Intelligent lighting system for waste heat boiler area

Abstract

The invention relates to the field of intelligent lighting, in particular to an intelligent lighting system for a waste heat boiler area. The intelligent lighting system for the waste heat boiler area comprises a data acquisition unit, a data analysis unit, an intelligent lighting unit and an on-site lighting unit. The data acquisition unit is used for acquiring sound, images and heat of a waste heat boiler area and the vibration amplitude of mechanical equipment in real time; the data analysis unit is used for receiving, processing and transmitting the information acquired by the data acquisition unit; the intelligent lighting unit receives the instruction sent by the data analysis unit and directly controls the on-off state and the brightness of the field lighting unit. According to the intelligent lighting system for the waste heat boiler area, the accident potential recognition capacity is improved, the AI technology is used for analyzing the equipment condition, the on-site lighting device is used for giving an alarm to prompt safety, the light intensity can be adjusted more conveniently, the energy-saving effect is achieved, and meanwhile the lighting equipment and the data acquisition unit can operate in a linkage mode.

Description

Technical Field

[0001] The present invention relates to the field of smart lighting, and in particular to a waste heat boiler area smart lighting system. Background Art

[0002] In large-scale continuous production enterprises such as chemical, metallurgical, and power generation, in order to ensure the safety of equipment and personnel and save maintenance costs, the intelligent lighting system platform and the wide and ubiquitous distribution of lighting are utilized. In some necessary places, artificial intelligence methods can be used to identify potential accidents and set warning ranges in local areas. At the same time, the form of lighting and warnings can be adjusted to reduce false operations at the accident site.

[0003] Currently, the equipment dedicated to fault identification on the market has a limited scope of use, complex supporting facilities, high technical requirements, high cost of use, and no related design for linkage with lighting.

[0004] Therefore, it is necessary to provide a new waste heat boiler area intelligent lighting system to solve the above technical problems. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a waste heat boiler area intelligent lighting system.

[0006] The waste heat boiler area intelligent lighting system provided by the present invention includes a data acquisition unit, a data analysis unit, an intelligent lighting unit and a field lighting unit; The data acquisition unit collects the sound, image, heat and vibration amplitude of mechanical equipment in the waste heat boiler area in real time; The data analysis unit receives, processes and transmits the information collected by the data collection unit; The smart lighting unit receives instructions from the data analysis unit and directly controls the on / off state and brightness of the on-site lighting unit; It also includes an auxiliary control module and an alarm module; The auxiliary control module is electrically connected to the data acquisition unit and the data analysis unit, and sends instructions to the smart lighting unit to control the on-site lighting unit through the data acquisition unit and the data analysis unit, and the alarm module is electrically connected to the smart lighting unit.

[0007] Preferably, the data acquisition unit comprises: Microphone, to collect sound information in the waste heat boiler area; The camera collects image information of the waste heat boiler area; Infrared thermal imaging device to collect heat information of the waste heat boiler area; The remote vibration sensing device collects vibration information generated during the operation of mechanical equipment in the waste heat boiler area.

[0008] Preferably, the camera, infrared thermal imaging device and remote vibration sensing device are all installed on the same carrier, and the carrier can rotate in the vertical direction and the horizontal direction.

[0009] Preferably, an auxiliary lighting lamp is also installed on the carrier, and the irradiation direction of the auxiliary lighting lamp is always the same as the shooting direction of the camera.

[0010] Preferably, the data analysis unit is a processor.

[0011] Preferably, the smart lighting unit controls the on / off state and brightness of the site lighting unit in a variety of ways, including wireless control, automatic control and data-driven control.

[0012] Preferably, the site lighting unit and the auxiliary lighting lamp are both LED lamps.

[0013] Preferably, the auxiliary control module comprises: The gesture signal receiving end and the sound signal receiving end are electrically connected to the camera and the microphone in the data acquisition unit respectively, and directly receive the gesture signal command and the sound signal command; The wireless switch is connected to the data analysis unit signal.

[0014] Preferably, the alarm module includes a warning light and an alarm, and the warning light and the alarm circuit are connected in series and are both electrically connected to the smart lighting unit.

