A welding device for the production of stainless steel products

By designing a jointing device for the production of stainless steel products, including welding mechanism and exhaust gas treatment mechanism, the harmful waste gas pollution caused by welding equipment is solved, and efficient purification of waste gas and convenient maintenance of filter equipment is achieved.

CN119115392BActive Publication Date: 2025-06-27TAIZHOU HUAXIN STAINLESS STEEL PROD

Patent Information

Application Number
CN202411604153.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-06-27
Estimated Expiration
2044-11-12

AI Technical Summary

Technical Problem

The waste gas generated by welding stainless steel parts contains impurities and harmful substances, which are directly discharged into the air and lead to environmental pollution.

Method used

A welding device for the production of stainless steel products is designed, including a welding mechanism, a waste gas treatment mechanism, a replacement mechanism, a liquid inlet mechanism, a liquid dispensing mechanism and a cleaning mechanism. The exhaust gas generated during welding is transported to the filter box through the air hood and the gas transmission pipe, and is purified by the first filter plate and the first activated carbon plate and discharged through the exhaust pipe. The replacement mechanism facilitates the replacement of the filter plate and activated carbon plate, and the liquid inlet mechanism and liquid dispensing mechanism are used to clean and maintain the filter plate.

Benefits of technology

Effectively purify the waste gas generated during welding, reduce environmental pollution, and extend the service life of the filtration equipment through convenient replacement and cleaning mechanisms.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119115392B_ABST
    Figure CN119115392B_ABST
Patent Text Reader

Abstract

The present invention discloses a welding device for the production of stainless steel products, which relates to the field of stainless steel welding. It includes a frame. A welding mechanism is arranged at the top of the frame. An exhaust gas treatment mechanism is arranged outside the welding mechanism near the top of the frame. A replacement mechanism is arranged on one side of the exhaust gas treatment mechanism. A liquid inlet mechanism is arranged above the frame. One end of the liquid inlet mechanism is provided with a liquid preparation mechanism. A cleaning mechanism is arranged near the liquid preparation mechanism on the frame. The present invention can weld two groups of stainless steel plates together to achieve the welding function. In addition, it can purify the exhaust gas generated during the welding process. Moreover, the filter plate and the activated carbon plate can be conveniently replaced. It is also convenient to quickly transport the filter plate cleaning agent inside the storage bucket to the liquid preparation tank and strongly stir the filter plate cleaning agent and the aqueous solution, so that the filter plate cleaning agent and the aqueous solution are fully mixed to achieve rapid preparation of the cleaning liquid. It can also clean the filter plate with the configured cleaning liquid so that the filter plate can be used multiple times.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of stainless steel welding, and particularly to a welding device for the production of stainless steel products. Background Art

[0002] Stainless steel products are made of stainless steel materials. Due to the characteristics of smooth and firm surface, not easy to accumulate dirt, and convenient for cleaning, stainless steel products are widely used in building materials decoration, food processing, catering, brewing, chemical industry and other fields. During the production and processing of stainless steel products, welding equipment is needed to weld stainless steel parts, and then the next processing step is carried out.

[0003] When the welding equipment welds stainless steel parts, waste gas containing impurities and harmful substances will be generated, and directly discharging it into the air will cause environmental pollution.

[0004] Therefore, it is very necessary to invent a welding device for the production of stainless steel products to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to provide a welding device for the production of stainless steel products, so as to solve the problem that when the welding equipment welds stainless steel parts, waste gas containing impurities and harmful substances will be generated, and directly discharging it into the air will cause environmental pollution as mentioned in the above background art.

[0006] To achieve the above object, the present invention provides the following technical solutions: A welding device for the production of stainless steel products, including a frame. A welding mechanism is provided at the top of the frame. An exhaust gas treatment mechanism is provided outside the welding mechanism near the top of the frame. A replacement mechanism is provided on one side of the exhaust gas treatment mechanism. A liquid inlet mechanism is provided above the frame. A liquid preparation mechanism is provided at one end of the liquid inlet mechanism. A cleaning mechanism is provided near the liquid preparation mechanism on the frame; The welding mechanism includes a positioning groove opened in the frame. An installation frame is fixedly connected to the top of the frame. A liftable fixed plate is provided below the installation frame. A horizontally slidable second electric push rod is provided below the installation frame. A liftable welding head is provided below the second electric push rod; The exhaust gas treatment mechanism includes a wind hood fixedly connected to the outer wall of the installation frame. The wind hood is located outside the welding head. A support frame is fixedly connected to the top of the frame. An air extraction pump is fixedly installed on the outer wall of the support frame. A first air pipe is connected to one side of the air extraction pump. The end of the first air pipe away from the air extraction pump is connected to the wind hood. A second air pipe is connected to the other side of the air extraction pump. The end of the second air pipe away from the air extraction pump is connected to a filter box. A first filter plate and a first activated carbon plate are provided inside the filter box; The replacement mechanism includes two sets of placement frames outside the filter box. A second filter plate is slidably connected inside one set of placement frames. A second activated carbon plate is slidably connected inside the other set of placement frames. Iron sheets are fixedly installed on the upper and lower sides of the first filter plate and the first activated carbon plate and the second filter plate and the second activated carbon plate. A magnetic sheet is fixedly installed inside the filter box. The iron sheets are magnetically connected to the magnetic sheet; The liquid inlet mechanism includes a first booster pump provided above the frame. A first liquid delivery pipe is connected to one side of the first booster pump. A second liquid delivery pipe is connected to the other side of the first booster pump; The liquid preparation mechanism includes a liquid preparation tank fixedly installed on the top of the frame. The filter box, the placement frames, and the first booster pump are all fixedly connected to the top of the liquid preparation tank. A first stirring shaft and a second stirring shaft are rotatably connected inside the liquid preparation tank. First stirring blades and second stirring blades are respectively fixedly connected to the outer walls of the first stirring shaft and the second stirring shaft; The cleaning mechanism includes a cleaning tank at one end of the liquid preparation tank. A leakage plate is fixedly installed inside the cleaning tank. A liquid outlet pipe is provided above the leakage plate. The liquid outlet pipe is connected to the liquid preparation tank.

