A device for mixing raw materials of metal powder injection molding with fast batching

Through the dual stirring design of reverse rotating blades and high-pressure airflow, the problems of uneven distribution and agglomeration of raw materials in metal powder injection molding are solved, and efficient and accurate mixing and batching processes are achieved, improving product quality and production efficiency.

CN119139979BActive Publication Date: 2025-07-08JIANGXI YUEAN SUPERFINE METAL
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411627089.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-07-08
Estimated Expiration
2044-11-14

AI Technical Summary

Technical Problem

In the existing metal powder injection molding process, the raw materials are mixed in poorly, resulting in uneven distribution and agglomeration, which affects product quality and performance, and has low mixing efficiency and insufficient adaptability and flexibility.

Method used

Using a mixing mechanism with a double stirring design, the blade rotates in reverse to form a shear force, and combines the high-pressure airflow to disperse. The dispensing mechanism controls the discharge ratio through the meshing of the tooth ring and the tooth plate. The dispensing component is equipped with an inductor to achieve accurate proportion.

Benefits of technology

It improves mixing efficiency and batching accuracy, ensures uniform distribution of raw materials, reduces equipment maintenance costs, and improves product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119139979B_ABST
    Figure CN119139979B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of metal powder processing, and specifically relates to a device for mixing metal powder injection molding raw materials with rapid batching, including a mixing mechanism. The mixing mechanism includes a mixing barrel. A fixed platform is fixedly connected at a position near the top inside the mixing barrel. A stirring seat one is rotatably connected to the top of the fixed platform. A number of paddle blades one are evenly arranged on the outer wall of the stirring seat one. A stirring seat two is rotatably connected to the top of the stirring seat one. A number of paddle blades two are evenly arranged on the outer wall of the stirring seat two. A docking groove is opened at the center position of the bottom of the stirring seat one. An installation disk is arranged at the position corresponding to the docking groove on the top of the fixed platform. Docking teeth are arranged on the circumferential inner wall of the docking groove. In the present invention, the paddle blades one and the paddle blades two form a reverse rotational stirring force, so that the raw materials are subjected to shear forces and impact forces from different directions in the mixing barrel, effectively solving the problems of uneven mixing and agglomeration caused by differences in physical properties of the raw materials.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of metal powder processing, and particularly to a device for mixing metal powder injection molding raw materials with rapid batching. Background Art

[0002] The metal powder injection molding process, as an important part of modern advanced manufacturing technology, poses extremely high requirements for the rapid batching and efficient mixing of raw materials. However, there are a series of problems and deficiencies in these two key links in the prior art, which seriously restrict the improvement of production efficiency and the stability of product quality.

[0003] One of the main problems of existing mechanisms is the poor mixing effect in raw material mixing. Due to the differences in physical properties such as particle size, shape, and density of raw materials, as well as design defects of mixing equipment, the raw materials after mixing are often unevenly distributed and agglomerated. This not only affects the uniformity and consistency of products, but also may cause defects such as pores and cracks during the injection molding process, thereby reducing the quality and performance of products. In addition, problems such as low mixing efficiency, insufficient adaptability and flexibility, and difficulties in maintenance and repair also seriously restrict the application and development of existing mixing mechanisms in the metal powder injection molding process. Summary of the Invention

[0004] The present invention provides a device for mixing metal powder injection molding raw materials with rapid batching to solve the problem that the uneven distribution of raw materials after mixing and the easy occurrence of agglomeration phenomena due to the differences in physical properties (such as particle size, shape, density) of raw materials and design defects of mixing equipment, which affect the uniformity and consistency of products as mentioned in the above background art.

