of the glass tube 6.
[0038] In one embodiment of the present invention, Figure 2 , Figure 5 , Figure 7 and Figure 8 As shown, multiple layers of glass ceramic fiber padding paper are provided on the first shaping head 311 and the second shaping head 343 , the hydraulic rod 33 is provided on the second rotating seat 28 , and the second rotating seat 28 is provided with an angle adjustment motor 421 for adjusting the rotation angle of the hydraulic rod 33 .
[0039] Specifically, in the process of shaping the inner wall of the glass tube 6, the hydraulic rod 33 is rotated by adjusting the angle adjustment motor 421, thereby driving the second shaping head 343 to rotate, so that the second shaping head 343 rotates to reach the position for shaping the inner wall of the glass tube 6. By arranging multiple layers of glass ceramic fiber padding paper on the first shaping head 311 and the second shaping head 343, the hard contact between the first shaping head 311 and the second shaping head 343 and the surface of the glass tube 6 can be reduced to prevent scratches on the glass surface.
[0040] In one embodiment of the present invention, Figure 2 , Figure 5As shown, the guide rail assembly 1 includes an electric guide rail 12 and a driving slider 11, wherein the electric guide rail 12 is arranged at the common upper end of the left support rod 41 and the right support rod 42, the driving slider 11 is arranged at the power output end of the electric guide rail 12, the flame head 324 and the first shaping head 311 are both arranged on the driving slider 11, and the driving slider 11 is provided with a flame head adjusting rod 322 and a shaping head adjusting rod 312, the flame head 324 is arranged at the lower end of the flame head adjusting rod 322, and the first shaping head 311 is arranged at the lower end of the shaping head adjusting rod 312.
[0041] Specifically, by driving the slider 11 to move left and right on the electric guide rail 12, the flame head 324 and the first shaping head 311 are driven to move, and the heating position and the shaping position of the first shaping head 311 are adjusted. The distance between the flame head 324 and the glass tube 6 is adjusted by the flame head adjustment rod 322, which can be used to heat glass tubes 6 of different thicknesses. The air inlet end of the flame head 324 is connected to the gas pipeline through the gas connector 321. The flame head 324 is ignited by the igniter 325, and the firepower is adjusted by the firepower adjustment valve 323, thereby controlling the degree of heating on the surface of the glass tube 6. The shaping head adjustment rod 312 adjusts the distance between the first shaping head 311 and the surface of the glass tube 6, which is used to finely extrude and shape the softened surface of the glass tube 6.
[0042] In one embodiment of the present invention, Figure 2 , Figure 5 As shown, the clamping surfaces of the first clamp 24 and the second clamp 27 are both provided with airtight gaskets 25, the clamping surfaces of the first clamp 24 and the second clamp 27 are both provided with clamping jaws 241, the airtight gasket 25 is located on the inner side of the clamping jaw 241, and the contact surface between the airtight gasket 25 and the clamping jaw 241 is provided with a folding ear 251.
[0043] Specifically, after the end faces of the first clamp 24 and the second clamp 27 clamp the two ends of the glass tube 6, the end face of the glass tube 6 contacts the airtight gasket 25 to prevent the glass tube 6 from leaking. After the first clamp 24 and the second clamp 27 clamp the two ends of the glass tube 6, the outer surface of the glass tube 6 is clamped by the clamping jaws 241 to lock the glass tube 6 firmly. In the process of the clamping jaws 241 clamping the outer surface of the glass tube 6, the clamping jaws 241 contact the glass tube 6 through the folded ears 251 on the airtight gasket 25 to reduce the hard contact with the surface of the glass tube 6 and protect the glass tube 6 from scratches.
[0044] In one embodiment of the present invention, Figure 2 , Figure 6As shown, the left support rod 41 is provided with an upper first rotating seat 22, and the first clamp 24 is rotatably connected to the first rotating seat 22. A driving motor 26 is provided on the left support rod 41, and the driving motor 26 is used to drive the first clamp 24 to rotate. A driving gear 261 is provided on the power shaft of the driving motor 26, and a reduction gear plate 23 is provided on the first clamp 24, and the reduction gear plate 23 is meshed with the driving gear 261.
