A vacuum oil injection system testing hydraulic station
By integrating vibration detection and anti-fault contact functions in the hydraulic station, the problem of the hydraulic station being unable to automatically detect vibration and lack of protection is solved, and the high accuracy and stability of the hydraulic unit are achieved.
Patent Information
- Application Number
- CN202411438073.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-10-15
AI Technical Summary
The existing hydraulic station cannot guarantee vibration detection every time after starting, and lacks a protective structure, which makes it easy for staff to accidentally touch it, resulting in a reduction in hydraulic accuracy.
A vacuum oil injection system detection hydraulic station is designed, including a vibration detection unit, a feedback unit, a guide unit, an anti-fault touch unit and a control unit to ensure that the hydraulic unit automatically performs vibration detection after each start-up, and prevents false touch through an anti-fault touch network.
Automatic vibration detection of the hydraulic unit after each start-up is realized, hydraulic accuracy is improved, faults caused by vibration and mistouch are avoided, and the stability and safety of the hydraulic station are ensured.
Smart Images

Figure CN119122889B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hydraulic stations, and more specifically, particularly relates to a vacuum oil injection system detection hydraulic station. Background Art
[0002] The vacuum oil injection system needs to be tested after production. The testing equipment of the vacuum oil injection system is usually equipped with multiple hydraulic cylinders and multiple hydraulic motors. Among them, the multiple hydraulic cylinders and multiple hydraulic motors on the testing equipment need to be connected to an external hydraulic station. The hydraulic station can control the flow and pressure of the liquid through the valve assembly, and drive the multiple hydraulic cylinders and multiple hydraulic motors to realize various mechanical movements.
[0003] The hydraulic stations currently in use still have the following problems: 1. Although some hydraulic stations are equipped with vibration detection structures, there is no guarantee that vibration detection will be performed after each startup, resulting in the failure to promptly detect vibration in the hydraulic station, which can easily cause subsequent major system failures due to vibration problems; 2. There is usually a lack of protective structures, which makes it easy for workers to accidentally touch the hydraulic station after debugging, reducing the hydraulic accuracy. Summary of the invention
[0004] The disclosed embodiment relates to a vacuum oil injection system detection hydraulic station, which comprises a vibration detection unit, a feedback unit, a guide unit, an anti-mistouch unit and a control unit; it ensures that the bottom ends of the two hollow stabilizing tubes are always in a separated state from the two stabilizing circular holes before the hydraulic unit is started, thereby realizing automatic vibration detection after each start of the hydraulic unit; the provision of the anti-mistouch net protects the hydraulic unit, avoids mistouch after the hydraulic unit is debugged, and improves the hydraulic accuracy of the hydraulic unit; it solves the problem that vibration detection cannot be guaranteed after each startup and that the hydraulic station after debugging is prone to mistouch by staff.
[0005] In a first aspect of the present disclosure, a vacuum oil injection system detection hydraulic station is provided, comprising: a hydraulic unit, a vibration detection unit, a feedback unit, a guide unit, an anti-mistake touch unit and a control unit;
[0006] The hydraulic unit is composed of an oil tank, a hydraulic pump, an electric motor and a valve assembly; the vibration detection unit is installed at the bottom of the hydraulic unit, and the vibration detection unit is used to detect the vibration of the hydraulic unit after it is started;
[0007] The feedback unit is installed on the vibration detection unit, and the feedback unit is used to feed back the vibration detection result; the guide unit is installed on the top of the vibration detection unit; the anti-accidental touch unit is installed on the guide unit, and the anti-accidental touch unit is used to protect the hydraulic unit; the control unit is installed on the top of the anti-accidental touch unit, and the control unit is used to control the hydraulic unit.
[0008] In at least some embodiments, the vibration detection unit includes: a mounting base, a vibration detection slider and a positioning screw; the mounting base is located directly below the oil tank, and two stable circular holes are provided on the mounting base; the vibration detection slider is slidably mounted on the mounting base, and the top of the vibration detection slider is in contact with the bottom of the oil tank; there are four positioning screws in total, and the four positioning screws are fixedly mounted on the top of the vibration detection slider; the four positioning screws are inserted into four fixing holes on the oil tank, and nuts are also threadedly connected to the four positioning screws.