[0015] Compared with the related art, the waste heat boiler area intelligent lighting system provided by the present invention has the following beneficial effects: The present invention provides a waste heat boiler area intelligent lighting system, which improves the ability to identify potential accidents, uses AI technology to analyze equipment conditions, and uses on-site lighting devices to issue alarms to ensure safety. It is more convenient to adjust the light intensity to achieve energy saving. At the same time, the lighting equipment and the data acquisition unit can operate in conjunction to improve the comprehensiveness of monitoring. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of a preferred embodiment of the waste heat boiler area intelligent lighting system provided by the present invention; Figure 2 It is a structural schematic diagram of the data acquisition unit shown in the present invention; Figure 3 It is a structural schematic diagram of the smart lighting unit shown in the present invention; Figure 4It is a structural schematic diagram of the auxiliary control module shown in the present invention; Figure 5 It is a structural schematic diagram of the alarm module shown in the present invention. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0018] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0019] See also Figures 1 to 5 , an embodiment of the present invention provides a waste heat boiler area intelligent lighting system, the waste heat boiler area intelligent lighting system includes a data acquisition unit, a data analysis unit, a smart lighting unit and a field lighting unit; The data acquisition unit collects the sound, image, heat and vibration amplitude of mechanical equipment in the waste heat boiler area in real time; The data analysis unit receives, processes and transmits the information collected by the data collection unit; The smart lighting unit receives instructions from the data analysis unit and directly controls the on / off state and brightness of the on-site lighting unit; It also includes an auxiliary control module and an alarm module; The auxiliary control module is electrically connected to the data acquisition unit and the data analysis unit, and sends instructions to the smart lighting unit to control the on-site lighting unit through the data acquisition unit and the data analysis unit, and the alarm module is electrically connected to the smart lighting unit.

[0020] It should be noted that: this type of lighting system has a field lighting unit and an intelligent lighting unit that controls the field lighting unit, so as to adjust the field lighting fixtures, making the entire system more intelligent and more convenient to use; It should also be noted that: in order to further improve the functionality of the entire system, a data acquisition unit is also provided, which can collect the sound, image, heat and vibration amplitude of mechanical equipment in the waste heat boiler area in real time, and the collected information can be directly transmitted to the data analysis unit, which analyzes and compares the collected information to determine the safety of the area; Moreover, by collecting image information, we can further understand the importance of the shooting area. If the mechanical equipment in the area is frequently used, the intelligent lighting unit can automatically adjust the on-site lighting unit to increase the lighting duration and brightness. If the mechanical equipment in the area is not frequently used, the lighting duration and brightness will be reduced. Targeted adjustments can be made according to the on-site situation, which has the effect of energy saving. It should also be noted that the auxiliary control module can directly issue instructions to the data acquisition unit and the data analysis unit, and then control the intelligent lighting unit, realize direct adjustment of the on-site lighting unit, control the on and off of the light and the intensity of the light, increase the control method of the on-site lighting unit, and make the use of the device more convenient; It should also be noted that after the information collected by the data acquisition unit is processed and compared by the data analysis unit, if there is an obvious difference between the real-time status on site and the original normal status, the smart lighting unit will send a quality signal to the alarm module, and the alarm module will be able to send a warning signal. The warning signal is a light signal and a sound signal to notify the operator, so that it can be handled in time to ensure the safety of equipment and personnel in the area, and further enhance the functionality of the entire lighting system.

[0021] In the embodiments of the present invention, please refer to Figure 1 and Figure 2 , the data acquisition unit comprises: Microphone, to collect sound information in the waste heat boiler area; The camera collects image information of the waste heat boiler area; Infrared thermal imaging device to collect heat information of the waste heat boiler area; Remote vibration sensing device to collect vibration information generated during the operation of mechanical equipment in the waste heat boiler area; The camera, infrared thermal imaging device and remote vibration sensing device are all installed on the same carrier, and the carrier can rotate in the vertical direction and the horizontal direction; An auxiliary lighting lamp is also installed on the carrier, and the irradiation direction of the auxiliary lighting lamp is always the same as the shooting direction of the camera.

