A grooving device for precast concrete piles
By designing a grooved device including seat plate, hanging box, lifting device, grooved device and adjustment device, the problems of low grooved efficiency and inability to flexibly adjust the grooved depth and width in the prior art are solved, and efficient and flexible grooved operation is achieved.
Patent Information
- Application Number
- CN202411469261.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2044-10-21
AI Technical Summary
The existing concrete prefabricated pile grooved equipment is inefficient, and multiple groove bodies cannot be opened at the same time, and the groove depth and width cannot be flexibly adjusted.
A grooved device including a seat plate, a hanging box, a lifting device, a grooved device and an adjustment device is designed. The hanging box is driven vertically by a lifting device, and a grooved body is opened on the inner wall of the concrete prefabricated pile using a grooved blade, and the grooved depth and width are adjusted through the adjustment device.
It realizes the opening of multiple groove bodies at the same time, improves the groove efficiency, and flexibly adjusts the groove depth and width as needed.
Smart Images

Figure CN119116168B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of construction of precast concrete piles, and particularly relates to a grooving device for precast concrete piles. Background Art
[0002] A precast concrete pile is a pile type structure with a hollow interior, which is made mainly of concrete and is a kind of pile foundation building material. It has the advantages of light self-weight, good vibration absorption performance, high economic benefits, etc. Due to its unique advantages, precast concrete piles are widely used in various civil engineering projects.
[0003] After the precast concrete pile is driven into the soil, grooves need to be opened on its inner wall for the purpose of pipeline laying. After some precast concrete piles are driven into the soil, concrete also needs to be poured inside them. To make the connection between the poured concrete and the pile body closer, grooves also need to be opened on its inner wall.
[0004] In the prior art, generally a guide rod is arranged at a position close to the inner wall inside the pile body, and a motor is slidably connected to the guide rod. The motor drives a grooving cutter head, and the longitudinal grooves are opened by lowering the motor. However, this grooving method has the following disadvantages:
[0005] Firstly, only one groove can be opened at a time. Since multiple grooves need to be evenly opened circumferentially inside the precast concrete pile, multiple guide rods need to be arranged when opening grooves at different positions, which results in low grooving efficiency and troublesome operation.
[0006] Secondly, when there are requirements for precast concrete piles with different diameters or for the grooving depth, it can only be achieved by adjusting the distance between the guide rod and the inner wall of the precast concrete pile, and the grooving depth cannot be flexibly adjusted before grooving.
[0007] Thirdly, the width of the opened groove is the same as the diameter of the grooving cutter head, and the grooving width cannot be adjusted according to needs. Summary of the Invention
[0008] To solve the above problems, the present invention provides a grooving device for precast concrete piles, and the present invention is realized through the following technical solutions.
[0009] A grooving device for precast concrete piles includes a seat plate, a hanging box, a lifting device, a grooving device, and an adjusting device;
[0010] The seat plate is located directly above the precast concrete pile, and the precast concrete pile is driven into the soil. The bottom of the seat plate is fixedly connected with support legs, and the bottom of the outer wall of the support legs is fixedly connected with an anchor plate. An anchor rod is inserted into the anchor plate, and the anchor rod is nailed into the soil. The hanging box is located below the seat plate, and the lifting device is used to drive the hanging box to move vertically;
[0011] On the inner walls of the side plates of the hanging box, U-shaped frames are fixedly connected. A driving cylinder is rotatably connected inside the side plate of the hanging box and the U-shaped frame. A transmission shaft is slidably connected in the driving cylinder. Transmission grooves are evenly formed in the circumferential direction on the transmission shaft. A transmission bar slidably connected to the transmission groove is fixedly connected to the inner wall of the driving cylinder. A first driven bevel gear is fixedly connected to one end of the driving cylinder close to the center of the hanging box. A grooving motor is fixedly connected to the hanging box. The grooving motor is provided with a first output shaft vertically downward. A first driving bevel gear meshing with the first driven bevel gear is fixedly connected to the bottom of the first output shaft;
[0012] The grooving device includes an installation box and a grooving cutter head; the side plate of the installation box close to the hanging box is rotatably connected to the transmission shaft. A sliding rod is fixedly connected to one side of the installation box. A sliding sleeve is fixedly connected inside the hanging box. The sliding rod is slidably connected in the sliding sleeve. A first driving gear is fixedly connected to one end of the transmission shaft extending into the installation box. A first driven gear meshing with the first driving gear is further included. A cutter shaft is fixedly connected to the center of the first driven gear. The grooving cutter head is fixedly connected to the head of the cutter shaft;
[0013] The adjusting device is used to adjust the distance between the installation box and the hanging box.