[0005] To solve the above technical problems, a technical solution adopted by the present invention is: to provide a device for mixing metal powder injection molding raw materials with rapid batching, including a mixing mechanism. The mixing mechanism includes a mixing barrel. A fixed platform is fixedly connected inside the mixing barrel near the top position. A stirring seat one is rotatably connected to the top of the fixed platform. A plurality of paddle blades one are uniformly arranged on the outer wall of the stirring seat one. A stirring seat two is rotatably connected to the top of the stirring seat one. A plurality of paddle blades two are uniformly arranged on the outer wall of the stirring seat two. A docking groove is opened at the center position of the bottom of the stirring seat one. An installation disk is arranged at the position corresponding to the docking groove on the top of the fixed platform. Docking teeth are arranged on the circumferential inner wall of the docking groove. A gear one is rotatably connected at the center position between the installation disk and the fixed platform. One side of the gear one is meshed with a gear two. The gear two is meshed with the docking teeth. A driving motor one is arranged at the center position inside the fixed platform. The output end of the driving motor one penetrates through the fixed platform and is fixedly connected with the gear one. A connecting shaft is fixedly connected to the center position of the bottom of the stirring seat two. The bottom end of the connecting shaft penetrates through the stirring seat one and the installation disk, and the bottom end of the connecting shaft is fixedly connected with the gear one.

[0006] The present invention is further configured such that a first aggregate tray is arranged inside the mixing barrel at a position below the fixed platform. A spray head is connected to the outer wall of the first aggregate tray. The spray head is used to connect to an external air pump, and blows out high-pressure air flow during the mixing process to further disperse and mix the raw materials in the mixing barrel.

[0007] The present invention is further configured such that the orientation of the first paddle is opposite to that of the second paddle, and both the first paddle and the second paddle are in contact with the inner wall of the mixing barrel.

[0008] The present invention is further configured such that an annular groove is formed at the top end of the second stirring seat. A fixed ring is rotatably connected inside the annular groove, and the fixed ring is fixedly connected to the inner wall of the mixing barrel.

[0009] The present invention is further configured to further include a batching mechanism. The batching mechanism includes a mounting frame fixedly installed on the outer wall of the mixing barrel. A fixed disk is fixedly connected to the top of the mounting frame. A second aggregate tray is arranged at the bottom of the fixed disk. The bottom end of the second aggregate tray is fixedly connected to the top of the mixing barrel. A plurality of mounting openings are uniformly formed at the top of the fixed disk. A batching component is rotatably connected inside the mounting openings. A first fixing frame is arranged at the center position of the top of the fixed disk, and the first fixing frame is located between the batching components. A toothed disk is rotatably connected inside the top end of the first fixing frame. A second driving motor is arranged inside the first fixing frame, and the output end of the second driving motor is fixedly connected to the toothed disk. A support frame is fixedly connected to the top of the fixed disk near the batching component.

[0010] The present invention is further configured such that the batching component includes a batching barrel rotatably installed inside the mounting opening. A barrel cover is arranged at the top of the batching barrel. A plurality of discharge holes are formed at the bottom of the batching barrel. At the same time, a baffle is rotatably connected to the bottom of the batching barrel. An installation ring is fixedly connected to the circumferential outer wall of the batching barrel. A limiting ring is fixedly connected to the circumferential outer wall of the batching barrel at a position above the installation ring. A toothed ring is clamped on the outer wall of the limiting ring, and the bottom end of the toothed ring extends into the installation ring and is slidably connected to the inner wall of the installation ring. A plurality of telescopic rods are arranged inside the installation ring, and the output ends of the telescopic rods are fixedly connected to the bottom end of the toothed ring.

[0011] The present invention is further configured such that a fixing rod is arranged at the top of the baffle. The fixing rod passes through the batching barrel, the barrel cover and is fixedly connected to an external support frame.