[0007] Preferably, the welding mechanism further includes a first electric push rod fixedly installed on the bottom outer wall of the installation frame. A first connecting member is provided at the output end of the first electric push rod. The output end of the first electric push rod is fixedly connected to the fixed plate through the first connecting member.

[0008] Preferably, the welding mechanism further includes a first motor fixedly installed on the outer wall of the mounting frame. The output end of the first motor is fixedly connected to a transmission lead screw. A lead screw nut is arranged outside the transmission lead screw. A guide seat is arranged outside the lead screw nut. The top of the guide seat is fixedly connected to a sliding block. A guide rail is fixedly connected to the bottom outer wall of the mounting frame. The sliding block is slidably connected to the guide rail. The second electric push rod is fixedly connected to the bottom of the guide seat.

[0009] Preferably, the welding mechanism further includes a second connecting piece arranged at the output end of the second electric push rod. The output end of the second electric push rod is fixedly connected to a mounting plate through the second connecting piece. The welding head is fixedly connected to the mounting plate.

[0010] Preferably, the waste gas treatment mechanism further includes an exhaust pipe installed on the side of the filter box away from the second air pipe. A first control valve is installed on the exhaust pipe.

[0011] Preferably, the replacement mechanism further includes a slot opened at the top of the placement frame. A third electric push rod is fixedly installed on the outer wall of the placement frame. A third connecting piece is arranged at the output end of the third electric push rod. The output end of the third electric push rod is fixedly connected to a push plate through the third connecting piece.

[0012] Preferably, the liquid preparation mechanism further includes a first liquid inlet pipe installed on the top of the liquid preparation tank. One end of the second liquid delivery pipe away from the first booster pump is communicated with the first liquid inlet pipe. A second control valve is installed on the first liquid inlet pipe. A second liquid inlet pipe is installed on the top of the liquid preparation tank. A third control valve is installed on the second liquid inlet pipe.

[0013] Preferably, the liquid preparation mechanism further includes a support plate fixedly connected to the outer wall of the liquid preparation tank. A second motor is fixedly installed on the outer wall of the support plate. A coupling is arranged at the output end of the second motor. The output end of the second motor is fixedly connected to the first stirring shaft through the coupling. A first pulley is fixedly connected to the outer wall of the first stirring shaft. A transmission belt is arranged outside the first pulley. A second pulley is arranged on the side of the transmission belt away from the first pulley. The second pulley is fixedly connected to the second stirring shaft.

[0014] Preferably, the cleaning mechanism further includes a liquid guide pipe installed at the lower end of the liquid preparation tank. A fourth control valve is installed on the liquid guide pipe. A second booster pump is fixedly installed at the top of the liquid preparation tank. A third liquid delivery pipe is communicated with one side of the second booster pump. One end of the third liquid delivery pipe away from the second booster pump is communicated with the liquid guide pipe. A fourth liquid delivery pipe is communicated with the other side of the second booster pump. The fourth liquid delivery pipe is communicated with the liquid outlet pipe. A fifth control valve is installed on the liquid outlet pipe.

[0015] Preferably, the cleaning mechanism further includes a liquid discharge pipe installed at the lower end of the cleaning tank. A sixth control valve is installed on the liquid discharge pipe.

[0016] The technical effects and advantages of the present invention are as follows:

[0017] 1. Before welding, the welds of the two stainless steel plates to be welded can be butted at the positioning grooves. Then, start the first electric push rod. The output end of the first electric push rod drives the fixed plate to move downward through the first connecting piece. The two fixed plates respectively fix the two stainless steel plates to be welded, avoiding the shaking of the stainless steel plates to be welded and affecting the subsequent welding effect.