[0014] Preferably, an installation cylinder is rotatably connected inside the installation box. An avoidance hole is formed at a position of the installation cylinder close to the transmission shaft. The cutter shaft is rotatably connected in the installation cylinder. There are two cutter shafts, and the two cutter shafts are symmetrically arranged on both sides of the first driving gear. A worm gear is fixedly connected to the outer ring of the installation cylinder. A rotating shaft is rotatably connected below the installation box. A worm meshing with the worm gear is fixedly connected to the rotating shaft. A first knob is fixedly connected to the head of the rotating shaft.
[0015] Preferably, the lead angle of the worm is smaller than the equivalent friction angle between the meshing teeth of the worm and the worm gear.
[0016] Preferably, limiting blocks are symmetrically and fixedly connected to the outer wall of the installation cylinder. Arc-shaped limiting frames are symmetrically and fixedly connected to the outer wall of the side plate of the installation box away from the hanging box, up and down. The limiting blocks are slidably connected in the limiting frames.
[0017] Preferably, scale lines are provided on the outer wall of the side plate of the installation box away from the hanging box. A pointer is fixedly connected to the installation cylinder.
[0018] Preferably, the adjusting device includes a screw rod and an adjusting seat; right-angle brackets are fixedly connected to the positions of the left rear corner and the right front corner of the hanging box. The screw rod is rotatably connected inside the side plate of the right-angle bracket. One end of the screw rod located inside the right-angle bracket is fixedly connected with a second driven bevel gear. The other end of the screw rod is rotatably connected with a U-shaped bracket. A track groove is formed in the side plate of the hanging box corresponding to the position of the screw rod. A track rod is fixedly connected inside the track groove. The adjusting seat meshes with the screw rod and is slidably connected with the track rod. A connecting rod is hinged between the adjusting seat and the installation box. A shaft rod is rotatably connected to the center of the right-angle bracket. A second driving bevel gear meshing with the second driven bevel gear is fixedly connected to the shaft rod. A driving wheel is fixedly connected to the bottom of the shaft rod. The two driving wheels are linked by a belt. A second knob is fixedly connected to the top of the shaft rod at the left rear.
[0019] Preferably, the lifting device includes a threaded cylinder and a lifting motor; there are four threaded cylinders arranged in a rectangular array. The bottom of the threaded cylinder is fixedly connected with the hanging box. A threaded sleeve is rotatably connected to the seat plate. The threaded cylinder is engaged in the threaded sleeve. A second driven gear is fixedly connected to the outer wall of the threaded sleeve. A cover body is fixedly connected to the seat plate. The cover body covers the second driven gear inside. A through hole is formed in the top plate of the cover body corresponding to the position of the threaded cylinder. The lifting motor is fixedly connected to the cover body. The lifting motor is provided with a second output shaft vertically downward. A second driving gear is fixedly connected to the bottom of the second output shaft. Each second driven gear meshes with the second driving gear.
[0020] Preferably, a spray pipe is fixedly connected to the bottom of the threaded cylinder. A support plate is fixedly connected to the installation box. The spray pipe is fixedly connected in the support plate. A spray head facing the grooving cutter head is fixedly connected to the head of the spray pipe. A water tank is fixedly connected to the top of the threaded cylinder. A water pump is fixedly connected to the seat plate. The inlet and outlet of the water pump are respectively fixedly connected with a water inlet pipe and a water outlet pipe. The water inlet pipe and the water outlet pipe are flexible hoses, and the head of the water outlet pipe is connected to the water tank.
[0021] Preferably, a reverse switch and a control switch are fixedly connected to the seat plate. An external power supply is also included. The grooving motor and the water pump form a parallel circuit. This parallel circuit forms a current loop with the external power supply through the control switch. The lifting motor forms a current loop with the external power supply through the reverse switch.
[0022] The beneficial effects of the present invention are as follows:
[0023] 1. The hanging box is driven by the lifting device to move vertically. When the hanging box moves, the grooving cutter head is used to open grooves on the inner wall of the precast concrete pile, and multiple grooves can be opened simultaneously without the need for installation and adjustment of guide rods, greatly improving the efficiency.
