A safety detection device and detection method for circuit
By using a servo motor-driven circulation conveying mechanism and alternating clamping plates in the circuit safety detection device, combined with the rotating wiping function of the dust cover, the existing technology problems of low detection efficiency, large safety hazards and poor detection accuracy are solved, and the Efficient and accurate cable inspection.
Patent Information
- Application Number
- CN202411596936.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-11
AI Technical Summary
The existing circuit safety detection devices lack an automated cyclic conveying mechanism, resulting in inefficient detection, increasing safety hazards to staff, and being unable to effectively clean the cable surface, affecting the accuracy of detection.
Design a circuit safety detection device, using the servo motor driving adjustment box to drive the cable circular transport. Wipe the surface of the cable through the dust reduction sleeve when you return to the original position.
It improves the efficiency and accuracy of cable detection, reduces hidden safety hazards to staff, and makes the cable surface easier to observe subtle defects, comprehensively evaluate the status of the cable.
Smart Images

Figure CN119104827B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of electrical engineering technology, and in particular to a safety detection device and detection method for a circuit. Background Art
[0002] With the rapid development of my country's economy, the use of electrical equipment has become more and more extensive. From household electricity to industrial production, from communication facilities to transportation, circuit systems are everywhere. However, electrical accidents caused by circuit failure, overload, short circuit, poor grounding and other problems occur from time to time, posing a serious threat to people's lives and property safety. Therefore, the importance of circuit safety detection devices has become increasingly prominent.
[0003] However, most of the existing circuit safety detection devices lack an automated circulating conveying mechanism, and workers may be required to hold and pull the cables for detection, which is not only inefficient, but also increases the risk of cable leakage posing a safety hazard to workers. At the same time, during the process of cable detection by workers, fatigue may cause cable leakage, thereby reducing the detection quality of the cable. At the same time, most of the existing circuit safety detection devices do not have the function of wiping and dusting the cable surface. Dust, dirt and other impurities on the cable surface will interfere with the detection results and reduce the detection accuracy. At the same time, it is also difficult to observe subtle scratches, cracks and other defects on the cable surface, affecting the comprehensive assessment of the cable condition and the detection accuracy. Summary of the invention
[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a safety detection device and a detection method for a circuit, wherein the safety detection device for a circuit starts a servo motor so that the adjustment frame drives the cable to be circulated and transported, which has the following advantages: the first clamping plate and the second clamping plate are alternately clamped to avoid missed detection and multiple detection, thereby improving the detection efficiency; at the same time, when the one-way slider returns to its original position, the dust cover rotates and wipes the surface of the next section of the cable to be detected, thereby improving the cleanliness, reducing interference from impurities, and improving the detection accuracy; at the same time, the surface of the cleaned cable is easy to observe minor defects, which helps to comprehensively evaluate the condition of the detection cable and further improve the accuracy; at the same time, the circulatory transportation avoids the staff from holding and pulling the cable with their hands, thereby reducing the safety hazards caused by cable leakage.
[0005] A circuit safety detection device according to an embodiment of the present application includes:
[0006] Testing agencies;
[0007] A segmented positioning mechanism, wherein the segmented positioning mechanism is located at the rear end of the detection mechanism;
[0008] A segmented clamping mechanism, the segmented clamping mechanism is located at the rear end of the detection mechanism, the segmented clamping mechanism is located at the upper end of the segmented positioning mechanism, the segmented positioning mechanism drives the segmented clamping mechanism to fix the cable to move in segments, and the segmented positioning mechanism and the segmented clamping mechanism alternately fix the cable;
[0009] The dust reduction and debris removal mechanism is located at the front end of the detection mechanism, and the dust reduction and debris removal mechanism is located at the front end of the segmented clamping mechanism. The segmented positioning mechanism drives the segmented clamping mechanism to move toward the front end, thereby driving the dust reduction and debris removal mechanism to wipe the cable to reduce dust.
[0010] According to some embodiments of the present application, the detection mechanism includes a detection table, a first assembly hole is opened on the rear end of the upper surface of the detection table, a multimeter is arranged on one side of the rear end of the detection table, a detection wire is arranged at the output end of the multimeter, a measuring probe is arranged on one side of the detection wire, and an arc-shaped trailer is fixedly connected to the middle part of the front end of the upper surface of the detection table.
[0011] According to some embodiments of the present application, inner walls on both sides of the first assembly hole are fixedly connected to assembly frames, and upper surfaces of the assembly frames are fixedly connected to reflective plates.
[0012] According to some embodiments of the present application, the segmented positioning mechanism includes a mounting frame, a servo motor, a clamping table and a first clamping plate, the mounting frame is fixedly connected to the rear end of the lower surface of the detection table, the servo motor is fixedly connected to the outer wall of the rear end of the mounting frame, the output end of the servo motor passes through the mounting frame and is fixedly connected to a one-way lead screw, the two clamping tables are respectively fixedly connected to the middle part of the upper surface of the detection table, the front ends of the clamping tables are rotatably connected to the first short rotating rod, the rear ends of the first short rotating rods extend to the interior of the clamping tables and are fixedly connected to the first gear cylinder, the upper ends of the interior of the clamping tables are slidably connected to the first gear plate, the first gear cylinders are meshed with the first gear plate, the inner wall on one side of the upper end of the clamping table is fixedly connected to two first reset springs, and the other sides of the first reset springs are respectively fixedly connected to the first gear plates;
[0013] The two first clamping plates are both located in the middle of the two clamping platforms, a first buffer cover is fixedly connected to the middle of the outer wall on one side of the first clamping plate, two first buffer springs are fixedly connected to the inner walls of the first buffer cover respectively, one end of the first tooth plate close to the first clamping plate is slidably connected inside the first buffer cover, and one end of the first tooth plate located at the first buffer cover is fixedly connected to the first buffer spring.
[0014] According to some embodiments of the present application, the outer wall of the front end of the first short rotating rod on one side is fixedly connected to the first small transmission wheel, and the outer wall of the front end of the first short rotating rod on the other side is fixedly connected to the second conversion gear. The front end of the clamping platform on one side is rotatably connected to the adjusting rod, and the outer wall of the front end of the adjusting rod is fixedly connected to the second small transmission wheel. The front end of the one-way screw extends to the outside of the mounting frame and is fixedly connected to the first large transmission wheel and the second large transmission wheel. The outer walls of the first small transmission wheel, the first large transmission wheel, the second small transmission wheel and the second large transmission wheel are respectively sleeved with the first belt, and the outer wall of the middle part of the adjusting rod is fixedly connected to the first conversion gear, and the first conversion gear and the second conversion gear are meshed with each other.