[0009] In at least some embodiments, the vibration detection unit also includes: a limit baffle, a circular reset rod and a coil spring A; there are two limit baffles, and the two limit baffles are installed on the left and right sides of the mounting base by screws; there are two circular reset rods, and the two circular reset rods are fixedly installed inside the vibration detection slider, and the two circular reset rods are also slidably connected to the two limit baffles; there are four coil springs A, and the four coil springs A are installed on the outside of the two circular reset rods, and the four coil springs A are located between the vibration detection slider and the two limit baffles.
[0010] In at least some embodiments, the feedback unit includes: a battery, an alarm, a feedback mounting plate and a switch; the battery is fixedly mounted on the front side of the mounting base; there are two alarms, which are fixedly mounted on the front side of the mounting base, and the two alarms are electrically connected to the battery; there are two feedback mounting plates, which are fixedly mounted on the left and right ends of two circular reset rods; there are two switches, which are fixedly mounted on two feedback mounting plates; the inner sides of the two switches are in contact with the outer sides of the two limit baffles, and the two switches are electrically connected to the battery and the two alarms.
[0011] In at least some embodiments, the guiding unit includes: a circular guiding shaft and a strong magnetic ring A; there are four circular guiding shafts in total, and the four circular guiding shafts are fixedly installed on the top of the vibration detection slider; there are four strong magnetic rings A in total, and the four strong magnetic rings A are fixedly installed on the top ends of the four circular guiding shafts.
[0012] In at least some embodiments, the guide unit also includes: solid blocking balls and coil springs B; there are four groups of solid blocking balls, which are slidably installed inside four circular guide shafts, and the number of solid blocking balls in each group is two; there are four coil springs B, which are installed between the four groups of solid blocking balls.
[0013] In at least some embodiments, the anti-accidental touch unit includes: an anti-accidental touch frame and an anti-accidental touch net; the anti-accidental touch frame is slidably installed on the outside of four circular guide shafts; and the anti-accidental touch net is fixedly installed on the inner side of the anti-accidental touch frame.
[0014] In at least some embodiments, the anti-mistouch unit also includes: a strong magnetic ring B and a hollow stabilizing tube; there are four strong magnetic rings B in total, and the four strong magnetic rings B are fixedly installed on the anti-mistouch frame, and the four strong magnetic rings B are located directly below the four strong magnetic rings A; there are two hollow stabilizing tubes in total, and the two hollow stabilizing tubes are fixedly installed at the bottom of the anti-mistouch frame; the two hollow stabilizing tubes are also slidably connected to the vibration detection slider, and the bottom of the two hollow stabilizing tubes are chamfered, and the bottom ends of the two hollow stabilizing tubes are inserted into two stabilizing circular holes.
[0015] In at least some embodiments, the control unit includes: a rectangular blocking frame, a rectangular movable block, a U-shaped handle and a control button; the rectangular blocking frame is fixedly installed on the top of the anti-accidental touch net; the rectangular movable block is slidably installed inside the rectangular blocking frame; the U-shaped handle is fixedly installed on the top of the rectangular movable block; the control buttons are arranged in a row, and one row of control buttons is fixedly installed inside the rectangular movable block, and one row of control buttons is electrically connected to the motor.
[0016] In at least some embodiments, the control unit also includes: a circular mounting rod, a rectangular reset block and a coil spring C; the circular mounting rod is provided with a total of one circle, and a circle of circular mounting rods is fixedly installed on the rectangular blocking frame; the rectangular reset blocks are provided with a total of one circle, and a circle of rectangular reset blocks is fixedly installed on the outer wall of the rectangular movable block, and the circle of rectangular reset blocks is also slidably connected to a circle of circular mounting rods; the coil spring C is provided with a total of one circle, and a circle of coil spring C is installed on the outside of a circle of circular mounting rods, and a circle of coil spring C is located above a circle of rectangular reset blocks.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. In the present invention, when the hydraulic unit starts to vibrate greatly, the vibration detection slider can slide to the left or right under the action of the vibration. When the hydraulic unit starts to vibrate less, the vibration detection slider does not move or slides slightly to the left or right under the elastic force of the four coil springs A.
