Work order management method and device, equipment and storage medium
Through the work order management method, the bill of materials and the molecular work order is split, the problem of low traceability of traditional work order management is solved, and the data integrity of solar cell production and the accuracy of cost accounting are achieved.
Patent Information
- Application Number
- CN202411153756.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-08-21
AI Technical Summary
The traceability rate of work order management methods in traditional solar cell manufacturing is not high, and production personnel need to keep an eye on the line and cannot be associated with production orders, resulting in difficulty in data traceability and cost accounting.
By generating a work order for solar cells, a material collection plan is issued according to the product model and the bill of materials, and the work order is divided into sub-work orders, and the sub-work orders are put into production and completion judgment respectively to achieve the goal from fleece making to Management of the entire life cycle of sorting process.
It realizes complete data traceability of work orders, reduces manual entry operations for personnel, and improves the accuracy of cost accounting and transparency of production management.
Smart Images

Figure CN119130359A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of solar cells, and in particular to a work order management method, device, equipment and storage medium. Background Art
[0002] Traditional solar cell manufacturing uses silicon wafer batches to manage production work orders. Batches are generated by raw material manufacturers. Based on batch management, semi-finished products and finished products can be traced back to raw materials. However, this method has a low traceability rate, requires production personnel to monitor the line, and cannot be associated with production orders.
[0003] The above contents are only used to assist in understanding the technical solution of the present invention and do not constitute an admission that the above contents are prior art. Summary of the invention
[0004] The main purpose of the present invention is to provide a work order management method, device, equipment and storage medium, aiming to solve the technical problems that the current work order management method has a low traceability rate, requires production personnel to monitor the line, and cannot be associated with production orders.
[0005] To achieve the above object, the present invention provides a work order management method, which includes the following steps:
[0006] Generate work orders for solar cells;
[0007] Associating the work order with the bill of materials according to the product model corresponding to the work order, and issuing a material requisition plan;
[0008] In response to a material requisition request from a production staff, after obtaining the material requisition information, the work order is split into a plurality of sub-work orders based on the batch information of the main material of the material requisition plan;
[0009] Each sub-work order is put into production separately, and the corresponding sub-work order is determined to be completed after the battery cells are output from the sorting equipment;
[0010] After all sub-work orders are completed, the work order is determined to be completed, and the status information of the solar cell is adjusted from the production status to the completion status.
[0011] In some embodiments, the work order is generated by an ERP or MES system, and the work order management method includes:
[0012] If the work order of the solar cell is generated by the ERP system, the ERP system is interfaced in series with the MSE system.
[0013] In some embodiments, the material requisition plan includes main materials and auxiliary materials, and the work order management method includes:
[0014] Determine the planned quantity of the main material to be collected according to the planned production quantity, planned completion date, planned production date and shift corresponding to the work order;
[0015] The planned requisition quantity of the auxiliary material is determined based on the planned requisition quantity of the main material and the unit product consumption.
[0016] In some embodiments, the step of putting each sub-work order into production respectively includes:
[0017] After detecting that the production personnel have taken the materials to the factory delivery room, the materials are loaded onto the machine in the factory delivery room as silicon wafers, and unloaded from the machine after the material box is full of silicon wafers;
[0018] The material in the material box is transported to a texturing device for loading, and the silicon wafer is transferred from the material box to a flower basket through the texturing device;
[0019] After the basket guide is completed, the work order is put into production through the MES system according to the work order bound to the material box identification code, and a virtual battery cell identification code is generated.
[0020] In some embodiments, the work order management method includes:
[0021] The MES system determines the corresponding sub-work order based on the material code of the material loaded on the machine, and binds the material code, the corresponding sub-work order and the material delivery equipment;
[0022] After the material box is full of silicon wafers and is unloaded, the identification code of the unloaded material box is reported through the EAP system. The MES system obtains the corresponding sub-work order and material batch according to the unloaded equipment, and binds the material box identification with the sub-work order and the material batch.
[0023] In some embodiments, the work order management method includes:
[0024] Monitor the reworked cells produced during the cell production process;
[0025] If there are rework pieces, the rework quantity corresponding to the rework pieces is recorded, and when the rework pieces are generated, the sub-work order currently being produced is obtained through the MES system for the production personnel to fill in the number of rework pieces.
[0026] In some embodiments, the work order management method includes:
[0027] After the work order is completed, the input quantity, output quantity and rework quantity corresponding to the work order are obtained;
[0028] A scrap quantity is determined based on the input quantity, the output quantity, and the rework quantity.