[0015] According to some embodiments of the present application, the segmented clamping mechanism includes an adjusting frame, a clamping frame and a second clamping plate, the outer wall of the one-way screw is sleeved with a one-way slider, the adjusting frame is fixedly connected to the outer walls on both sides of the one-way slider, the adjusting frame is sleeved on the outer wall of the detection platform, both sides of the lower surface of the one-way slider are fixedly connected with a transfer arc plate, the lower end of the transfer arc plate is rotatably connected with a second gear cylinder, the lower surface of the mounting frame is fixedly connected with a support frame, the inner bottom surface of the support frame is fixedly connected with a plurality of third adjustment teeth, the second gear cylinder is meshed with the third adjustment teeth, and the middle part of the rear end of the transfer arc plate is rotatably connected with the third gear cylinder. A long rotating rod, an outer wall in the middle of the first long rotating rod is fixedly connected to a third gear cylinder, the second gear cylinder and the third gear cylinder are meshed with each other, the outer walls on both sides of the first long rotating rod are fixedly connected to the first gear, the lower end of the outer wall of one side of the adjusting frame is rotatably connected to the second short rotating rod, the outer wall on one side of the second short rotating rod is fixedly connected to the second gear, the first gear and the second gear are meshed with each other, the outer wall on the other side of the second short rotating rod is fixedly connected to the first bevel gear, the middle part of the outer wall on one side of the adjusting frame is rotatably connected to the second long rotating rod, the lower end of the second long rotating rod is fixedly connected to the second bevel gear, and the first bevel gear and the second bevel gear are meshed with each other;
[0016] One side of the upper end of the adjusting frame is slidably connected to a clamping frame, one side of the inner wall of the front end of the adjusting frame is fixedly connected to a plurality of first adjusting teeth, the upper end of the second long rotating rod is fixedly connected to a third gear, the third gear is meshed with the first adjusting teeth, the inner wall of the middle part of the clamping frame is fixedly connected to a concave frame, one side of the inner bottom surface of the concave frame is fixedly connected to the second adjusting teeth, one side of the inner wall of the upper end of the adjusting frame is rotatably connected to a fourth gear cylinder, the inner wall of the clamping frame near the middle is provided with a second tooth plate, the second adjusting teeth and the second tooth plate are meshed with the fourth gear cylinder, and the inner wall of one side of the adjusting frame is fixedly connected to two A second return spring, the other side of the second return spring is fixedly connected to the concave frame, one side of the second tooth plate is fixedly connected to a positioning plate, two second clamping plates are located in the middle of the upper end of the adjusting frame, one end of the second clamping plate away from the middle of the adjusting frame is fixedly connected to a second buffer cover, one end of the second clamping plate away from the adjusting frame is fixedly connected to two second buffer springs, one end of the second buffer spring away from the second clamping plate is fixedly connected to an adapter block, the adapter blocks are slidably connected inside the second buffer cover, and one end of the two adapter blocks away from the second clamping plate is fixedly connected to the concave frame and the positioning plate respectively.
[0017] According to some embodiments of the present application, the front end and the rear end of the clamping frame close to the middle inner wall are fixedly connected to the limiting plate, and the second tooth plate is slidably connected to the outer wall of the limiting plate.
[0018] According to some embodiments of the present application, the dust reduction and debris removal mechanism includes a transfer rectangular platform and a cleaning cylinder, the transfer rectangular platform is fixedly connected to one side of the lower surface of the adjusting frame, the lower end of the transfer rectangular platform is rotatably connected to a third short rotating rod, the outer wall on the other side of the third short rotating rod is fixedly connected to a fourth gear, the fourth gear is meshed with the first gear on one side, the outer wall on one side of the third short rotating rod is fixedly connected to a third bevel gear, the middle part of the outer wall of the front end of the transfer rectangular platform is fixedly connected to an L-shaped transfer plate, and one side of the L-shaped transfer plate is rotatably connected to the third long rotating rod. Rod, the rear end of the third long rotating rod is fixedly connected to the fourth bevel gear, the third bevel gear and the fourth bevel gear mesh with each other, the front end of the third long rotating rod is fixedly connected to the third large transmission wheel, one side of the front end outer wall of the L-shaped adapter plate is fixedly connected to the transmission bracket, the upper end of the transmission bracket is rotatably connected to the fourth short rotating rod, the rear end of the fourth short rotating rod is fixedly connected to the third small transmission wheel, the outer walls of the third small transmission wheel and the third large transmission wheel are sleeved with a second belt, and the front end of the fourth short rotating rod passes through the transmission bracket and is fixedly connected to the fourth large transmission wheel;
[0019] The front end of the upper surface of the detection table is provided with a second assembly hole, the inner walls of both sides of the second assembly hole are fixedly connected with a connecting plate, one end of the connecting plate near the middle of the second assembly hole is fixedly connected with an arc dust collecting plate, the plate body of the connecting plate is slidably connected with an assembly sliding frame, the cleaning cylinder is fixedly connected to the upper end of the assembly sliding frame, the inner walls of the front and rear ends of the cleaning cylinder are fixedly connected with bearings, the inner walls of the bearings are fixedly connected with a mounting sleeve, the inner wall of the mounting sleeve is clamped with a dust reduction sleeve, the outer wall of the rear end of the mounting sleeve is fixedly connected with an auxiliary gear, the middle part of the assembly sliding frame near the upper surface is rotatably connected with a fifth short rotating rod, the rear end of the fifth short rotating rod is fixedly connected with a fifth gear, the fifth gear and the auxiliary gear are meshed with each other, the front end of the fifth short rotating rod is fixedly connected with a fourth small transmission wheel, and the outer walls of the fourth small transmission wheel and the fourth large transmission wheel are sleeved with a third belt.
[0020] According to some embodiments of the present application, outer walls on both sides of the lower end of the assembly slide frame are fixedly connected to slides, and upper ends of the slides are slidably connected to both sides of the lower front end of the detection platform.
[0021] In a second aspect, an embodiment of the present application further provides a circuit safety detection method, which uses the circuit safety detection device to perform circuit detection, including the following steps:
[0022] First, place the cable to be tested on the upper surface of the test table. At this time, the cable to be tested passes through the cleaning cylinder, and the initial head of the cable to be tested is placed in the middle of the second clamping plate.
[0023] At this time, the servo motor is started to rotate the first large transmission wheel and the second large transmission wheel. At this time, the first short rotating rod and the adjusting rod start to rotate under the action of the first belt. At this time, the first gear cylinder starts to mesh with the first gear plate under the action of the first short rotating rod, the first conversion gear and the second conversion gear. At the same time, the rotation directions of the first gear cylinders on both sides are inconsistent, thereby causing the first clamping plates to move away from each other, and at the same time, the first clamping plates are away from the cable to be detected;
[0024] At the same time, during the movement of the one-way slider, the second gear cylinder will mesh with the third adjusting gear teeth. At this time, under the action of the third gear cylinder, the first long rotating rod starts to drive the first gear to rotate. At this time, under the action of the second gear, the second short rotating rod, the first bevel gear and the second bevel gear, the second long rotating rod starts to drive the third gear to rotate.
[0025] When the third gear and the first adjusting tooth mesh with each other, the clamping frame drives the concave frame to move to the right;
[0026] At this time, the second adjusting tooth will mesh with the fourth gear cylinder during the process of moving to the right, and the fourth gear cylinder will drive the second gear plate to move to the left. At this time, both second clamping plates move toward the direction of the cable to be tested and fix the cable to be tested;
[0027] When the one-way slider moves to the rear end, the cable clamped by the second clamping plate will be driven to move backward synchronously. When the adjustment frame moves to the rearmost position, the servo motor will stop automatically.
[0028] At this point, the staff begins to test the cable to be tested by using a multimeter, test wires and measuring probes;
[0029] When a section of cable is detected, the servo motor is controlled in the opposite direction to move the adjustment frame to the original position. At this time, during the movement of the one-way slider and the adjustment frame, the second clamping plate begins to reset and no longer clamps the cable, and the first clamping plate begins to clamp the cable at the undetected position. Then, when the one-way slider returns to the original position, the servo motor is controlled to rotate in the initial rotation direction, so that the first clamping plate releases the cable to be detected, and the second clamping plate clamps the cable to be detected again and moves the cable.