[0022] It should be noted that the microphone can directly collect sound information within the range. When there is a sound that is significantly different from the sound in the working state, it will send a command to the alarm module, and the alarm module will send a warning signal. To further improve the functionality, the microphone can perform two-way voice communication; It should also be noted that the camera can directly collect image information within the range. For example, when there is water leakage, air leakage, oil leakage, etc., it will send instructions to the alarm module, and the alarm module will send a warning signal. At the same time, in order to improve the clarity of the camera shooting picture, an auxiliary lighting is also set to increase the brightness of the shooting area, so that a cleaner picture can be captured; The camera is also the main structure for understanding the importance of the area. The image information it captures can be transmitted to the smart lighting unit, which determines the importance of the area based on the data entered multiple times, thereby directly regulating the on-site lighting unit in the area. It should also be noted that the infrared thermal imaging device can directly collect temperature information within the range, because each mechanical device will generate heat when it is working normally, but the heat should have a rated value. When the collected temperature information is less than the rated value, it indicates that the device is in normal use, and when the temperature is greater than the rated value, it indicates that the device is overloaded. At this time, the smart lighting unit sends a command to the alarm module, and the alarm module sends a warning message; It should also be noted that the remote vibration sensing device is used to sense the vibration information of mechanical equipment. Mechanical equipment will generate obvious vibration during operation, and this vibration will cause bolts and other fixing parts to loosen. After loosening, the vibration frequency of the mechanical equipment will decrease, but the amplitude will increase. After sensing the information change, the smart lighting unit will issue a command to the alarm module, and the alarm module will issue a warning message. It should also be noted that the data collection unit can not only input site information to determine the importance of the site through the smart lighting unit, and thus adjust the on-site lighting unit, but also collect changes in various information in the area in real time, thereby further improving safety; It should also be noted that the camera, infrared thermal imaging device and remote vibration sensing device are all installed on the same carrier, and the carrier can be rotated and adjusted to change the shooting position of each structure, so the area of ​​information collection will be wider.

[0023] In the embodiments of the present invention, please refer to Figure 1 , the data analysis unit is a processor.

[0024] It should be noted that: the information transmitted by the data acquisition unit can be received, processed and transmitted by the processor.

[0025] In the embodiments of the present invention, please refer to Figure 1 and Figure 3 The smart lighting unit controls the on / off status and brightness of the venue lighting unit in a variety of ways, including wireless control, automatic control and data-driven control.

[0026] It should be noted that the on / off status and brightness of the on-site lighting unit can be directly adjusted through wireless control, automatic control and data-driven control; Wireless control is generally manual control through a remote switch. In case of emergencies, the on-site lighting unit can be controlled in this way, which is more targeted. Automatic control is directly controlled by the smart lighting unit, which realizes its own AI control by collecting and comparing site information, so it will be more intelligent; Data-driven control is achieved by inputting data to make constant adjustments to the on-site lighting units, thereby improving the accuracy of the regulation of the on-site lighting units.

[0027] In the embodiments of the present invention, please refer to Figures 1 to 3 The site lighting unit and the auxiliary lighting lamp are both LED lamps.

[0028] It should be noted that LED lamps have the following advantages: 1. Good color consistency, the number of displayed colors is up to 16M, and the color reproduction is better than that of conventional displays; 2. It uses environmentally friendly materials, which are recyclable and will not cause pollution or damage to the environment; 3. Low heat generation, low power of a single LED, and will not generate a lot of heat; 4. Wide range of applications, suitable for various occasions; 5. Long life: Under the same operating conditions, LED lamps can be used for at least five years; 6. High brightness, the displayed content is still clearly visible even under direct sunlight; 7. High grayscale control, with 1024-4096 grayscale control, rich display colors; Therefore, it is preferred to use LED lamps as the main lighting structure of the on-site lighting unit.

[0029] In the embodiments of the present invention, please refer to Figure 1 and Figure 4 , the auxiliary control module includes: The gesture signal receiving end and the sound signal receiving end are electrically connected to the camera and the microphone in the data acquisition unit respectively, and directly receive the gesture signal command and the sound signal command; The wireless switch is connected to the data analysis unit signal.