[0029] In addition, to achieve the above-mentioned purpose, the present invention also provides a work order management device, the work order management device comprising:
[0030] A generation module, used to generate a work order for solar cells;
[0031] An association module, used to associate the work order with the bill of materials according to the product model corresponding to the work order, and issue a material requisition plan;
[0032] A splitting module is used to respond to the material requisition request of the production personnel, and after obtaining the material requisition information, split the work order into multiple sub-work orders based on the batch information of the main material of the material requisition plan;
[0033] The control module is used to put each sub-work order into production respectively and determine that the corresponding sub-work order is completed after the battery cell is produced from the sorting equipment;
[0034] The control module is used to determine that the work order is completed after all sub-work orders are completed, and adjust the status information of the solar cell from the production state to the completion state.
[0035] In addition, to achieve the above-mentioned purpose, the present invention also proposes a work order management device, which includes: a memory, a processor, and a work order management program stored in the memory and executable on the processor, wherein the work order management program is configured to implement the steps of the work order management method described above.
[0036] In addition, to achieve the above-mentioned purpose, the present invention further proposes a storage medium, on which a work order management program is stored, and when the work order management program is executed by a processor, the steps of the work order management method described above are implemented.
[0037] The present invention generates a work order for solar cells; associates the work order with a bill of materials according to the product model corresponding to the work order, and issues a material collection plan; responds to a material collection request from a production staff member, and splits the work order into a plurality of sub-work orders based on batch information of the main material in the material collection plan; puts each sub-work order into production, and determines that the corresponding sub-work order is completed after the cell is output from a sorting device; after all sub-work orders are completed, the work order is determined to be completed, and the status information of the solar cell is adjusted from a production status to a completion status, thereby adding a work order management function without changing the traditional solar energy production and manufacturing mode, managing the entire life cycle of the cell from texturing to sorting processes, and realizing that its semi-finished products, fragments, reworked cells, and finished products have orders to rely on and data to be traceable. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 This is a flow chart of the first embodiment of the work order management method of the present invention;
[0039] Figure 2 This is a flow chart of a second embodiment of the work order management method of the present invention;
[0040] Figure 3 A schematic diagram of the association between a work order and a sub-work order in the work order management method of the present invention;
[0041] Figure 4 This is a structural block diagram of the first embodiment of the work order management device of the present invention.
[0042] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0043] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0044] The embodiment of the present invention provides a work order management method, referring to Figure 1 , Figure 1 The figure is a flowchart of a first embodiment of a work order management method of the present invention.
[0045] In this embodiment, the work order management method includes the following steps:
[0046] 1. Work order generation: Work orders can be generated by the ERP / MES system. Cycle plans are made based on sales orders, planned orders, experimental orders or rework orders, and information such as product models and customers needs to be associated. When generating a work order, it is necessary to fill in the planned production date, planned completion date, planned production quantity and planned completion quantity to provide data basis for subsequent statistics on the completion of the work order.
[0047] If the work order is generated by the ERP system, the MES and ERP systems need to be interfaced to achieve data transmission and unification.
[0048] 2. Work order BOM: BOM (bill of materials) is the bill of materials, and work order BOM is the bill of materials associated with the work order. BOM is formulated by the process department according to the product model. BOM needs to include main materials and auxiliary materials, and auxiliary materials need to define unit consumption. Each work order needs to be associated with BOM according to the work order type and product model.
[0049] After the work order is associated with the BOM, the material collection plan can be issued to the WMS system. The planned collection quantity of the main material for each shift of this work order can be calculated based on the planned production quantity / [(planned completion date-planned production date)*shift]. The auxiliary materials can be calculated based on the planned collection quantity of the main material*unit consumption.
[0050] 3. Material collection: Production staff apply for materials according to the production plan of each work order per day and each shift. After the materials are collected, the WMS and MES systems need to transfer data. At this time, the materials need to be issued with associated work orders, that is, when the materials arrive at the production workshop, the associated work orders can be queried according to the material code. After obtaining the material collection information, MES needs to split the work order according to the batch information of the main material, and split the work order into sub-work orders. The workshop uses the sub-work orders for production. The work orders used in subsequent production are the sub-work orders split by MES.
