Assembling system of current sensor

By designing an automated assembly system, the clamping mechanism and pneumatic jaws are used to achieve efficient assembly of the current sensor, which solves the problems of low assembly efficiency and poor stability in the prior art, and achieves accurate housing, core and chip fixation.

CN119125643APending Publication Date: 2024-12-13SHENZHEN LANJI IND TECH CO LTD
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Patent Information

Application Number
CN202411011489.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The assembly process of existing current sensors lacks automation, resulting in low assembly efficiency and low accuracy, and stability problems depend on the fixing method of static friction and elastic arms.

Method used

An automated assembly system including a base, a rotating disc body, a clamping mechanism, a pneumatic jaw and a driving mechanism is designed. By clamping, rotating and fixing the housing and magnetic core, the pneumatic jaw and a driving mechanism are realized. It is precisely assembled with the magnetic core, and ensures the stable fixation of the chip through negative pressure holes and adsorption grooves.

Benefits of technology

It realizes efficient and automated assembly of current sensors, improves assembly efficiency and accuracy, ensures stable fixation of the shell, magnetic core and chip, and solves the inefficiency and instability of the assembly process in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an assembling system of a current sensor. The assembling system comprises a base and a material disc plate. Eight clamping mechanisms are uniformly arranged on the edge of the top of the rotating disc body; the unlocking mechanism is used for unlocking the clamping mechanism and loosening the corresponding shell; the first pneumatic clamping jaw is used for clamping, moving and rotating the shell on the supporting tray; the separating rod is externally connected with a second driving mechanism used for driving the separating rod to move. An adsorption groove for clamping a chip is formed in the free end of the adsorption seat, and a negative pressure hole is formed in the middle of the adsorption groove; the pressing piece acts on the pin from top to bottom; the fourth driving mechanism drives the second pneumatic clamping jaw to clamp the shell located at the fourth position. The top of the magnetic support disc is used for placing a plurality of rows of U-shaped magnetic cores with downward openings; the third pneumatic clamping jaw is used for transferring the magnetic core into the shell at the fifth position; the consolidation rod acts on the top of the magnetic core from top to bottom; the closing rod is used for driving the free end of the elastic arm located at the sixth position to move inwards.
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Description

Technical Field

[0001] The invention belongs to the technical field of current sensor production and relates to an assembly system of current sensors. Background Art

[0002] The current sensor is a detection device that can sense the information of the measured current and can transform the sensed information into an electrical signal or other required form of information output that meets certain standards according to certain rules to meet the requirements of information transmission, processing, storage, display, recording and control. Current sensor Current sensor is also called magnetic sensor, which can be used in household appliances, smart grids, electric vehicles, wind power generation, etc. There are many magnetic sensors used in our lives, such as computer hard drives, compasses, household appliances, etc.

[0003] At present, there is a current sensor on the market with a structure like Fig.23 As shown, it mainly includes a shell a, a chip b and a magnetic core c, wherein the chip b has four bent pins d (bent in advance, the incoming material here is bent), and holes for inserting the chip b and the magnetic core c are respectively opened at both ends of the shell a, and two L-shaped side wings e are provided on both sides of the shell a; wherein the hole for inserting the chip b and the chip b are fixedly connected by static friction (at the same time, the shell a has a slot for engaging the pin d, and the inner wall of the slot has a protrusion g, and when the pin d enters the slot, it can pass over the protrusion g and form an interference fit with the protrusion g, thereby ensuring the stable assembly of the chip b and the shell a), and the edge of the hole for inserting the magnetic core c has an elastic arm f, and the free end of the elastic arm f can be in an engaged state or a separated state with the edge of the shell a, and the inner side of the elastic arm f has a protrusion g for limiting the magnetic core c. During assembly, the free end of the elastic arm f is first separated from the edge of the shell a, and the magnetic core c can be inserted into the shell a. After the insertion is completed, the elastic arm f rotates inward and snaps into the edge of the shell a. At this time, the protrusion g on the elastic arm f can limit the outer side of the magnetic core c, thereby ensuring that the shell a and the magnetic core c are fixedly connected. Summary of the invention

[0004] The object of the present invention is to provide an assembly system for a current sensor, and to provide an automated assembly system.

[0005] In order to achieve the above technical effect, the present invention provides an assembly system of a current sensor, characterized in that it includes a base and:

[0006] A material tray plate, a support tray is fixedly provided on the top of the material tray plate, and the support tray is used to place a plurality of shells;

[0007] A rotating disk, wherein eight clamping mechanisms are evenly arranged on the edge of the top of the rotating disk, each of the clamping mechanisms is used to fix a shell, and a clearance groove is provided at the bottom of each of the clamping mechanisms, and a motor for driving the rotating disk to rotate is arranged on the base;

[0008] An unlocking mechanism, the unlocking mechanism is used to unlock the clamping mechanism and release the corresponding housing, and three unlocking mechanisms are provided, and the three unlocking mechanisms are respectively opposite to the clamping mechanism at the first position, the fourth position and the seventh position;

[0009] A first pneumatic clamp and a first driving mechanism for driving the first pneumatic clamp to move, wherein the first pneumatic clamp is used to clamp, move and rotate the shell on the support tray and move the shell to the clamping mechanism at a first position;

[0010] A vertical separation rod, the separation rod is externally connected to a second driving mechanism for driving the separation rod to move, the second driving mechanism is used to drive the separation rod to pass through the clearance groove at the second position from bottom to top, and to be inserted into the hole at the bottom of the shell and then move outward, thereby driving the elastic arm to move outward;

[0011] An adsorption seat and a third driving mechanism for driving the adsorption seat to move, wherein a free end of the adsorption seat is provided with an adsorption groove for engaging a chip, a middle portion of the adsorption groove is provided with a negative pressure hole for adsorbing the chip, and the adsorption seat is used to deliver the chip to the upper part of the housing at the third position;

[0012] A lower pressing member, which acts on the pins from top to bottom and inserts the chip into the corresponding housing;

[0013] a second pneumatic gripper and a fourth drive mechanism for driving the second pneumatic gripper to move, the fourth drive mechanism driving the second pneumatic gripper to grip the housing at a fourth position, raise the housing and rotate it 180 degrees, move the housing downward, and put the housing back onto the corresponding gripper mechanism;

[0014] A magnetic support disk, the top of which is used to place a plurality of rows of U-shaped magnetic cores with openings facing downward;

[0015] a third pneumatic clamp and a fifth driving mechanism for driving the third pneumatic clamp to move, wherein the third pneumatic clamp is used to transfer the magnetic core on the magnetic support disk to the housing at the fifth position;

[0016] A consolidation rod, the consolidation rod is used to act on the top of the magnetic core from top to bottom and press the magnetic core at the fifth position into the housing;

[0017] a closing rod and a sixth driving mechanism for driving the closing rod to move, wherein the closing rod is used to drive the free end of the elastic arm at the sixth position to move inward and make the elastic arm engage with the housing;

[0018] A fourth pneumatic clamp and a seventh driving mechanism for driving the fourth pneumatic clamp to move, wherein the fourth driving clamp is used to transfer the magnetic core at the seventh position to the outside of the rotating disk.

[0019] The present invention is further configured such that a full tray rack and an empty tray rack are vertically arranged on the top of the base, four full tray arms are vertically arranged on the top of the full tray rack, and four empty tray arms are vertically arranged on the top of the empty tray rack, the cross-sections of the full tray arms and the empty tray arms are both L-shaped, and a plurality of vertically arranged support trays can be horizontally placed between the four full tray arms and the four empty tray arms;

[0020] Two first cylinder bodies are horizontally arranged on both sides of the top of the full tray rack in a facing shape, a clamping plate is horizontally arranged on the piston rod of the first cylinder body, and clamping parts are arranged on the inner sides of both ends of the bottom of the clamping plate, and matching grooves for the clamping parts to be inserted are opened on the top of both sides of the support tray, and a plurality of limit blocks are arranged on the top of the tray plate, and the four sides of each support tray are in contact with the inner side of the corresponding limit block;

[0021] Two pairs of supporting oblique blocks are horizontally arranged in a mutually opposing manner on both sides of the top of the empty disk rack, and a movable groove for the outer side of the supporting oblique block to be movably inserted is opened on the side of the empty disk rack, and an elastic body is arranged in the movable groove, the outer side of the supporting oblique block abuts against the elastic body, and the bottom of the inner side is inclined. When the supporting tray below moves upward, it can act on the inclined part of the inner side of the supporting oblique block and drive the supporting oblique block outward. When the bottom supporting tray passes over the supporting oblique block, the supporting oblique block moves inward under the elastic force of the elastic body, and the top of the supporting oblique block abuts against the bottom of the bottom supporting tray;

[0022] A first guide rail is horizontally arranged on the top of the base, a first guide seat is movably fastened on the first guide rail, a screw rod and a motor are arranged on the first guide rail, the motor and the screw rod are used to drive the first guide seat to reciprocate on the first guide rail, a second cylinder body is vertically arranged on the first guide seat, and the piston rod of the second cylinder body is connected to the bottom of the tray plate.

