Process-based safe autorotation management method and system

Abstract

The invention relates to a process-based safe autorotation management method and system, and belongs to the technical field of safe production process management. The method comprises the following steps: acquiring check list information; obtaining an equipment patrol point inspection record and an item inspection record through equipment safety analysis and item safety analysis, and uploading the records to a safety inspection task process; performing qualification judgment on the inspection result, and if the inspection result is unqualified, generating a security rectification task according to the inspection element information; and setting a hidden danger rectification execution level, wherein the hidden danger rectification execution level performs safety autorotation management according to the safety rectification task to obtain a hidden danger rectification execution result. According to the method, full-process closed-loop dynamic supervision is realized, and the product production safety risk process management and control level is comprehensively improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of safe production process management, and specifically relates to a process-based safe automatic rotation management method and system. Background Art

[0002] Factories are generally large-scale, long-term, and multi-step in their production safety. There are many safety hazards in the production of raw materials and processes involved in production operations. In daily inspections, there are a lot of paper records that are difficult to ensure accuracy, human intervention leads to poor management processes, inadequate supervision leads to difficulty in closing the loop, incomplete hidden danger ledgers, and untimely rectification of hidden dangers.

[0003] The existing safety information management system has a low level of informatization and can only handle some daily affairs and simple safety information management. It is in a relatively basic application stage. In addition, most safety-related data and information do not have a complete update system, resulting in a lack of accuracy in safety information. In addition, there is no in-depth analysis and practical application of safety business processes and safety information. Safety assessment results, hazard analysis reports, emergency plans and other materials are not effectively utilized. Some systems lack the necessary safety information decision support. Therefore, when important safety decisions need to be made, the system cannot make full use of existing information to support decision-making. With the changes in national and industry policies, the focus of safety work is also constantly changing. Many information systems still use fixed design patterns and cannot adapt to the needs of enterprise safety work, making safety management work lack of pertinence and resulting in poor results. In the field of chemical safety, the application research of new technologies such as geographic information technology, virtual reality, and big data has gradually matured, and safety management based on big data processing and human-computer interaction has become a new development direction. However, in actual applications, factories still use the original flat management system and have not integrated with new technologies. Summary of the invention

[0004] The purpose of the present invention is to solve the above-mentioned problems of poor accuracy and low data utilization rate in existing safety information management methods, and to provide a process-based safety rotation management method and system.

[0005] The objective of the present invention is achieved through the following technical solutions:

[0006] The first aspect of the present invention is a process-based safe rotation management method, and the specific management steps are as follows:

[0007] S1: Obtaining inspection list information, wherein the inspection list information includes inspection items, inspection elements, inspection standards, and inspection frequency;

[0008] S2: extracting the equipment setting information, process execution information, production site information, and operator information corresponding to the inspection items according to the inspection elements, and then obtaining equipment inspection records and project inspection records through equipment safety analysis and project safety analysis respectively, and uploading them to the safety inspection task process;

[0009] S3: Obtain inspection results according to the safety inspection task process, perform functional tests according to the safety qualification standards of the equipment and processes in the inspection results, and if the results after the functional tests meet the safety qualification standards, the safety inspection task is terminated; if the results after the functional tests do not meet the safety qualification standards, formulate safety rectification tasks for the unqualified records in the inspection results;

[0010] The safety rectification task is: formulate a rectification plan for the unqualified records in the inspection results, and the rectification plan specifically includes rectification measures, rectification personnel, and implementation schedule; wherein the rectification measures include equipment replacement, personnel adjustment, and personnel training;

[0011] S4: Using the hidden danger level rectification execution method to perform safety rotation management on the safety rectification task, and obtain the hidden danger rectification execution result;

[0012] The hidden danger level rectification implementation methods include team-level rectification methods, branch-level rectification methods and factory-level rectification methods;

[0013] The team-level rectification method is: create a hidden danger rectification sheet according to the safety rectification task, and implement the rectification measures for the inspection items according to the hidden danger rectification sheet; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, report the safety rectification task and generate a branch-level hidden danger rectification sheet;

[0014] The branch-level rectification method is: implement the rectification measures for the inspection items according to the branch-level hidden danger rectification form; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, report the safety rectification task and generate a factory-level hidden danger rectification form;

[0015] The factory-level rectification method is: implementing the rectification measures on the inspection items according to the factory-level hidden danger rectification sheet; if the time recorded in the execution schedule exceeds the rectification time limit, sending a safety risk warning.