[0024] 2. The position of the installation box and the grooving cutter head can be adjusted through the adjusting device, so as to adjust the overlapping depth of the grooving cutter head and the precast hollow pile, and further the depth of grooving can be adjusted as needed.
[0025] 3. Two grooving cutter heads are provided at each grooving position. By adjusting the degree of vertical stagger between the two grooving cutter heads, the width of the groove can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the present invention, the drawings required for use in the following description of the specific embodiments will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0027] Figure 1 : Axonometric view of a grooving device for a precast concrete pile according to the present invention;
[0028] Figure 2 : Three-dimensional schematic diagram below a grooving device for a precast concrete pile according to the present invention;
[0029] Figure 3 : Cross-sectional view of a grooving device for a precast concrete pile according to the present invention;
[0030] Figure 4 : Figure 3 Partial enlarged view at position A shown;
[0031] Figure 5 : Figure 3 Partial enlarged view at position B shown;
[0032] Figure 6 : Figure 3 Partial enlarged view at position C shown;
[0033] Figure 7 : Axonometric view of the hanging box according to the present invention;
[0034] Figure 8 : Top view of the hanging box according to the present invention;
[0035] Figure 9 : Schematic diagram of the internal structure of the hanging box according to the present invention;
[0036] Figure 10 : Half cross-sectional view of the installation box according to the present invention;
[0037] Figure 11 : Schematic diagram of the internal structure of the installation box according to the present invention;
[0038] Figure 12 : Schematic diagram of the positions of two grooving cutter heads at the minimum grooving width;
[0039] Figure 13 : Schematic diagram of the positions of two grooving cutter heads at the maximum grooving width;
[0040] Figure 14 : Schematic diagram of the transmission of two shaft rods in the present invention;
[0041] Figure 15 : Schematic diagram of the circuit connection of each circuit element in the present invention.
[0042] The reference numerals are as follows:
[0043] 100 - precast concrete pile, 200 - soil mass;
[0044] 1 - seat plate, 11 - support leg, 12 - anchor plate, 13 - anchor rod;
[0045] 2 - lifting box, 21 - U-shaped frame, 22 - driving cylinder, 23 - transmission shaft, 24 - transmission groove, 25 - transmission bar, 26 - first driven bevel gear, 27 - grooving motor, 28 - first output shaft, 29 - first driving bevel gear;
[0046] 31 - threaded cylinder, 32 - lifting motor, 33 - threaded sleeve, 34 - second driven gear, 35 - cover body, 36 - second output shaft, 37 - second driving gear;
[0047] 41 - installation box, 42 - grooving cutter head, 43 - sliding rod, 44 - sliding sleeve, 45 - first driving gear, 46 - first driven gear, 47 - cutter shaft, 48 - installation cylinder, 49 - worm gear, 410 - rotating shaft, 411 - worm, 412 - first knob, 413 - limiting block, 414 - limiting frame, 415 - scale line, 416 - pointer;
[0048] 51 - screw rod, 52 - adjusting seat, 53 - right-angle frame, 54 - second driven bevel gear, 55 - track groove, 56 - track rod, 57 - connecting rod, 58 - shaft rod, 59 - second driving bevel gear, 510 - driving wheel, 511 - belt, 512 - second knob;
[0049] 61 - spray pipe, 62 - support plate, 63 - spray head, 64 - water tank, 65 - water pump, 66 - water inlet pipe, 67 - water outlet pipe;
[0050] 71 - reversing switch, 72 - control switch, 73 - external power supply. Detailed implementation manners
[0051] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts belong to the scope of protection of the present invention.