[0018] 2. After the two stainless steel plates to be welded are fixed, the staff can start the second electric push rod on the guide seat. The output end of the second electric push rod drives the mounting plate to move downward through the second connecting piece. The welding head is installed on the mounting plate, thereby driving the welding head to move downward, which is convenient for adjusting the height position of the welding head to weld stainless steel plates of different thicknesses.

[0019] 3. After the welding head is adjusted to the appropriate height position, the staff can start the first motor. The output end of the first motor is connected to the transmission lead screw, thereby driving the transmission lead screw to rotate. Under the action of the lead screw nut, the sliding block and the guide rail, the guide seat can be driven to slide, and then the welding head below the guide seat can be driven to move, and the two stainless steel plates can be welded together to realize the welding function of the welding device for the production of stainless steel products.

[0020] 4. When the welding head is moving, the staff can start the air extraction pump, so that the waste gas generated during the welding process will be transported to the inside of the filter box through the wind hood, the first air delivery pipe and the second air delivery pipe. The waste gas entering the filter box will first be filtered by the first filter plate to remove dust and impurities, and then adsorbed by the first activated carbon plate to remove harmful substances, and finally discharged through the exhaust pipe, which can purify the waste gas generated during the welding process.

[0021] 5. When the first filter plate and the first activated carbon plate need to be replaced and maintained, the staff can start the third electric push rod. The output end of the third electric push rod drives the push plate to eject through the third connecting piece, and then drives the second filter plate to move towards the first filter plate, and extrudes the first filter plate from the end of the filter box away from the second filter plate. The second filter plate will replace the first filter plate and enter the inside of the filter box. Then the output end of the third electric push rod drives the push plate to contract through the third connecting piece. Since an iron sheet is fixedly installed on the outer wall of the second filter plate and a magnetic sheet is fixedly installed on the inner wall of the filter box, and the iron sheet is magnetically connected to the magnetic sheet, the second filter plate can be quickly fixed inside the filter box. In addition, the thrust provided by the third electric push rod for the push plate can drive the iron sheet to slide on the magnetic sheet. Similarly, the second activated carbon plate can replace the first activated carbon plate inside the filter box. The above method can conveniently replace the filter plate and the activated carbon plate;

[0022] 6. After the first filter plate and the first activated carbon plate are replaced, the staff can insert the first infusion tube into the storage bucket outside for storing the filter plate cleaning agent, and then start the first booster pump, so that the filter plate cleaning agent inside the storage bucket will be transported to the first liquid inlet pipe through the first infusion tube and the second infusion tube, and then the first liquid inlet pipe will transport the filter plate cleaning agent to the inside of the liquid mixing tank to wait for liquid mixing. This method can conveniently transport the filter plate cleaning agent inside the storage bucket to the inside of the liquid mixing tank quickly;

[0023] 7. After the filter plate cleaning agent is transported to the inside of the liquid mixing tank, the staff connects the external water pipe to the second liquid inlet pipe, and then transports the water liquid to the liquid mixing tank and starts the second motor. The second motor drives the first stirring shaft to rotate through the coupling. A first pulley is fixedly installed on the first stirring shaft, a second pulley is fixedly installed on the second stirring shaft, and a transmission belt is arranged between the first pulley and the second pulley, so that the first stirring shaft drives the second stirring shaft to rotate through the first pulley, the transmission belt and the second pulley. A first stirring blade is fixedly connected to the outer wall of the first stirring shaft, and a second stirring blade is fixedly connected to the outer wall of the second stirring shaft, thereby driving the first stirring blade and the second stirring blade to rotate and strongly stirring the filter plate cleaning agent and the water liquid, so that the filter plate cleaning agent and the water liquid are fully mixed to achieve rapid liquid mixing;

[0024] 8. After the filter plate cleaning agent is fully mixed with the aqueous solution to form a cleaning solution, the staff can place the first filter plate on the leak plate inside the cleaning tank, and then start the second booster pump to transport the cleaning solution inside the liquid preparation tank to the liquid guide pipe. Subsequently, the cleaning solution passes through the third infusion pipe and the fourth infusion pipe and is finally discharged into the cleaning tank through the liquid outlet pipe for soaking the first filter plate. After the soaking is completed, the sixth control valve can be opened to discharge the soaking liquid inside through the drain pipe, and then the first filter plate can be rinsed with an external water gun. The flushed sewage will pass through the leak plate and be discharged through the drain pipe. Subsequently, the first filter plate is dried. After the first filter plate is dried, the staff can insert the first filter plate into the corresponding placement frame through the slot and then replace it into the filter tank. The above method can effectively clean the filter plate, enabling the filter plate to be used multiple times. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0026] Figure 1 It is a schematic assembly structure diagram of a welding device for producing stainless steel products according to the present invention.

[0027] Figure 2 It is a schematic exploded structure diagram of a welding mechanism in a welding device for producing stainless steel products according to the present invention.

[0028] Figure 3 It is a schematic assembly structure diagram of an exhaust gas treatment mechanism in a welding device for producing stainless steel products according to the present invention.