[0019] In addition, when the vibration detection slider can slide to the left under the action of vibration, the limit baffle on the left can press the switch on the left; when the vibration detection slider can slide to the right under the action of vibration, the limit baffle on the right can press the switch on the right. When one or both of the alarms are working, it means that the hydraulic unit vibrates greatly after startup; at this time, the staff turns off the hydraulic unit, then checks the cause of the vibration, and restarts it after troubleshooting to avoid failure of the hydraulic unit due to vibration; when the two alarms do not work, it means that the hydraulic unit vibrates less after startup; at this time, the hydraulic unit can work normally.
[0020] 2. In the present invention, when the staff pulls the U-shaped handle upward, the rectangular blocking frame and the rectangular movable block move upward at the same time; at this time, the bottom ends of the two hollow stabilizing tubes are separated from the two stabilizing circular holes; when the staff continues to pull the U-shaped handle upward, the rectangular blocking frame stops moving, and the U-shaped handle drives the rectangular movable block to continue to move upward, so that a row of control buttons moves to the outside of the rectangular blocking frame, ensuring that the bottom ends of the two hollow stabilizing tubes are always in a separated state from the two stabilizing circular holes before the hydraulic unit is started, and realizing automatic vibration detection after each start of the hydraulic unit;
[0021] In addition, when the hydraulic unit is started, the staff resets the U-shaped handle, and the two hollow stabilizing tubes can be inserted into the two stabilizing circular holes under the action of gravity, ensuring that the vibration detection slider is in a fixed state when the hydraulic unit is working, thus ensuring the stability of the hydraulic unit when working;
[0022] In addition, when the hydraulic unit needs to be inspected or parts replaced, the staff continues to pull the U-shaped handle upwards with force to make the anti-accidental touch frame pass through the eight solid blocking balls. When the four strong magnetic rings A come into contact with the four strong magnetic rings B, the four strong magnetic rings A and the four strong magnetic rings B can be adsorbed together, and the adsorption force of the four strong magnetic rings A and the four strong magnetic rings B is greater than the gravity of the anti-accidental touch unit and the control unit, which is convenient for the staff to inspect or replace parts of the hydraulic unit. The setting of the anti-accidental touch net protects the hydraulic unit, avoids accidental touch after the hydraulic unit is debugged, and improves the hydraulic accuracy of the hydraulic unit. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0024] The drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention.
[0025] In the attached picture:
[0026] Figure 1 A three-dimensional structural schematic diagram of the present invention is shown.
[0027] Figure 2The schematic diagram of the structure of the hydraulic unit of the present invention is shown.
[0028] Figure 3 The present invention is shown Figure 1 Schematic diagram of the top view structure.
[0029] Figure 4 The present invention is shown Figure 3 Schematic diagram of the cross-section structure in the AA direction.
[0030] Figure 5 The present invention is shown Figure 4 Schematic diagram of the local enlarged structure of area B in the middle.
[0031] Figure 6 The schematic diagram of the structure of the anti-mistouch unit of the present invention is shown.
[0032] Figure 7 The present invention is shown Figure 3 Schematic diagram of the cross-section structure in the CC direction.
[0033] Figure 8 The present invention is shown Figure 7 Schematic diagram of the local enlarged structure of area D in the middle.
[0034] Fig. 9 The schematic diagram of the structure of the control unit of the present invention is shown.
[0035] Fig.10 The present invention is shown Fig. 9 Schematic diagram of the structure after the middle U-shaped handle is pulled upwards.
[0036] List of reference numerals:
[0037] 1. Hydraulic unit; 101. Oil tank; 102. Hydraulic pump; 103. Electric motor; 104. Valve assembly;
[0038] 2. Vibration detection unit; 201. Mounting base; 2011. Stable round hole; 202. Vibration detection slider; 203. Positioning screw; 204. Limit baffle; 205. Round reset rod; 206. Coil spring A;
[0039] 3. Feedback unit; 301. Battery; 302. Alarm; 303. Feedback mounting plate; 304. Switch;
[0040] 4. Guide unit; 401. Circular guide shaft; 402. Strong magnetic ring A; 403. Solid blocking ball; 404. Helical spring B;
[0041] 5. Anti-accidental touch unit; 501. Anti-accidental touch frame; 502. Anti-accidental touch net; 503. Strong magnetic ring B; 504. Hollow stabilizing tube;
[0042] 6. Control unit; 601. Rectangular blocking frame; 602. Rectangular movable block; 603. U-shaped handle; 604. Control button; 605. Round mounting rod; 606. Rectangular reset block; 607. Coil spring C. DETAILED DESCRIPTION
[0043] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the usual meanings in the art. The same reference numerals in the drawings represent the same components.