[0051] 4. Work order production: Since materials are associated with work orders, the work order can be obtained according to the material code when the material is put on the machine in the material delivery room. MES obtains the work order according to the material code on the equipment, and then associates the material box ID of the unloaded material with the material batch and the work order, so that the raw materials and work orders can be traced through the material box ID.
[0052] During the texturing process, the cells in the material box will be imported into the basket. At this time, EAP will import the cells in the material box into the basket and upload the ID to MES. MES will generate a virtual ID for a single cell based on the work order and batch associated with the material box ID. From then on, the work order will be put into production and the association between the single semi-finished product and the work order will be realized.
[0053] 5. Production of work orders associated with battery cells: Battery cells are loaded into baskets for flow traceability between processes. From the time the texturing process is started, the work order associated with each battery cell can be obtained based on the basket. Therefore, when the basket is loaded from the boron expansion to the sorting process, MES will associate the work order of the battery cell in the basket with the equipment, and then know the work order produced by the current equipment.
[0054] 6. Reworked cell-related work orders: During the production process, the cell cannot be produced any more due to process abnormalities, equipment jams, etc., and needs to be reworked and cleaned. The cell produced in this situation is called a reworked cell. Since the frequency of reworked cells is not high, they need to accumulate to a certain number before they can be cleaned. Therefore, reworked cells cannot be re-produced according to the original work order. The input quantity and output quantity of the work order must be dynamically conserved, so the number of reworks generated needs to be recorded. When rework occurs, the MES system will obtain the current production work order based on the equipment and provide personnel with rework reports.
[0055] 7. Work order completion: The battery cells are considered completed after they are output from the sorting equipment and become finished products. At this time, the MES system will calculate the number of completed work orders based on the output battery cells, but because the fragments generated during the production process cannot be fully counted, the system cannot automatically complete the work order. Therefore, the completion of the work order requires human intervention. When the personnel complete the work order, the system will calculate the number of fragments generated by this work order according to the fragment calculation formula. The calculation formula is: number of fragments = input quantity - output quantity - rework quantity.
[0056] The work order management method for solar cell manufacturing proposed in this embodiment is based on the traditional solar cell manufacturing model, which does not completely break the existing production management method, but also realizes digital production management. The planned order is strongly associated with the production plan, which provides important data for the cost accounting of solar cell enterprises, reduces the manual data entry operation of personnel, and more completely and accurately manages the quantity changes of the entire life cycle from raw materials to finished products.
[0057] Further references Figure 2 , Figure 2 This is a flow chart of a second embodiment of a work order management method of the present invention.
[0058] In this embodiment, the work order management method includes the following steps:
[0059] Step S10: Generate a work order for the solar cell.
[0060] In this embodiment, the executor of this embodiment is a work order management device, wherein the work order management device has functions such as data processing, data communication and program running. The work order management device can be a computer terminal device or other network device, and of course it can also be other devices with similar functions, and this embodiment does not limit this.
[0061] It should be noted that traditional solar cell manufacturing uses silicon wafer batches to manage production work orders. Batches are generated by raw material manufacturers. Based on batch management, semi-finished products and finished products can be traced back to raw materials. However, this method has a low traceability rate, requires production personnel to monitor the line, and cannot be associated with production orders.
[0062] In order to solve the above technical problems, in this embodiment, a work order for solar cells is generated; the work order is associated with a bill of materials according to the product model corresponding to the work order, and a material collection plan is issued; in response to the material collection request of the production personnel, and after obtaining the material collection information, the work order is split into multiple sub-work orders based on the batch information of the main material of the material collection plan; each sub-work order is put into production respectively, and the corresponding sub-work order is determined to be completed after the battery cell is output from the sorting equipment; after all sub-work orders are completed, the work order is determined to be completed, and the status information of the solar cell is adjusted from the production status to the completion status. Specifically, it can be implemented as follows.
[0063] In the specific implementation, in this embodiment, it is necessary to first generate a work order for the production process of solar cells. There are two ways to generate a work order. One of the ways is to generate it by the Enterprise Resource Planning (ERP) system. If the work order is generated by the ERP system, the Manufacturing Execution System (MES) system needs to be interfaced with the ERP system to achieve data transmission and unification. If it is generated by the MES system, the subsequent work order management process can be carried out directly.
[0064] It should be noted that the work order can be planned by the ERP / MES system according to the sales order, planned order, experimental order or rework order, and needs to be associated with product model, customer and other information. When the work order is generated, it is necessary to fill in the planned production date, planned completion date, planned production quantity and planned completion quantity to provide data basis for the subsequent statistics of the work order completion status.