[0016] Furthermore, the method for analyzing the safety of the equipment is as follows: calling the equipment setting information and the process execution information, generating an equipment inspection checklist according to the inspection frequency and the process execution information, and the inspection department checks item by item according to the inspection standard and the equipment inspection checklist to generate an equipment inspection record and upload it to the safety inspection task process;

[0017] The method for project safety analysis is: calling the production site information and operator information corresponding to the inspection project, generating project records, execution records and acceptance records according to the inspection standards and the production site information and operator information, and uploading them to the safety inspection task process.

[0018] The second aspect of the present invention is a process-based safety automatic rotation management system, comprising: a checklist maintenance module, a safety inspection module, a safety rectification module, and a hidden danger rectification module;

[0019] The checklist maintenance module is used to obtain checklist information and generate safety inspection tasks according to the inspection items, inspection elements, inspection standards, and inspection frequencies in the checklist information;

[0020] The safety inspection module is used to extract the equipment setting information, process execution information, production site information, and operator information in the factory safety project management subsystem corresponding to the inspection item according to the inspection elements, and perform safety analysis on the equipment setting information, process execution information, production site information, and operator information according to the inspection standard and inspection frequency to obtain the inspection result;

[0021] The safety rectification module is used to determine the qualification of the inspection result. If the inspection result is unqualified, a safety rectification task is generated according to the equipment setting information, process execution information, production site information, and operator information;

[0022] The hidden danger rectification module is used to perform safety self-rotation management on the safety rectification task and obtain the hidden danger rectification execution result;

[0023] The hidden danger rectification module includes a team-level rectification submodule, a branch-level rectification submodule and a factory-level rectification submodule;

[0024] The team-level rectification submodule creates a hidden danger rectification sheet according to the safety rectification task, and implements the rectification measures for the inspection items according to the hidden danger rectification sheet; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, the safety rectification task is reported to the branch-level rectification submodule, and a branch-level hidden danger rectification sheet is generated;

[0025] The branch-level rectification submodule implements the rectification measures for the inspection items according to the branch-level hidden danger rectification form; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, the safety rectification task is reported to the factory-level rectification submodule, and a factory-level hidden danger rectification form is generated;

[0026] The factory-level rectification submodule implements the rectification measures on the inspection items according to the factory-level hidden danger rectification form; if the time recorded in the execution schedule exceeds the rectification time limit, a safety risk warning is sent.

[0027] The third aspect of the present invention is an electronic device, comprising: a memory storing executable program code and a processor coupled to the memory; the processor calls the executable program code stored in the memory to execute the process-based safe rotation management method disclosed in the first aspect of the present invention.

[0028] A fourth aspect of the present invention is a computer-readable storage medium storing a computer program, wherein the computer program enables a computer to execute the process-based safe rotation management method disclosed in the first aspect of the present invention.

[0029] The beneficial effects of the present invention are:

[0030] Guided by production process safety issues, triggered by actual business applications and combined with relevant needs raised by business departments, while considering the business connections between the process-based safety rotation system and other systems, business processes are optimized and data is linked. The system functions are solidified at the personnel operation level to achieve the effect of strengthening the controllability and manageability of the core business processes of security management during operation, helping enterprises to achieve informationization and low-risk management.

[0031] By combining production, equipment and other management systems, linking information platforms and technical means, we will update the outdated management model in the current safety rotation system process, improve the timeliness, accuracy and reliability of detecting and resolving safety risks, achieve closed-loop dynamic supervision of the entire process, and comprehensively improve the level of process-based management and control of product production safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0033] Figure 1 The figure is a flow chart of the process-based safe automatic rotation management method of the present invention. DETAILED DESCRIPTION

[0034] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0035] Example 1

[0036] like Figure 1 As shown, the embodiment of the present invention discloses a process-based safe rotation management method, and the specific management steps include:

[0037] S1: Obtaining inspection list information, wherein the inspection list information includes inspection items, inspection elements, inspection standards, and inspection frequency;

[0038] S2: extracting the equipment setting information, process execution information, production site information, and operator information corresponding to the inspection items according to the inspection elements, and then obtaining equipment inspection records and project inspection records through equipment safety analysis and project safety analysis respectively, and uploading them to the safety inspection task process;