[0030] It should be noted that the auxiliary control module is to manually adjust the intelligent lighting unit, so that the lighting fixtures can be manually adjusted when an emergency occurs. Therefore, it is more targeted and more suitable for dealing with emergencies. The gesture signal command and the sound signal command are applied to the camera and the microphone respectively. The collected signals can be transmitted to the smart lighting unit through the processor. The smart lighting unit adjusts the on-site lighting unit’s on / off and brightness according to the command information. The instructions issued by the wireless switch can be directly transmitted to the smart lighting unit through the processor, thereby adjusting the on-site lighting unit.

[0031] In the embodiments of the present invention, please refer to Figure 1 and Figure 5 The alarm module includes a warning light and an alarm. The warning light and the alarm circuit are connected in series and are both electrically connected to the smart lighting unit.

[0032] It should be noted that the alarm module includes a warning light and an alarm. The warning light can emit a light signal, and the alarm can emit a sound signal. The light signal preferably uses red light, which is more conspicuous and easier to see; There should be multiple sound signals. At the beginning, it should be a loud alarm sound, which can last for 3-5 seconds. After that, a voice signal will be issued according to the actual information changes (if the camera captures air leakage, oil leakage, etc., the voice broadcast will indicate the information). Therefore, when you hear the sound signal, you will know that an emergency has occurred. At the same time, according to the voice broadcast information, you can know the type of emergency, so that you can carry targeted maintenance tools to deal with it as soon as possible, and safety will be further improved.

[0033] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A waste heat boiler area intelligent lighting system, characterized in that: It includes data collection unit, data analysis unit, smart lighting unit and on-site lighting unit; The data acquisition unit collects the sound, image, heat and vibration amplitude of mechanical equipment in the waste heat boiler area in real time; The data analysis unit receives, processes and transmits the information collected by the data collection unit; The smart lighting unit receives instructions from the data analysis unit and directly controls the on / off state and brightness of the on-site lighting unit; It also includes an auxiliary control module and an alarm module; The auxiliary control module is electrically connected to the data acquisition unit and the data analysis unit, and sends instructions to the smart lighting unit to control the on-site lighting unit through the data acquisition unit and the data analysis unit, and the alarm module is electrically connected to the smart lighting unit.

2. The waste heat boiler area intelligent lighting system according to claim 1 is characterized in that: The data acquisition unit comprises: Microphone, to collect sound information in the waste heat boiler area; The camera collects image information of the waste heat boiler area; Infrared thermal imaging device to collect heat information of the waste heat boiler area; The remote vibration sensing device collects vibration information generated during the operation of mechanical equipment in the waste heat boiler area.

3. The waste heat boiler area intelligent lighting system according to claim 2 is characterized in that: The camera, infrared thermal imaging device and remote vibration sensing device are all installed on the same carrier, and the carrier can rotate in the vertical direction and the horizontal direction.

4. The waste heat boiler area intelligent lighting system according to claim 3 is characterized in that: An auxiliary lighting lamp is also installed on the carrier, and the irradiation direction of the auxiliary lighting lamp is always the same as the shooting direction of the camera.

5. The waste heat boiler area intelligent lighting system according to claim 4 is characterized in that: The data analysis unit is a processor.

6. The waste heat boiler area intelligent lighting system according to claim 5 is characterized in that: The smart lighting unit controls the on / off status and brightness of the site lighting unit in a variety of ways, including wireless control, automatic control and data-driven control.

7. The waste heat boiler area intelligent lighting system according to claim 6 is characterized in that: The site lighting unit and the auxiliary lighting lamp are both LED lamps.

8. The waste heat boiler area intelligent lighting system according to claim 7 is characterized in that: The auxiliary control module comprises: The gesture signal receiving end and the sound signal receiving end are electrically connected to the camera and the microphone in the data acquisition unit respectively, and directly receive the gesture signal command and the sound signal command; The wireless switch is connected to the data analysis unit signal.

9. The waste heat boiler area intelligent lighting system according to claim 8 is characterized in that: The alarm module includes a warning light and an alarm. The warning light and the alarm circuit are connected in series and are both electrically connected to the smart lighting unit.

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