[0029] Figure 4 It is a schematic assembly structure diagram of a replacement mechanism in a welding device for producing stainless steel products according to the present invention.

[0030] Figure 5 It is a schematic sectional view of a filter tank in a welding device for producing stainless steel products according to the present invention Figure 1 .

[0031] Figure 6 It is a schematic sectional view of a filter tank in a welding device for producing stainless steel products according to the present invention Figure 2 .

[0032] Figure 7 It is a schematic connection structure diagram of a liquid inlet mechanism and a liquid preparation mechanism in a welding device for producing stainless steel products according to the present invention.

[0033] Figure 8Schematic assembly structure diagram of the liquid inlet mechanism in a welding device for the production of stainless steel products according to the present invention.

[0034] Figure 9 Schematic disassembly structure diagram of the liquid dispensing mechanism in a welding device for the production of stainless steel products according to the present invention.

[0035] Figure 10 Schematic disassembly structure diagram of the cleaning mechanism in a welding device for the production of stainless steel products according to the present invention.

[0036] In the figure: 1, frame; 2, welding mechanism; 201, mounting frame; 202, first electric push rod; 203, first connecting piece; 204, fixing plate; 205, positioning groove; 206, first motor; 207, transmission lead screw; 208, lead screw nut; 209, guide seat; 210, sliding block; 211, guide rail; 212, second electric push rod; 213, second connecting piece; 214, mounting plate; 215, welding head; 3, waste gas treatment mechanism; 301, wind hood; 302, support frame; 303, air extraction pump; 304, first gas transmission pipe; 305, second gas transmission pipe; 306, filter box; 307, exhaust pipe; 308, first control valve; 309, first filter plate; 310, first activated carbon plate; 4, replacement mechanism; 401, placement frame; 402, slot; 403, second filter plate; 404, third electric push rod; 405, third connecting piece; 406, push plate; 407, iron sheet; 408, magnetic sheet; 409, second activated carbon plate; 5, liquid inlet mechanism; 501, first booster pump; 502, first liquid transmission pipe; 503, second liquid transmission pipe; 6, liquid dispensing mechanism; 601, liquid dispensing tank; 602, first liquid inlet pipe; 603, second control valve; 604, second liquid inlet pipe; 605, third control valve; 606, support plate; 607, second motor; 608, coupling; 609, first stirring shaft; 610, first belt pulley; 611, transmission belt; 612, second belt pulley; 613, second stirring shaft; 614, first stirring blade; 615, second stirring blade; 7, cleaning mechanism; 701, liquid guiding pipe; 702, fourth control valve; 703, second booster pump; 704, third liquid transmission pipe; 705, fourth liquid transmission pipe; 706, fifth control valve; 707, cleaning tank; 708, liquid discharge pipe; 709, sixth control valve; 710, leakage plate; 711, liquid outlet pipe. Detailed implementation manners

[0037] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Therefore, the detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0038] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship in which the inventive product is customarily placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.

[0039] In addition, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging vertically, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but may be slightly inclined.

[0040] In the description of the present invention, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "install", "connect", and "couple" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] The present invention provides as Figure 1-10A welding device for the production of stainless steel products as shown, including a frame 1. A welding mechanism 2 is provided at the top of the frame 1. An exhaust gas treatment mechanism 3 is provided outside the welding mechanism 2 near the top of the frame 1. A replacement mechanism 4 is provided on one side of the exhaust gas treatment mechanism 3. A liquid inlet mechanism 5 is provided above the frame 1. One end of the liquid inlet mechanism 5 is provided with a liquid preparation mechanism 6. A cleaning mechanism 7 is provided near the liquid preparation mechanism 6 on the frame 1; The welding mechanism 2 includes a positioning groove 205 opened in the frame 1. An installation frame 201 is fixedly connected to the top of the frame 1. A liftable fixed plate 204 is provided below the installation frame 201. A horizontally slidable second electric push rod 212 is provided below the installation frame 201. A liftable welding head 215 is provided below the second electric push rod 212; The exhaust gas treatment mechanism 3 includes a wind hood 301 fixedly connected to the outer wall of the installation frame 201. The wind hood 301 is located outside the welding head 215. A support frame 302 is fixedly connected to the top of the frame 1. An air extraction pump 303 is fixedly installed on the outer wall of the support frame 302. One side of the air extraction pump 303 is communicated with a first air pipe 304. One end of the first air pipe 304 away from the air extraction pump 303 is connected to the wind hood 301. The other side of the air extraction pump 303 is communicated with a second air pipe 305. One end of the second air pipe 305 away from the air extraction pump 303 is communicated with a filter box 306. A first filter plate 309 and a first activated carbon plate 310 are provided inside the filter box 306; The replacement mechanism 4 includes two sets of placement frames 401 outside the filter box 306. A second filter plate 403 is slidably connected inside one set of placement frames 401. A second activated carbon plate 409 is slidably connected inside the other set of placement frames 401. Iron sheets 407 are fixedly installed on the upper and lower sides of the first filter plate 309, the first activated carbon plate 310, the second filter plate 403, and the second activated carbon plate 409. A magnetic sheet 408 is fixedly installed inside the filter box 306. The iron sheets 407 and the magnetic sheet 408 are magnetically connected; The liquid inlet mechanism 5 includes a first booster pump 501 provided above the frame 1. One side of the first booster pump 501 is communicated with a first liquid pipe 502. The other side of the first booster pump 501 is communicated with a second liquid pipe 503; The liquid preparation mechanism 6 includes a liquid preparation tank 601 fixedly installed on the top of the frame 1. The filter box 306, the placement frames 401, and the first booster pump 501 are all fixedly connected to the top of the liquid preparation tank 601. A first stirring shaft 609 and a second stirring shaft 613 are rotatably connected inside the liquid preparation tank 601. First stirring blades 614 and second stirring blades 615 are respectively fixedly connected to the outer walls of the first stirring shaft 609 and the second stirring shaft 613; The cleaning mechanism 7 includes a cleaning tank 707 at one end of the liquid preparation tank 601. A leakage plate 710 is fixedly installed inside the cleaning tank 707. A liquid outlet pipe 711 is provided above the leakage plate 710. The liquid outlet pipe 711 is connected to the liquid preparation tank 601.