[0039] S3: Obtain inspection results according to the safety inspection task process, perform functional tests according to the safety qualification standards of the equipment and processes in the inspection results, and if the results after the functional tests meet the safety qualification standards, the safety inspection task is terminated; if the results after the functional tests do not meet the safety qualification standards, formulate safety rectification tasks for the unqualified records in the inspection results;

[0040] The safety rectification task is: formulate a rectification plan for the unqualified records in the inspection results, and the rectification plan specifically includes rectification measures, rectification personnel, and implementation schedule; wherein the rectification measures include equipment replacement, personnel adjustment, and personnel training;

[0041] S4: Using the hidden danger level rectification execution method to perform safety rotation management on the safety rectification task, and obtain the hidden danger rectification execution result;

[0042] The hidden danger level rectification implementation methods include team-level rectification methods, branch-level rectification methods and factory-level rectification methods;

[0043] The team-level rectification method is: create a hidden danger rectification sheet according to the safety rectification task, and implement the rectification measures for the inspection items according to the hidden danger rectification sheet; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, report the safety rectification task and generate a branch-level hidden danger rectification sheet;

[0044] The branch-level rectification method is: implement the rectification measures for the inspection items according to the branch-level hidden danger rectification form; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, report the safety rectification task and generate a factory-level hidden danger rectification form;

[0045] The factory-level rectification method is: implementing the rectification measures on the inspection items according to the factory-level hidden danger rectification sheet; if the time recorded in the execution schedule exceeds the rectification time limit, sending a safety risk warning.

[0046] Furthermore, the method for analyzing the safety of the equipment is as follows: calling the equipment setting information and the process execution information, generating an equipment inspection checklist according to the inspection frequency and the process execution information, and the inspection department checks item by item according to the inspection standard and the equipment inspection checklist to generate an equipment inspection record and upload it to the safety inspection task process;

[0047] The method for project safety analysis is: calling the production site information and operator information corresponding to the inspection project, generating project records, execution records and acceptance records according to the inspection standards and the production site information and operator information, and uploading them to the safety inspection task process.

[0048] Example 2

[0049] The embodiment of the present invention discloses a process-based safety automatic rotation management system, including: a checklist maintenance module, a safety inspection module, a safety rectification module, and a hidden danger rectification module;

[0050] The checklist maintenance module is used to obtain checklist information and generate safety inspection tasks according to the inspection items, inspection elements, inspection standards, and inspection frequencies in the checklist information;

[0051] The safety inspection module is used to extract the equipment setting information, process execution information, production site information, and operator information in the factory safety project management subsystem corresponding to the inspection item according to the inspection elements, and perform safety analysis on the equipment setting information, process execution information, production site information, and operator information according to the inspection standard and inspection frequency to obtain the inspection result;

[0052] The safety rectification module is used to determine the qualification of the inspection result. If the inspection result is unqualified, a safety rectification task is generated according to the equipment setting information, process execution information, production site information, and operator information;

[0053] The hidden danger rectification module is used to perform safety self-rotation management on the safety rectification task and obtain the hidden danger rectification execution result;

[0054] The hidden danger rectification module includes a team-level rectification submodule, a branch-level rectification submodule and a factory-level rectification submodule;

[0055] The team-level rectification submodule creates a hidden danger rectification sheet according to the safety rectification task, and implements the rectification measures for the inspection items according to the hidden danger rectification sheet; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, the safety rectification task is reported to the branch-level rectification submodule, and a branch-level hidden danger rectification sheet is generated;

[0056] The branch-level rectification submodule implements the rectification measures for the inspection items according to the branch-level hidden danger rectification form; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, the safety rectification task is reported to the factory-level rectification submodule, and a factory-level hidden danger rectification form is generated;

[0057] The factory-level rectification submodule implements the rectification measures on the inspection items according to the factory-level hidden danger rectification form; if the time recorded in the execution schedule exceeds the rectification time limit, a safety risk warning is sent.

[0058] Example 3

[0059] An electronic device disclosed in an embodiment of the present invention includes: a memory storing executable program code and a processor coupled to the memory; the processor calls the executable program code stored in the memory to execute the process-based safe rotation management method disclosed in Example 1 of the present invention.

[0060] Example 4

[0061] An embodiment of the present invention discloses a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, wherein the computer program enables a computer to execute the process-based safe rotation management method disclosed in Embodiment 1 of the present invention.