[0023] The present invention is further configured such that the clamping mechanism includes two support seats arranged opposite to each other, the tops of the support seats are each provided with an L-shaped support groove, the two support grooves are both used to engage with one side wing, a shell is provided between the two support seats, and the clearance groove is located below the space between the two support seats;

[0024] A hole with a rectangular longitudinal section is provided in the middle of the support seat horizontally, and a first pressing body matching with the hole is movably provided through the hole, one end of the first pressing body is in contact with one side of the shell, and the other end is provided with a first linkage seat, a first fixed seat and a second fixed seat are provided on the top of the rotating disk body, and a first elastic member which is continuously in a compressed state is provided between the outer end of the first linkage seat and the first fixed seat;

[0025] A support rail is horizontally arranged on the top of the rotating disk body, and a second linkage seat is movably engaged with the support rail. A second elastic member which is continuously in a compressed state is arranged between the outer side of the second linkage seat and the second fixed seat. The movement direction of the first linkage seat is perpendicular to the movement direction of the second linkage seat. A second L-shaped clamping body is horizontally arranged on the side of the second linkage seat, and the free end of the second clamping body is in contact with the side of the shell, wherein the adjacent two sides of the shell act on the first clamping body and the second clamping body respectively.

[0026] The present invention is further configured such that a cylindrical first unlocking portion is vertically disposed on the top of the first linkage seat, the first unlocking portion is rotationally connected to the first linkage seat, and a second unlocking portion is horizontally disposed on the top of the second linkage seat;

[0027] The unlocking mechanism includes a third cylinder body in a horizontal shape, and an unlocking piece is horizontally arranged on the piston rod of the third cylinder body. One side of the unlocking piece is an inclined unlocking slope. When the unlocking piece unlocks the first clamping body and the second clamping body, the free end of the unlocking piece abuts against the free end of the second unlocking part, and the unlocking slope movably abuts against the first unlocking part, causing the first elastic piece and the second elastic piece to be further compressed.

[0028] The present invention is further configured such that the first driving mechanism comprises a second guide rail horizontally arranged above the base, a second guide seat is movably engaged with the second guide rail, and a screw rod and a motor for driving the second guide seat to reciprocate are arranged on the second guide rail;

[0029] A fourth cylinder body is vertically arranged on the outer side of the second guide seat, a first rotating cylinder body is horizontally arranged on the bottom of the piston rod of the fourth cylinder body, an L-shaped linkage frame is arranged on the rotating table of the first rotating cylinder body, one end of the linkage frame is connected to the first rotating cylinder body, and the other end is arranged with the second rotating cylinder body, and the first pneumatic clamp is connected to the rotating table of the second rotating cylinder body.

[0030] The present invention is further configured such that the second driving mechanism includes a fifth cylinder body in a vertical shape, a first slide cylinder body is horizontally arranged on the top of the piston rod of the fifth cylinder body, and a slide of the first slide cylinder body is connected to the bottom of the separation rod.

[0031] The present invention is further configured such that the third driving mechanism comprises a third guide rail horizontally located above the base, a third guide seat is movably engaged with the third guide rail, and a screw rod and a motor for driving the third guide seat to reciprocate are arranged on the third guide rail;

[0032] A second slide cylinder is vertically arranged on the side of the third guide seat, a third slide cylinder is horizontally arranged at the bottom of the slide of the second slide cylinder, a third rotating cylinder is arranged at the bottom of the slide of the third slide cylinder, and the rotating table of the third rotating cylinder is connected to the adsorption seat;

[0033] A sixth cylinder body is also vertically arranged at the bottom of the third slide cylinder body, and the bottom of the piston rod of the sixth cylinder body is connected to the pressing member.

[0034] The present invention is further configured such that a seventh cylinder body is vertically arranged at the bottom of the slide of the third slide cylinder body, and a downward pressure body is arranged at the bottom of the piston rod of the seventh cylinder body. The shape of the downward pressure body matches the shape of the pins of the chip and is used to press the pins downward to engage them into the shell.

[0035] The present invention is further configured such that the fourth driving mechanism comprises a fourth slide cylinder body arranged vertically, a fifth slide cylinder body is horizontally arranged on the slide of the fourth slide cylinder body, a fourth rotating cylinder body is horizontally arranged on the slide of the fifth slide cylinder body, and the rotating table of the fourth rotating cylinder body is connected to the second pneumatic clamp;

[0036] The fifth driving mechanism comprises a fourth guide rail horizontally arranged above the base, a fourth guide seat movably engaged with the fourth guide rail, and an eighth cylinder for driving the fourth guide seat to reciprocate is arranged on the fourth guide rail;

[0037] A sixth slide cylinder is vertically arranged on the outer side of the fourth guide seat, the slide of the sixth slide cylinder is connected to the third pneumatic clamp, an L-shaped clamp portion is arranged on the clamp of the third pneumatic clamp, an L-shaped action portion is arranged at the free end of the clamp, the plane where the action portion is located is perpendicular to the plane where the clamp portion is located, and the two action portions are used to clamp the magnetic core;

[0038] A ninth cylinder is also vertically arranged on the outer side of the slide of the sixth slide cylinder, the bottom of the piston rod of the ninth cylinder is connected to the top of the consolidation rod, and the bottom of the consolidation rod is located between the two action parts;

[0039] A fifth guide rail is also horizontally arranged on the top of the base, a fifth guide seat is movably buckled on the fifth guide rail, a lead screw and a motor for driving the fifth guide seat to reciprocate are arranged on the fifth guide rail, the top of the fifth guide seat is connected to the magnetic support disk, a plurality of pairs of magnetic support grooves are opened on the top of the magnetic support disk, and a row of magnetic cores are buckled in each pair of the magnetic support grooves;

[0040] A sixth guide rail is also horizontally arranged on the top of the base, a sixth guide seat is movably buckled on the sixth guide rail, a screw rod and a motor for driving the sixth guide seat to reciprocate are arranged on the sixth guide rail, an elastic buffer is arranged on the sixth guide seat, an L-shaped pusher is arranged at the free end of the elastic buffer, a U-shaped pusher portion with a downward opening is arranged at the bottom of the pusher, the pusher portion is used to push the magnetic core at the outermost end, and the length direction of the sixth guide rail is parallel to the length direction of the magnetic support groove, and the length direction of the sixth guide rail is perpendicular to the length direction of the fifth guide rail and the length direction of the fourth guide rail;

[0041] The sixth driving mechanism comprises a tenth cylinder body horizontally arranged above the base, and the output shaft of the tenth cylinder body is fixedly connected to the outer end of the closing rod.

[0042] The present invention is further configured such that the seventh driving mechanism comprises a seventh guide rail, a seventh guide seat is movably engaged with the seventh guide rail, a screw rod and a motor for driving the seventh guide seat to reciprocate are arranged on the seventh guide rail, an eleventh cylinder body is vertically arranged on the side of the seventh guide seat, and the bottom of the piston rod of the eleventh cylinder body is connected to the fourth pneumatic clamp;

[0043] An optical sensor is also vertically arranged on the top of the base, and the optical sensor is located below the rotating disk. The optical sensor is used to sense whether there is a shell in the clamping mechanism at the eighth position.