[0030] During the movement of the one-way slider, the adjustment frame will drive the transfer rectangular table, the L-shaped transfer plate, the transmission bracket, the assembly slide frame and the cleaning cylinder to move synchronously toward the rear end;
[0031] During the movement of the transfer rectangular platform, the first gear and the fourth gear mesh with each other to rotate the third bevel gear, and the third long rotating rod drives the third large transmission wheel to rotate. At this time, the fourth short rotating rod starts to rotate under the action of the third small transmission wheel and the second belt;
[0032] At this time, the fifth short rotating rod starts to rotate under the action of the fourth large transmission wheel, the fourth small transmission wheel and the third belt, and at the same time, the fifth short rotating rod drives the fifth gear to mesh with the auxiliary gear, so that the installation sleeve drives the dust suppression sleeve to start rotating on the outer wall of the cable to be detected;
[0033] At the same time, when the cable to be detected moves to the rear end, the cleaning cylinder will rotate synchronously with the cable under the action of the adjusting frame. When the adjusting frame moves forward, the first clamping plate will fix the cable to be detected, so that the dust suppression sleeve will rotate and clean the outer wall of the cable to be detected during the rotation and forward movement.
[0034] The beneficial effects of the present application are as follows: when in use, the staff first places the cable to be detected on the upper end of the detection mechanism. At this time, the cable to be detected needs to be passed through the dust reduction and debris removal mechanism. At this time, the segmented positioning mechanism is started to transport the cable at the upper end of the detection mechanism. At the same time, the first clamping plate of the segmented positioning mechanism is in an open state, and the second clamping plate of the segmented clamping mechanism clamps the cable for transportation. When it is necessary to transport the next section of the cable to be detected, the servo motor is started in the opposite direction to return the segmented clamping mechanism to its original position, the first clamping plate begins to clamp the cable, and the second clamping plate is in an open state. At this time, the dust reduction and debris removal mechanism rotates and wipes the surface of the cable, wherein the servo motor is started to drive the adjustment frame to drive the cable to continuously circulate and transport. First, segmented detection is adopted to effectively improve the accuracy of cable detection. By alternately clamping the cable by the first clamping plate and the second clamping plate, it can be ensured that the cable avoids missed detection and multiple detection during the segmented detection process, thereby improving the efficiency of cable detection. Secondly, after the detection of one section of cable is completed and the one-way slider returns to its original position, the surface of the next section of the cable to be detected will be rotated and wiped by the dust reduction sleeve, thereby improving the cleanliness of the surface of the cable to be detected, effectively reducing the interference of dust, dirt and other impurities on the detection results, and improving the accuracy of detection. Thirdly, it is easier to observe subtle scratches, cracks and other defects on the surface of the cleaned cable, which helps to more comprehensively evaluate and detect the condition of the cable, and further improves the accuracy of cable detection. Fourthly, the cable can be circulated and transported, avoiding the staff from supporting and pulling the cable with their hands, reducing the safety hazards of cable leakage to the staff.
[0035] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0037] Figure 1 is a schematic diagram of the three-dimensional structure of a circuit safety detection device according to an embodiment of the present application;
[0038] Figure 2 It is a three-dimensional structural schematic diagram of a segmented positioning mechanism, a segmented clamping mechanism, and a dust reduction and impurity removal mechanism according to an embodiment of the present application;
[0039] Figure 3 is a schematic diagram of the three-dimensional structure of a detection mechanism according to an embodiment of the present application;
[0040] Figure 4 is a schematic diagram of the three-dimensional structure of a segmented positioning mechanism according to an embodiment of the present application;
[0041] Figure 5 is a schematic diagram of a front-section three-dimensional structure of a clamping table according to an embodiment of the present application;
[0042] Figure 6 is a left-side stereoscopic structural schematic diagram of a segmented clamping mechanism according to an embodiment of the present application;
[0043] Figure 7 is a right-side stereoscopic structural schematic diagram of a segmented clamping mechanism according to an embodiment of the present application;
[0044] Figure 8 is a schematic top view of a three-dimensional structure of a clamping frame according to an embodiment of the present application;
[0045] Fig. 9 is a bottom-up three-dimensional structural schematic diagram of a clamping frame according to an embodiment of the present application;
[0046] Fig.10 is a schematic diagram of a front sectional three-dimensional structure of an adjustment frame and a clamping frame according to an embodiment of the present application;
[0047] Fig.11 is a schematic diagram of the three-dimensional structure of an adjustment frame according to an embodiment of the present application;
[0048] Fig.12 is a right-side perspective structural diagram of a dust reduction and impurity removal mechanism according to an embodiment of the present application;
[0049] Fig.13 is a left-side perspective structural diagram of a dust reduction and impurity removal mechanism according to an embodiment of the present application;
[0050] Fig.14 It is a schematic diagram of the three-dimensional structure of the detection mechanism and the dust reduction and impurity removal mechanism according to the embodiment of the present application when viewed from above.
[0051] Icons: 1. Detection mechanism; 101. Detection table; 102. First assembly hole; 103. Second assembly hole; 104. Assembly frame; 105. Reflector; 106. Multimeter; 107. Detection wire; 108. Measuring probe; 109. Arc-shaped bracket; 2. Segmented positioning mechanism; 201. Mounting frame; 202. Servo motor; 203. One-way lead screw; 204. Clamping table; 205. First short rotating rod; 206. First gear cylinder; 207. First gear plate; 208. First return spring; 209. First clamping plate; 210. First buffer cover; 211. First buffer spring ; 212, first small transmission wheel; 213, first large transmission wheel; 214, second small transmission wheel; 215, second large transmission wheel; 216, first belt; 217, adjustment rod; 218, first conversion gear; 219, second conversion gear; 3, segmented clamping mechanism; 301, one-way slider; 302, adjustment frame; 303, transfer arc plate; 304, second gear cylinder; 305, first long rotating rod; 306, third gear cylinder; 307, first gear; 308, second short rotating rod; 309, second gear; 310, first bevel gear; 311, second long rotating rod; 312, second bevel gear gear; 313, third gear; 314, clamping frame; 315, first adjustment teeth; 316, concave frame; 317, second adjustment teeth; 318, fourth gear cylinder; 319, second tooth plate; 320, limit plate; 321, second return spring; 322, positioning plate; 323, second clamping plate; 324, second buffer cover; 325, second buffer spring; 326, transfer block; 327, support frame; 328, third adjustment teeth; 4, dust removal and impurity removal mechanism; 401, transfer rectangular table; 402, third short rotating rod; 403, fourth gear; 404, third bevel gear; 4 05, L-type adapter plate; 406, the third long rotating rod; 407, the fourth bevel gear; 408, the third large transmission wheel; 409, the transmission bracket; 410, the fourth short rotating rod; 411, the third small transmission wheel; 412, the second belt; 413, the fourth large transmission wheel; 414, the connecting plate; 415, the arc dust collecting plate; 416, the assembly slide frame; 417, the cleaning cylinder; 418, the bearing; 419, the installation sleeve; 420, the dust suppression sleeve; 421, the auxiliary gear; 422, the fifth short rotating rod; 423, the fifth gear; 424, the fourth small transmission wheel; 425, the third belt; 426, the slide. DETAILED DESCRIPTION
[0052] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0053] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0054] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0055] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0056] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0057] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0058] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0059] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0060] A circuit safety detection device and detection method according to an embodiment of the present application will be described below with reference to the accompanying drawings.