Claims

1. A process-based safety self-rotation management method, Its characteristics are The specific management steps are as follows: S1: Obtaining inspection list information, wherein the inspection list information includes inspection items, inspection elements, inspection standards, and inspection frequency; S2: extracting the equipment setting information, process execution information, production site information, and operator information corresponding to the inspection items according to the inspection elements, and then obtaining equipment inspection records and project inspection records through equipment safety analysis and project safety analysis respectively, and uploading them to the safety inspection task process; S3: Obtaining inspection results according to the safety inspection task process, performing functional tests according to the safety qualification standards of the equipment and processes in the inspection results, and ending the safety inspection task if the results after the functional tests meet the safety qualification standards; If the result after the functional test does not meet the safety qualification standard, formulate safety rectification tasks for the unqualified records in the inspection results; The safety rectification task is: formulate a rectification plan for the unqualified records in the inspection results, and the rectification plan specifically includes rectification measures, rectification personnel, and implementation schedule; wherein the rectification measures include equipment replacement, personnel adjustment, and personnel training; S4: Using the hidden danger level rectification execution method to perform safety rotation management on the safety rectification task, and obtain the hidden danger rectification execution result; The hidden danger level rectification implementation methods include team-level rectification methods, branch-level rectification methods and factory-level rectification methods; The team-level rectification method is: create a hidden danger rectification sheet according to the safety rectification task, and implement the rectification measures for the inspection items according to the hidden danger rectification sheet; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, report the safety rectification task and generate a branch-level hidden danger rectification sheet; The branch-level rectification method is: implement the rectification measures for the inspection items according to the branch-level hidden danger rectification form; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, report the safety rectification task and generate a factory-level hidden danger rectification form; The factory-level rectification method is: implementing the rectification measures on the inspection items according to the factory-level hidden danger rectification sheet; if the time recorded in the execution schedule exceeds the rectification time limit, sending a safety risk warning.

2. A process-based safe rotation management method as claimed in claim 1, Its characteristics are: The method for analyzing the equipment safety is as follows: calling the equipment setting information and the process execution information, generating an equipment inspection checklist according to the inspection frequency and the process execution information, and the inspection department checks item by item according to the inspection standard and the equipment inspection checklist to generate equipment inspection records and upload them to the safety inspection task process; The method for project safety analysis is: calling the production site information and operator information corresponding to the inspection project, generating project records, execution records and acceptance records according to the inspection standards and the production site information and operator information, and uploading them to the safety inspection task process.

3. A process-based safety rotation management system, Its characteristics are include: Checklist maintenance module, safety inspection module, safety rectification module, hidden danger rectification module; The checklist maintenance module is used to obtain checklist information and generate safety inspection tasks according to the inspection items, inspection elements, inspection standards, and inspection frequencies in the checklist information; The safety inspection module is used to extract the equipment setting information, process execution information, production site information, and operator information in the factory safety project management subsystem corresponding to the inspection item according to the inspection elements, and perform safety analysis on the equipment setting information, process execution information, production site information, and operator information according to the inspection standard and inspection frequency to obtain the inspection result; The safety rectification module is used to determine the qualification of the inspection result. If the inspection result is unqualified, a safety rectification task is generated according to the equipment setting information, process execution information, production site information, and operator information; The hidden danger rectification module is used to perform safety self-rotation management on the safety rectification task and obtain the hidden danger rectification execution result; The hidden danger rectification module includes a team-level rectification submodule, a branch-level rectification submodule and a factory-level rectification submodule; The team-level rectification submodule creates a hidden danger rectification sheet according to the safety rectification task, and implements the rectification measures for the inspection items according to the hidden danger rectification sheet; if the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, the safety rectification task is reported to the branch-level rectification submodule, and a branch-level hidden danger rectification sheet is generated; The branch-level rectification submodule implements the rectification measures on the inspection items according to the branch-level hidden danger rectification form; If the rectification measures cannot be implemented or the time recorded in the execution schedule exceeds the rectification time limit, the safety rectification task is reported to the factory-level rectification submodule, and a factory-level hidden danger rectification sheet is generated; The factory-level rectification submodule implements the rectification measures on the inspection items according to the factory-level hidden danger rectification form; If the time recorded in the execution schedule exceeds the rectification time limit, a security risk warning is sent.

4. An electronic device, Its characteristics are include: A memory storing executable program code, and a processor coupled to the memory; The processor calls the executable program code stored in the memory to execute the method of claim 1 or 2.

5. A computer-readable storage medium, Its characteristics are: The computer-readable storage medium stores a computer program, wherein the computer program causes a computer to execute the method of claim 1 or 2.

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