[0044] Compared with the prior art, the present invention provides an assembly system for a current sensor. During assembly, first, a plurality of shells are placed on a support tray (the incoming materials are placed in the placement state), and the support tray is located on a tray plate. Then, the first driving mechanism drives the first pneumatic clamp to take out a shell on the support tray, and put the shell on the clamping mechanism at the first position (where the first position in this application is the position where the shell is initially placed, and then the second position, the third position, and so on are rotated counterclockwise); before placing the shell, the unlocking mechanism at the first position unlocks the clamping mechanism, and when the shell is placed, the unlocking mechanism is moved away, so that the clamping mechanism fixes and clamps the shell.

[0045] After that, the motor drives the rotating disk to rotate 45 degrees (45 degrees each time). At this position, the separation rod is raised and inserted into the hole at the bottom of the shell; then the separation rod moves outward, driving the elastic arm to separate from the shell (most of the elastic arms and the shell in the incoming materials are in a separated state, but some are fastened during transportation) until the separation rod is separated from the shell, and the separation rod is reset after it drops and waits for the next action.

[0046] The rotating disk rotates again, and here a chip is first engaged in the adsorption slot at the end of the adsorption seat (when engaging, the chip can be sent to the adsorption slot by a worker, or the chip can be sent one by one to the position where the adsorption seat can act on it using a vibration disk, or there can be a visual picking robot under the adsorption seat, which has a pneumatic clamp. After each visual photo is taken, a chip is taken out from the chip disk and the pins are clamped. Then the robot moves the pneumatic clamp to clamp the corresponding pins and moves the chip shell to the adsorption seat, so that the chip can be engaged in the adsorption slot; or it can be the combined action of the vibration disk and the robot, that is, the pneumatic clamp on the robot removes the chip from the feeding track of the vibration disk and sends the chip into the adsorption slot); after the chip is engaged in the adsorption slot, the exhaust fan connected to the negative pressure hole generates negative pressure, so that the chip can not only be engaged in the adsorption slot, but also fit in the adsorption slot.

[0047] Then the third driving mechanism moves the chip, and makes the chip below and the pin above, and at the same time makes the chip above the hole above the shell; at this time, the negative pressure in the negative pressure hole disappears, but the position of the adsorption seat does not move, and the periphery of the chip is limited by the shell and the adsorption groove, so that the position of the chip can be temporarily maintained; then the pressing piece moves downward, pressing the pin downward, pressing the chip into the hole above the shell, and at the same time making the bent pin able to be stuck in the slot on the top of the shell, and at the same time the slot and the pin have an interference fit.

[0048] After the rotating disk rotates again, the unlocking mechanism at the fourth position first unlocks the clamping mechanism, and then the fourth driving mechanism drives the second pneumatic clamp to move. After clamping the shell, it is raised and rotated 180 degrees, and finally lowered to the clamping mechanism. The unlocking mechanism is released, and the shell is fixed on the clamping mechanism again, and the hole below is located above.

[0049] The rotating disk rotates again, and the third pneumatic clamp, driven by the fifth driving mechanism, takes out a U-shaped magnetic core with its opening facing downward from the magnetic support disk, and slightly inserts the bottom of the magnetic core into the hole above the shell (the third pneumatic clamp clamps the top of the magnetic core so that its bottom can be inserted into the shell first); then the third pneumatic clamp releases the magnetic core, and the consolidation rod presses downward to fully press the magnetic core into the shell.

[0050] The rotating disk rotates again, and the closing rod, under the driving action of the sixth driving mechanism, pushes the free end of the elastic arm inward, and makes the elastic arm engage with the shell. At this time, the protrusion on the inner side of the elastic arm can limit the outer side of the magnetic core, and can fully limit the magnetic core.

[0051] After the rotating disk rotates, the unlocking mechanism at the seventh position releases the clamping mechanism, and the fourth pneumatic clamp, driven by the seventh driving mechanism, removes the assembled sensor from the clamping mechanism and sends it out, so that the clamping mechanism is restricted and waits for the next time to fix the shell again. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Figure 1 The structure diagram of an assembly system of a current sensor of the present invention is shown in FIG. Figure 1 ;

[0053] Figure 2 yes Figure 1 A magnified view of part A;

[0054] Figure 3 yes Figure 1 A magnified view of part B;

[0055] Figure 4 The structure diagram of an assembly system of a current sensor of the present invention is shown in FIG. Figure 2 ;

[0056] Figure 5 yes Figure 4 Enlarged view of part C;

[0057] Figure 6 yes Figure 4 A magnified view of part D in the middle;

[0058] Figure 7 is a schematic diagram of a first guide rail portion in an assembly system of a current sensor of the present invention;

[0059] Figure 8 yes Figure 7 Enlarged view of part E in the middle;

[0060] Fig. 9 yes Figure 7 Enlarged view of part F;

[0061] Fig.10 is a schematic diagram of a second guide rail portion in an assembly system of a current sensor of the present invention;

[0062] Fig.11 yes Fig.10 Enlarged view of section G;

[0063] Fig.12It is a schematic diagram of a rotating disk part in an assembly system of a current sensor of the present invention;

[0064] Fig.13 yes Fig.12 Enlarged view of section H;

[0065] Fig.14 It is a schematic diagram of an adsorption seat part in an assembly system of a current sensor of the present invention;

[0066] Fig.15 yes Fig.14 Enlarged view of the middle J section;

[0067] Fig.16 yes Fig.14 Enlarged view of the middle K section;

[0068] Fig.17 is a schematic diagram of a second pneumatic clamping jaw portion in an assembly system of a current sensor of the present invention;

[0069] Fig.18 The present invention is a schematic diagram of a magnetic support disk part of an assembly system of a current sensor Figure 1 ;

[0070] Fig.19 yes Fig.18 Enlarged view of the middle L part;

[0071] Fig. 20 yes Fig.18 Enlarged view of the middle M part;

[0072] Fig.21 The present invention is a schematic diagram of a magnetic support disk part of an assembly system of a current sensor Figure 2 ;

[0073] Fig. 22 yes Fig.21 A magnified view of the N part;

[0074] Fig.23 It is an exploded diagram of the current sensor.

[0075] Among them, 1. base; 2. material tray plate; 3. support tray; 4. rotating tray body; 5. yielding groove; 6. first pneumatic clamp; 7. separation rod; 8. adsorption seat; 9. adsorption groove; 10. negative pressure hole; 11. pressing member; 12. second pneumatic clamp; 13. magnetic support disk; 14. third pneumatic clamp; 15. consolidation rod; 16. closing rod; 17. full tray rack; 18. empty tray rack; 19. full tray arm; 20. empty tray arm; 21. first cylinder body; 22. clamping plate; 23. clamping part; 24. Matching groove; 25, limit block; 26, support inclined block; 27, movable groove; 28, first guide rail; 29, first guide seat; 30, second cylinder; 31, support seat; 32, support groove; 33, first pressing body; 34, first linkage seat; 35, first fixed seat; 36, second fixed seat; 37, first elastic member; 39, second linkage seat; 40, second elastic member; 41, second pressing body; 42, first unlocking part; 43, second unlocking part; 44, third cylinder; 45, unlocking member; 46. ​​unlocking inclined plane; 47. second guide rail; 48. second guide seat; 49. fourth cylinder; 50. first rotating cylinder; 51. linkage frame; 52. second rotating cylinder; 53. fifth cylinder; 54. first slide cylinder; 55. third guide rail; 56. third guide seat; 57. second slide cylinder; 58. third slide cylinder; 59. third rotating cylinder; 60. sixth cylinder; 61. seventh cylinder; 62. lower pressure body; 63. fourth slide cylinder; 64. fifth slide cylinder; 65. Fourth rotating cylinder body; 66, fourth guide rail; 67, fourth guide seat; 68, eighth cylinder body; 69, sixth slide cylinder body; 70, clamping claw part; 71, action part; 72, ninth cylinder body; 73, fifth guide rail; 74, fifth guide seat; 75, magnetic supporting groove; 76, sixth guide rail; 77, sixth guide seat; 78, elastic buffer; 79, pushing member; 80, pushing part; 81, tenth cylinder body; a, shell; b, chip; c, magnetic core; d, pin; e, flank; f, elastic arm; g, protrusion. DETAILED DESCRIPTION

[0076] The following is a further detailed description of an assembly system of a current sensor proposed by the present invention in combination with the accompanying drawings and specific embodiments. According to the following description, the advantages and features of the present invention will become clearer. It should be noted that the accompanying drawings are all in a very simplified form and are not in precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention. The same or similar reference numerals in the accompanying drawings represent the same or similar components.