[0012] Advantages of the metal powder injection molding raw material mixing device for rapid batching of the present invention:

[0013] 1. Through the dual agitation design of agitator base one and agitator base two in the mixing mechanism, where the blades one on agitator base one and the blades two on agitator base two face opposite directions, a reverse rotational agitation force is formed. This design enables the raw materials in the mixing barrel to be subjected to shear forces and impact forces from different directions, effectively solving the problems of uneven mixing and agglomeration caused by differences in the physical properties of the raw materials (such as particle size, shape, density). At the same time, both blades one and blades two are in contact with the inner wall of the mixing barrel, ensuring full contact of the raw materials during the mixing process and further improving the mixing efficiency.

[0014] 2. The dosing component in the dosing mechanism rotates through the meshing of the toothed ring and the toothed disc, thereby controlling the opening and closing of the discharge holes and the proportion of the discharged material. This design makes the dosing process more flexible and precise, and can quickly adjust the ratio of different raw materials according to actual needs. At the same time, the sensors installed inside the dosing barrel can monitor the quantity of raw materials in real time and replenish them in a timely manner through the feeding pipe, ensuring the continuity and stability of dosing.

[0015] 3. During the mixing process, the nozzle below the aggregate tray one blows out high-pressure air flow to re-disperse and mix the mixed raw materials. This design not only improves the mixing effect, but also ensures the uniform distribution of the raw materials in the mixing barrel. At the same time, the use of high-pressure air flow also reduces the adhesion phenomenon of the raw materials during the mixing process and lowers the maintenance cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below in conjunction with specific embodiments.

[0017] It should be noted that unless otherwise defined, the technical terms or scientific terms used in the present invention should have the ordinary meanings understood by those with ordinary skills in the field to which the present invention belongs. The "first", "second" and similar terms used in the present invention do not denote any order, quantity or importance, but are only used to distinguish different components. The terms such as "including" or "comprising" mean that the elements or objects appearing before this term cover the elements or objects listed after this term and their equivalents, without excluding other elements or objects. The terms such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left", "right" are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0018] Figure 1 is a three-dimensional structure diagram of a metal powder injection molding raw material mixing device for rapid dosing of the present invention;

[0019] Figure 2Separation diagram of a device for mixing raw materials for metal powder injection molding with rapid batching according to the present invention;

[0020] Figure 3 Cross-sectional view of the mixing mechanism of a device for mixing raw materials for metal powder injection molding with rapid batching according to the present invention;

[0021] Figure 4 Separation diagram of the mixing mechanism of a device for mixing raw materials for metal powder injection molding with rapid batching according to the present invention;

[0022] Figure 5 Enlarged view of the batching mechanism of a device for mixing raw materials for metal powder injection molding with rapid batching according to the present invention;

[0023] Figure 6 Separation diagram of the batching mechanism of a device for mixing raw materials for metal powder injection molding with rapid batching according to the present invention;

[0024] Figure 7 Separation diagram of the barrel assembly of a device for mixing raw materials for metal powder injection molding with rapid batching according to the present invention.

[0025] The markings in the figure are:

[0026] 1. Mixing mechanism; 11. Mixing barrel; 12. Fixed table; 121. First driving motor; 122. Mounting disc; 123. First gear; 124. Second gear; 13. First stirring seat; 131. First paddle; 132. Docking groove; 133. Docking teeth; 14. Second stirring seat; 141. Second paddle; 142. Connecting shaft; 15. Fixed ring; 16. First collecting tray; 17. Sprayer;

[0027] 2. Batching mechanism; 21. Fixed disc; 211. Mounting opening; 22. Second collecting tray; 23. First fixing frame; 231. Second driving motor; 232. Tooth disc; 24. Batching component; 241. Batching barrel; 242. Barrel cover; 243. Discharge hole; 244. Baffle; 2441. Fixed rod; 245. Mounting ring; 2451. Limit ring; 246. Tooth ring; 247. Telescopic rod; 25. Support frame; 26. Mounting frame. Detailed implementation manners

[0028] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other; the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "front", "rear", "left", and "right" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated position or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the term "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or a transmission connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the communication inside two elements or the interaction relationship between two elements.