[0042] The welding mechanism 2 further includes a first electric push rod 202 fixedly installed on the bottom outer wall of the mounting frame 201. A first connecting member 203 is provided at the output end of the first electric push rod 202, and the output end of the first electric push rod 202 is fixedly connected to the fixing plate 204 through the first connecting member 203. Among them, the first electric push rod 202 can provide stable power for the fixing plate 204, and the first connecting member 203 plays a connecting role.

[0043] The welding mechanism 2 further includes a first motor 206 fixedly installed on the outer wall of the mounting frame 201. The output end of the first motor 206 is fixedly connected to a transmission lead screw 207. A lead screw nut 208 is arranged outside the transmission lead screw 207, a guide seat 209 is arranged outside the lead screw nut 208, a sliding block 210 is fixedly connected to the top of the guide seat 209, a guide rail 211 is fixedly connected to the bottom outer wall of the mounting frame 201, and the sliding block 210 is slidably connected to the guide rail 211. A second electric push rod 212 is fixedly connected to the bottom of the guide seat 209. Among them, the first motor 206 can provide stable power for the transmission lead screw 207. Under the action of the lead screw nut 208, the sliding block 210 and the guide rail 211, the guide seat 209 can be driven to move stably. Because the second electric push rod 212 is fixedly connected to the bottom of the guide seat 209, the second electric push rod 212 can be driven to move stably.

[0044] The welding mechanism 2 further includes a second connecting member 213 arranged at the output end of the second electric push rod 212. The output end of the second electric push rod 212 is fixedly connected to a mounting plate 214 through the second connecting member 213, and the welding head 215 is fixedly connected to the mounting plate 214. Among them, the second electric push rod 212 can provide stable power for the mounting plate 214 and the welding head 215 thereon.

[0045] The waste gas treatment mechanism 3 further includes an exhaust pipe 307 installed on the side of the filter box 306 away from the second air pipe 305. A first control valve 308 is installed on the exhaust pipe 307. Among them, the first control valve 308 can control the gas flow in the exhaust pipe 307.

[0046] The replacement mechanism 4 further includes a slot 402 opened on the top of the placement frame 401. A third electric push rod 404 is fixedly installed on the outer wall of the placement frame 401. A third connecting member 405 is provided at the output end of the third electric push rod 404, and the output end of the third electric push rod 404 is fixedly connected to a push plate 406 through the third connecting member 405. Among them, the third electric push rod 404 can provide stable power for the push plate 406.

[0047] The liquid dispensing mechanism 6 further includes a first liquid inlet pipe 602 installed at the top of the liquid dispensing tank 601. One end of the second liquid delivery pipe 503 away from the first booster pump 501 is connected to the first liquid inlet pipe 602. A second control valve 603 is installed on the first liquid inlet pipe 602. A second liquid inlet pipe 604 is installed at the top of the liquid dispensing tank 601, and a third control valve 605 is installed on the second liquid inlet pipe 604. Among them, the second control valve 603 can control the flow rate of the liquid in the first liquid inlet pipe 602, and the third control valve 605 can control the flow rate of the liquid in the second liquid inlet pipe 604.

[0048] The liquid dispensing mechanism 6 further includes a support plate 606 fixedly connected to the outer wall of the liquid dispensing tank 601. A second motor 607 is fixedly installed on the outer wall of the support plate 606. A coupling 608 is provided at the output end of the second motor 607. The output end of the second motor 607 is fixedly connected to the first stirring shaft 609 through the coupling 608. A first pulley 610 is fixedly connected to the outer wall of the first stirring shaft 609. A transmission belt 611 is arranged outside the first pulley 610. A second pulley 612 is arranged on the side of the transmission belt 611 away from the first pulley 610, and the second pulley 612 is fixedly connected to the second stirring shaft 613. Among them, the first pulley 610, the transmission belt 611 and the second pulley 612 play a transmission role.