[0052] AsFigures 1 - 15 As shown in the figure, the present invention has the following four specific embodiments. Embodiment 1
[0053] A grooving device for precast concrete piles, comprising a seat plate 1, a hanging box 2, a lifting device, a grooving device and an adjusting device;
[0054] The seat plate 1 is located directly above the precast concrete pile 100, and the precast concrete pile 100 is driven into the soil mass 200. The bottom of the seat plate 1 is fixedly connected with support legs 11, and the bottom of the outer wall of the support legs 11 is fixedly connected with anchor plates 12. Anchor rods 13 are inserted into the anchor plates 12, and the anchor rods 13 are nailed into the soil mass 200. The hanging box 2 is located below the seat plate 1, and the lifting device is used to drive the hanging box 2 to move vertically;
[0055] U-shaped frames 21 are fixedly connected to the inner walls of the side plates of the hanging box 2. A driving cylinder 22 is rotatably connected inside the side plates of the hanging box 2 and the U-shaped frames 21. A transmission shaft 23 is slidably connected in the driving cylinder 22. Transmission grooves 24 are evenly formed in the circumferential direction on the transmission shaft 23. Transmission bars 25 slidably connected with the transmission grooves 24 are fixedly connected to the inner wall of the driving cylinder 22. A first driven bevel gear 26 is fixedly connected to one end of the driving cylinder 22 close to the center of the hanging box 2. A grooving motor 27 is fixedly connected to the hanging box 2. The grooving motor 27 is provided with a first output shaft 28 vertically downward. A first driving bevel gear 29 meshing with the first driven bevel gear 26 is fixedly connected to the bottom of the first output shaft 28;
[0056] The grooving device includes an installation box 41 and a grooving cutter head 42; one side plate of the installation box 41 close to the hanging box 2 is rotatably connected with the transmission shaft 23. A sliding rod 43 is fixedly connected to one side of the installation box 41. A sliding sleeve 44 is fixedly connected inside the hanging box 2. The sliding rod 43 is slidably connected in the sliding sleeve 44. A first driving gear 45 is fixedly connected to one end of the transmission shaft 23 extending into the installation box 41. The grooving device further includes a first driven gear 46 meshing with the first driving gear 45. A cutter shaft 47 is fixedly connected to the center of the first driven gear 46. The grooving cutter head 42 is fixedly connected to the head of the cutter shaft 47;
[0057] The adjusting device is used to adjust the distance between the installation box 41 and the hanging box 2.
[0058] In this embodiment, as shown in the figure, the seat plate 1 is fixed directly above the precast concrete pile 100 through the anchor rod 13. The distance between the installation box 41 and the hanging box 2 is adjusted through the adjusting device, so as to adjust the depth at which the grooving cutter head 42 coincides with the side plate of the precast concrete pile 100, and this depth is the depth of the groove to be opened subsequently.
[0059] As Figures 3 - 4 and Figure 9 shown, when the grooving motor 27 works, it drives the first output shaft 28 and the first driving bevel gear 29 to rotate, and the first driven bevel gear 26 meshing therewith rotates, so as to drive the driving cylinder 22 to rotate. AsFigures 4 - 5 and Figures 9 - 10 As shown in Figures 9 - 10 , when the position of the installation box 41 is adjusted, the sliding rod 43 moves in the sliding sleeve 44 to guide the movement of the installation box 41, and the installation box 41 pulls the transmission shaft 23 to move. Under the action of the transmission groove 24 and the transmission strip 25, the driving cylinder 22 can drive the transmission shaft 23 to rotate.
[0060] The first driving gear 45 rotates with the transmission shaft 23, and the first driven gear 46 meshing with the first driving gear 45 rotates, so that the cutter shaft 47 and the grooving cutter head 42 rotate.
[0061] The lifting device drives the hanging box 2 to move downward, and the position where the grooving cutter head 42 coincides with the precast concrete pile 100 is cut off to form a groove. Multiple grooves can be opened simultaneously. After the groove opening is completed, the grooving motor 27 is turned off, and the lifting device drives the hanging box 2 to move upward and reset. Embodiment 2
[0062] A mounting cylinder 48 is rotatably connected inside the mounting box 41. An avoidance hole is opened at a position of the mounting cylinder 48 close to the transmission shaft 23. The cutter shaft 47 is rotatably connected in the mounting cylinder 48. There are two cutter shafts 47, and the two cutter shafts 47 are symmetrically arranged on both sides of the first driving gear 45. An outer ring of the mounting cylinder 48 is fixedly connected with a worm gear 49. A rotating shaft 410 is rotatably connected below the mounting box 41, and a worm 411 meshing with the worm gear 49 is fixedly connected to the rotating shaft 410. A first knob 412 is fixedly connected to the head of the rotating shaft 410.
[0063] Further, the lead angle of the worm 411 is smaller than the equivalent friction angle between the meshing teeth of the worm 411 and the worm gear 49.