[0030] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , Figure 6 , Figure 7 , a device for mixing raw materials for metal powder injection molding with rapid batching, comprising a mixing mechanism 1. The mixing mechanism 1 includes a mixing barrel 11. A fixed platform 12 is fixedly connected at a position near the top inside the mixing barrel 11. A stirring seat 13 is rotatably connected to the top of the fixed platform 12. A plurality of first blades 131 are evenly arranged on the outer wall of the stirring seat 13. A stirring seat 14 is rotatably connected to the top of the stirring seat 13. A plurality of second blades 141 are evenly arranged on the outer wall of the stirring seat 14. A docking groove 132 is opened at the center of the bottom of the stirring seat 13. An installation disk 122 is arranged at the position corresponding to the docking groove 132 on the top of the fixed platform 12. Docking teeth 133 are arranged on the circumferential inner wall of the docking groove 132. A first gear 123 is rotatably connected at the center between the installation disk 122 and the fixed platform 12. A second gear 124 is meshed and connected to one side of the first gear 123. The second gear 124 is meshed and connected to the docking teeth 133. A first driving motor 121 is arranged at the center inside the fixed platform 12. The output end of the first driving motor 121 penetrates through the fixed platform 12 and is fixedly connected to the first gear 123. A connecting shaft 142 is fixedly connected to the center of the bottom of the stirring seat 14. The bottom end of the connecting shaft 142 penetrates through the stirring seat 13 and the installation disk 122, and the bottom end of the connecting shaft 142 is fixedly connected to the first gear 123. An aggregate tray 16 is arranged at a position below the fixed platform 12 inside the mixing barrel 11. A spray head 17 is connected to the outer wall of the aggregate tray 16. The spray head 17 is used to connect an external air pump to blow out high-pressure air flow during the mixing process to further disperse and mix the raw materials in the mixing barrel 11. The orientations of the first blades 131 are opposite to those of the second blades 141. Both the first blades 131 and the second blades 141 are in contact with the inner wall of the mixing barrel 11.

[0031] By adopting the above technical solution, the mixing mechanism 1 is activated. The first driving motor 121 drives the first gear 123 to rotate, driving the second stirring seat 14 to rotate counterclockwise, and at the same time driving the first stirring seat 13 to rotate clockwise through the second gear 124. The first blade 131 and the second blade 141 stir against the wall. The raw materials fall on the second stirring seat 14 and are quickly dispersed, and move downward due to gravity. After leaving the second blade 141, they continue to move due to inertia and collide with the first blade 131 rotating in the opposite direction, being completely dispersed to prevent agglomeration. After mixing, they fall into the first aggregate tray 16. Among them, the first blade 131 and the second blade 141 face in opposite directions, forming a stirring force of reverse rotation. This design enables the raw materials to be subjected to shear forces and impact forces from different directions inside the mixing barrel 11, and the nozzle 17 blows high-pressure air flow during the falling process to disperse them again, ensuring thorough mixing.

[0032] It further includes a batching mechanism 2. The batching mechanism 2 includes a mounting frame 26 fixedly installed on the outer wall of the mixing barrel 11. The top of the mounting frame 26 is fixedly connected with a fixed disk 21. A second aggregate tray 22 is arranged at the bottom of the fixed disk 21. The bottom end of the second aggregate tray 22 is fixedly connected with the top of the mixing barrel 11. A number of mounting openings 211 are evenly formed at the top of the fixed disk 21. A batching component 24 is rotatably connected inside the mounting opening 211. A first fixing frame 23 is arranged at the center position of the top of the fixed disk 21, and this first fixing frame 23 is located among the batching components 24. A toothed disk 232 is rotatably connected inside the top end of the first fixing frame 23. A second driving motor 231 is arranged inside the first fixing frame 23. The output end of the second driving motor 231 is fixedly connected with the toothed disk 232. A support frame 25 is fixedly connected to the top of the fixed disk 21 near the batching component 24.