[0077] An assembly system for a current sensor, such as Figures 1 to 23 As shown, it includes a base 1 and located on the base 1:

[0078] A material tray plate 2, a support tray 3 is fixedly provided on the top of the material tray plate 2, and the support tray 3 is used to place a plurality of shells a (not the object claimed for protection in this application, and is only introduced for auxiliary explanation);

[0079] A rotating disk body 4, wherein eight clamping mechanisms are evenly arranged on the edge of the top of the rotating disk body 4, each of the clamping mechanisms is used to fix a shell a, and a clearance groove 5 is provided at the bottom of each of the clamping mechanisms, and a motor for driving the rotating disk body 4 to rotate is arranged on the base 1;

[0080] An unlocking mechanism, the unlocking mechanism is used to unlock the clamping mechanism and release the corresponding housing a, and three unlocking mechanisms are provided, and the three unlocking mechanisms are respectively opposite to the clamping mechanism at the first position, the fourth position and the seventh position;

[0081] A first pneumatic clamp 6 and a first driving mechanism for driving the first pneumatic clamp 6 to move, wherein the first pneumatic clamp 6 is used to clamp, move and rotate the shell a on the support tray 3, and move the shell a to the clamping mechanism at a first position;

[0082] A vertical separation rod 7, the separation rod 7 is externally connected to a second driving mechanism for driving the separation rod 7 to move, the second driving mechanism is used to drive the separation rod 7 to pass through the clearance groove 5 at the second position from bottom to top, and to be inserted into the hole at the bottom of the housing a and then move outward, thereby driving the elastic arm f to move outward;

[0083] A suction seat 8 and a third driving mechanism for driving the suction seat 8 to move, wherein a suction groove 9 for engaging a chip b is provided at a free end of the suction seat 8, a negative pressure hole 10 for adsorbing the chip b is provided in the middle of the suction groove 9, and the suction seat 8 is used to deliver the chip b to the upper part of the housing a at the third position;

[0084] A lower pressing member 11, which acts on the pin d from top to bottom and inserts the chip b into the corresponding housing a;

[0085] a second pneumatic clamp 12 and a fourth driving mechanism for driving the second pneumatic clamp 12 to move, wherein the fourth driving mechanism drives the second pneumatic clamp 12 to clamp the housing a at the fourth position, raise the housing a and rotate it 180 degrees, move the housing a downward, and put the housing a back on the corresponding clamping mechanism;

[0086] A magnetic support disk 13, the top of which is used to place a plurality of rows of U-shaped magnetic cores c with openings facing downward;

[0087] a third pneumatic clamp 14 and a fifth driving mechanism for driving the third pneumatic clamp 14 to move, wherein the third pneumatic clamp 14 is used to transfer the magnetic core c on the magnetic support disk 13 to the housing a at the fifth position;

[0088] A consolidation rod 15, wherein the consolidation rod 15 is used to act on the top of the magnetic core c from top to bottom and press the magnetic core c at the fifth position into the housing a;

[0089] A closing rod 16 and a sixth driving mechanism for driving the closing rod 16 to move, wherein the closing rod 16 is used to drive the free end of the elastic arm f at the sixth position to move inward and make the elastic arm f engage with the housing a;

[0090] A fourth pneumatic clamp and a seventh driving mechanism for driving the fourth pneumatic clamp to move, wherein the fourth driving clamp is used to transfer the magnetic core c at the seventh position to the outside of the rotating disk 4.

[0091] A full tray rack 17 and an empty tray rack 18 are vertically arranged on the top of the base 1, four full tray arms 19 are vertically arranged on the top of the full tray rack 17, and four empty tray arms 20 are vertically arranged on the top of the empty tray rack 18. The cross-sections of the full tray arms 19 and the empty tray arms 20 are both L-shaped, and a plurality of vertically arranged support trays 3 can be horizontally placed between the four full tray arms 19 and the four empty tray arms 20;

[0092] Two first cylinder bodies 21 are horizontally arranged on both sides of the top of the full tray rack 17 in a facing shape, and a clamping plate 22 is horizontally arranged on the piston rod of the first cylinder body 21. The inner sides of both ends of the bottom of the clamping plate 22 are provided with clamping parts 23. The tops of both sides of the support tray 3 are provided with matching grooves 24 for the clamping parts 23 to be inserted. The top of the tray plate 2 is provided with a plurality of limit blocks 25, and the four sides of each support tray 3 are in contact with the inner side of the corresponding limit block 25.

[0093] Two pairs of supporting oblique blocks 26 are horizontally arranged on both sides of the top of the empty disk rack 18 in a facing shape. A movable groove 27 for the outer side of the supporting oblique block 26 to be movably inserted is opened on the side of the empty disk rack 18. An elastic body is arranged in the movable groove 27. The outer side of the supporting oblique block 26 abuts against the elastic body, and the bottom of the inner side is inclined. When the supporting tray 3 below moves upward, it can act on the inclined part of the inner side of the supporting oblique block 26 and drive the supporting oblique block 26 outward. When the bottom supporting tray 3 passes over the supporting oblique block 26, the supporting oblique block 26 moves inward under the elastic force of the elastic body, and the top of the supporting oblique block 26 abuts against the bottom of the bottom supporting tray 3.

[0094] A first guide rail 28 is horizontally arranged on the top of the base 1, and a first guide seat 29 is movably engaged with the first guide rail 28. A screw rod and a motor are arranged on the first guide rail 28 (the first guide seat 29 and the screw rod are threadedly matched, and all structures driven by the screw rod are threadedly matched with the screw rod). The motor and the screw rod are used to drive the first guide seat 29 to reciprocate on the first guide rail 28. A second cylinder body 30 is vertically arranged on the first guide seat 29, and a piston rod of the second cylinder body 30 is connected to the bottom of the material tray plate 2.

[0095] The clamping mechanism includes two support seats 31 arranged opposite to each other, each of the support seats 31 has an L-shaped support groove 32 on its top, and the two support grooves 32 are used to engage with a side wing e, a housing a is provided between the two support seats 31, and the clearance groove 5 is located below the space between the two support seats 31;

[0096] A hole with a rectangular longitudinal section is provided in the middle of the support seat 31 horizontally, and a first pressing body 33 matching with the hole is movably provided through the hole, that is, the cross section of the first pressing body 33 is also rectangular, one end of the first pressing body 33 abuts against one side of the shell a, and the other end is provided with a first linkage seat 34, and a first fixed seat 35 and a second fixed seat 36 are provided on the top of the rotating disk body 4, and a first elastic member 37 which is continuously in a compressed state is provided between the outer end of the first linkage seat 34 and the first fixed seat 35;

[0097] A support rail is horizontally arranged on the top of the rotating disk body 4, and a second linkage seat 39 is movably fastened on the support rail. A second elastic member 40 which is continuously in a compressed state is arranged between the outer side of the second linkage seat 39 and the second fixed seat 36. The movement direction of the first linkage seat 34 is perpendicular to the movement direction of the second linkage seat 39. An L-shaped second clamping body 41 is horizontally arranged on the side of the second linkage seat 39, and the free end of the second clamping body 41 abuts against the side of the shell a, wherein the adjacent two sides of the shell a act on the first clamping body 33 and the second clamping body 41 respectively.

[0098] A cylindrical first unlocking portion 42 is vertically disposed on the top of the first linkage seat 34, and the first unlocking portion 42 is rotatably connected to the first linkage seat 34. A second unlocking portion 43 is horizontally disposed on the top of the second linkage seat 39.

[0099] The unlocking mechanism includes a third cylinder body 44 in a horizontal shape, and an unlocking member 45 is horizontally arranged on the piston rod of the third cylinder body 44. One side of the unlocking member 45 is an inclined unlocking slope 46. When the unlocking member 45 unlocks the first clamping body 33 and the second clamping body 41, the free end of the unlocking member 45 abuts against the free end of the second unlocking portion 43, and the unlocking slope 46 movably abuts against the first unlocking portion 42, and further compresses the first elastic member 37 and the second elastic member 40.