[0061] like Figure 1-Figure 14 As shown, a circuit safety detection device according to an embodiment of the present application includes: a detection mechanism 1, a segmented positioning mechanism 2, a segmented clamping mechanism 3 and a dust reduction and impurity removal mechanism 4.
[0062] like Figure 1 and Figure 2 As shown, a detection mechanism 1, a segmented positioning mechanism 2, the segmented positioning mechanism 2 is located at the rear end of the detection mechanism 1, a segmented clamping mechanism 3, the segmented clamping mechanism 3 is located at the rear end of the detection mechanism 1, the segmented clamping mechanism 3 is located at the upper end of the segmented positioning mechanism 2, the segmented positioning mechanism 2 drives the segmented clamping mechanism 3 to fix the cable and move in sections, the segmented positioning mechanism 2 and the segmented clamping mechanism 3 alternately fix the cable, the dust reduction and debris removal mechanism 4, the dust reduction and debris removal mechanism 4 is located at the front end of the detection mechanism 1, the dust reduction and debris removal mechanism 4 is located at the front end of the segmented clamping mechanism 3, and the segmented positioning mechanism 2 drives the segmented clamping mechanism 3 to move to the front end, thereby driving the dust reduction and debris removal mechanism 4 to wipe the cable to reduce dust.
[0063] When in use, the staff first places the cable to be tested on the upper end of the testing mechanism 1. At this time, the cable to be tested needs to be passed through the dust reduction and debris removal mechanism 4. At this time, the segmented positioning mechanism 2 is started to transport the cable at the upper end of the testing mechanism 1. At the same time, the first clamping plate 209 of the segmented positioning mechanism 2 is in an open state, and the second clamping plate 323 of the segmented clamping mechanism 3 clamps the cable for transportation. When it is necessary to transport the next section of the cable to be tested, the servo motor 202 is started in the opposite direction to return the segmented clamping mechanism 3 to its original position, the first clamping plate 209 starts to clamp the cable, and the second clamping plate 323 is in an open state. At this time, the dust reduction and debris removal mechanism 4 will rotate and wipe the surface of the cable.
[0064] like Figure 3As shown, the detection mechanism 1 includes a detection platform 101, a first assembly hole 102 is opened at the rear end of the upper surface of the detection platform 101, a multimeter 106 is arranged on one side of the rear end of the detection platform 101, a detection wire 107 is arranged at the output end of the multimeter 106, a measuring probe 108 is arranged on one side of the detection wire 107, an arc-shaped trailer 109 is fixedly connected to the middle of the front end of the upper surface of the detection platform 101, an assembly frame 104 is fixedly connected to the inner walls on both sides of the first assembly hole 102, and a reflector 105 is fixedly connected to the upper surface of the assembly frame 104, wherein, during the detection of the cable, the reflector 105 can facilitate the staff to observe the bottom of the cable, thereby reducing the existence of blind spots in the observation process of the cable detection.
[0065] like Figure 4 and Figure 5As shown, the segmented positioning mechanism 2 includes a mounting frame 201, a servo motor 202, a clamping platform 204 and a first clamping plate 209. The mounting frame 201 is fixedly connected to the rear end of the lower surface of the detection platform 101, the servo motor 202 is fixedly connected to the outer wall of the rear end of the mounting frame 201, the output end of the servo motor 202 passes through the mounting frame 201 and is fixedly connected to a one-way lead screw 203, and the two clamping platforms 204 are respectively fixedly connected to the middle of the upper surface of the detection platform 101, the front end of the clamping platform 204 is rotatably connected to the first short rotating rod 205, the rear end of the first short rotating rod 205 extends to the inside of the clamping platform 204 and is fixedly connected to the first gear cylinder 206, and the upper end of the inside of the clamping platform 204 is slidably connected to the first gear plate 20 7, the first gear cylinder 206 is meshed with the first tooth plate 207, the inner wall of one side of the upper end of the clamping platform 204 is fixedly connected with two first return springs 208, the other side of the first return spring 208 is fixedly connected with the first tooth plate 207, the two first clamping plates 209 are located in the middle of the two clamping platforms 204, the middle of the outer wall of one side of the first clamping plate 209 is fixedly connected with a first buffer cover 210, the inner wall of the first buffer cover 210 is fixedly connected with two first buffer springs 211, the end of the first tooth plate 207 close to the first clamping plate 209 is slidably connected inside the first buffer cover 210, and the end of the first tooth plate 207 located at the first buffer cover 210 is fixedly connected with the first buffer spring 211 The outer wall of the front end of the first short rotating rod 205 on one side is fixedly connected with the first small transmission wheel 212, and the outer wall of the front end of the first short rotating rod 205 on the other side is fixedly connected with the second conversion gear 219. The front end of the clamping platform 204 on one side is rotatably connected with the adjusting rod 217, and the outer wall of the front end of the adjusting rod 217 is fixedly connected with the second small transmission wheel 214. The front end of the one-way lead screw 203 extends to the outside of the mounting frame 201 and is fixedly connected with the first large transmission wheel 213 and the second large transmission wheel 215. The outer walls of the first small transmission wheel 212, the first large transmission wheel 213, the second small transmission wheel 214 and the second large transmission wheel 215 are respectively sleeved with the first belt 216. The outer wall of the middle part of the adjusting rod 217 is fixedly connected with the first rotating wheel 217. The first conversion gear 218 is meshed with the second conversion gear 219. Specifically, in the process of testing the cable, the cable to be tested is first placed on the upper surface of the testing platform 101, and the servo motor 202 is started to rotate the first large transmission wheel 213 and the second large transmission wheel 215. At this time, under the action of the first belt 216, the first short rotating rod 205 and the adjusting rod 217 begin to rotate. At this time, under the action of the first short rotating rod 205, the first conversion gear 218 and the second conversion gear 219, the first gear cylinder 206 begins to mesh with the first gear plate 207. At the same time, the rotation directions of the first gear cylinders 206 on both sides are inconsistent, thereby causing the first clamping plate 209 to move away from each other.
