Surface spraying equipment with quantitative spraying function for lamp box fabric production
By integrating stirring, spraying and temperature control mechanisms in the spraying equipment, the problems of uneven coatings and inaccurate spraying in existing equipment are solved, efficient and uniform coating treatment and precise spraying control are achieved, and production efficiency and products are improved quality.
Patent Information
- Application Number
- CN202411381235.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2024-12-17
AI Technical Summary
The existing spraying equipment has shortcomings in coating mixing, spraying position control, temperature regulation and quantitative control, resulting in uneven coatings, inaccurate spraying, waste of materials and fluctuations in quality, and cannot meet the high-precision and high-efficiency industrial production needs.
A surface spraying equipment including a stirring mechanism, a spraying mechanism, a conveying mechanism and a temperature control mechanism is designed to achieve uniform mixing and propulsion of the coating by driving the rotating plate by a stirring motor. The spraying mechanism uses positioning components and a butterfly atomizer to achieve precise positioning. and quantitative spraying, the temperature control mechanism achieves uniform temperature control through heating area and air duct.
It realizes efficient and uniform paint stirring, precise spray position control and stable paint delivery, ensuring high-quality spraying effect, reducing manual intervention, and improving production efficiency and product quality.
Smart Images

Figure CN119140308A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying equipment, in particular to a surface spraying equipment for producing light box cloth with a quantitative spraying function. Background Art
[0002] In modern manufacturing, spraying technology is a key link in achieving surface treatment and coating, and is widely used in automobiles, aviation, electronics, furniture and other industrial fields. With the development of industrial automation and intelligent manufacturing, higher requirements are placed on the accuracy, efficiency and environmental performance of spraying equipment, which has promoted the development of spraying technology towards higher precision control, more optimized process management, and lower energy consumption and material consumption.
[0003] Current spraying equipment usually includes basic stirring, conveying and spraying functions, and can complete basic paint application tasks. In these devices, the stirring of the paint mostly relies on simple mechanical stirring, the position adjustment during the spraying process is mostly manual or semi-automatic, and the temperature control and cleaning and maintenance are also relatively primitive. These methods often cannot meet the needs of high-precision and high-efficiency industrial production.
[0004] With regard to the above-mentioned related technologies, when processing workpieces, traditional spraying equipment often causes uneven spraying due to insufficient leveling capacity of the conveying system, affecting the appearance and quality of the product. The existing stirring mechanism can usually only provide basic stirring functions, and it is difficult to achieve the requirements of high uniformity and high shear force, which may cause component separation or aggregation of the coating before spraying, affecting the final coating effect and imprecise quantitative control. In the precision manufacturing process, quantitative control of the coating is crucial, but the performance of many existing equipment in this regard is still limited, and the spraying amount cannot be accurately controlled, resulting in material waste and quality fluctuations. Existing equipment often lacks an effective temperature control system and cannot keep the coating at the optimal processing temperature, affecting the spraying quality and speed. Therefore, the technicians in this field provide a surface spraying equipment for light box cloth production with quantitative spraying function to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a surface spraying device for producing light box cloth with a quantitative spraying function to solve the problems raised in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions: The spraying equipment includes a stirring mechanism, a spraying mechanism, a conveying mechanism and a temperature control mechanism. The stirring mechanism and the spraying mechanism are tightly connected, the stirring mechanism and the spraying mechanism are communicated, the temperature control mechanism and the conveying mechanism are tightly connected, the stirring mechanism is located above the spraying mechanism, the spraying mechanism is located above the conveying mechanism, and the temperature control mechanism is located inside the conveying mechanism.
[0007] By adopting the above technical solution, the stirring mechanism is located above the spraying mechanism, which is conducive to the downward conveying of the paint by gravity assistance. The stirring motor is connected with the rotating plate through transmission to realize the rotation of the rotating plate, and the rotating plate rotates with the stirring box to achieve the mixing and advancement of the paint through the worm. The spraying mechanism is located above the conveying mechanism, and atomizes and sprays the stirred liquid. The atomizing nozzle is tightly connected to the positioning component. The positioning component includes lateral and vertical movement mechanisms to achieve precise position adjustment, thereby controlling the spraying range and direction. The conveying mechanism is equipped with a leveling component to keep the sprayed object stable during the conveying process and reduce uneven spraying caused by unevenness. The temperature control mechanism is located inside the conveying mechanism. By increasing the heating area, the temperature of the transmitted paint can be controlled. The temperature control mechanism is connected to the bellows through an air duct to ensure uniform temperature distribution after heating and meet the process requirements. The spraying equipment can achieve efficient and uniform paint stirring, precise spraying position control and stable paint delivery, ultimately achieving high-quality spraying effects, ensuring the continuity and automation of the spraying process, reducing manual intervention and improving production efficiency.
[0008] Furthermore, the stirring mechanism includes an outer worm, an inner worm, a first elastic member, a transmission rod, a stirring box, a stirring motor, a uniform motor, a shearing motor and a rotating plate. The stirring motor is tightly connected to the stirring box, the stirring box is cylindrical, the stirring motor is transmission-connected to the rotating plate, the rotating plate is rotationally connected to the stirring box, the uniform motor is tightly connected to the rotating plate, the uniform motor is tightly connected to the rotating plate, the uniform motor is transmission-connected to the outer worm, the shearing motor is tightly connected to the outer worm, the shearing motor is located at the lower end of the outer worm, the shearing motor is transmission-connected to the transmission rod, and the transmission rod is transmission-connected to the inner worm. The inner worm and the transmission rod are slidably connected, the inner worm and the outer worm are rotatably connected, the rotational pushing directions of every two adjacent outer worms are opposite, the first elastic member and the transmission rod are tightly connected, the first elastic member and the inner worm are tightly connected, a plurality of first shear holes are arranged on the outer worm, a plurality of second shear holes are arranged on the inner worm, the apertures of the plurality of first shear holes increase step by step with the advancing direction of the outer worm, and the apertures of the plurality of second shear holes are sequentially consistent with the apertures of the first shear holes, a worm groove is arranged on the transmission rod, the inner worm and the worm groove are slidably connected, a rotating protrusion is arranged on the inner worm, and the rotating protrusion and the worm groove are slidably connected.