[0100] The first driving mechanism comprises a second guide rail 47 horizontally arranged above the base 1, a second guide seat 48 is movably engaged with the second guide rail 47, and a screw rod and a motor for driving the second guide seat 48 to reciprocate are arranged on the second guide rail 47;

[0101] A fourth cylinder body 49 is vertically arranged on the outer side of the second guide seat 48, a first rotating cylinder body 50 is horizontally arranged at the bottom of the piston rod of the fourth cylinder body 49, an L-shaped linkage frame 51 is arranged on the rotating table of the first rotating cylinder body 50, one end of the linkage frame 51 is connected to the first rotating cylinder body 50, and the other end is provided with a second rotating cylinder body 52, and the first pneumatic clamp 6 is connected to the rotating table of the second rotating cylinder body 52.

[0102] The second driving mechanism includes a fifth cylinder 53 in a vertical shape, a first slide cylinder 54 is horizontally arranged on the top of the piston rod of the fifth cylinder 53 , and a slide of the first slide cylinder 54 is connected to the bottom of the separation rod 7 .

[0103] The third driving mechanism comprises a third guide rail 55 horizontally located above the base 1, a third guide seat 56 is movably engaged with the third guide rail 55, and a screw rod and a motor for driving the third guide seat 56 to reciprocate are arranged on the third guide rail 55;

[0104] A second slide cylinder 57 is vertically arranged on the side of the third guide seat 56, a third slide cylinder 58 is horizontally arranged at the bottom of the slide of the second slide cylinder 57, a third rotating cylinder 59 is arranged at the bottom of the slide of the third slide cylinder 58, and the rotating table of the third rotating cylinder 59 is connected to the adsorption seat 8;

[0105] A sixth cylinder body 60 is also vertically disposed at the bottom of the third slide cylinder body 58 , and the bottom of the piston rod of the sixth cylinder body 60 is connected to the pressing member 11 .

[0106] A seventh cylinder 61 is also vertically arranged at the bottom of the slide of the third slide cylinder 58, and a lower pressure body 62 is arranged at the bottom of the piston rod of the seventh cylinder 61. The shape of the lower pressure body 62 matches the shape of the pin d of the chip b, and is used to press the pin d downward and engage it into the shell a.

[0107] The fourth driving mechanism includes a fourth slide cylinder 63 arranged vertically, a fifth slide cylinder 64 is horizontally arranged on the slide of the fourth slide cylinder 63, a fourth rotating cylinder 65 is horizontally arranged on the slide of the fifth slide cylinder 64, and the rotating table of the fourth rotating cylinder 65 is connected to the second pneumatic clamp 12;

[0108] The fifth driving mechanism comprises a fourth guide rail 66 horizontally arranged above the base 1, a fourth guide seat 67 is movably engaged with the fourth guide rail 66, and an eighth cylinder 68 for driving the fourth guide seat 67 to reciprocate is arranged on the fourth guide rail 66;

[0109] A sixth slide cylinder 69 is vertically arranged on the outer side of the fourth guide seat 67, and the slide of the sixth slide cylinder 69 is connected to the third pneumatic clamp 14. The clamp of the third pneumatic clamp 14 is provided with an L-shaped clamp portion 70, and the free end of the clamp portion 70 is provided with an L-shaped action portion 71, and the plane where the action portion 71 is located is perpendicular to the plane where the clamp portion 70 is located, and the two action portions 71 are used to clamp the magnetic core c;

[0110] A ninth cylinder 72 is also vertically disposed on the outer side of the slide of the sixth slide cylinder 69, the bottom of the piston rod of the ninth cylinder 72 is connected to the top of the consolidation rod 15, and the bottom of the consolidation rod 15 is located between the two action parts 71;

[0111] A fifth guide rail 73 is also horizontally arranged on the top of the base 1, and a fifth guide seat 74 is movably buckled on the fifth guide rail 73. A screw rod and a motor for driving the fifth guide seat 74 to reciprocate are arranged on the fifth guide rail 73. The top of the fifth guide seat 74 is connected to the magnetic support disk 13. A plurality of pairs of magnetic support grooves 75 are opened on the top of the magnetic support disk 13, and a row of magnetic cores c are buckled in each pair of the magnetic support grooves 75.

[0112] A sixth guide rail 76 is also horizontally arranged on the top of the base 1, and a sixth guide seat 77 is movably buckled on the sixth guide rail 76. A screw rod and a motor for driving the sixth guide seat 77 to reciprocate are arranged on the sixth guide rail 76, and an elastic buffer 78 is arranged on the sixth guide seat 77. An L-shaped pusher 79 is arranged at the free end of the elastic buffer 78, and a U-shaped pusher 80 with an opening downward is arranged at the bottom of the pusher 79. The pusher 80 is used to push the magnetic core c at the outermost end, and the length direction of the sixth guide rail 76 is parallel to the length direction of the magnetic support groove 75, and the length direction of the sixth guide rail 76 is perpendicular to the length direction of the fifth guide rail 73 and the length direction of the fourth guide rail 66;

[0113] The sixth driving mechanism includes a tenth cylinder 81 horizontally disposed above the base 1 , and an output shaft of the tenth cylinder 81 is fixedly connected to an outer end of the closing rod 16 .

[0114] The seventh driving mechanism comprises a seventh guide rail, a seventh guide seat is movably engaged on the seventh guide rail, a screw rod and a motor for driving the seventh guide seat to reciprocate are arranged on the seventh guide rail, an eleventh cylinder is vertically arranged on the side of the seventh guide seat, and the bottom of the piston rod of the eleventh cylinder is connected to the fourth pneumatic clamp (the structure for removing the product is not shown in the figure; in another embodiment, the seventh position is manually unloaded);

[0115] An optical sensor is also vertically arranged on the top of the base 1 , and the optical sensor is located below the rotating disk 4 . The optical sensor is used to sense whether there is a shell a in the clamping mechanism at the eighth position.

[0116] The present invention provides an assembly system for a current sensor. During assembly, first, multiple shells a are placed on a support tray 3 (the incoming materials are placed in the placement state), and the support tray 3 is located on a tray plate 2. Then, the first driving mechanism drives the first pneumatic clamp 6 to take out a shell a from the support tray 3, and put the shell a on the clamping mechanism at the first position (where the first position in this application is the position where the shell a is placed for the first time, and then the second position, the third position, and so on in counterclockwise rotation); before placing the shell a, the unlocking mechanism at the first position unlocks the clamping mechanism, and when the shell a is placed, the unlocking mechanism is moved away, so that the clamping mechanism fixes and clamps the shell a.

[0117] Afterwards, the motor drives the rotating disk 4 to rotate 45 degrees (45 degrees each time). At this position, the separation rod 7 is raised and inserted into the hole at the bottom of the shell a; then the separation rod 7 moves outward, driving the elastic arm f to separate from the shell a (most of the elastic arms f in the incoming material are in a separated state from the shell a, but some are fastened during transportation), until the separation rod 7 is separated from the shell a, the separation rod 7 is reset after it drops, and waits for the next action.

[0118] The rotating disk rotates again, and here a chip b is first engaged in the adsorption slot 9 at the end of the adsorption seat 8 (wherein during the engagement, the chip b can be sent to the adsorption slot 9 by a worker, or the chip b can be sent one by one to a position where the adsorption seat 8 can act on it by using a vibration disk, or there can be a visual picking robot under the adsorption seat 8, which has a pneumatic clamp. After each visual photo is taken, a chip b is taken out from the chip b disk and the pin d is clamped. Then the robot moves the pneumatic clamp to clamp the corresponding pin d, and moves the chip b shell to the adsorption seat 8, so that the chip b can be engaged in the adsorption slot 9; or it can be the combined action of the vibration disk and the robot, that is, the pneumatic clamp on the robot removes the chip b from the feeding track of the vibration disk and sends the chip b into the adsorption slot 9); after the chip b is engaged in the adsorption slot 9, the exhaust fan connected to the negative pressure hole 10 generates negative pressure, so that the chip b can not only be engaged in the adsorption slot 9, but also fit in the adsorption slot 9.

[0119] Then the third driving mechanism moves chip b, and makes chip b below and pin d above, and at the same time makes chip b be located above the hole above shell a; at this time, the negative pressure in negative pressure hole 10 disappears, but the position of adsorption seat 8 does not move, and the periphery of chip b is limited by shell a and adsorption slot 9, so the position of chip b can be temporarily maintained; then the pressing member 11 moves downward, pressing pin d downward, pressing chip b into the hole above shell a, and at the same time making the bent pin d able to be inserted into the slot at the top of shell a, and at the same time the slot and pin d have an interference fit.