[0065] Step S20: Associating the work order with the bill of materials according to the product model corresponding to the work order, and issuing a material requisition plan.
[0066] The bill of materials is also called the work order BOM (bill of materials). The BOM is prepared by the process department based on the product model. The BOM needs to include the main materials and auxiliary materials, and the auxiliary materials need to define the unit consumption. Each work order needs to be associated with the BOM based on the work order type and product model.
[0067] After the association is completed, the material collection plan can be issued to the Warehouse Management System (WMS).
[0068] It should be noted that the material requisition plan in this embodiment includes the planned requisition quantity of the main material and the planned requisition quantity of the auxiliary materials, wherein the planned requisition quantity of the main material can be determined by the planned production quantity, the planned completion date, the planned production date and the shift, such as the planned production quantity / [(planned completion date-planned production date)*shift], and the planned requisition quantity of the auxiliary material can be determined by the planned requisition quantity of the main material and the unit product consumption, such as the planned requisition quantity of the main material*unit consumption.
[0069] Step S30: responding to the material requisition request of the production staff and splitting the work order into a plurality of sub-work orders based on the batch information of the main material of the material requisition plan after obtaining the material requisition information.
[0070] Production staff apply for materials according to the production plan of each shift per day. Specifically, the ERP system formulates a material requisition form for each shift based on the work order plan, and sends the material requisition form to the WMS system. Staff go to the warehouse to pick up materials according to the material requisition form. After receiving the material requisition request, they respond to the material requisition request and, after obtaining the material requisition information, split the work order into sub-work orders through the MES system according to the batch information of the main material. The workshop uses the sub-work orders for production, and the work orders used in subsequent production are the sub-work orders split by MES.
[0071] Step S40: Each sub-work order is put into production respectively, and the corresponding sub-work order is determined to be completed after the battery cell is output from the sorting equipment.
[0072] For any sub-work order, the production process in this embodiment is specifically as follows: after detecting that the production personnel have picked up the materials to the factory delivery room, the materials are loaded onto the silicon wafers in the factory delivery room, and unloaded from the machine after the material box is full of silicon wafers; the material in the material box is transported to the texturing equipment for loading, and the silicon wafers are transferred from the material box to the flower basket through the texturing equipment; after completing the flower basket guiding, the work order is put into production through the MES system according to the work order bound to the material box identification code, and a virtual battery cell identification code, i.e., the wafer identification code, is generated. In order to achieve data traceability, in this embodiment, the MES system determines the corresponding sub-work order based on the material code of the material loaded onto the machine, and binds the material code, the corresponding sub-work order and the material delivery equipment; after the material box is full of silicon wafers and unloaded from the machine, the enterprise application platform (Enterprise Application Platform, EAP) system reports the material box identification code that has been unloaded, and the MES system obtains the corresponding sub-work order and material batch according to the equipment that has been unloaded, and binds the material box identification with the sub-work order and the material batch.
[0073] This embodiment further illustrates that, for example, since materials are associated with work orders, work orders can be obtained according to the material code when loading in the material delivery room. MES obtains the work order according to the material code on the equipment, and then associates the material box id with the material batch and work order, so that the raw materials and work orders can be traced through the material box id. When the material is loaded for velveting, the battery cells in the material box will be imported into the flower basket. At this time, EAP will import the battery cells in the material box into the flower basket id and upload it to MES. MES generates a virtual id for a single battery cell according to the work order and batch associated with the material box id. From then on, the work order is put into production, and the association between the single semi-finished product and the work order is realized.
[0074] After the production is completed, the battery cells between the processes are loaded into the basket for flow traceability. Starting from the texturing process, the work order associated with each battery cell in the basket can be obtained according to the basket. Therefore, when the basket is loaded from the boron expansion to the sorting process, the MES will associate the work order of the battery cell in the basket with the equipment, and then know the work order produced by the current equipment.
[0075] During the production process, battery cells may not be able to continue production due to process abnormalities, equipment jams, etc., and need to be reworked and cleaned. The battery cells generated in this situation are called reworked cells. When the presence of reworked cells is detected, the rework quantity corresponding to the reworked cells is recorded in this embodiment, and when reworked, the sub-work order currently in production is obtained through the MES system for production personnel to fill in the rework report. Since the frequency of reworked cells is not high, they need to accumulate to a certain number before they can be arranged for cleaning, so reworked cells cannot be re-produced according to the original work order. The input quantity and output quantity of the work order must achieve dynamic conservation, so the number of reworks generated needs to be recorded.