[0066] like Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11The sectional clamping mechanism 3 includes an adjusting frame 302, a clamping frame 314 and a second clamping plate 323. The outer wall of the one-way lead screw 203 is sleeved with a one-way slider 301. The adjusting frame 302 is fixedly connected to the outer walls on both sides of the one-way slider 301. The adjusting frame 302 is sleeved on the outer wall of the detection platform 101. Both sides of the lower surface of the one-way slider 301 are fixedly connected with a transfer arc plate 303. The lower end of the transfer arc plate 303 is rotatably connected to the second gear cylinder 304. The lower surface of the mounting frame 201 is fixedly connected to a support frame 327. The inner bottom surface of the support frame 327 is fixedly connected to a plurality of third adjusting teeth 328. The second gear cylinder 304 and the third adjusting teeth 328 are meshed with each other. The middle part of the rear end of the transfer arc plate 303 is rotatably connected to the first long rotating rod 305. The outer wall in the middle of the rod 305 is fixedly connected to the third gear cylinder 306, the second gear cylinder 304 and the third gear cylinder 306 are meshed with each other, the outer walls on both sides of the first long rotating rod 305 are fixedly connected to the first gear 307, the lower end of the outer wall on one side of the adjustment frame 302 is rotatably connected to the second short rotating rod 308, the outer wall on one side of the second short rotating rod 308 is fixedly connected to the second gear 309, the first gear 307 and the second gear 309 are meshed with each other, the outer wall on the other side of the second short rotating rod 308 is fixedly connected to the first bevel gear 310, the middle part of the outer wall on one side of the adjustment frame 302 is rotatably connected to the second long rotating rod 311, the lower end of the second long rotating rod 311 is fixedly connected to the second bevel gear 312, the first bevel gear 310 and the second bevel gear 312 are meshed with each other, the adjustment frame 302 A clamping frame 314 is slidably connected to one side of the upper end, and a plurality of first adjusting teeth 315 are fixedly connected to one side of the inner wall of the front end of the adjustment frame 302, and a third gear 313 is fixedly connected to the upper end of the second long rotating rod 311, and the third gear 313 and the first adjusting teeth 315 are meshed with each other. A concave frame 316 is fixedly connected to the inner wall of the middle part of the clamping frame 314, and a second adjusting tooth 317 is fixedly connected to one side of the inner bottom surface of the concave frame 316. A fourth gear cylinder 318 is rotatably connected to one side of the inner wall of the upper end of the adjustment frame 302, and a second tooth plate 319 is provided on the inner wall of the clamping frame 314 near the middle, and the second adjusting teeth 317 and the second tooth plate 319 are meshed with the fourth gear cylinder 318. Two second return springs are fixedly connected to the inner wall of one side of the adjustment frame 302 321, the other side of the second return spring 321 is fixedly connected to the concave frame 316, one side of the second tooth plate 319 is fixedly connected to a positioning plate 322, two second clamping plates 323 are located in the middle of the upper end of the adjustment frame 302, one end of the second clamping plate 323 away from the middle of the adjustment frame 302 is fixedly connected to a second buffer cover 324, one end of the second clamping plate 323 away from the adjustment frame 302 is fixedly connected to two second buffer springs 325, one end of the second buffer spring 325 away from the second clamping plate 323 is fixedly connected to a transfer block 326, the transfer block 326 is slidably connected inside the second buffer cover 324, and one end of the two transfer blocks 326 away from the second clamping plate 323 is fixedly connected to the concave frame 316 and the positioning plate 322, respectively.The front and rear ends of the clamping frame 314 near the middle inner wall are fixedly connected to the limit plate 320, and the second tooth plate 319 is slidably connected to the outer wall of the limit plate 320. Specifically, during the cable detection process, the servo motor 202 is started to rotate the one-way screw 203. At this time, the one-way slider 301 starts to move on the outer wall of the one-way screw 203, and the second gear cylinder 304 will mesh with the third adjustment teeth 328. At this time, under the action of the third gear cylinder 306, the first long rotating rod 305 starts to drive the first gear 307 The second gear 309, the second short rotating rod 308, the first bevel gear 310 and the second bevel gear 312 are used to rotate. At this time, the second long rotating rod 311 starts to drive the third gear 313 to rotate under the action of the second gear 309, the second short rotating rod 308, the first bevel gear 310 and the second bevel gear 312. In the process of the third gear 313 and the first adjusting tooth 315 being meshed with each other, the clamping frame 314 drives the concave frame 316 to move rightward. At this time, the second adjusting tooth 317 will mesh with the fourth gear cylinder 318 in the process of moving to the right, and the fourth gear cylinder 318 drives the second gear plate 319 to move leftward. At this time, The two second clamping plates 323 both move toward the direction of the cable to be detected and fix the cable to be detected. In the process of the one-way slider 301 moving to the rear end, the cable clamped by the second clamping plate 323 will be driven to move backward synchronously. When the adjustment frame 302 moves to the rearmost position, the servo motor 202 automatically stops. At this time, the staff starts to detect the cable to be detected by using the multimeter 106, the detection wire 107 and the measuring probe 108. When a section of cable is detected, the servo motor 202 is controlled in the opposite direction to move the adjustment frame 302 to the original position. At this time, in the process of the one-way slider 301 and the adjustment frame 302 moving, the second clamping plate 323 begins to reset and no longer clamps the cable, and the first clamping plate 209 begins to clamp the cable at the undetected position. Then, when the one-way slider 301 returns to its original position, the servo motor 202 is controlled to rotate in the initial rotation direction, so that the first clamping plate 209 can release the cable to be detected, and the second clamping plate 323 clamps the cable to be detected again and moves the cable. ,
[0067] like Fig.12 , Fig.13 and Fig.14The dust removal and impurity removal mechanism 4 includes a transfer rectangular platform 401 and a cleaning cylinder 417. The transfer rectangular platform 401 is fixedly connected to one side of the lower surface of the adjusting frame 302. The lower end of the transfer rectangular platform 401 is rotatably connected to a third short rotating rod 402. The outer wall of the other side of the third short rotating rod 402 is fixedly connected to a fourth gear 403. The fourth gear 403 is meshed with the first gear 307 on one side. The outer wall of one side of the third short rotating rod 402 is fixedly connected to a third bevel gear 404. The middle part of the outer wall of the front end of the transfer rectangular platform 401 is fixedly connected to an L-shaped transfer plate 405. One side of the L-shaped transfer plate 405 is rotatably connected to a third long rotating rod 406. The rear end of the third long rotating rod 406 is fixedly connected to a fourth bevel gear 407. The third bevel gear 404 is meshed with the fourth bevel gear 307. The gears 407 are meshed with each other, the front end of the third long rotating rod 406 is fixedly connected to the third large transmission wheel 408, one side of the front end outer wall of the L-shaped adapter plate 405 is fixedly connected to the transmission bracket 409, the upper end of the transmission bracket 409 is rotatably connected to the fourth short rotating rod 410, the rear end of the fourth short rotating rod 410 is fixedly connected to the third small transmission wheel 411, the outer wall of the third small transmission wheel 411 and the third large transmission wheel 408 is sleeved with a second belt 412, the front end of the fourth short rotating rod 410 passes through the transmission bracket 409 and is fixedly connected to the fourth large transmission wheel 413; the front end of the upper surface of the detection table 101 is provided with a second assembly hole 103, the inner walls on both sides of the second assembly hole 103 are fixedly connected to the connecting plate 414, and the connecting plate 414 is close to the second assembly hole 1 One end of the middle part of 03 is fixedly connected with an arc dust collecting plate 415, the plate body of the connecting plate 414 is slidably connected with an assembly sliding frame 416, the cleaning cylinder 417 is fixedly connected to the upper end of the assembly sliding frame 416, the inner walls of the front and rear ends of the cleaning cylinder 417 are fixedly connected with bearings 418, the inner walls of the bearings 418 are fixedly connected with mounting sleeves 419, the inner wall of the mounting sleeve 419 is clamped with a dust suppression sleeve 420, the outer wall of the rear end of the mounting sleeve 419 is fixedly connected with an auxiliary gear 421, the