[0064] Further, limiting blocks 413 are symmetrically and fixedly connected to an outer wall of the mounting cylinder 48, and arc-shaped limiting frames 414 are symmetrically and fixedly connected to an outer wall of a side plate of the mounting box 41 away from the hanging box 2. The limiting blocks 413 are slidably connected in the limiting frames 414.
[0065] Further, a scale line 415 is provided on an outer wall of a side plate of the mounting box 41 away from the hanging box 2, and a pointer 416 is fixedly connected to the mounting cylinder 48.
[0066] In this embodiment, in order to adjust the width of the grooving, the specific technical features of the grooving device are further disclosed in this embodiment, such as Figure 5 and Figures 10 - 11As shown in the figure, by turning the first knob 412, the rotating shaft 410 and the worm 411 can be driven to rotate. The worm wheel 49 meshing with the worm 411 rotates, so that the mounting cylinder 48 rotates. When the mounting cylinder 48 rotates, the cutter shaft 47 and the grooving cutter head 42 are driven to rotate, so that the vertically staggered positions of the two grooving cutter heads 42 can be adjusted. The center of the mounting cylinder 48 coincides with the center of the first driving gear 45. When the mounting cylinder 48 rotates, the first driven gear 46 is always kept in the meshing state with the first driving gear 45.
[0067] As Figure 12 shown in the figure, when the two grooving cutter heads 42 are vertically aligned, the width of the groove opened is equal to the width of the grooving cutter head 42, which is L1;
[0068] As Figure 13 shown in the figure, when the mounting cylinder 48 rotates, the two grooving cutter heads 42 rotate synchronously. When the limiting block 413 contacts the other side wall of the limiting groove, the vertically staggered degree of the two grooving cutter heads 42 is the largest. The distance between the mutually remote sides of the two grooving cutter heads 42 is the width of the groove opening. At this time, the width of the groove is the largest, which is L2.
[0069] Since the lead angle of the worm 411 is smaller than the equivalent friction angle between the meshing teeth of the worm 411 and the worm wheel 49, the worm wheel 49 and the worm 411 are self-locking, that is, the worm 411 can drive the worm wheel 49 to rotate while the worm wheel 49 cannot drive the worm 411 to rotate. After the mounting cylinder 48 rotates, during the grooving process, as long as the worm 411 is not driven to rotate artificially, the position of the mounting cylinder 48 remains unchanged, so that the width of the groove opening remains consistent.
[0070] The settings of the limiting block 413 and the limiting frame 414 can limit the mounting angle of the mounting cylinder 48 to prevent the vertically staggered degree of the two grooving cutter heads 42 from being too large and a gap occurring between them.
[0071] When adjusting the width of the groove opening, the rotation angle of the mounting cylinder 48 can be read through the reading of the pointer 416 on the scale line 415, so as to ensure that the widths of the grooves opened are consistent. Embodiment 3
[0072] The adjusting device includes a screw rod 51 and an adjusting seat 52; right-angle brackets 53 are fixedly connected to the positions of the left rear corner and the right front corner of the hanging box 2. The screw rod 51 is rotatably connected inside the side plates of the right-angle bracket 53. A second driven bevel gear 54 is fixedly connected to one end of the screw rod 51 located inside the right-angle bracket 53. The other end of the screw rod 51 is rotatably connected to the U-shaped frame 21. A track groove 55 is formed in the side plate of the hanging box 2 corresponding to the position of the screw rod 51. A track rod 56 is fixedly connected inside the track groove 55. The adjusting seat 52 meshes with the screw rod 51 and is slidably connected to the track rod 56. A connecting rod 57 is hinged between the adjusting seat 52 and the mounting box 41. A shaft rod 58 is rotatably connected to the center of the right-angle bracket 53. A second driving bevel gear 59 meshing with the second driven bevel gear 54 is fixedly connected to the shaft rod 58. A transmission wheel 510 is fixedly connected to the bottom of the shaft rod 58. The two transmission wheels 510 are linked by a belt 511. A second knob 512 is fixedly connected to the top of the shaft rod 58 at the left rear.
[0073] In this embodiment, the technical features of the adjusting device are disclosed, such as Figures 8 - 9 and Figure 14 As shown, by rotating the second knob 512, one of the shaft rods 58 can be driven to rotate. Under the action of the transmission wheels 510 and the belt 511, the two shaft rods 58 rotate synchronously. The second driving bevel gear 59 rotates synchronously with the shaft rod 58, and the second driven bevel gear 54 meshing with the second driving bevel gear 59 rotates. Then, the screw rods 51 rotate synchronously. The adjusting seat 52 meshes with the screw rod 51 and is slidably connected to the track rod 56. When the screw rod 51 rotates, it can drive the adjusting seat 52 to move. The adjusting seat 52 drives the mounting box 41 to move through the connecting rod 57, thereby adjusting the position of the grooving cutter head 42.