[0044] Example: Please refer to Figures 1 to 10 As shown: The present invention provides a vacuum oil injection system detection hydraulic station, comprising: a hydraulic unit 1, a vibration detection unit 2, a feedback unit 3, a guide unit 4, an anti-mistake touch unit 5 and a control unit 6;
[0045] The hydraulic unit 1 is composed of an oil tank 101, a hydraulic pump 102, an electric motor 103 and a valve assembly 104; a vibration detection unit 2 is installed at the bottom of the hydraulic unit 1, and the vibration detection unit 2 is used to detect the vibration of the hydraulic unit 1 after it is started;
[0046] The feedback unit 3 is installed on the vibration detection unit 2, and the feedback unit 3 is used to feedback the vibration detection result; the guide unit 4 is installed on the top of the vibration detection unit 2; the anti-accidental touch unit 5 is installed on the guide unit 4, and the anti-accidental touch unit 5 is used to protect the hydraulic unit 1; the control unit 6 is installed on the top of the anti-accidental touch unit 5, and the control unit 6 is used to control the hydraulic unit 1.
[0047] In the present disclosure, Figure 1 , Figure 4 and Figure 5As shown, the vibration detection unit 2 includes: a mounting base 201, a vibration detection slider 202 and a positioning screw 203; the mounting base 201 is located directly below the oil tank 101, and two stable circular holes 2011 are provided on the mounting base 201; the vibration detection slider 202 is slidably mounted on the mounting base 201, and the top of the vibration detection slider 202 contacts the bottom of the oil tank 101; there are four positioning screws 203 in total, and the four positioning screws 203 are fixedly mounted on the top of the vibration detection slider 202; the four positioning screws 203 are inserted into the four fixing holes on the oil tank 101, and nuts are also threadedly connected to the four positioning screws 203; the vibration detection unit 2 also includes: a limit baffle 204, a circular reset rod 205 and a coil spring A206; there are two limit baffles 204, and the two limit baffles 204 are installed on the left and right sides of the mounting base 201 by screws; there are two circular reset rods 205, and the two circular reset rods 205 are fixedly installed inside the vibration detection slider 202, and the two circular reset rods 205 are also slidably connected with the two limit baffles 204; there are four coil springs A206, and the four coil springs A206 are installed outside the two circular reset rods 205, and the four coil springs A206 are located between the vibration detection slider 202 and the two limit baffles 204;
[0048] The feedback unit 3 includes: a battery 301, an alarm 302, a feedback mounting plate 303 and a switch 304; the battery 301 is fixedly mounted on the front side of the mounting base 201; there are two alarms 302, which are fixedly mounted on the front side of the mounting base 201, and the two alarms 302 are electrically connected to the battery 301; there are two feedback mounting plates 303, which are fixedly mounted on the left and right ends of the two circular reset rods 205; there are two switches 304, which are fixedly mounted on the two feedback mounting plates 303; the inner sides of the two switches 304 are in contact with the outer sides of the two limit baffles 204, and the two switches 304 are electrically connected to the battery 301 and the two alarms 302;
[0049] Its specific function is as follows: since the vibration detection slider 202 is slidably mounted on the mounting base 201, and the four coil springs A206 are mounted on the outside of the two circular reset rods 205, and the four coil springs A206 are located between the vibration detection slider 202 and the two limit baffles 204, when the hydraulic unit 1 is started and the vibration is large, the vibration detection slider 202 can slide to the left or right under the action of the vibration; when the hydraulic unit 1 is started and the vibration is small, the vibration detection slider 202 does not move or slides slightly to the left or right under the elastic force of the four coil springs A206; and since the two alarms 302 are electrically connected to the battery 301, and the inner sides of the two switches 304 are in contact with the outer sides of the two limit baffles 204, and the two switches 304 is electrically connected to the battery 301 and the two alarms 302. When the vibration detection slider 202 can slide to the left under the action of vibration, the limit baffle 204 on the left can press the switch 304 on the left. When the vibration detection slider 202 can slide to the right under the action of vibration, the limit baffle 204 on the right can press the switch 304 on the right. When one or both of the alarms 302 are working, it means that the hydraulic unit 1 has a large vibration after startup. At this time, the staff turns off the hydraulic unit 1, then checks the cause of the vibration, and restarts it after troubleshooting to avoid failure of the hydraulic unit 1 due to vibration. When the two alarms 302 do not work, it means that the hydraulic unit 1 has a small vibration after startup. At this time, the hydraulic unit 1 can work normally.