[0120] After the rotating disk rotates again, the unlocking mechanism at the fourth position first unlocks the clamping mechanism, and then the fourth driving mechanism drives the second pneumatic clamp 12 to move, clamps the shell a, raises and rotates 180 degrees, and finally lowers it to the clamping mechanism, and the unlocking mechanism is released. At this time, the shell a is fixed on the clamping mechanism again, and the hole below is located above.

[0121] The rotating disk rotates again, and the third pneumatic clamp 14, under the driving action of the fifth driving mechanism, takes out a U-shaped magnetic core c with an opening facing downward from the magnetic support disk 13, and slightly inserts the bottom of the magnetic core c into the hole above the shell a (the third pneumatic clamp 14 clamps the top of the magnetic core c so that its bottom can be inserted into the shell a first); then the third pneumatic clamp 14 releases the magnetic core c, and the consolidation rod 15 presses downward to fully press the magnetic core c into the shell a.

[0122] The rotating disk rotates again, and the closing rod 16, under the driving action of the sixth driving mechanism, pushes the free end of the elastic arm f inward, and makes the elastic arm f and the shell a engage with each other, so that the protrusion g on the inner side of the elastic arm f can limit the outer side of the magnetic core c, and can fully limit the magnetic core c.

[0123] After the rotating disk rotates, the unlocking mechanism at the seventh position releases the clamping mechanism, and the fourth pneumatic clamp, under the driving action of the seventh driving mechanism, removes the assembled sensor from the clamping mechanism and sends it out, so that the clamping mechanism is restricted and waits for the next time to fix the shell a again.

[0124] First, the support tray 3 filled with shells a is arranged in multiple layers between the four full-plate arms 19 from top to bottom, and at the same time, the bottom sides of the bottom of the bottom support tray 3 are provided with two clamping parts 23, so that the position of the support tray 3 can be maintained; then during assembly, the second cylinder 30 lowers the height of the material tray plate 2, and the first guide seat 29 moves to the bottom of the full-plate arm 19, and then the second cylinder 30 raises the material tray plate 2, and makes the bottom of the bottom support tray 3 contact the material tray plate 2, and the periphery of the bottom support tray 3 all contact the limit block 25; then the first cylinder 21 drives the supporting plate and the clamping part 23 to move outward, the second cylinder 30 descends to a certain height, and the first cylinder 21 extends again, so that the clamping part 23 is inserted into the matching groove 24 of the bottom support tray 3, so that the clamping part 23 can support the bottom of the second to last support tray 3, and after the material tray plate 2 continues to descend, the bottom support tray 3 can be stably delivered by the material tray plate 2.

[0125] The first guide seat 29 moves to the loading position, the second guide seat 48 drives the fourth cylinder body 49 to move above the feeding plate, and then the fourth cylinder body 49 lowers the first rotating cylinder body 50, so that the first pneumatic clamp 6 can clamp a shell a, and then the fourth cylinder body 49 raises the first rotating cylinder body 50; after the raising, the driving linkage frame 51 and the second rotating cylinder body 52 of the first rotating cylinder body 50 rotate (the side wings e of the shell a placed on the support tray 3 are both facing downward, so it needs to be rotated horizontally 90 degrees); after the second guide seat 48 moves to a suitable position toward the rotating disk 4, the fourth cylinder body 49 lowers the first rotating cylinder body 50, and allows the shell a at this time to be placed on the clamping mechanism.

[0126] Before placement, the third cylinder 44 drives the unlocking member 45 to move toward the center of the rotating disk 4. At this time, the free end of the unlocking member 45 abuts against the end of the second unlocking portion 43, and the unlocking inclined surface 46 moves to abut against the first unlocking portion 42. In this way, the unlocking member 45 can simultaneously drive the first unlocking portion 42 and the second unlocking portion 43 to move, and the first clamping body 33 and the second clamping body 41 can not affect the normal placement of the shell a into the support groove 32; when the shell a is placed in the support groove 32, the unlocking member 45 moves backward. At this time, under the elastic force of the first elastic member 37 and the second elastic member 40, the first clamping body 33 and the second clamping body 41 are pressed and abutted against the adjacent two sides of the shell a. At the same time, the side of the shell a also abuts against the support seat 31, and one side wing e is stuck in a support groove 32, so that the position of the shell a is fully stable.

[0127] After the rotating disk 4 rotates 45 degrees, the fifth cylinder 53 raises the first slide cylinder 54, so that the top of the separation rod 7 passes through the make way slot 5 and is inserted into the hole at the bottom of the shell a. Then the first slide cylinder 54 drives the separation rod 7 to move outward, so that the free end of the elastic arm f can be driven outward and the elastic arm f can remain separated from the shell a.

[0128] After the rotating disk 4 rotates again, the third guide seat 56 moves outward, and the adsorption seat 8 is now located above the chip b to be taken. At this time, the second slide cylinder 57 drives the third slide cylinder 58 to move downward, and the adsorption seat 8 can engage a chip b (for example, there is a placement seat at the bottom of the adsorption seat 8, and the worker manually places a chip b on the placement seat each time for the adsorption seat 8 to take it); after the chip b is adsorbed, the second slide cylinder 57 raises the third slide cylinder 58, and the third guide seat 56 moves toward the top of the rotating disk 4; after reaching the specified position, the third rotating cylinder 59 rotates 90 degrees, so that the chip b is in a vertical state at this time, and the pin d is located above the chip b; then the second slide cylinder 57 drives the chip b downward, and makes The bottom of chip b is inserted into the hole at the top of shell a (after the adsorption seat 8 adsorbs chip b, the bottom of chip b is slightly lower than the bottom of the adsorption seat 8, so that the bottom of chip b can be inserted into the hole above shell a). After the negative pressure disappears, the sixth cylinder 60 drives the lower pressure piece 11 to move downward and act on the top of the pin d to press the chip b into the shell a; then the seventh cylinder 61 drives the lower pressure body 62 to move downward, further acting on the pin d, and fully presses the pin d into the shell a. Since the shape of the lower pressure body 62 matches the shape of the pin d, the pin d can be better prevented from deformation. In actual operation, the third slide cylinder 58 can compensate for the length of the second guide seat 48, so that the material picking range of chip b is wider.

[0129] The rotating disk 4 rotates again, and at this time the unlocking piece 45 unlocks the clamping mechanism at the fourth position, and then the fifth slide cylinder 64 drives the fourth rotating cylinder 65 to move inward, and makes the second pneumatic clamp 12 clamp the top and bottom of the shell a; then the fourth slide cylinder 63 rises, so that the shell a is separated from the clamping mechanism, and after the fourth rotating cylinder 65 rotates the shell a180 degrees, the fourth slide cylinder 63 lowers the shell a onto the support seat 31, and after the second pneumatic clamp 12 releases the shell a, the fifth slide cylinder 64 drives the second pneumatic clamp 12 outward to complete the flipping of the shell a.

[0130] The rotating shell a rotates again, and the fourth guide seat 67 moves outward, so that the acting part 71 is located above a magnetic core c, and then the sixth slide cylinder body 69 drives the third pneumatic clamp 14 downward. When the acting part 71 is located on both sides of the magnetic core c, after the acting part 71 clamps the magnetic core c, the sixth slide cylinder body 69 rises, and the fourth guide rail 66 moves toward the top of the rotating disk body 4 under the drive of the eighth cylinder body 68; after the magnetic core c reaches the top of the shell a, the sixth slide cylinder body 69 moves the magnetic core c downward, so that the bottom of the magnetic core c is inserted into the hole at the top of the shell a; then the acting part 71 releases the magnetic core c, and the ninth cylinder body 72 drives the consolidation rod 15 to press downward, fully pressing the magnetic core c into the shell a.

[0131] The rotating shell a rotates again, and the tenth cylinder 81 drives the closing rod 16 to move inward, and acts inward on the outer side of the free end of the elastic arm f, so that the elastic arm f is engaged with the shell a. The rotating shell a rotates again, and the unlocking member 45 here unlocks the clamping mechanism, and the eleventh cylinder drives the fourth pneumatic clamp downward and clamps the two sides of the shell a. Then the eleventh cylinder rises, and the seventh guide seat moves outward, so that the shell a is fit, and then the fourth pneumatic clamp releases the shell a and sends out the assembled product. The rotating disk 4 rotates again, and at the eighth position, the optical sensor senses from bottom to top whether there is a shell a on the clamping mechanism here. If not, assembly can continue. If so, the machine is stopped and manually checked or the shell a here is removed.