[0045] Specifically, when the shaping position on the circumference of the glass tube 6 needs to be adjusted, the driving motor 26 drives the driving gear 261 to rotate, thereby driving the reduction gear plate 23 on the first fixture 24 to rotate, thereby driving the first fixture 24 to rotate, and the first fixture 24 rotates to drive the glass tube 6 to adjust the rotation position, thereby shaping different circumferential parts of the surface of the glass tube 6. The first fixture 24 can also be driven by the driving motor 26 to rotate rapidly, driving the glass tube 6 to rotate, and the entire circumference of the glass tube 6 can be heated and shaped.
[0046] In one embodiment of the present invention, Figure 2 , Figure 4 As shown, a clamp spacing adjustment rod 29 is provided on the right support rod 42, and the clamp spacing adjustment rod 29 is used to adjust the clamping spacing between the first clamp 24 and the second clamp 27, and is used to clamp glass tubes 6 of different lengths. A second rotating seat 28 is provided at the left end of the clamp spacing adjustment rod 29, and the second clamp 27 is rotatably connected to the second rotating seat 28; a first sealing bearing 214 is provided between the air guide tube 212 and the first clamp 24 to improve the air tightness of the air guide tube 212.
[0047] In one embodiment of the present invention, Figure 2 , Figure 5 As shown, a material discharge assembly 5 is provided on the upper surface of the base 4, and the material discharge assembly 5 is used to support glass products. The material discharge assembly 5 includes a guide pad 52 and a protective pad 51, wherein the guide pad 52 is a streamlined structure, the guide pad 52 is provided on the upper surface of the base 4, and the protective pad 51 is laid on the upper surface of the guide pad 52.
[0048] Specifically, after the glass product is shaped, the first clamp 24 and the second clamp 27 are opened, and then the clamp spacing adjustment rod 29 is retracted, and the shaped glass product falls on the protective pad 51 to prevent the glass product from breaking. The glass product moves downward along the streamlined guide pad 52 out of the device, and the glass product is effectively transferred.
[0049] To clearly illustrate the above embodiments, refer to Figure 1-Figure 9The specific working principle of the shaping device for glass product processing of the present invention is as follows: when the glass tube 6 needs to be processed into a glass product, the clamping jaws 241 on the first clamp 24 and the second clamp 27 are first opened, and the second clamp 27 is moved closer to the first clamp 24 to clamp the glass tube 6 through the clamp spacing adjustment rod 29. The end face of the glass tube 6 contacts the airtight gasket 25 to prevent air leakage, and then the clamping jaws 241 lock the glass tube 6.
[0050] When adjusting the circumferential shaping position of the glass tube 6, the driving motor 26 drives the driving gear 261 to rotate, thereby driving the reduction gear plate 23 on the first fixture 24 to rotate, thereby driving the first fixture 24 to rotate, and the first fixture 24 rotates to drive the glass tube 6 to adjust the rotation position, and can shape different parts on the circumference of the surface of the glass tube 6. The first fixture 24 can also be driven by the driving motor 26 to rotate rapidly, drive the glass tube 6 to rotate, and heat and shape the entire circumferential surface of the glass tube 6.
[0051] Then, the slider 11 is driven to move left and right on the electric guide rail 12, driving the flame head 324 to move and adjust the heating position, and the distance between the flame head 324 and the glass tube 6 is adjusted by the flame head adjustment rod 322. The flame head 324 is ignited by the igniter 325, and the firepower is adjusted by the firepower adjustment valve 323.
[0052] Then the blowing and suction air pump 211 starts working, and transfers the gas in the glass tube 6 through the air guide pipe 212 to increase the deformation rate. According to the expansion or concave shaping needs of the softened part, the blowing and suction air pump 211 is used to blow air into the glass tube 6 during expansion shaping, and the blowing and suction air pump 211 is used to suck air into the glass tube 6 during concave shaping. The air inlet and outlet of the blowing and suction air pump 211 and the air intake volume are controlled by the air volume regulating switch 213.