[0050] In the present disclosure, Figure 1 , Figures 6 to 10 As shown, the guide unit 4 includes: a circular guide shaft 401 and a strong magnetic ring A402; there are four circular guide shafts 401, and the four circular guide shafts 401 are fixedly installed on the top of the vibration detection slider 202; there are four strong magnetic rings A402, and the four strong magnetic rings A402 are fixedly installed on the top of the four circular guide shafts 401; the guide unit 4 also includes: solid blocking balls 403 and spiral springs B404; there are four groups of solid blocking balls 403, and the four groups of solid blocking balls 403 are slidably installed inside the four circular guide shafts 401, and the number of solid blocking balls 403 in each group is two; there are four spiral springs B404, and the four spiral springs B404 are installed between the four groups of solid blocking balls 403;
[0051] The anti-mistaken touch unit 5 includes: an anti-mistaken touch frame 501 and an anti-mistaken touch net 502; the anti-mistaken touch frame 501 is slidably installed on the outside of the four circular guide shafts 401; the anti-mistaken touch net 502 is fixedly installed on the inner side of the anti-mistaken touch frame 501; the anti-mistaken touch unit 5 also includes: a strong magnetic ring B503 and a hollow stabilizing tube 504; there are four strong magnetic rings B503, and the four strong magnetic rings B503 are fixedly installed on the anti-mistaken touch frame 501, and the four strong magnetic rings B503 are located directly below the four strong magnetic rings A402; there are two hollow stabilizing tubes 504, and the two hollow stabilizing tubes 504 are fixedly installed at the bottom of the anti-mistaken touch frame 501; the two hollow stabilizing tubes 504 are also slidably connected to the vibration detection slider 202, and the bottoms of the two hollow stabilizing tubes 504 are provided with chamfers, and the bottom ends of the two hollow stabilizing tubes 504 are inserted into the two stabilizing circular holes 2011;
[0052] The control unit 6 includes: a rectangular blocking frame 601, a rectangular movable block 602, a U-shaped handle 603 and a control button 604; the rectangular blocking frame 601 is fixedly installed on the top of the anti-mistaken touch net 502; the rectangular movable block 602 is slidably installed inside the rectangular blocking frame 601; the U-shaped handle 603 is fixedly installed on the top of the rectangular movable block 602; the control buttons 604 are arranged in a row, and a row of control buttons 604 is fixedly installed inside the rectangular movable block 602, and a row of control buttons 604 is electrically connected to the motor 103; the control unit 6 also includes: a circular mounting rod 605, a rectangular movable block 602, a U-shaped handle 603, and a control button 604. The rectangular reset block 606 and the coil spring C607 are provided; the circular mounting rod 605 is provided with one circle, and the circular mounting rod 605 is fixedly installed on the rectangular blocking frame 601; the rectangular reset block 606 is provided with one circle, and the rectangular reset block 606 is fixedly installed on the outer wall of the rectangular movable block 602, and the rectangular reset block 606 is also slidably connected with the circular mounting rod 605; the coil spring C607 is provided with one circle, and the coil spring C607 is installed outside the circular mounting rod 605, and the coil spring C607 is located above the rectangular reset block 606;
[0053] Its specific function is as follows: because a circle of coil springs C607 is installed on the outside of a circle of circular mounting rods 605, and a circle of coil springs C607 is located above a circle of rectangular reset blocks 606, and the elastic force of a circle of coil springs C607 is greater than the gravity of the anti-mistouch unit 5, when the staff pulls the U-shaped handle 603 upward, the rectangular blocking frame 601 and the rectangular movable block 602 move upward at the same time; at this time, the bottom ends of the two hollow stabilizing tubes 504 are separated from the two stabilizing circular holes 2011; and because the four groups of solid blocking balls 403 are slidably installed inside the four circular guide shafts 401, and the four coil springs B404 is installed between four groups of solid blocking balls 403, and the resistance of the eight solid blocking balls 403 is greater than the elastic force of one circle of spiral spring C607; at this time, when the staff continues to pull the U-shaped handle 603 upward, the rectangular blocking frame 601 stops moving, and the U-shaped handle 603 drives the rectangular movable block 602 to continue to move upward, so that a row of control buttons 604 moves to the outside of the rectangular blocking frame 601, ensuring that the bottom ends of the two hollow stabilizing tubes 504 and the two stabilizing circular holes 2011 are always in a separated state before the hydraulic unit 1 is started, and realizing automatic vibration detection after each start of the hydraulic unit 1;