[0074] The helix directions of the thread grooves on the screw rods 51 are set such that when the screw rods 51 rotate, the mounting boxes 41 approach or move away from the hanging box 2 synchronously. Embodiment 4
[0075] The lifting device includes a threaded barrel 31 and a lifting motor 32; there are four threaded barrels 31 arranged in a rectangular array. The bottom of the threaded barrel 31 is fixedly connected to the hanging box 2. A threaded sleeve 33 is rotatably connected to the seat plate 1. The threaded barrel 31 is meshed in the threaded sleeve 33. A second driven gear 34 is fixedly connected to the outer wall of the threaded sleeve 33. A housing 35 is fixedly connected to the seat plate 1. The housing 35 covers the second driven gear 34 inside it. Through holes are formed in the top plate of the housing 35 corresponding to the positions of the threaded barrels 31. The lifting motor 32 is fixedly connected to the housing 35. The lifting motor 32 is provided with a second output shaft 36 vertically downward. A second driving gear 37 is fixedly connected to the bottom of the second output shaft 36. Each second driven gear 34 meshes with the second driving gear 37.
[0076] In this embodiment, the technical features of the lifting device are disclosed, such as Figure 3 , and Figures 6 - 7As shown in the figure, when the lifting motor 32 operates, it drives the second output shaft 36 and the second driving gear 37 to rotate. Each of the second driven gears 34 meshed therewith rotates, so that the threaded sleeve 33 rotates. Since the threaded barrel 31 does not rotate, when the threaded sleeve 33 rotates, it can drive the threaded barrel 31 to move vertically, thereby driving the hanging box 2 to move vertically.
[0077] As a further implementation manner of this embodiment, a spray pipe 61 is fixedly connected to the bottom of the threaded barrel 31. A support plate 62 is fixedly connected to the installation box 41. The spray pipe 61 is fixedly connected in the support plate 62. A spray head 63 facing the grooving cutter head 42 is fixedly connected to the head of the spray pipe 61. A water tank 64 is fixedly connected to the top of the threaded barrel 31. A water pump 65 is fixedly connected to the seat plate 1. The inlet and outlet of the water pump 65 are respectively fixedly connected with a water inlet pipe 66 and a water outlet pipe 67. The water inlet pipe 66 and the water outlet pipe 67 are flexible hoses, and the head of the water outlet pipe 67 is connected to the water tank 64.
[0078] In this implementation manner, as Figure 3 and Figure 7 shown in the figure, during the grooving process, the head of the water inlet pipe 66 is placed in an external water source. When the water pump 65 operates, water is transported to the water tank 64 through the water outlet pipe 67. The water is sprayed out successively through the threaded barrel 31, the spray pipe 61 and the spray head 63, and acts on the grooving cutter head 42. On the one hand, it cools the grooving cutter head 42, and on the other hand, it can also perform dust reduction treatment on the dust generated during grooving.
[0079] As a further implementation manner of this embodiment, a forward and reverse switch 71 and a control switch 72 are fixedly connected to the seat plate 1. It further includes an external power source 73. The grooving motor 27 and the water pump 65 form a parallel circuit, and this parallel circuit forms a current loop with the external power source 73 through the control switch 72. The lifting motor 32 forms a current loop with the external power source 73 through the forward and reverse switch 71.
[0080] In this implementation manner, as Figure 15 shown in the figure, during grooving, the control switch 72 is closed, and the grooving motor 27 and the water pump 65 operate. The rotation direction of the lifting motor 32 is controlled through the forward and reverse switch 71, so that the hanging box 2 and the grooving cutter head 42 descend.
[0081] After grooving is completed, the control switch 72 is disconnected, and the lifting motor 32 is controlled to reverse through the forward and reverse switch 71 to make the hanging box 2 rise and reset.
[0082] In this application, the grooving motor 27 is powered by a wire with sufficient reserved length. During the grooving process, the wire can be lowered along with the hanging box 2.