[0132] The shells a on the support tray 3 are arranged in rows. When the first pneumatic gripper 6 takes the shells a, the shells a in one row are first taken off, and then the first guide seat 29 continues to move the position of one row so that the shells a in the next row can be taken. When all the shells a are taken, the second cylinder 30 lowers the height of the tray plate 2 and moves to the bottom of the empty tray arm 20, and then lifts the support tray 3 with holes upward, and can directly lift up the empty support tray 3 at this time; during the lifting process of the new support tray 3, its two sides will act on the bottom of the inner side of the support inclined block 26 and drive the support inclined block 26 to move outward; after the support tray 3 passes over the support inclined block 26, the elastic body drives the support inclined block 26 to move outward, thereby supporting the support tray 3, so that the empty support trays 3 can be automatically stacked.

[0133] The magnetic cores c on the magnetic support disk 13 are also arranged in rows, wherein the magnetic cores c to be taken are located at the end of the magnetic cores c in the row. When the magnetic cores c at the end are taken, the optical sensor above or on the side senses that the magnetic cores c here are taken away, and then sends a signal to the controller. The controller controls the sixth guide seat 77 to move forward, and acts on the front end of the magnetic cores c in the row through the pusher 80, thereby pushing the entire column of magnetic cores c to move until it can sense that there are magnetic cores c at the end, and then the pusher 80 stops pushing, so that the magnetic cores c can be automatically taken one by one. When all the magnetic cores c in a row are taken, the fifth guide seat 74 moves one row toward the rotating disk 4, so that the next row of magnetic cores c can be taken. At the same time, since the sixth guide seat 77 is connected to the pusher 79 through the elastic buffer 78, when pushing the magnetic cores c, it can better prevent excessive pressure from being applied to the magnetic cores c, so that when the end magnetic core c is taken, it can not drive the penultimate magnetic core c. The elastic buffer member 78 preferably includes a guide rod and a spring, wherein there are two guide rods, and both are connected to the pusher 79, and the guide rod movably passes through the sixth guide seat 77; and the spring is movably sleeved on the outside of the guide rod, so that when pushing the magnetic core c, it mainly relies on the elastic force of the spring to push, thereby playing a buffering role.

[0134] The above description is only a description of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention. Any changes or modifications made by a person skilled in the art in the field of the present invention based on the above disclosure shall fall within the scope of protection of the claims.

Claims

1. A current sensor assembly system, characterized in that: The invention comprises a base (1) and located on the base (1): A material tray plate (2), a support tray (3) being fixedly arranged on the top of the material tray plate (2), and the support tray (3) being used to place a plurality of shells (a); A rotating disk (4), wherein eight clamping mechanisms are evenly arranged on the edge of the top of the rotating disk (4), each of the clamping mechanisms is used to fix a shell (a), and each of the clamping mechanisms has a clearance groove (5) at the bottom, and a motor for driving the rotating disk (4) to rotate is arranged on the base (1); An unlocking mechanism, the unlocking mechanism is used to unlock the clamping mechanism and release the corresponding housing (a), three unlocking mechanisms are provided, and the three unlocking mechanisms are respectively opposite to the clamping mechanism at the first position, the fourth position and the seventh position; A first pneumatic clamp (6) and a first driving mechanism for driving the first pneumatic clamp (6) to move, wherein the first pneumatic clamp (6) is used to clamp, move and rotate the shell (a) on the supporting tray (3), and move the shell (a) to the clamping mechanism at a first position; A vertical separation rod (7) is externally connected to a second driving mechanism for driving the separation rod (7) to move, the second driving mechanism being used to drive the separation rod (7) to pass through the clearance groove (5) at the second position from bottom to top, and to be inserted into the hole at the bottom of the housing (a) and then move outwards, thereby driving the elastic arm (f) to move outwards; An adsorption seat (8) and a third driving mechanism for driving the adsorption seat (8) to move, wherein a free end of the adsorption seat (8) is provided with an adsorption groove (9) for engaging a chip (b), a middle portion of the adsorption groove (9) is provided with a negative pressure hole (10) for adsorbing the chip (b), and the adsorption seat (8) is used to deliver the chip (b) to the top of the housing (a) at the third position; A pressing member (11) acts on the pin (d) from top to bottom and inserts the chip (b) into the corresponding housing (a); A second pneumatic clamp (12) and a fourth drive mechanism for driving the second pneumatic clamp (12) to move, wherein the fourth drive mechanism drives the second pneumatic clamp (12) to clamp the shell (a) at a fourth position, raise the shell (a) and rotate it 180 degrees, move the shell (a) downward, and put the shell (a) back onto the corresponding clamping mechanism; A magnetic support disk (13), the top of which is used to place a plurality of rows of U-shaped magnetic cores (c) with openings facing downward; A third pneumatic clamp (14) and a fifth driving mechanism for driving the third pneumatic clamp (14) to move, wherein the third pneumatic clamp (14) is used to transfer the magnetic core (c) on the magnetic support disk (13) to the housing (a) at the fifth position; A consolidation rod (15), the consolidation rod (15) being used to act on the top of the magnetic core (c) from top to bottom and press the magnetic core (c) at the fifth position into the housing (a); a closing rod (16) and a sixth driving mechanism for driving the closing rod (16) to move, wherein the closing rod (16) is used to drive the free end of the elastic arm (f) at the sixth position to move inward and make the elastic arm (f) engage with the housing (a); A fourth pneumatic clamp and a seventh driving mechanism for driving the fourth pneumatic clamp to move, wherein the fourth driving clamp is used to transfer the magnetic core (c) at the seventh position to the outside of the rotating disk (4).

2. The current sensor assembly system according to claim 1, characterized in that: A full tray rack (17) and an empty tray rack (18) are vertically arranged on the top of the base (1); four full tray arms (19) are vertically arranged on the top of the full tray rack (17); four empty tray arms (20) are vertically arranged on the top of the empty tray rack (18); the cross-sections of the full tray arms (19) and the empty tray arms (20) are both L-shaped; and a plurality of vertically arranged support trays (3) can be horizontally placed between the four full tray arms (19) and the four empty tray arms (20); Two first cylinder bodies (21) are horizontally arranged on both sides of the top of the full tray rack (17) in a facing manner, a clamping plate (22) is horizontally arranged on the piston rod of the first cylinder body (21), and clamping parts (23) are arranged on the inner sides of both ends of the bottom of the clamping plate (22), and matching grooves (24) for the clamping parts (23) to be clamped are provided on the tops of both sides of the support tray (3), and a plurality of limit blocks (25) are arranged on the top of the material tray plate (2), and the four sides of each support tray (3) are in contact with the inner side of the corresponding limit block (25); Two pairs of supporting oblique blocks (26) are horizontally arranged in a facing relationship on both sides of the top of the empty disk rack (18); a movable groove (27) for the outer side of the supporting oblique block (26) to be movably inserted is provided on the side of the empty disk rack (18); an elastic body is arranged in the movable groove (27); the outer side of the supporting oblique block (26) abuts against the elastic body, and the bottom of the inner side is inclined; when the supporting tray (3) below moves upward, it can act on the inclined part of the inner side of the supporting oblique block (26) and drive the supporting oblique block (26) outward; when the bottom supporting tray (3) passes over the supporting oblique block (26), the supporting oblique block (26) moves inward under the elastic force of the elastic body, and the top of the supporting oblique block (26) abuts against the bottom of the bottom supporting tray (3); A first guide rail (28) is horizontally arranged on the top of the base (1), a first guide seat (29) is movably engaged on the first guide rail (28), a screw rod and a motor are arranged on the first guide rail (28), the motor and the screw rod are used to drive the first guide seat (29) to reciprocate on the first guide rail (28), a second cylinder body (30) is vertically arranged on the first guide seat (29), and a piston rod of the second cylinder body (30) is connected to the bottom of the material tray plate (2).