[0053] After the glass tube 6 is shaped by blowing, the driving slider 11 drives the first shaping head 311 to move and adjust the shaping position. The first shaping head 311 further finely extrude and shape the surface of the glass tube 6 shaped by blowing through the extension and retraction of the shaping head adjustment rod 312, and locally fine-tunes the surface of the glass.
[0054] When it is necessary to shape the inner wall of the glass product, first, the second shaping head 343 is delivered to the vertical plane of the shaping position by extending and retracting the hydraulic rod 33, and then the angle of the second shaping head 343 is adjusted by rotating the angle of the hydraulic rod 33, so that the second shaping head 343 is rotated to reach the final shaping position, and then the flame head 324 heats the shaping position of the glass tube 6 to soften it, and then the softened part is blown to expand by the blowing and suction air pump 211, and then the gear head 345 is driven to rotate by the gear rod driving motor 341, and the gear head 345 is engaged with the gear rod 344 to drive the gear rod 344 in and out of the inner shaping seat 342, thereby controlling the extension and retraction of the second shaping head 343, and the second shaping head 343 extrude and shapes the softened inner wall of the glass tube 6.
[0055] After the glass product is shaped, the first clamp 24 and the second clamp 27 are opened, and then the clamp spacing adjustment rod 29 is retracted. The shaped glass product falls on the protective pad 51 to prevent it from breaking. The glass product moves downward along the streamlined guide pad 52 out of the device, thereby achieving effective transfer of the glass product.
[0056] In summary, the shaping device for glass product processing according to the embodiment of the present invention clamps the glass tube by two clamps in the clamping mechanism, then heats and softens the surface of the glass tube by a heating component, and then blows air into or extracts air from the glass tube by an air pump to rapidly expand or contract the glass tube to improve the shaping efficiency, and then trims the shaped part by an external shaping component to make the texture of the shaped glass product more precise.
[0057] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and deform the above embodiments within the scope of the present invention.
Claims
1. A shaping device for glass product processing, characterized in that: The glassware comprises a base (4), a clamping mechanism (2) and a shaping mechanism (3), wherein a guide rail assembly (1) is arranged above the base (4), the shaping mechanism (3) is arranged on the guide rail assembly (1), the guide rail assembly (1) is used to drive the shaping mechanism (3) to move, the shaping mechanism (3) is used to shape the outer surface of the glass product, and the clamping mechanism (2) is arranged on the base (4), and the clamping mechanism (2) is used to clamp the glass tube (6); The clamping mechanism (2) comprises a first clamp (24) and a second clamp (27), wherein a left support rod (41) and a right support rod (42) are respectively arranged at two ends of the base (4), the first clamp (24) is arranged on the left support rod (41), and the second clamp (27) is arranged on the right support rod (42), and an air blowing component (21) is arranged on the first clamp (24), and the air blowing component (21) is used to perform air blowing deformation on the glass product, and the air blowing component (21) comprises a blowing and suction air pump (211) and an air guide pipe (212), wherein the blowing and suction air pump (211) is arranged on the left support rod (41), and the air guide pipe (212) is connected to the blowing and suction air pump (211), and the air guide pipe (212) passes through the clamping surface of the first clamp (24); The shaping mechanism (3) comprises an external shaping component (31) and a heating component (32), wherein the heating component (32) comprises a flame head (324) arranged on the guide rail component (1), and the flame head (324) is used to heat and soften the surface of the glass product, and the external shaping component (31) comprises a first shaping head (311) arranged on the guide rail component (1), and the first shaping head (311) is used to squeeze and shape the softened glass; The second clamp (27) is provided with an internal shaping component (34), and the internal shaping component (34) is used to extrude and shape the inner wall of the glass product. The internal shaping component (34) comprises a hydraulic rod (33), an internal shaping seat (342) and a second shaping head (343), wherein the hydraulic rod (33) is arranged at a middle position of the second clamp (27), the internal shaping seat (342) is arranged on the output shaft of the hydraulic rod (33), a slidable gear rod (344) is arranged inside the internal shaping seat (342), the second shaping head (343) is arranged on the top of the gear rod (344), a gear rod driving motor (341) is arranged on the internal shaping seat (342), a gear head (345) is arranged on the output shaft of the gear rod driving motor (341), a rack (346) is arranged on the inner side of the rack (344), and the gear head (345) and the rack (346) are meshed with each other.