[0049] The cleaning mechanism 7 further includes a liquid guide pipe 701 installed at the lower end of the liquid dispensing tank 601. A fourth control valve 702 is installed on the liquid guide pipe 701. A second booster pump 703 is fixedly installed at the top of the liquid dispensing tank 601. A third liquid delivery pipe 704 is communicated with one side of the second booster pump 703. One end of the third liquid delivery pipe 704 away from the second booster pump 703 is connected to the liquid guide pipe 701. A fourth liquid delivery pipe 705 is communicated with the other side of the second booster pump 703. The fourth liquid delivery pipe 705 is connected to the liquid outlet pipe 711, and a fifth control valve 706 is installed on the liquid outlet pipe 711. Among them, the fourth control valve 702 can control the flow rate of the liquid in the liquid guide pipe 701, and the fifth control valve 706 can control the flow rate of the liquid in the liquid outlet pipe 711.

[0050] The cleaning mechanism 7 further includes a liquid discharge pipe 708 installed at the lower end of the cleaning tank 707. A sixth control valve 709 is installed on the liquid discharge pipe 708. Among them, the sixth control valve 709 is used to control the flow rate of the liquid in the liquid discharge pipe 708.

[0051] Working principle: When the welding device for stainless steel product production is in use, the staff can butt the weld seams of two groups of stainless steel plates to be welded at the positioning groove 205, and then start the first electric push rod 202. The output end of the first electric push rod 202 drives the fixed plate 204 to move downward through the first connecting piece 203. The two fixed plates 204 respectively fix the two groups of stainless steel plates to be welded, avoiding the shaking of the stainless steel plates to be welded and affecting the subsequent welding effect. After the two groups of stainless steel plates to be welded are fixed, the staff can start the second electric push rod 212 on the guide seat 209. The output end of the second electric push rod 212 drives the mounting plate 214 to move downward through the second connecting piece 213. The welding head 215 is installed on the mounting plate 214, thereby driving the welding head 215 to move downward, facilitating the adjustment of the height position of the welding head 215 to weld stainless steel plates of different thicknesses. After the welding head 215 is adjusted to the appropriate height position, the staff can start the first motor 206. The output end of the first motor 206 is connected to the transmission lead screw 207, thereby driving the transmission lead screw 207 to rotate. Under the action of the lead screw nut 208, the sliding block 210 and the guide rail 211, the guide seat 209 can be driven to slide, and then the welding head 215 below the guide seat 209 can be driven to move, and the two groups of stainless steel plates can be welded together to realize the welding function of the welding device for stainless steel product production. When the welding head 215 is moving, the staff can start the air extraction pump 303, so that the waste gas generated during the welding process will be transported to the inside of the filter box 306 through the wind hood 301, the first air pipe 304 and the second air pipe 305. The waste gas entering the inside of the filter box 306 will first be filtered by the first filter plate 309 to remove dust and impurities, and then adsorbed by the first activated carbon plate 310 to remove harmful substances, and finally discharged through the exhaust pipe 307, which can purify the waste gas generated during the welding process;When the first filter plate 309 and the first activated carbon plate 310 need to be replaced and maintained, the staff can activate the third electric push rod 404. The output end of the third electric push rod 404 drives the push plate 406 to eject through the third connecting piece 405, thereby driving the second filter plate 403 to move towards the first filter plate 309, and extruding the first filter plate 309 from the end of the filter box 306 away from the second filter plate 403. The second filter plate 403 will replace the first filter plate 309 and enter the interior of the filter box 306. Then, the output end of the third electric push rod 404 drives the push plate 406 to contract through the third connecting piece 405. Since an iron sheet 407 is fixedly installed on the outer wall of the second filter plate 403 and a magnetic sheet 408 is fixedly installed on the inner wall of the filter box 306, the iron sheet 407 is magnetically connected to the magnetic sheet 408, thereby quickly fixing the second filter plate 403 inside the filter box 306. In addition, the thrust provided by the third electric push rod 404 for the push plate 406 can drive the iron sheet 407 to slide on the magnetic sheet 408. Similarly, the second activated carbon plate 409 can replace the first activated carbon plate 310 inside the filter box 306. The above method can conveniently replace the filter plate and the activated carbon plate; after the first filter plate 309 and the first activated carbon plate 310 are replaced, the staff can insert the first infusion tube 502 into the storage bucket outside for storing the filter plate cleaning agent, and then activate the first booster pump 501, so that the filter plate cleaning agent inside the storage bucket will be transported to the first liquid inlet pipe 602 through the first infusion tube 502 and the second infusion tube 503, and then the first liquid inlet pipe 602 transports the filter plate cleaning agent into the liquid preparation tank 601 for waiting for liquid preparation. This method facilitates the rapid transportation of the filter plate cleaning agent inside the storage bucket to the liquid preparation tank 601; after the filter plate cleaning agent is transported into the liquid preparation tank 601, the staff connects the external water pipe to the second liquid inlet pipe 604, and then transports the water liquid into the liquid preparation tank 601 and activates the second motor 607. The second motor 607 drives the first stirring shaft 609 to rotate through the coupling 608. A first pulley 610 is fixedly installed on the first stirring shaft 609, a second pulley 612 is fixedly installed on the second stirring shaft 613, and a transmission belt 611 is arranged between the first pulley 610 and the second pulley 612, so that the first stirring shaft 609 drives the second stirring shaft 613 to rotate through the first pulley 610, the transmission belt 611 and the second pulley 612. A first stirring blade 614 is fixedly connected to the outer wall of the first stirring shaft 609, and a second stirring blade 615 is fixedly connected to the outer wall of the second stirring shaft 613, thereby driving the first stirring blade 614 and the second stirring blade 615 to rotate and strongly stir the filter plate cleaning agent and the water liquid, so that the filter plate cleaning agent and the water liquid are fully mixed to achieve rapid liquid preparation;After the filter plate cleaning agent is fully mixed with the water solution to form a cleaning solution, the staff can place the first filter plate 309 on the leak plate 710 inside the cleaning tank 707, and then start the second booster pump 703, which can transport the cleaning solution inside the liquid preparation tank 601 to the liquid guide pipe 701. Subsequently, the cleaning solution passes through the third infusion pipe 704 and the fourth infusion pipe 705 and finally is discharged into the cleaning tank 707 through the liquid outlet pipe 711 for soaking the first filter plate 309. After the soaking is completed, the sixth control valve 709 can be opened to discharge the soaking liquid inside through the drain pipe 708. Then, the first filter plate 309 is rinsed with an external water gun, and the flushed sewage will pass through the leak plate 710 and be discharged through the drain pipe 708. Subsequently, the first filter plate 309 is dried. After the first filter plate 309 is dried, the staff can insert the first filter plate 309 into the corresponding placement frame 401 through the slot 402 and then replace it in the filter tank 306. The above method can effectively clean the filter plate, enabling the filter plate to be used multiple times.