[0054] Because the gravity of the anti-mistaken-touch unit 5 is greater than the elastic force of the four coil springs A206, and the bottoms of the two hollow stabilizing tubes 504 are chamfered, when the hydraulic unit 1 is started, when the staff resets the U-shaped handle 603, the two hollow stabilizing tubes 504 can be inserted into the two stabilizing circular holes 2011 under the action of gravity, ensuring that the vibration detection slider 202 is in a fixed state when the hydraulic unit 1 is working, thereby ensuring the stability of the hydraulic unit 1 when working; and because the four strong magnetic rings A402 are fixedly installed on the top ends of the four circular guide shafts 401, and the four strong magnetic rings B503 are fixedly installed on the anti-mistaken-touch frame 501, and the four strong magnetic rings B503 are located directly below the four strong magnetic rings A402, When the hydraulic unit 1 needs to be inspected or parts replaced, the staff continues to pull the U-shaped handle 603 upward with force to make the anti-accidental touch frame 501 pass through the eight solid blocking balls 403. When the four strong magnetic rings A402 are in contact with the four strong magnetic rings B503, the four strong magnetic rings A402 and the four strong magnetic rings B503 can be adsorbed together, and the adsorption force of the four strong magnetic rings A402 and the four strong magnetic rings B503 is greater than the gravity of the anti-accidental touch unit 5 and the control unit 6, which is convenient for the staff to inspect or replace parts of the hydraulic unit 1. The setting of the anti-accidental touch net 502 protects the hydraulic unit 1, avoids accidental touch after the hydraulic unit 1 is debugged, and improves the hydraulic accuracy of the hydraulic unit 1.
[0055] The specific usage and function of this embodiment are as follows:
[0056] When the present invention is used, the staff first installs the mounting base 201 in the use area by means of bolts. When the hydraulic unit 1 is started, the staff pulls the U-shaped handle 603 upwards. When the staff pulls the U-shaped handle 603 upwards, the rectangular blocking frame 601 and the rectangular movable block 602 move upwards at the same time; at this time, the bottom ends of the two hollow stabilizing tubes 504 are separated from the two stabilizing circular holes 2011; when the staff continues to pull the U-shaped handle 603 upwards, the rectangular blocking frame 601 stops moving, and the U-shaped handle 603 drives the rectangular movable block 602 to continue to move upwards, so that a row of control buttons 604 moves to the outside of the rectangular blocking frame 601, ensuring that the two hollow stabilizing tubes 504 are in contact with each other before the hydraulic unit 1 is started. The bottom end of 04 is always in a separated state from the two stable circular holes 2011, thereby realizing automatic vibration detection each time the hydraulic unit 1 is started; when the vibration of the hydraulic unit 1 is large after it is started, the vibration detection slider 202 can slide to the left or right under the action of the vibration; when the vibration of the hydraulic unit 1 is small after it is started, the vibration detection slider 202 does not move or slides slightly to the left or right under the elastic force of the four coil springs A206; when the vibration detection slider 202 can slide to the left under the action of the vibration, the limit baffle 204 on the left can press the switch 304 on the left; when the vibration detection slider 202 can slide to the right under the action of the vibration, the limit baffle 204 on the right can press the switch 304 on the right; when When one or two of the alarms 302 are working, it means that the hydraulic unit 1 has a large vibration after startup; at this