[0076] Step S50: After all sub-work orders are completed, the work order is determined to be completed, and the status information of the solar cell is adjusted from the production status to the completion status.
[0077] In this embodiment, the relationship between the work order and the sub-work order can be referred to Figure 3 As shown, after all sub-work orders are completed, the entire work order is considered completed, and the battery cell changes from being put into production to being completed. After reaching the planned completion quantity, the personnel perform the work order closing operation.
[0078] It should be noted that the battery cells are considered finished after they are produced from the sorting equipment. At this time, the battery cells become finished products. At this time, the MES system will calculate the number of completed work orders based on the produced battery cells. However, since the fragments generated during the production process cannot be fully counted, the system cannot automatically complete the work order. Therefore, the completion of the work order requires human intervention. After the personnel complete the work order, the system will calculate the number of fragments generated by this work order according to the fragment calculation formula. The calculation formula is: number of fragments = input quantity - output quantity - rework quantity.
[0079] This embodiment generates a work order for solar cells; associates the work order with the bill of materials according to the product model corresponding to the work order, and issues a material collection plan; responds to the material collection request of the production personnel, splits the work order into multiple sub-work orders based on the batch information of the main material in the material collection plan; puts each sub-work order into production, and determines that the corresponding sub-work order is completed after the battery cell is output from the sorting equipment; after all sub-work orders are completed, the work order is determined to be completed, and the status information of the solar cell is adjusted from the production status to the completion status, and the work order management function is added without changing the traditional solar energy production and manufacturing mode, so as to manage the entire life cycle of the battery cell from the texturing to the sorting process, so that its semi-finished products, fragments, reworked pieces, and finished products have orders to rely on and data to trace.
[0080] In addition, an embodiment of the present invention further provides a storage medium, on which a work order management program is stored. When the work order management program is executed by a processor, the steps of the work order management method described above are implemented.
[0081] Reference Figure 4 , Figure 4 This is a structural block diagram of the first embodiment of the work order management device of the present invention.
[0082] like Figure 4 As shown, the work order management device proposed in the embodiment of the present invention includes:
[0083] A generating module 10, for generating a work order for a solar cell;
[0084] The association module 20 is used to associate the work order with the bill of materials according to the product model corresponding to the work order, and issue a material requisition plan.
[0085] The splitting module 30 is used to respond to the material requisition request of the production personnel, and after obtaining the material requisition information, split the work order into multiple sub-work orders based on the batch information of the main material of the material requisition plan.
[0086] The control module 40 is used to put each sub-work order into production respectively, and determine whether the corresponding sub-work order is completed after the battery cell is produced from the sorting equipment.
[0087] The control module 40 is used to determine that the work order is completed after all sub-work orders are completed, and adjust the status information of the solar cell from the production state to the completion state.
[0088] This embodiment generates a work order for solar cells; associates the work order with the bill of materials according to the product model corresponding to the work order, and issues a material collection plan; responds to the material collection request of the production personnel, splits the work order into multiple sub-work orders based on the batch information of the main material in the material collection plan; puts each sub-work order into production, and determines that the corresponding sub-work order is completed after the battery cell is output from the sorting equipment; after all sub-work orders are completed, the work order is determined to be completed, and the status information of the solar cell is adjusted from the production status to the completion status, and the work order management function is added without changing the traditional solar energy production and manufacturing mode, so as to manage the entire life cycle of the battery cell from the texturing to the sorting process, so that its semi-finished products, fragments, reworked pieces, and finished products have orders to rely on and data to trace.
[0089] In some embodiments, the work order is generated by an ERP or MES system, and the generating module 10 is used to connect the ERP system with the MES system through an interface if the work order of the solar cell is generated by the ERP system.
[0090] In some embodiments, the material requisition plan includes main materials and auxiliary materials, and the association module 20 is used to determine the planned requisition quantity of the main material according to the planned production quantity, planned completion date, planned production date and shift corresponding to the work order; and determine the planned requisition quantity of the auxiliary material according to the planned requisition quantity of the main material and the unit product consumption.