[0052] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A welding device for producing stainless steel products, comprising a frame (1), characterized in that: A welding mechanism (2) is arranged on the top of the frame (1); an exhaust gas treatment mechanism (3) is arranged on the outside of the welding mechanism (2) at the top of the frame (1); a replacement mechanism (4) is arranged on one side of the exhaust gas treatment mechanism (3); a liquid inlet mechanism (5) is arranged above the frame (1); a liquid distribution mechanism (6) is arranged at one end of the liquid inlet mechanism (5); and a cleaning mechanism (7) is arranged on the frame (1) near the liquid distribution mechanism (6); The welding mechanism (2) comprises a positioning slot (205) provided on the frame (1); a mounting frame (201) is fixedly connected to the top of the frame (1); a lifting and lowering fixing plate (204) is provided below the mounting frame (201); a second electric push rod (212) that can slide horizontally is provided below the mounting frame (201); and a lifting and lowering welding head (215) is provided below the second electric push rod (212); The exhaust gas treatment mechanism (3) comprises a hood (301) fixedly connected to the outer wall of the mounting frame (201), the hood (301) being located outside the welding head (215), a support frame (302) being fixedly connected to the top of the frame (1), an air pump (303) being fixedly mounted on the outer wall of the support frame (302), one side of the air pump (303) being connected to a first air supply pipe (304), one end of the first air supply pipe (304) away from the air pump (303) being connected to the hood (301), the other side of the air pump (303) being connected to a second air supply pipe (305), one end of the second air supply pipe (305) away from the air pump (303) being connected to a filter box (306), a first filter plate (309) and a first activated carbon plate (310) being arranged inside the filter box (306); The replacement mechanism (4) comprises two groups of placement frames (401) located outside the filter box (306), one group of the placement frames (401) is slidably connected to the inside of a second filter plate (403), and the other group of the placement frames (401) is slidably connected to the inside of a second activated carbon plate (409), iron sheets (407) are fixedly installed at the upper and lower sides of the first filter plate (309) and the first activated carbon plate (310) and the second filter plate (403) and the second activated carbon plate (409), and a magnetic sheet (408) is fixedly installed inside the filter box (306), and the iron sheet (407) is magnetically connected to the magnetic sheet (408); The liquid inlet mechanism (5) comprises a first booster pump (501) arranged above the frame (1); one side of the first booster pump (501) is connected to a first liquid infusion tube (502); and the other side of the first booster pump (501) is connected to a second liquid infusion tube (503); The liquid dispensing mechanism (6) comprises a liquid dispensing box (601) fixedly mounted on the top of the frame (1); the filter box (306), the placement frame (401) and the first booster pump (501) are all fixedly connected to the top of the liquid dispensing box (601); a first stirring shaft (609) and a second stirring shaft (613) are rotatably connected inside the liquid dispensing box (601); and a first stirring blade (614) and a second stirring blade (615) are fixedly connected to the outer walls of the first stirring shaft (609) and the second stirring shaft (613), respectively; The cleaning mechanism (7) comprises a cleaning box (707) located at one end of the liquid distribution box (601), a drain plate (710) being fixedly installed inside the cleaning box (707), a liquid outlet pipe (711) being arranged above the drain plate (710), and the liquid outlet pipe (711) being connected to the liquid distribution box (601).