[0083] The working principle of the present invention is as follows:
[0084] In the initial state, the hanging box 2 and the grooving cutter head 42 are located above the concrete precast pile 100.
[0085] Drive each screw rod 51 to rotate synchronously through the second knob 512, thereby driving the adjustment seat 52 to move. The adjustment seat 52 drives the installation box 41 to move through the connecting rod 57, and adjusts the overlapping depth of the grooving cutter head 42 and the precast concrete pile 100. This depth is the depth of the grooved body to be opened.
[0086] Drive the worm 411 to rotate through the first knob 412. The worm 411 drives the worm wheel 49 and the installation cylinder 48 to rotate, thereby adjusting the degree of vertical staggering of the two grooving cutter heads 42 on the same side, and further adjusting the width of the grooving.
[0087] Then start the grooving motor 27 and the water pump 65 through the control switch 72, and control the rotation direction of the lifting motor 32 through the forward and reverse switch 71.
[0088] When the grooving motor 27 rotates, it drives the transmission shaft 23 and the first driving gear 45 to rotate. The first driven gear 46 meshing with it rotates, so that the cutter shaft 47 and the grooving cutter head 42 rotate.
[0089] When the water pump 65 works, water sprays out from the nozzle 63 to cool the grooving cutter head 42 and perform dust reduction treatment.
[0090] The lifting motor 32 drives the grooving cutter head 42 to descend to complete the opening of the grooved body.
[0091] After the grooved body is opened, disconnect the control switch 72, and control the lifting motor 32 to reverse through the forward and reverse switch 71, and the hanging box 2 and the grooving cutter head 42 rise and reset.
[0092] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor limit the present invention to the specific embodiments. Obviously, according to the content of this specification, many modifications and changes can be made. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A grooving device for precast concrete piles, characterized in that: It comprises a seat plate (1), a hanging box (2), a lifting device, a slotting device and an adjusting device; The seat plate (1) is located directly above the precast concrete pile (100), and the precast concrete pile (100) is driven into the soil (200); the bottom of the seat plate (1) is fixedly connected to a support leg (1); the bottom of the outer wall of the support leg (1) is fixedly connected to an anchor plate (12); an anchor rod (13) is inserted into the anchor plate (12); the anchor rod (13) is driven into the soil (200); the hanging box (2) is located below the seat plate (1); and the lifting device is used to drive the hanging box (2) to move vertically; A U-shaped frame (21) is fixedly connected to the inner wall of each side plate of the hanging box (2); a driving cylinder (22) is rotatably connected to the U-shaped frame (21) and the side plate of the hanging box (2); a transmission shaft (23) is slidably connected to the driving cylinder (22); a transmission groove (24) is evenly arranged on the circumference of the transmission shaft (23); a transmission bar (25) slidably connected to the transmission groove (24) is fixedly connected to the inner wall of the driving cylinder (22); a first driven bevel gear (26) is fixedly connected to one end of the driving cylinder (22) close to the center of the hanging box (2); a slotted motor (27) is fixedly connected to the hanging box (2); the slotted motor (27) is provided with a first output shaft (28) extending vertically downward; a first driving bevel gear (29) meshing with the first driven bevel gear (26) is fixedly connected to the bottom of the first output shaft (28); The slotting device comprises a mounting box (41) and a slotting cutter head (42); a side plate of the mounting box (41) close to the hanging box (2) is rotatably connected to the transmission shaft (23); a sliding rod (43) is fixedly connected to one side of the mounting box (41); a sliding sleeve (44) is fixedly connected inside the hanging box (2); the sliding rod (43) is slidably connected to the sliding sleeve (44); one end of the transmission shaft (23) extending into the mounting box (41) is fixedly connected to a first driving gear (45); the device also comprises a first driven gear (46) meshing with the first driving gear (45); a cutter shaft (47) is fixedly connected to the center of the first driven gear (46); and the slotting cutter head (42) is fixedly connected to the head of the cutter shaft (47); A mounting cylinder (48) is rotatably connected in the mounting box (41), a avoidance hole is provided in the mounting cylinder (48) near the transmission shaft (23), the knife shaft (47) is rotatably connected in the mounting cylinder (48), two knife shafts (47) are provided, and the two knife shafts (47) are symmetrically arranged on both sides of the first driving gear (45), the outer ring of the mounting cylinder (48) is fixedly connected to a worm gear (49), a rotating shaft (410) is rotatably connected below the mounting box (41), a worm (411) meshing with the worm gear (49) is fixedly connected to the rotating shaft (410), and a first knob (412) is fixedly connected to the head of the rotating shaft (410); The lead angle of the worm (411) is smaller than the equivalent friction angle between the meshing teeth of the worm (411) and the worm wheel (49); The outer wall of the installation cylinder (48) is symmetrically fixedly connected with a limit block (413); the outer wall of the side plate of the installation box (41) away from the hanging box (2) is symmetrically fixedly connected with an arc-shaped limit frame (414) in the upper and lower parts; the limit block (413) is slidably connected in the limit frame (414); The adjusting device is used to adjust the distance between the installation box (41) and the hanging box (2).