2. The shaping device for glass product processing according to claim 1, characterized in that: Multiple layers of glass ceramic fiber padding paper are provided on both the first shaping head (311) and the second shaping head (343).
3. The shaping device for glass product processing according to claim 1, characterized in that: The guide rail assembly (1) comprises an electric guide rail (12) and a driving slider (11), wherein the electric guide rail (12) is arranged at the common upper end of the left support rod (41) and the right support rod (42), the driving slider (11) is arranged at the power output end of the electric guide rail (12), the flame head (324) and the first shaping head (311) are both arranged on the driving slider (11), and the driving slider (11) is provided with a flame head adjustment rod (322) and a shaping head adjustment rod (312), the flame head (324) is arranged at the lower end of the flame head adjustment rod (322), and the first shaping head (311) is arranged at the lower end of the shaping head adjustment rod (312).
4. The shaping device for glass product processing according to claim 1, characterized in that: The clamping surfaces of the first clamp (24) and the second clamp (27) are both provided with airtight gaskets (25), the clamping surfaces of the first clamp (24) and the second clamp (27) are both provided with clamping claws (241), the airtight gaskets (25) are located on the inner side of the clamping claws (241), and the contact surfaces of the airtight gaskets (25) and the clamping claws (241) are provided with folding ears (251).
5. The shaping device for glass product processing according to claim 4, characterized in that: The left support rod (41) is provided with an upper first rotating seat (22), the first clamp (24) is rotatably connected to the first rotating seat (22), the left support rod (41) is provided with a driving motor (26), the driving motor (26) is used to drive the first clamp (24) to rotate, a driving gear (261) is provided on a power shaft of the driving motor (26), and a reduction gear plate (23) is provided on the first clamp (24), and the reduction gear plate (23) is meshed with the driving gear (261).
6. The shaping device for glass product processing according to claim 4, characterized in that: The right support rod (42) is provided with a clamp spacing adjustment rod (29), the clamp spacing adjustment rod (29) is used to adjust the clamping spacing between the first clamp (24) and the second clamp (27), a second rotating seat (28) is provided at the left end of the clamp spacing adjustment rod (29), and the second clamp (27) is rotatably connected to the second rotating seat (28); a first sealing bearing (214) is provided between the air guide tube (212) and the first clamp (24).
7. The shaping device for glass product processing according to claim 6, characterized in that: The hydraulic rod (33) is arranged on the second rotating seat (28), and the second rotating seat (28) is provided with an angle adjustment motor (421) for adjusting the rotation angle of the hydraulic rod (33).
8. The shaping device for glass product processing according to claim 1, characterized in that: The gas inlet end of the flame spray head (324) is provided with a gas connector (321), a fire power regulating valve (323) is provided between the gas connector (321) and the flame spray head (324), and an igniter (325) is also provided on the flame spray head (324).
9. The shaping device for glass product processing according to claim 1, characterized in that: A material discharge assembly (5) is arranged on the upper surface of the base (4), the material discharge assembly (5) being used to support glass products, the material discharge assembly (5) comprising a guide pad (52) and a protective pad (51), wherein the guide pad (52) is a streamlined structure, the guide pad (52) is arranged on the upper surface of the base (4), and the protective pad (51) is laid on the upper surface of the guide pad (52).
Citation Information
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