2. A welding device for producing stainless steel products according to claim 1, characterized in that: The welding mechanism (2) further comprises a first electric push rod (202) fixedly mounted on the outer wall of the bottom of the mounting frame (201), the output end of the first electric push rod (202) being provided with a first connecting member (203), and the output end of the first electric push rod (202) being fixedly connected to the fixing plate (204) via the first connecting member (203).

3. A welding device for producing stainless steel products according to claim 1, characterized in that: The welding mechanism (2) further comprises a first motor (206) fixedly mounted on the outer wall of the mounting frame (201); the output end of the first motor (206) is fixedly connected to a transmission screw (207); a screw nut (208) is arranged on the outer side of the transmission screw (207); a guide seat (209) is arranged on the outer side of the screw nut (208); a sliding block (210) is fixedly connected to the top of the guide seat (209); a guide rail (211) is fixedly connected to the bottom outer wall of the mounting frame (201); the sliding block (210) is slidably connected to the guide rail (211); and the second electric push rod (212) is fixedly connected to the bottom of the guide seat (209).

4. A welding device for producing stainless steel products according to claim 1, characterized in that: The welding mechanism (2) further comprises a second connecting member (213) arranged at the output end of the second electric push rod (212); the output end of the second electric push rod (212) is fixedly connected to a mounting plate (214) via the second connecting member (213); and the welding head (215) is fixedly connected to the mounting plate (214).

5. A welding device for producing stainless steel products according to claim 1, characterized in that: The exhaust gas treatment mechanism (3) further comprises an exhaust pipe (307) installed on a side of the filter box (306) away from the second air supply pipe (305), and a first control valve (308) is installed on the exhaust pipe (307).

6. A welding device for producing stainless steel products according to claim 1, characterized in that: The replacement mechanism (4) further comprises a slot (402) opened at the top of the placement frame (401); a third electric push rod (404) is fixedly mounted on the outer wall of the placement frame (401); a third connecting member (405) is provided at the output end of the third electric push rod (404); and a push plate (406) is fixedly connected to the output end of the third electric push rod (404) via the third connecting member (405).

7. A welding device for producing stainless steel products according to claim 1, characterized in that: The liquid dispensing mechanism (6) further comprises a first liquid inlet pipe (602) mounted on the top of the liquid dispensing box (601); an end of the second liquid infusion pipe (503) away from the first booster pump (501) is connected to the first liquid inlet pipe (602); a second control valve (603) is mounted on the first liquid inlet pipe (602); a second liquid inlet pipe (604) is mounted on the top of the liquid dispensing box (601); and a third control valve (605) is mounted on the second liquid inlet pipe (604).

8. A welding device for producing stainless steel products according to claim 1, characterized in that: The liquid dispensing mechanism (6) further comprises a support plate (606) fixedly connected to the outer wall of the liquid dispensing box (601); a second motor (607) is fixedly mounted on the outer wall of the support plate (606); a coupling (608) is provided at the output end of the second motor (607); the output end of the second motor (607) is fixedly connected to the first stirring shaft (609) via the coupling (608); a first pulley (610) is fixedly connected to the outer wall of the first stirring shaft (609); a transmission belt (611) is provided on the outer side of the first pulley (610); a second pulley (612) is provided on the side of the transmission belt (611) away from the first pulley (610); and the second pulley (612) is fixedly connected to the second stirring shaft (613).

9. A welding device for producing stainless steel products according to claim 1, characterized in that: The cleaning mechanism (7) further comprises a liquid guide tube (701) mounted at the lower end of the liquid distribution box (601), a fourth control valve (702) being mounted on the liquid guide tube (701), a second booster pump (703) being fixedly mounted on the top of the liquid distribution box (601), a third liquid infusion tube (704) being connected to one side of the second booster pump (703), an end of the third liquid infusion tube (704) away from the second booster pump (703) being connected to the liquid guide tube (701), a fourth liquid infusion tube (705) being connected to the liquid outlet tube (711), and a fifth control valve (706) being mounted on the liquid outlet tube (711).

10. A welding device for producing stainless steel products according to claim 1, characterized in that: The cleaning mechanism (7) further comprises a liquid discharge pipe (708) installed at the lower end of the cleaning box (707), and a sixth control valve (709) is installed on the liquid discharge pipe (708).

Citation Information

Patent Citations

  • Dismounting equipment and dismounting process for scrapped automobile

    CN111515491A

  • Pressure gauge pipe tail welding machine

    CN113182725A

Cited By

  • Welding device for stainless steel product production and processing

    CN121776763A