[0033] By adopting the above technical solution, the second driving motor 231 drives the toothed disk 232 to rotate. The batching component 24 makes contact with the toothed disk 232 through lifting, and controls the discharge switch of the batching component 24 through indirect contact, and at the same time controls the discharge proportion of the batching component 24.

[0034] The batching component 24 includes a batching barrel 241 rotatably installed inside the mounting opening 211. A barrel cover 242 is arranged at the top of the batching barrel 241. A number of discharge holes 243 are formed at the bottom of the batching barrel 241. At the same time, a baffle 244 is rotatably connected to the bottom of the batching barrel 241. An installation ring 245 is fixedly connected to the circumferential outer wall of the batching barrel 241. A limiting ring 2451 is fixedly connected to the circumferential outer wall of the batching barrel 241 above the installation ring 245. A toothed ring 246 is clamped on the outer wall of the limiting ring 2451. The bottom end of the toothed ring 246 extends into the installation ring 245 and is slidably connected to the inner wall of the installation ring 245. A number of telescopic rods 247 are arranged inside the installation ring 245. The output end of the telescopic rod 247 is fixedly connected to the bottom end of the toothed ring 246. A fixing rod 2441 is arranged at the top of the baffle 244. The fixing rod 2441 penetrates through the batching barrel 241, the barrel cover 242 and is fixedly connected to the external support frame 25.

[0035] By adopting the above technical solution, the telescopic rod 247 is used to push the toothed ring 246 upward, so that the toothed ring 246 is butted and engaged with the toothed disk 232 and driven to rotate. The rotation of the toothed ring 246 drives the batching barrel 241 to rotate, and the rotation of the batching barrel 241 drives the discharge hole 243 to move out of the shielding of the baffle 244. When there is no shielding of the baffle 244, the material will leak out through the discharge hole 243, and the proportion of the discharged material is controlled by controlling the quantity of the material leaking out through the discharge hole 243.

[0036] When the present invention is in use, the mixing mechanism 1 includes a mixing barrel 11. A fixed platform 12 is fixedly connected inside the mixing barrel 11 near the top position. A stirring seat one 13 is rotatably connected to the top of the fixed platform 12. A plurality of paddle blades one 131 are evenly arranged on the outer wall of the stirring seat one 13. A stirring seat two 14 is rotatably connected to the top of the stirring seat one 13. A plurality of paddle blades two 141 are evenly arranged on the outer wall of the stirring seat two 14. An annular groove is formed at the top end of the stirring seat two 14. A fixed ring 15 is rotatably connected inside the annular groove. The fixed ring 15 is fixedly connected to the inner wall of the mixing barrel 11. A docking groove 132 is formed at the center position of the bottom of the stirring seat one 13. An installation disk 122 is arranged at the position corresponding to the docking groove 132 on the top of the fixed platform 12. Docking teeth 133 are arranged on the circumferential inner wall of the docking groove 132. A gear one 123 is rotatably connected at the center position between the installation disk 122 and the fixed platform 12. A gear two 124 is meshed and connected to one side of the gear one 123. The gear two 124 is meshed and connected to the docking teeth 133. A driving motor one 121 is arranged at the center position inside the fixed platform 12. The output end of the driving motor one 121 penetrates through the fixed platform 12 and is fixedly connected to the gear one 123. A connecting shaft 142 is fixedly connected to the center position of the bottom of the stirring seat two 14. The bottom end of the connecting shaft 142 penetrates through the stirring seat one 13 and the installation disk 122, and the bottom end of the connecting shaft 142 is fixedly connected to the gear one 123. The orientations of the paddle blades one 131 are opposite to those of the paddle blades two 141. An aggregate disk one 16 is arranged inside the mixing barrel 11 at the position below the fixed platform 12. A spray head 17 is connected to the outer wall of the aggregate disk one 16. The spray head 17 is used to connect an external air pump.