time, the staff shuts down the hydraulic unit 1, then checks the cause of the vibration, and restarts it after troubleshooting to avoid failure of the hydraulic unit 1 due to vibration; when the two alarms 302 are not working, it means that the hydraulic unit 1 has a small vibration after startup; at this time, the hydraulic unit 1 can work normally; after the hydraulic unit 1 is started, when the staff resets the U-shaped handle 603, the two hollow stabilizing tubes 504 can be inserted into the two stabilizing circular holes 2011 under the action of gravity, ensuring that the vibration detection slider 202 is in a fixed state when the hydraulic unit 1 is working, thereby ensuring the stability of the hydraulic unit 1 when it is working; when When the hydraulic unit 1 needs to be inspected or parts replaced, the staff continues to pull the U-shaped handle 603 upward with force to make the anti-accidental touch frame 501 pass through the eight solid blocking balls 403. When the four strong magnetic rings A402 are in contact with the four strong magnetic rings B503, the four strong magnetic rings A402 and the four strong magnetic rings B503 can be adsorbed together, and the adsorption force of the four strong magnetic rings A402 and the four strong magnetic rings B503 is greater than the gravity of the anti-accidental touch unit 5 and the control unit 6, which is convenient for the staff to inspect or replace parts of the hydraulic unit 1; the setting of the anti-accidental touch net 502 protects the hydraulic unit 1, avoids accidental touch after the hydraulic unit 1 is debugged, and improves the hydraulic accuracy of the hydraulic unit 1.
[0057] In this article, there are a few points to note:
[0058] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0059] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0060] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A vacuum oil injection system detection hydraulic station, comprising: A hydraulic unit (1), a vibration detection unit (2), a feedback unit (3), a guide unit (4), an anti-mistaken touch unit (5) and a control unit (6); The hydraulic unit (1) is composed of an oil tank (101), a hydraulic pump (102), an electric motor (103) and a valve assembly (104); the vibration detection unit (2) is installed at the bottom of the hydraulic unit (1), and the vibration detection unit (2) is used to detect the vibration of the hydraulic unit (1) after it is started; The feedback unit (3) is mounted on the vibration detection unit (2), and the feedback unit (3) is used to feed back the vibration detection result; the guide unit (4) is mounted on the top of the vibration detection unit (2); the anti-mistaken touch unit (5) is mounted on the guide unit (4), and the anti-mistaken touch unit (5) is used to protect the hydraulic unit (1); the control unit (6) is mounted on the top of the anti-mistaken touch unit (5), and the control unit (6) is used to control the hydraulic unit (1); The vibration detection unit (2) comprises: a mounting base (201) and a vibration detection slider (202); the mounting base (201) is located directly below the oil tank (101), and two stable circular holes (2011) are provided on the mounting base (201); The guide unit (4) comprises: a circular guide shaft (401) and a strong magnetic ring A (402); a total of four circular guide shafts (401) are provided, and the four circular guide shafts (401) are fixedly mounted on the top of the vibration detection slider (202); a total of four strong magnetic rings A (402) are provided, and the four strong magnetic rings A (402) are fixedly mounted on the top of the four circular guide shafts (401); The anti-mistaken-touch unit (5) comprises: an anti-mistaken-touch frame (501), an anti-mistaken-touch net (502) and a hollow stabilizing tube (504); the anti-mistaken-touch frame (501) is slidably mounted on the outside of four circular guide shafts (401); the anti-mistaken-touch net (502) is fixedly mounted on the inner side of the anti-mistaken-touch frame (501); two hollow stabilizing tubes (504) are provided, and the two hollow stabilizing tubes (504) are fixedly mounted on the bottom of the anti-mistaken-touch frame (501); the two hollow stabilizing tubes (504) are also slidably connected to the vibration detection slider (202), and the bottoms of the two hollow stabilizing tubes (504) are provided with chamfers, and the bottom ends of the two hollow stabilizing tubes (504) are inserted into two stabilizing circular holes (2011).