[0091] In some embodiments, the control module 40 is used to load the materials into silicon wafers in the factory material delivery room after detecting that the production personnel have picked up the materials and brought them to the factory material delivery room, and unload the materials after the material box is full of silicon wafers; transport the materials in the material box to the texturing equipment for loading, and transfer the silicon wafers from the material box to the flower basket through the texturing equipment; after completing the flower basket guiding, put the work order into production through the MES system according to the work order bound to the material box identification code, and generate a virtual battery cell identification code.
[0092] In some embodiments, the association module 20 is used to determine the corresponding sub-work order based on the material code of the material loaded onto the machine through the MES system, and bind the material code, the corresponding sub-work order and the material issuing equipment; after the material box is full of silicon wafers and is unloaded from the machine, the material box identification code that is unloaded from the machine is reported through the EAP system, and the MES system obtains the corresponding sub-work order and material batch according to the equipment that is unloaded from the machine, and binds the material box identification with the sub-work order and the material batch.
[0093] In some embodiments, the work order management device further includes a monitoring module;
[0094] The monitoring module is used to monitor the reworked pieces generated in the battery cell process; if there are reworked pieces, the rework quantity corresponding to the reworked pieces is recorded, and when reworked pieces are generated, the sub-work order currently being produced is obtained through the MES system for production personnel to fill in the number of reworked pieces.
[0095] In some embodiments, the control module 40 is used to obtain the input quantity, output quantity and rework quantity corresponding to the work order after the work order is completed; and determine the number of fragments according to the input quantity, the output quantity and the rework quantity.
[0096] An embodiment of the present application also provides a work order management device, including a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface, and the memory communicate with each other through the communication bus, and the memory is used to store computer programs; the processor is used to implement the above-mentioned work order management method when executing the program stored in the memory.
[0097] The communication bus mentioned in the work order management device can be a peripheral component interconnect (PCI) bus or an extended industry standard architecture (EISA) bus, etc. The communication bus can be divided into an address bus, a data bus, a control bus, etc.
[0098] The communication interface is used for communication between the above work order management device and other devices.
[0099] The memory may include a random access memory (RAM) or a non-volatile memory (NVM), such as at least one disk memory. Optionally, the memory may also be at least one storage device located away from the aforementioned processor.
[0100] The above-mentioned processor can be a general-purpose processor, including a central processing unit (CPU), a network processor (NP), etc.; it can also be a digital signal processor (DSP), an application-specific integrated circuit (ASIC), a field-programmable gate array (FPGA) or other programmable logic devices, discrete gates or transistor logic devices, and discrete hardware components.
[0101] In the above embodiments, it can be implemented in whole or in part by software, hardware, firmware or any combination thereof. When implemented using software, it can be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, the process or function described in the embodiment of the present application is generated in whole or in part. The computer may be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions may be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium, for example, the computer instructions may be transmitted from a website site, computer, server or data center by wired (e.g., coaxial cable, optical fiber, digital subscriber line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.) mode to another website site, computer, server or data center. The computer-readable storage medium may be any available medium that a computer can access or a data storage device such as a server or data center that includes one or more available media integrated. The available medium may be a magnetic medium, (e.g., a floppy disk, a hard disk, a tape), an optical medium (e.g., a DVD), or a semiconductor medium (e.g., a solid-state drive Solid State Disk (SSD)), etc.
[0102] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0103] Each embodiment in this specification is described in a related manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0104] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
[0105] It should be understood that the above is only an example and does not constitute any limitation on the technical solution of the present invention. In specific applications, technicians in this field can make settings as needed, and the present invention does not limit this.
[0106] It should be noted that the workflow described above is merely illustrative and does not limit the scope of protection of the present invention. In practical applications, technicians in this field can select part or all of them according to actual needs to achieve the purpose of the present embodiment, and no limitation is made here.
[0107] In addition, for technical details that are not described in detail in this embodiment, reference can be made to the work order management method provided in any embodiment of the present invention, and will not be repeated here.
[0108] In addition, it should be noted that, in this article, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or system. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or system including the element.
[0109] The serial numbers of the above embodiments of the present invention are only for description and do not represent the advantages or disadvantages of the embodiments.
[0110] Through the description of the above implementation methods, those skilled in the art can clearly understand that the above-mentioned embodiment methods can be implemented by means of software plus a necessary general hardware platform, and of course by hardware, but in many cases the former is a better implementation method. Based on such an understanding, the technical solution of the present invention, or the part that contributes to the prior art, can be embodied in the form of a software product, which is stored in a storage medium (such as a read-only memory (ROM) / RAM, a magnetic disk, or an optical disk), and includes a number of instructions for a terminal device (which can be a mobile phone, a computer, a server, or a network device, etc.) to execute the methods described in each embodiment of the present invention.