[0037] The batching mechanism 2 includes a mounting frame 26 fixedly installed on the outer wall of the mixing barrel 11. A fixed disk 21 is fixedly connected to the top of the mounting frame 26. An aggregate disk two 22 is arranged at the bottom of the fixed disk 21. The bottom end of the aggregate disk two 22 is fixedly connected to the top of the mixing barrel 11. A plurality of mounting openings 211 are evenly formed at the top of the fixed disk 21. A batching assembly 24 is rotatably connected inside the mounting openings 211. A fixed frame one 23 is fixedly connected to the center position between the batching assemblies 24 at the top of the fixed disk 21. A toothed disk 232 is rotatably connected inside the top end of the fixed frame one 23. A driving motor two 231 is arranged inside the fixed frame one 23. The output end of the driving motor two 231 penetrates through the fixed frame one 23 and is fixedly connected to the toothed disk 232. A support frame 25 is fixedly connected to the top of the fixed disk 21. The support frame 25 is arranged on the outer circle of the batching assembly 24.

[0038] The batching component 24 includes a batching barrel 241 rotatably installed inside the installation port 211. A barrel cover 242 is provided at the top of the batching barrel 241. A number of discharge holes 243 are opened at the bottom of the batching barrel 241. At the same time, a baffle 244 is rotatably connected to the bottom of the batching barrel 241. A fixing rod 2441 is provided at the top of the baffle 244. The fixing rod 2441 penetrates through the batching barrel 241, the barrel cover 242 and is fixedly connected to the support frame 25. An installation ring 245 is fixedly connected to the circumferential outer wall of the batching barrel 241. A limiting ring 2451 is fixedly connected to the circumferential outer wall of the batching barrel 241 at a position above the installation ring 245. A toothed ring 246 is clamped on the outer wall of the limiting ring 2451. The bottom end of the toothed ring 246 extends into the installation ring 245 and is slidably connected to the inner wall of the installation ring 245. A number of telescopic rods 247 are evenly arranged inside the installation ring 245. The output end of the telescopic rod 247 is fixedly connected to the bottom end of the toothed ring 246.

[0039] When the toothed ring 246 is in the normal state, it is located at the lowest position of the limiting ring 2451. When the telescopic rod 247 pushes it to rise, its height will be flush with the toothed disc 232. At the same time, the toothed ring 246 will mesh with the toothed disc 232. An inlet is opened at the top of the barrel cover 242. The inlet is used to connect the feeding pipe. Through the feeding pipe, the batching barrel 241 can be fed at any time, so that the batching barrel 241 can be kept fully supplied with materials at any time during batching. The bottom of the batching barrel 241 is a circle. The circle is divided into two halves, and the discharge holes 243 are evenly opened in one of the halves. The position of the baffle 244 is fixed. It is connected to the support frame 25 through the fixing rod 2441. In addition to fixing the baffle 244, it is also used to assist in maintaining the stability of the batching barrel 241 during rotation. The number of discharge holes 243 can be opened according to actual needs.

[0040] During batching, first, the driving motor two 231 drives the toothed disc 232 to rotate. When adding materials from different batching components 24, the telescopic rod 247 in the batching component 24 to be added will push the toothed ring 246 to rise, so that the toothed ring 246 is butted and meshed with the toothed disc 232 and is driven to rotate. The rotation of the toothed ring 246 will drive the batching barrel 241 to rotate. The rotation of the batching barrel 241 will drive the discharge holes 243 to break away from the occlusion of the baffle 244. When there is no occlusion of the baffle 244, the materials will leak out through the discharge holes 243. The proportion of the discharged materials is controlled by controlling the number of materials leaking out through the discharge holes 243. An inductor is provided inside the batching barrel 241. When the batching barrel 241 discharges materials, the feeding pipe will be controlled to supply materials. The materials discharged through the discharge holes 243 will fall into the aggregate tray two 22, and the materials will be sent into the mixing mechanism 1 through the aggregate tray two 22.