2. A vacuum oil injection system detection hydraulic station according to claim 1, characterized in that: The vibration detection unit (2) further comprises: a positioning screw (203); the vibration detection slider (202) is slidably mounted on the mounting base (201), and the top of the vibration detection slider (202) contacts the bottom of the oil tank (101); a total of four positioning screws (203) are provided, and the four positioning screws (203) are fixedly mounted on the top of the vibration detection slider (202); the four positioning screws (203) are inserted into four fixing holes on the oil tank (101), and nuts are threadedly connected to the four positioning screws (203).
3. A vacuum oil injection system detection hydraulic station according to claim 2, characterized in that: The vibration detection unit (2) further comprises: a limit baffle (204), a circular reset rod (205) and a coil spring A (206); two limit baffles (204) are provided, and the two limit baffles (204) are mounted on the left and right sides of the mounting base (201) by means of screws; two circular reset rods (205) are provided, and the two circular reset rods (205) are fixedly mounted inside the vibration detection slider (202), and the two circular reset rods (205) are also slidably connected to the two limit baffles (204); four coil springs A (206) are provided, and the four coil springs A (206) are mounted outside the two circular reset rods (205), and the four coil springs A (206) are located between the vibration detection slider (202) and the two limit baffles (204).
4. A vacuum oil injection system testing hydraulic station according to claim 3, characterized in that: The feedback unit (3) comprises: a battery (301), an alarm (302), a feedback mounting plate (303) and a switch (304); the battery (301) is fixedly mounted on the front side of the mounting base (201); two alarms (302) are provided, and the two alarms (302) are fixedly mounted on the front side of the mounting base (201), and the two alarms (302) are electrically connected to the battery (301); two feedback mounting plates (303) are provided, and the two feedback mounting plates (303) are fixedly mounted on the left and right ends of two circular reset rods (205); two switches (304) are provided, and the two switches (304) are fixedly mounted on the two feedback mounting plates (303); the inner sides of the two switches (304) are in contact with the outer sides of the two limit baffles (204), and the two switches (304) are electrically connected to the battery (301) and the two alarms (302).
5. A vacuum oil injection system testing hydraulic station according to claim 1, characterized in that: The guide unit (4) further comprises: solid blocking balls (403) and coil springs B (404); the solid blocking balls (403) are provided in four groups, and the four groups of solid blocking balls (403) are slidably mounted inside the four circular guide shafts (401), and the number of solid blocking balls (403) in each group is two; the coil springs B (404) are provided in four groups, and the four coil springs B (404) are mounted between the four groups of solid blocking balls (403).
6. A vacuum oil injection system testing hydraulic station according to claim 2, characterized in that: The anti-mistaken-touch unit (5) further comprises: a strong magnetic ring B (503); a total of four strong magnetic rings B (503) are provided, and the four strong magnetic rings B (503) are fixedly mounted on the anti-mistaken-touch frame (501), and the four strong magnetic rings B (503) are located directly below the four strong magnetic rings A (402).
7. A vacuum oil injection system testing hydraulic station according to claim 1, characterized in that: The control unit (6) comprises: a rectangular blocking frame (601), a rectangular movable block (602), a U-shaped handle (603) and control buttons (604); the rectangular blocking frame (601) is fixedly mounted on the top of the anti-mistaken-touch net (502); the rectangular movable block (602) is slidably mounted inside the rectangular blocking frame (601); the U-shaped handle (603) is fixedly mounted on the top of the rectangular movable block (602); the control buttons (604) are arranged in a row, and the row of control buttons (604) is fixedly mounted inside the rectangular movable block (602), and the row of control buttons (604) is electrically connected to the motor (103).
8. A vacuum oil injection system testing hydraulic station according to claim 7, characterized in that: The control unit (6) further comprises: a circular mounting rod (605), a rectangular reset block (606) and a coil spring C (607); the circular mounting rod (605) is provided with a circle, and the circle of circular mounting rods (605) is fixedly mounted on the rectangular blocking frame (601); the rectangular reset block (606) is provided with a circle, and the circle of rectangular reset blocks (606) is fixedly mounted on the outer wall of the rectangular movable block (602), and the circle of rectangular reset blocks (606) is also slidably connected to the circle of circular mounting rods (605); the coil spring C (607) is provided with a circle, and the circle of coil spring C (607) is mounted outside the circle of circular mounting rods (605), and the circle of coil spring C (607) is located above the circle of rectangular reset blocks (606).
Citation Information
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