[0111] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
[0112] It is understandable that the system provided by the embodiment of the present invention corresponds to the method provided by the embodiment of the present invention, and the explanation, examples and beneficial effects of the relevant contents can refer to the corresponding parts in the above method.
Claims
1. A work order management method, applied to the solar cell manufacturing process, It is characterized in that The work order management method comprises: Generate work orders for solar cells; Associating the work order with the bill of materials according to the product model corresponding to the work order, and issuing a material requisition plan; In response to a material requisition request from a production staff, and after obtaining the material requisition information, splitting the work order into a plurality of sub-work orders based on the batch information of the main material of the material requisition plan; Each sub-work order is put into production separately, and the corresponding sub-work order is determined to be completed after the battery cells are output from the sorting equipment; After all sub-work orders are completed, the work order is determined to be completed, and the status information of the solar cell is adjusted from the production status to the completion status.
2. The work order management method according to claim 1, It is characterized in that The work order is generated by an ERP or MES system, and the work order management method includes: If the work order of the solar cell is generated by the ERP system, the ERP system is interfaced in series with the MSE system.
3. The work order management method according to claim 1, It is characterized in that The material collection plan includes main materials and auxiliary materials, and the work order management method includes: Determine the planned quantity of the main material to be collected according to the planned production quantity, planned completion date, planned production date and shift corresponding to the work order; The planned requisition quantity of the auxiliary material is determined based on the planned requisition quantity of the main material and the unit product consumption.
4. The work order management method according to claim 1, It is characterized in that The step of putting each sub-work order into production includes: After detecting that the production personnel have taken the materials to the factory delivery room, the materials are loaded onto the machine in the factory delivery room as silicon wafers, and unloaded from the machine after the material box is full of silicon wafers; The material in the material box is transported to a texturing device for loading, and the silicon wafer is transferred from the material box to a flower basket through the texturing device; After the basket guide is completed, the work order is put into production through the MES system according to the work order bound to the material box identification code, and a virtual battery cell identification code is generated.
5. The work order management method according to claim 4, It is characterized in that The work order management method comprises: The MES system determines the corresponding sub-work order based on the material code of the material loaded on the machine, and binds the material code, the corresponding sub-work order and the material delivery equipment; After the material box is full of silicon wafers and is unloaded, the identification code of the unloaded material box is reported through the EAP system. The MES system obtains the corresponding sub-work order and material batch according to the unloaded equipment, and binds the material box identification with the sub-work order and the material batch.
6. The work order management method according to claim 1, It is characterized in that The work order management method comprises: Monitor the reworked cells produced during the cell production process; If there are rework pieces, the rework quantity corresponding to the rework pieces is recorded, and when the rework pieces are generated, the sub-work order currently being produced is obtained through the MES system for the production personnel to fill in the number of rework pieces.
7. The work order management method according to claim 6, It is characterized in that The work order management method comprises: After the work order is completed, the input quantity, output quantity and rework quantity corresponding to the work order are obtained; A scrap quantity is determined based on the input quantity, the output quantity, and the rework quantity.
8. A work order management device, applied to the solar cell production process, It is characterized in that The work order management device comprises: A generation module, used to generate a work order for solar cells; An association module, used to associate the work order with the bill of materials according to the product model corresponding to the work order, and issue a material requisition plan; A splitting module is used to respond to the material requisition request of the production personnel, and after obtaining the material requisition information, split the work order into multiple sub-work orders based on the batch information of the main material of the material requisition plan; The control module is used to put each sub-work order into production respectively, and determine that the corresponding sub-work order is completed after the battery cell is output from the sorting equipment; The control module is used to determine that the work order is completed after all sub-work orders are completed, and adjust the status information of the solar cell from the production state to the completion state.
9. A work order management device, It is characterized in that The work order management device comprises: a memory, a processor, and a work order management program stored in the memory and executable on the processor, wherein the work order management program is configured to implement the steps of the work order management method according to any one of claims 1 to 7.
10. A storage medium, It is characterized in that The storage medium stores a work order management program, and when the work order management program is executed by the processor, the steps of the work order management method according to any one of claims 1 to 7 are implemented.
Citation Information
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