[0041] When the mixing mechanism 1 is started, it will drive the first gear 123 to rotate through the first driving motor 121. The first gear 123 drives the second mixing seat 14 to rotate counterclockwise through the connecting shaft 142. At the same time, the first gear 123 drives the first mixing seat 13 to rotate clockwise through the second gear 124. The first paddle 131 and the second paddle 141 are both in contact with the inner wall of the mixing barrel 11. When the material enters the mixing mechanism 1, it will first fall onto the second mixing seat 14. The second mixing seat 14 drives the second paddle 141 to rotate rapidly, which will quickly pat the falling material and pre-disperse it at the same time. When the material is on the second mixing seat 14, while moving rapidly with the second paddle 141, it will also move downward due to gravity. When the material leaves the range of the second paddle 141, due to inertia, it will continue to move at high speed. And the rotation direction of the first paddle 131 is opposite to that of the second paddle 141, so the material will collide with the first paddle 131. The collision of the two forces can completely disperse the material and prevent the existence of agglomerates. Through the dispersion and stirring of the first paddle 131 and the second paddle 141, the material can be fully mixed. When the mixing is completed, it will fall onto the first collecting tray 16, and then fall into the bottom of the mixing barrel 11 through the first collecting tray 16. During its falling process, the nozzle 17 will blow out high-pressure air flow, and the material will be dispersed and mixed again by the high-pressure air flow to ensure more thorough mixing.

[0042] The mixing mechanism 1 adopts a double-stirring design. The first mixing seat 13 and the second mixing seat 14 rotate reversely, and the first paddle 131 and the second paddle 141 face in opposite directions, forming a multi-directional stirring force, effectively solving the problems of uneven mixing and agglomeration of raw materials and improving the mixing efficiency. The batching mechanism 2 controls the discharge through the engagement of the toothed ring 246 and the toothed disc 232, flexibly and precisely adjusts the ratio, and the inductor ensures continuous and stable batching. During mixing, the nozzle 17 blows out high-pressure air flow, which disperses and mixes the raw materials again, improves the effect, reduces adhesion, and reduces the maintenance cost.

[0043] The first mixing seat 13 and the second mixing seat 14 in the mixing mechanism 1 achieve synchronous but reverse rotation through the engagement of the first gear 123 and the second gear 124. This structural connection not only simplifies the transmission mechanism, reduces energy consumption, but also improves the stability and durability of the equipment. In addition, the fixed connection between the fixed ring 15 and the inner wall of the mixing barrel 11, and the rotational connection between the first mixing seat 13 and the second mixing seat 14 and the fixed table 12 ensure the stability and reliability during the mixing process.

[0044] The components of the present invention are tightly connected and the structure is clear, making the maintenance and repair of the equipment simpler and more convenient. For example, the detachable connection between the batching barrel 241 and the barrel cover 242, and the rotational connection between the first mixing seat 13 and the second mixing seat 14 and the fixed table 12 are all convenient for cleaning and repairing the equipment.