3. The current sensor assembly system according to claim 1, characterized in that: The clamping mechanism comprises two support seats (31) arranged opposite to each other, each support seat (31) is provided with an L-shaped support groove (32) on its top, the two support grooves (32) are used to engage with a side wing (e), a housing (a) is provided between the two support seats (31), and the clearance groove (5) is located below the space between the two support seats (31); A hole with a rectangular longitudinal section is provided in the middle of the support seat (31) running horizontally, and a first pressing body (33) matching with the hole is movably arranged through the hole, one end of the first pressing body (33) abuts against one side of the shell (a), and the other end is provided with a first linkage seat (34), a first fixed seat (35) and a second fixed seat (36) are provided at the top of the rotating disk body (4), and a first elastic member (37) which is continuously in a compressed state is provided between the outer end of the first linkage seat (34) and the first fixed seat (35); A support rail is horizontally arranged on the top of the rotating disk body (4), and a second linkage seat (39) is movably engaged on the support rail. A second elastic member (40) which is continuously in a compressed state is arranged between the outer side of the second linkage seat (39) and the second fixed seat (36). The movement direction of the first linkage seat (34) is perpendicular to the movement direction of the second linkage seat (39). An L-shaped second clamping body (41) is horizontally arranged on the side of the second linkage seat (39), and the free end of the second clamping body (41) abuts against the side of the shell (a), wherein the adjacent two sides of the shell (a) act on the first clamping body (33) and the second clamping body (41) respectively.

4. The current sensor assembly system according to claim 3, characterized in that: A cylindrical first unlocking portion (42) is vertically arranged on the top of the first linkage seat (34), the first unlocking portion (42) is rotatably connected to the first linkage seat (34), and a second unlocking portion (43) is horizontally arranged on the top of the second linkage seat (39); The unlocking mechanism comprises a third cylinder body (44) in a horizontal shape, an unlocking member (45) is horizontally arranged on the piston rod of the third cylinder body (44), one side of the unlocking member (45) is an inclined unlocking slope (46), when the unlocking member (45) unlocks the first clamping body (33) and the second clamping body (41), the free end of the unlocking member (45) abuts against the free end of the second unlocking part (43), the unlocking slope (46) movably abuts against the first unlocking part (42), and causes the first elastic member (37) and the second elastic member (40) to be further compressed.

5. The current sensor assembly system according to claim 1, characterized in that: The first driving mechanism comprises a second guide rail (47) horizontally arranged above the base (1), a second guide seat (48) being movably engaged with the second guide rail (47), and a screw rod and a motor for driving the second guide seat (48) to reciprocate are arranged on the second guide rail (47); A fourth cylinder body (49) is vertically arranged on the outer side of the second guide seat (48); a first rotating cylinder body (50) is horizontally arranged at the bottom of the piston rod of the fourth cylinder body (49); an L-shaped linkage frame (51) is arranged on the rotating table of the first rotating cylinder body (50); one end of the linkage frame (51) is connected to the first rotating cylinder body (50), and the other end is provided with a second rotating cylinder body (52); the first pneumatic clamp (6) is connected to the rotating table of the second rotating cylinder body (52).

6. The current sensor assembly system according to claim 1, characterized in that: The second driving mechanism comprises a fifth cylinder body (53) in a vertical shape, a first slide cylinder body (54) being horizontally arranged at the top of the piston rod of the fifth cylinder body (53), and a slide of the first slide cylinder body (54) being connected to the bottom of the separation rod (7).

7. The current sensor assembly system according to claim 1, characterized in that: The third driving mechanism comprises a third guide rail (55) horizontally located above the base (1), a third guide seat (56) movably engaged with the third guide rail (55), and a screw rod and a motor for driving the third guide seat (56) to reciprocate are arranged on the third guide rail (55); A second slide cylinder (57) is vertically arranged on the side of the third guide seat (56), a third slide cylinder (58) is horizontally arranged at the bottom of the slide of the second slide cylinder (57), a third rotating cylinder (59) is arranged at the bottom of the slide of the third slide cylinder (58), and the rotating table of the third rotating cylinder (59) is connected to the adsorption seat (8); A sixth cylinder body (60) is also vertically arranged at the bottom of the third slide cylinder body (58), and the bottom of the piston rod of the sixth cylinder body (60) is connected to the pressing member (11).

8. The current sensor assembly system according to claim 7, characterized in that: A seventh cylinder body (61) is also vertically arranged at the bottom of the slide of the third slide cylinder body (58), and a downward pressure body (62) is arranged at the bottom of the piston rod of the seventh cylinder body (61). The shape of the downward pressure body (62) matches the shape of the pin (d) of the chip (b) and is used to press the pin (d) downward to engage with the shell (a).

9. The current sensor assembly system according to claim 1, characterized in that: The fourth driving mechanism comprises a fourth sliding cylinder body (63) arranged vertically, a fifth sliding cylinder body (64) being arranged horizontally on the sliding table of the fourth sliding cylinder body (63), a fourth rotating cylinder body (65) being arranged horizontally on the sliding table of the fifth sliding cylinder body (64), and the rotating table of the fourth rotating cylinder body (65) being connected to the second pneumatic clamp (12); The fifth driving mechanism comprises a fourth guide rail (66) horizontally arranged above the base (1), a fourth guide seat (67) movably engaged with the fourth guide rail (66), and an eighth cylinder (68) for driving the fourth guide seat (67) to reciprocate is arranged on the fourth guide rail (66); A sixth slide cylinder (69) is vertically arranged on the outer side of the fourth guide seat (67); the slide of the sixth slide cylinder (69) is connected to the third pneumatic clamp (14); an L-shaped clamping jaw (70) is arranged on the clamping jaw of the third pneumatic clamp (14); an L-shaped action portion (71) is arranged at the free end of the clamping jaw (70); the plane where the action portion (71) is located is perpendicular to the plane where the clamping jaw (70) is located, and the two action portions (71) are used to clamp the magnetic core (c); A ninth cylinder (72) is also vertically arranged on the outer side of the slide of the sixth slide cylinder (69), the bottom of the piston rod of the ninth cylinder (72) is connected to the top of the consolidation rod (15), and the bottom of the consolidation rod (15) is located between the two action parts (71); A fifth guide rail (73) is also horizontally arranged on the top of the base (1), a fifth guide seat (74) is movably buckled on the fifth guide rail (73), a screw rod and a motor for driving the fifth guide seat (74) to reciprocate are arranged on the fifth guide rail (73), the top of the fifth guide seat (74) is connected to the magnetic support disk (13), a plurality of pairs of magnetic support grooves (75) are opened on the top of the magnetic support disk (13), and a row of magnetic cores (c) are buckled in each pair of the magnetic support grooves (75); A sixth guide rail (76) is also horizontally arranged on the top of the base (1), and a sixth guide seat (77) is movably engaged on the sixth guide rail (76). A screw rod and a motor for driving the sixth guide seat (77) to reciprocate are arranged on the sixth guide rail (76), and an elastic buffer (78) is arranged on the sixth guide seat (77). An L-shaped push piece (79) is arranged at the free end of the elastic buffer (78), and a U-shaped push part (80) with an opening facing downward is arranged at the bottom of the push piece (79), and the push part (80) is used to push the magnetic core (c) at the outermost end, and the length direction of the sixth guide rail (76) is parallel to the length direction of the magnetic support groove (75), and the length direction of the sixth guide rail (76) is perpendicular to the length direction of the fifth guide rail (73) and the length direction of the fourth guide rail (66); The sixth driving mechanism comprises a tenth cylinder body (81) horizontally arranged above the base (1), and an output shaft of the tenth cylinder body (81) is fixedly connected to the outer end of the closing rod (16).

10. The current sensor assembly system according to claim 1, characterized in that: The seventh driving mechanism comprises a seventh guide rail, a seventh guide seat is movably engaged on the seventh guide rail, a screw rod and a motor for driving the seventh guide seat to reciprocate are arranged on the seventh guide rail, an eleventh cylinder body is vertically arranged on the side of the seventh guide seat, and the bottom of the piston rod of the eleventh cylinder body is connected to the fourth pneumatic clamp; An optical sensor is also vertically arranged on the top of the base (1), and the optical sensor is located below the rotating disk (4). The optical sensor is used to sense whether there is a shell (a) in the clamping mechanism at the eighth position.