middle part of the assembly sliding frame 416 close to the upper surface is rotatably connected with a fifth short rotating rod 422, the rear end of the fifth short rotating rod 422 is fixedly connected with a fifth gear 423, the fifth gear 423 is meshed with the auxiliary gear 421, and the front end of the fifth short rotating rod 422 is fixedly connected with The fourth small transmission wheel 424, the outer walls of the fourth small transmission wheel 424 and the fourth large transmission wheel 413 are sleeved with a third belt 425, the outer walls of both sides of the lower end of the assembly slide frame 416 are fixedly connected with slides 426, and the upper ends of the slides 426 are slidably connected to both sides of the lower front end of the detection platform 101. Specifically, when a section of cable is detected, the servo motor 202 is controlled in the opposite direction to move the adjustment frame 302 to the original position. At this time, during the movement of the one-way slider 301 and the adjustment frame 302, the second clamping plate 323 begins to reset and no longer clamps the cable, and the first clamping plate 209 begins to clamp the cable at the undetected position, and then when the one-way slider 301 returns to the original position, the servo motor 202 is controlled to rotate in the initial rotation direction.The first clamping plate 209 can release the cable to be detected, and the second clamping plate 323 can clamp the cable to be detected again to move the cable. During the movement of the one-way slider 301, the adjustment frame 302 can drive the transfer rectangular platform 401, the L-shaped transfer plate 405, the transmission bracket 409, the assembly slide frame 416 and the cleaning cylinder 417 to move synchronously to the rear end. During the movement of the transfer rectangular platform 401, the first gear 307 and the fourth gear 403 are engaged with each other to rotate the third bevel gear 404. At this time, the third long rotating rod 406 will drive the third large transmission wheel 408 to rotate. The fourth short rotating rod 410 starts to rotate under the action of the third small transmission wheel 411 and the second belt 412. At this time, the fifth short rotating rod 422 starts to rotate under the action of the fourth large transmission wheel 413, the fourth small transmission wheel 424 and the third belt 425. At the same time, the fifth short rotating rod 422 drives the fifth gear 423 to mesh with the auxiliary gear 421, so that the installation sleeve 419 drives the dust suppression sleeve 420 to start rotating on the outer wall of the cable to be detected. At the same time, in the process of the cable to be detected moving to the rear end, the cleaning cylinder 417 will rotate synchronously with the cable under the action of the adjusting frame 302. When the adjusting frame 302 moves forward, the cleaning cylinder 417 will rotate synchronously with the cable. During movement, since the first clamping plate 209 will fix the cable to be detected, the dust cover 420 will rotate and clean the outer wall of the cable to be detected during the process of rotation and forward movement. In the process of starting the servo motor 202 to make the adjustment frame 302 drive the cable to be continuously circulated, firstly, the segmented detection is adopted to effectively improve the accuracy of cable detection. By alternately clamping the cable by the first clamping plate 209 and the second clamping plate 323, it can be ensured that the cable can avoid missed detection and multiple detection during the segmented detection process, thereby improving the efficiency of cable detection. Secondly, after the detection of a section of cable is completed, When the one-way slider 301 returns to its original position, the surface of the next section of the cable to be tested will be wiped by the dust removal sleeve 420, which improves the cleanliness of the surface of the cable to be tested, effectively reduces the interference of dust, dirt and other impurities on the test results, and improves the accuracy of the test. Thirdly, it is easier to observe minor scratches, cracks and other defects on the cleaned cable surface, which helps to more comprehensively evaluate and detect the condition of the cable, and further improves the accuracy of cable detection. Fourthly, the cable can be circulated and transported, avoiding the staff from holding and pulling the cable with their hands, and reducing the safety hazards of cable leakage to the staff.
[0068] Specifically, the working principle of the safety detection device for circuits is as follows: first, the cable to be detected is placed on the upper surface of the detection table 101. At this time, the cable to be detected passes through the cleaning cylinder 417, and the initial head of the cable to be detected is placed in the middle of the second clamping plate 323. At this time, the servo motor 202 is started to rotate the first large transmission wheel 213 and the second large transmission wheel 215. At this time, under the action of the first belt 216, the first short rotating rod 205 and the adjusting rod 217 begin to rotate. At this time, under the action of the first short rotating rod 205, the first conversion gear 218 and the second conversion gear 219, the first gear cylinder 206 begins to mesh with the first gear plate 207. At the same time, the rotation directions of the first gear cylinders 206 on both sides are inconsistent, so that the first clamping plate 209 is in phase. The first clamping plate 209 moves away from the cable to be detected. At the same time, during the movement of the one-way slider 301, the second gear cylinder 304 will mesh with the third adjusting tooth 328. At this time, under the action of the third gear cylinder 306, the first long rotating rod 305 starts to drive the first gear 307 to rotate. At this time, under the action of the second gear 309, the second short rotating rod 308, the first bevel gear 310 and the second bevel gear 312, the second long rotating rod 311 starts to drive the third gear 313 to rotate. During the mutual meshing of the third gear 313 and the first adjusting tooth 315, the clamping frame 314 will drive the concave frame 316 to move to the right. At this time, the second adjusting tooth 317 will mesh with the fourth gear cylinder 318 during the rightward movement. , and the fourth gear cylinder 318 drives the second gear plate 319 to move to the left. At this time, the two second clamping plates 323 move toward the direction of the cable to be detected and fix the cable to be detected. In the process of the one-way slider 301 moving to the rear end, the cable clamped by the second clamping plate 323 will be driven to move backward synchronously. When the adjustment frame 302 moves to the rearmost position, the servo motor 202 automatically stops. At this time, the staff starts to detect the cable to be detected by using the multimeter 106, the detection wire 107 and the measuring probe 108. When a section of cable is detected, the servo motor 202 is controlled in the opposite direction to move the adjustment frame 302 to the original position. At this time, in the process of the one-way slider 301 and the adjustment frame 302 moving, the first The second clamping plate 323 begins to reset and no longer clamps the cable, and the first clamping plate 209 begins to clamp the cable at the undetected position. Then, when the one-way slider 301 returns to its original position, the servo motor 202 is controlled to rotate in the initial rotation direction, so that the first clamping plate 209 releases the cable to be detected, and the second clamping plate 323 clamps the cable to be detected again and moves the cable. During the movement of the one-way slider 301, the adjustment frame 302 drives the transfer rectangular platform 401, the L-shaped transfer plate 405, the transmission bracket 409, the assembly slide frame 416 and the cleaning cylinder 417 to move synchronously to the rear end. During the movement of the transfer rectangular platform 401, the first gear 307 and the fourth gear 403 engage with each other to rotate the third bevel gear 404.At this time, the third long rotating rod 406 will drive the third large transmission wheel 408 to rotate. At this time, the fourth short rotating rod 410 starts to rotate under the action of the third small transmission wheel 411 and the second belt 412. At this time, the fifth short rotating rod 422 starts to rotate under the action of the fourth large transmission wheel 413, the fourth small transmission wheel 424 and the third belt 425. At the same time, the fifth short rotating rod 422 drives the fifth gear 423 to mesh with the auxiliary gear 421, so that the installation sleeve 419 drives the dust removal sleeve 420 to start rotating on the outer wall of the cable to be detected. At the same time, in the process of the cable to be detected moving to the rear end, the cleaning cylinder 417 will rotate synchronously with the cable under the action of the adjustment frame 302. When the adjustment frame 302 moves forward, the first clamping plate 209 will fix the detection cable, so that the dust removal sleeve 420 will rotate and clean the outer wall of the cable to be detected during the rotation and forward movement.
[0069] It should be noted that the specific model and specifications of the servo motor 202 need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be repeated in detail.
[0070] The power supply and principle of the servo motor 202 are clear to those skilled in the art and will not be described in detail here.