2. The grooving equipment for precast concrete piles according to claim 1, characterized in that: The outer wall of the side plate of the installation box (41) away from the hanging box (2) is provided with a scale line (415), and the installation tube (48) is fixedly connected with a pointer (416).
3. The grooving equipment for precast concrete piles according to claim 1, characterized in that: The adjustment device comprises a screw rod (51) and an adjustment seat (52); a right angle frame (53) is fixedly connected to the left rear corner and the right front corner of the hanging box (2); the screw rod (51) is rotatably connected to the side plate of the right angle frame (53); one end of the screw rod (51) located in the right angle frame (53) is fixedly connected to a second driven bevel gear (54); the other end of the screw rod (51) is rotatably connected to the U-shaped frame (21); a track groove (55) is provided on the side plate of the hanging box (2) at a position corresponding to the screw rod (51); a track rod (56) is fixedly connected to the track groove (55); The adjusting seat (52) is meshed with the screw rod (51) and is slidably connected to the track rod (56); a connecting rod (57) is hinged between the adjusting seat (52) and the mounting box (41); a shaft rod (58) is rotatably connected to the center of the right-angle frame (53); a second driving bevel gear (59) meshing with the second driven bevel gear (54) is fixedly connected to the shaft rod (58); a transmission wheel (510) is fixedly connected to the bottom of the shaft rod (58); the two transmission wheels (510) are linked via a belt (511); and a second knob (512) is fixedly connected to the top of the left rear shaft rod (58).
4. The grooving equipment for precast concrete piles according to claim 1, characterized in that: The lifting device comprises a threaded barrel (31) and a lifting motor (32); the threaded barrel (31) has four rectangular arrays, the bottom of each threaded barrel (31) is fixedly connected to the hanging box (2), a threaded sleeve (33) is rotatably connected to the base plate (1), the threaded barrel (31) is meshed in the threaded sleeve (33), the outer wall of the threaded sleeve (33) is fixedly connected to a second driven gear (34), a cover body (35) is fixedly connected to the base plate (1), the cover body (35) covers the second driven gear (34) therein, a through hole is provided on the top plate of the cover body (35) at a position corresponding to the threaded barrel (31), the lifting motor (32) is fixedly connected to the cover body (35), the lifting motor (32) is provided with a second output shaft (36) extending vertically downward, the bottom of the second output shaft (36) is fixedly connected to a second driving gear (37), and each second driven gear (34) is meshed with the second driving gear (37).
5. The grooving device for precast concrete piles according to claim 4, characterized in that: A spray pipe (61) is fixedly connected to the bottom of the threaded cylinder (31), a support plate (62) is fixedly connected to the mounting box (41), the spray pipe (61) is fixedly connected to the support plate (62), a spray head (63) facing the slotting cutter head (42) is fixedly connected to the head of the spray pipe (61), a water tank (64) is fixedly connected to the top of the threaded cylinder (31), a water pump (65) is fixedly connected to the base plate (1), an inlet and an outlet of the water pump (65) are respectively fixedly connected to a water inlet pipe (66) and a water outlet pipe (67), the water inlet pipe (66) and the water outlet pipe (67) are hoses, and the head of the water outlet pipe (67) is connected to the water tank (64).
6. The grooving equipment for precast concrete piles according to claim 5, characterized in that: The seat plate (1) is fixedly connected with a forward / reverse switch (71) and a control switch (72), and also includes an external power supply (73). The slotting motor (27) and the water pump (65) form a parallel circuit, and the parallel circuit forms a current loop with the external power supply (73) through the control switch (72). The lifting motor (32) forms a current loop with the external power supply (73) through the forward / reverse switch (71).
Citation Information
Patent Citations
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