[0045] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A metal powder injection molding raw material mixing device for rapid batching, characterized in that, Comprising: A mixing mechanism (1), the mixing mechanism (1) includes a mixing barrel (11), a fixed platform (12) is fixedly connected inside the mixing barrel (11) near the top position, a first stirring seat (13) is rotatably connected to the top of the fixed platform (12), a number of first blades (131) are evenly arranged on the outer wall of the first stirring seat (13), a second stirring seat (14) is rotatably connected to the top of the first stirring seat (13), a number of second blades (141) are evenly arranged on the outer wall of the second stirring seat (14), a docking groove (132) is opened at the center position of the bottom of the first stirring seat (13), an installation disk (122) is arranged at the position corresponding to the docking groove (132) on the top of the fixed platform (12), docking teeth (133) are arranged on the circumferential inner wall of the docking groove (132), a first gear (123) is rotatably connected at the center position between the installation disk (122) and the fixed platform (12), a second gear (124) is meshed and connected to one side of the first gear (123), the second gear (124) is meshed and connected to the docking teeth (133), a first driving motor (121) is arranged at the center position inside the fixed platform (12), and the output end of the first driving motor (121) penetrates through the fixed platform (12) and is fixedly connected to the first gear (123); a connecting shaft (142) is fixedly connected to the center position of the bottom of the second stirring seat (14), the bottom end of the connecting shaft (142) penetrates through the first stirring seat (13) and the installation disk (122), and the bottom end of the connecting shaft (142) is fixedly connected to the first gear (123); It further includes a batching mechanism (2), the batching mechanism (2) includes a mounting frame (26) fixedly installed on the outer wall of the mixing barrel (11), a fixed disk (21) is fixedly connected to the top of the mounting frame (26), a second aggregate disk (22) is arranged at the bottom of the fixed disk (21), the bottom end of the second aggregate disk (22) is fixedly connected to the top of the mixing barrel (11), a number of mounting openings (211) are evenly opened on the top of the fixed disk (21), a batching component (24) is rotatably connected inside the mounting openings (211), a first fixing frame (23) is arranged at the center position of the top of the fixed disk (21), and the first fixing frame (23) is located between the batching components (24), a toothed disk (232) is rotatably connected inside the top end of the first fixing frame (23), a second driving motor (231) is arranged inside the first fixing frame (23), the output end of the second driving motor (231) is fixedly connected to the toothed disk (232), and a support frame (25) is fixedly connected to the top of the fixed disk (21) near the batching component (24); The described batching component (24) includes a batching barrel (241) rotatably installed inside the installation opening (211). A barrel cover (242) is provided at the top of the batching barrel (241). A number of discharge holes (243) are opened at the bottom of the batching barrel (241). At the same time, a baffle (244) is rotatably connected to the bottom of the batching barrel (241). An installation ring (245) is fixedly connected to the circumferential outer wall of the batching barrel (241). A limiting ring (2451) is fixedly connected to the circumferential outer wall of the batching barrel (241) above the installation ring (245). A toothed ring (246) is clamped on the outer wall of the limiting ring (2451). The bottom end of the toothed ring (246) extends into the installation ring (245) and is slidably connected to the inner wall of the installation ring (245). A number of telescopic rods (247) are arranged inside the installation ring (245). The output end of the telescopic rod (247) is fixedly connected to the bottom end of the toothed ring (246); A fixing rod (2441) is provided at the top of the baffle (244). The fixing rod (2441) passes through the batching barrel (241), the barrel cover (242) and is fixedly connected to the external support frame (25).

2. The metal powder injection molding raw material mixing device for rapid batching according to claim 1, wherein: An aggregate tray one (16) is arranged inside the mixing barrel (11) below the fixed platform (12). A spray head (17) is connected to the outer wall of the aggregate tray one (16). The spray head (17) is used to connect an external air pump to blow out high-pressure air flow during the mixing process to further disperse and mix the raw materials in the mixing barrel (11).

3. A metal powder injection molding raw material mixing device for rapid batching according to claim 1, characterized in that: The orientation of the first paddle (131) is opposite to that of the second paddle (141). Both the first paddle (131) and the second paddle (141) are in contact with the inner wall of the mixing barrel (11).

4. A metal powder injection molding raw material mixing device for rapid batching according to claim 1, characterized in that: A circular groove is opened at the top end of the second stirring seat (14). A fixing ring (15) is rotatably connected inside the circular groove. The fixing ring (15) is fixedly connected to the inner wall of the mixing barrel (11).

Citation Information

Patent Citations

  • Automatic batching system

    CN112407492A

  • Mixing device for metallurgical powder processing

    CN218608930U

  • Stirring barrel

    CN219815960U