[0071] The above are only embodiments of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0072] The above are only specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A circuit safety detection device, characterized in that: include: A detection mechanism (1), the detection mechanism (1) comprising a detection platform (101), a first assembly hole (102) being provided at a rear end of an upper surface of the detection platform (101); The segmented positioning mechanism (2) is located at the rear end of the detection mechanism (1), and comprises a mounting frame (201), a servo motor (202), a clamping table (204), and a first clamping plate (209). The mounting frame (201) is fixedly connected to the rear end of the lower surface of the detection table (101), the servo motor (202) is fixedly connected to the outer wall of the rear end of the mounting frame (201), the output end of the servo motor (202) passes through the mounting frame (201) and is fixedly connected to a one-way lead screw (203), and the two clamping tables (204) are respectively fixedly connected to the detection table (1 01) in the middle of the upper surface, the front end of the clamping platform (204) is rotatably connected to the first short rotating rod (205), the rear end of the first short rotating rod (205) extends to the inside of the clamping platform (204) and is fixedly connected to the first gear cylinder (206), the upper end of the inside of the clamping platform (204) is slidably connected to the first gear plate (207), the first gear cylinder (206) is meshed with the first gear plate (207), the inner wall on one side of the upper end of the clamping platform (204) is fixedly connected to two first return springs (208), and the other side of the first return spring (208) is fixedly connected to the first gear plate (207); The two first clamping plates (209) are both located in the middle of the two clamping platforms (204); the middle of the outer wall of one side of the first clamping plate (209) is fixedly connected to a first buffer cover (210); the inner wall of the first buffer cover (210) is respectively fixedly connected to two first buffer springs (211); one end of the first tooth plate (207) close to the first clamping plate (209) is slidably connected inside the first buffer cover (210); one end of the first tooth plate (207) located at the first buffer cover (210) is fixedly connected to the first buffer spring (211); the outer wall of the front end of the first short rotating rod (205) on one side is fixedly connected to a first small transmission wheel (212); and the outer wall of the front end of the first short rotating rod (205) on the other side is fixedly connected to a second conversion gear (219), a front end of the clamping platform (204) on one side being rotatably connected to an adjusting rod (217), an outer wall of the front end of the adjusting rod (217) being fixedly connected to a second small transmission wheel (214), a front end of the one-way lead screw (203) extending to the outside of the mounting frame (201) and being fixedly connected to a first large transmission wheel (213) and a second large transmission wheel (215), outer walls of the first small transmission wheel (212), the first large transmission wheel (213), the second small transmission wheel (214) and the second large transmission wheel (215) being respectively sleeved with a first belt (216), an outer wall of the middle portion of the adjusting rod (217) being fixedly connected to a first conversion gear (218), and the first conversion gear (218) and the second conversion gear (219) being meshed with each other; A segmented clamping mechanism (3), the segmented clamping mechanism (3) being located at the rear end of the detection mechanism (1), the segmented clamping mechanism (3) being located at the upper end of the segmented positioning mechanism (2), the segmented positioning mechanism (2) driving the segmented clamping mechanism (3) to fix the cable to move in segments, and the segmented positioning mechanism (2) and the segmented clamping mechanism (3) alternately fix the cable; A dust removal and impurity removal mechanism (4), wherein the dust removal and impurity removal mechanism (4) is located at the front end of the detection mechanism (1), and the dust removal and impurity removal mechanism (4) is located at the front end of the segmented clamping mechanism (3); and when the segmented positioning mechanism (2) drives the segmented clamping mechanism (3) to move toward the front end, the dust removal and impurity removal mechanism (4) is driven to wipe the cable to remove dust.
2. A circuit safety detection device according to claim 1, characterized in that: A multimeter (106) is arranged at one side of the rear end of the detection platform (101), a detection wire (107) is arranged at the output end of the multimeter (106), a measuring probe (108) is arranged at one side of the detection wire (107), and an arc-shaped bracket (109) is fixedly connected to the middle part of the front end of the upper surface of the detection platform (101).
3. A circuit safety detection device according to claim 1, characterized in that: The inner walls on both sides of the first assembly hole (102) are fixedly connected to an assembly frame (104), and the upper surface of the assembly frame (104) is fixedly connected to a reflective plate (105).
4. A circuit safety detection device according to claim 1, characterized in that: The segmented clamping mechanism (3) comprises an adjustment frame (302), a clamping frame (314) and a second clamping plate (323); the outer wall of the one-way lead screw (203) is sleeved with a one-way slider (301); the adjustment frame (302) is fixedly connected to the outer walls on both sides of the one-way slider (301); the adjustment frame (302) is sleeved on the outer wall of the detection platform (101); both sides of the lower surface of the one-way slider (301) are fixedly connected with a transfer arc plate (303); the lower end of the transfer arc plate (303) is rotatably connected to a second gear cylinder (304); the lower surface of the mounting frame (201) is fixedly connected to a support frame (327); the inner bottom surface of the support frame (327) is fixedly connected to a plurality of third adjustment teeth (328); the second gear cylinder (304) and the third adjustment teeth (328) are meshed with each other; the middle part of the rear end of the transfer arc plate (303) is rotatably connected to a first long rotating rod (304); 5), the outer wall in the middle of the first long rotating rod (305) is fixedly connected to the third gear cylinder (306), the second gear cylinder (304) and the third gear cylinder (306) are meshed with each other, the outer walls on both sides of the first long rotating rod (305) are fixedly connected to the first gear (307), the lower end of the outer wall on one side of the adjusting frame (302) is rotatably connected to the second short rotating rod (308), the outer wall on one side of the second short rotating rod (308) is fixedly connected to the second gear (309), the first gear (307) and the second gear (309) are meshed with each other, the outer wall on the other side of the second short rotating rod (308) is fixedly connected to the first bevel gear (310), the middle part of the outer wall on one side of the adjusting frame (302) is rotatably connected to the second long rotating rod (311), the lower end of the second long rotating rod (311) is fixedly connected to the second bevel gear (312), and the first bevel gear (310) and the second bevel gear (312) are meshed with each other; A clamping frame (314) is slidably connected to one side of the upper end of the adjustment frame (302); a plurality of first adjustment teeth (315) are fixedly connected to one side of the inner wall of the front end of the adjustment frame (302); a third gear (313) is fixedly connected to the upper end of the second long rotating rod (311); the third gear (313) and the first adjustment teeth (315) are meshed with each other; a concave frame (316) is fixedly connected to the inner wall of the middle part of the clamping frame (314); a second adjustment tooth (317) is fixedly connected to one side of the inner bottom surface of the concave frame (316); a fourth gear cylinder (318) is rotatably connected to one side of the inner wall of the upper end of the adjustment frame (302); a second tooth plate (319) is provided on the inner wall of the clamping frame (314) near the middle; the second adjustment tooth (317) and the second tooth plate (319) are meshed with the fourth gear cylinder (318); and two second reset teeth (318) are fixedly connected to the inner wall of one side of the adjustment frame (302). The second tooth plate (319) is fixedly connected to a positioning plate (322) on one side. The two second clamping plates (323) are located in the middle of the upper end of the adjusting frame (302). The ends of the second clamping plates (323) away from the middle of the adjusting frame (302) are fixedly connected to a second buffer cover (324). The ends of the second clamping plates (323) away from the adjusting frame (302) are fixedly connected to two second buffer springs (325). The ends of the second buffer springs (325) away from the second clamping plates (323) are fixedly connected to a transfer block (326). The transfer blocks (326) are slidably connected inside the second buffer cover (324). The ends of the two transfer blocks (326) away from the second clamping plates (323) are fixedly connected to the concave frame (316) and the positioning plate (322) respectively.
5. A circuit safety detection device according to claim 4, characterized in that: The front end and the rear end of the clamping frame (314) close to the middle inner wall are fixedly connected to the limiting plate (320), and the second tooth plate (319) is slidably connected to the outer wall of the limiting plate (320).
6. A circuit safety detection device according to claim 4, characterized in that: The dust reduction and impurity removal mechanism (4) comprises a transfer rectangular platform (401) and a cleaning cylinder (417); the transfer rectangular platform (401) is fixedly connected to one side of the lower surface of the adjustment frame (302); the lower end of the transfer rectangular platform (401) is rotatably connected to a third short rotating rod (402); the outer wall of the other side of the third short rotating rod (402) is fixedly connected to a fourth gear (403); the fourth gear (403) and one side of the first gear (307) are meshed with each other; the outer wall of one side of the third short rotating rod (402) is fixedly connected to a third bevel gear (404); the middle part of the outer wall of the front end of the transfer rectangular platform (401) is fixedly connected to an L-shaped transfer plate (405); one side of the L-shaped transfer plate (405) is rotatably connected to a third long rotating rod (406); the third long rotating rod ( The rear end of the third bevel gear (406) is fixedly connected to a fourth bevel gear (407), the third bevel gear (404) and the fourth bevel gear (407) are meshed with each other, the front end of the third long rotating rod (406) is fixedly connected to a third large transmission wheel (408), one side of the front end outer wall of the L-shaped adapter plate (405) is fixedly connected to a transmission bracket (409), the upper end of the transmission bracket (409) is rotatably connected to a fourth short rotating rod (410), the rear end of the fourth short rotating rod (410) is fixedly connected to a third small transmission wheel (411), the outer walls of the third small transmission wheel (411) and the third large transmission wheel (408) are sleeved with a second belt (412), and the front end of the fourth short rotating rod (410) passes through the transmission bracket (409) and is fixedly connected to a fourth large transmission wheel (413); A second assembly hole (103) is provided at the front end of the upper surface of the detection table (101); the inner walls on both sides of the second assembly hole (103) are fixedly connected to connecting plates (414); one end of the connecting plate (414) close to the middle of the second assembly hole (103) is fixedly connected to an arc-shaped dust collecting plate (415); the plate body of the connecting plate (414) is slidably connected to an assembly sliding frame (416); the cleaning cylinder (417) is fixedly connected to the upper end of the assembly sliding frame (416); the inner walls of the front and rear ends of the cleaning cylinder (417) are fixedly connected to bearings (418); the inner walls of the bearings (418) are fixedly connected to mounting sleeves (419); The inner wall of the installation sleeve (419) is clamped with a dust suppression sleeve (420), the outer wall of the rear end of the installation sleeve (419) is fixedly connected to an auxiliary gear (421), the middle part of the assembly slide frame (416) close to the upper surface is rotatably connected to a fifth short rotating rod (422), the rear end of the fifth short rotating rod (422) is fixedly connected to a fifth gear (423), the fifth gear (423) and the auxiliary gear (421) are meshed with each other, the front end of the fifth short rotating rod (422) is fixedly connected to a fourth small transmission wheel (424), and the outer wall sleeves of the fourth small transmission wheel (424) and the fourth large transmission wheel (413) are provided with a third belt (425).
7. A circuit safety detection device according to claim 6, characterized in that: The outer walls on both sides of the lower end of the assembly slide frame (416) are fixedly connected to a slide frame (426), and the upper ends of the slide frame (426) are slidably connected to both sides of the lower front end of the detection platform (101).
8. A circuit safety detection method, characterized in that: Using a circuit safety detection device according to any one of claims 1 to 7 to perform circuit detection, comprising the following steps: First, the cable to be tested is placed on the upper surface of the testing table (101), at which time the cable to be tested passes through the cleaning cylinder (417), and the initial head of the cable to be tested is placed in the middle of the second clamping plate (323); At this time, the servo motor (202) is started to rotate the first large transmission wheel (213) and the second large transmission wheel (215). At this time, under the action of the first belt (216), the first short rotating rod (205) and the adjusting rod (217) begin to rotate. At this time, under the action of the first short rotating rod (205), the first conversion gear (218) and the second conversion gear (219), the first gear cylinder (206) begins to mesh with the first gear plate (207). At the same time, the rotation directions of the first gear cylinders (206) on both sides are inconsistent, thereby causing the first clamping plate (209) to move in a direction away from each other, and at the same time, the first clamping plate (209) is away from the cable to be detected; At the same time, during the movement of the one-way slider (301), the second gear cylinder (304) meshes with the third adjustment teeth (328), and at this time, under the action of the third gear cylinder (306), the first long rotating rod (305) starts to drive the first gear (307) to rotate, and at this time, under the action of the second gear (309), the second short rotating rod (308), the first bevel gear (310) and the second bevel gear (312), the second long rotating rod (311) starts to drive the third gear (313) to rotate; During the process of the third gear (313) and the first adjusting tooth (315) meshing with each other, the clamping frame (314) drives the concave frame (316) to move rightward; At this time, the second adjusting tooth (317) will mesh with the fourth tooth cylinder (318) during the process of moving to the right, and the fourth tooth cylinder (318) will drive the second tooth plate (319) to move to the left. At this time, the two second clamping plates (323) will move towards the direction of the cable to be tested and fix the cable to be tested; When the one-way slider (301) moves toward the rear end, the cable clamped by the second clamping plate (323) is driven to move backward synchronously, and when the adjustment frame (302) moves to the rearmost position, the servo motor (202) stops automatically; At this time, the staff begins to test the cable to be tested by using a multimeter (106), a test lead (107) and a measuring probe (108); When a section of the cable is detected, the servo motor (202) is controlled in the opposite direction to move the adjustment frame (302) to the original position. At this time, during the movement of the one-way slider (301) and the adjustment frame (302), the second clamping plate (323) begins to reset and no longer clamps the cable, and the first clamping plate (209) begins to clamp the cable at the undetected position. When the one-way slider (301) returns to the original position, the servo motor (202) is controlled to rotate in the initial rotation direction, so that the first clamping plate (209) releases the cable to be detected, and the second clamping plate (323) clamps the cable to be detected again and moves the cable. During the movement of the one-way slider (301), the adjustment frame (302) drives the transfer rectangular platform (401), the L-shaped transfer plate (405), the transmission bracket (409), the assembly slide frame (416) and the cleaning cylinder (417) to move synchronously toward the rear end; During the movement of the transfer rectangular platform (401), the first gear (307) and the fourth gear (403) mesh with each other to rotate the third bevel gear (404), and the third long rotating rod (406) drives the third large transmission wheel (408) to rotate. At this time, the fourth short rotating rod (410) starts to rotate under the action of the third small transmission wheel (411) and the second belt (412); At this time, the fifth short rotating rod (422) starts to rotate under the action of the fourth large transmission wheel (413), the fourth small transmission wheel (424) and the third belt (425), and at the same time, the fifth short rotating rod (422) drives the fifth gear (423) and the auxiliary gear (421) to mesh with each other, so that the installation sleeve (419) drives the dust suppression sleeve (420) to start rotating on the outer wall of the cable to be detected; At the same time, when the cable to be detected moves toward the rear end, the cleaning cylinder (417) will rotate synchronously with the cable under the action of the adjustment frame (302). When the adjustment frame (302) moves forward, the first clamping plate (209) will fix the cable to be detected, so that the dust removal sleeve (420) will rotate and clean the outer wall of the cable to be detected during the process of rotation and forward movement.
Citation Information
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An apparatus for use on a cable; and a system for and method of inspecting a cable
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Power grid fault detection device
CN115078919A