[0009] By adopting the above technical solution, the stirring motor is firmly connected to the cylindrical stirring box, and the rotating plate is driven to rotate in the stirring box, thereby driving the outer worm to revolve relative to the rotating plate to stir the paint in the box. The uniform motor is firmly connected to the rotating plate, and the outer worm is caused to rotate by transmitting power to the outer worm, so as to further enhance the uniform mixing of the paint. The shearing motor is firmly connected to the lower end of the outer worm, and is connected to the transmission rod, thereby driving the inner worm to rotate through the rotating protrusion. At the same time, the rotating protrusion interacts with the worm groove on the transmission rod through a sliding fit, allowing the inner worm to slide axially while transmitting torque, thereby driving the first shear hole and the second shear hole to move relative to each other to achieve a shearing action. At the same time, the aperture design allows the shear aperture to gradually increase during the coating advancement process. At the same time, the adjacent outer worms rotate in opposite directions, so that the coating can be stirred up and down, further optimizing the coating refinement, thereby ensuring that it achieves the ideal uniformity and viscosity before entering the spraying mechanism, thereby improving the spraying effect, reducing coating waste, and improving the quality of the final product.
[0010] Furthermore, the spraying mechanism includes a positioning assembly, a butterfly atomizer, an atomizing nozzle, a liquid pump, a temperature controller and a cleaning assembly. The positioning assembly and the conveying mechanism are tightly connected, the butterfly atomizer and the positioning assembly are tightly connected, the butterfly atomizer and the atomizing nozzle are connected, the butterfly atomizer and the liquid pump are connected, the liquid pump and the stirring box are tightly connected, the liquid pump and the stirring box are connected, the atomizing nozzle and the positioning assembly are tightly connected, the cleaning assembly and the atomizing nozzle are tightly connected, and the temperature controller and the butterfly atomizer are tightly connected.
[0011] By adopting the above technical solution, the positioning component is fastened to the conveying mechanism, responsible for ensuring that the atomizing nozzle is aligned with the target during the spraying process, and the position of the nozzle is adjusted by a precise mechanical device. The butterfly atomizer is fastened to the positioning component and communicated with the atomizing nozzle. The liquid supplied by the liquid pump is atomized into tiny particles by generating a high-speed rotating airflow, and the transfer quantity is limited for the layer-by-layer spraying or single spraying. The transfer quantity is controlled by the flow rate of the liquid pump, and the appropriate temperature is controlled by the temperature controller to ensure that the transfer quantity is not easy to condense or is used to heat the passing paint to adjust the temperature of the paint, optimize the spraying effect and the spraying and solidification time, and the liquid pump is fastened to the mixing box and communicated with the mixing box through a pipeline. Ensure that the evenly mixed liquid is extracted from the mixing box, the liquid pump generates pressure to drive the liquid flow, the atomizing nozzle is fastened to the positioning component and connected to the cleaning component. The cleaning component can automatically clean the nozzle after spraying to prevent blockage, ensure the long-term effective operation of the nozzle, and ensure the quantitative work accuracy. The spraying mechanism can control the flow rate, atomization particle size and spraying position of the paint, so as to achieve high-efficiency and high-quality spraying. The entire workflow starts from the mixing box, is pushed to the butterfly atomizer by the liquid pump, and then evenly sprayed to the surface of the object through the atomizing nozzle. The temperature control function of the temperature controller and the cleaning function of the cleaning component further improve the efficiency of the spraying process and the quality after spraying, ensuring that the product surface treatment reaches the optimal state.
[0012] Furthermore, the positioning assembly includes a transverse slide rail, a transverse motor, a transverse belt, a transverse block, a vertical slide rail, a vertical motor, a vertical belt, a vertical block, a transverse gear set, a vertical gear set, a lifting motor, a lifting belt, a lifting block and a lifting screw. The transverse slide rail is fastened to the conveying mechanism, the transverse motor is fastened to the transverse block, the transverse motor is transmission-connected to the transverse gear set, the transverse gear set is meshed with the transverse belt gear, the transverse belt is fastened to the transverse slide rail, the transverse gear set is transmission-connected to the transverse block, the transverse block is slidingly connected to the transverse slide rail, The vertical slide rail and the transverse block are tightly connected, the vertical motor and the vertical block are tightly connected, the vertical motor and the vertical gear set are transmission connected, the vertical belt and the vertical slide rail are tightly connected, the vertical gear set and the vertical belt gear are meshed, the vertical gear set and the vertical block are transmission connected, the vertical block and the vertical slide rail are slidingly connected, the lifting motor and the vertical block are tightly connected, the lifting motor and the lifting belt are transmission connected, the lifting belt and the lifting screw are transmission connected, the lifting screw and the lifting block are transmission connected, the butterfly atomizer and the lifting block are tightly connected, and the atomizing nozzle and the lifting block are tightly connected.
[0013] By adopting the above technical scheme, the transverse movement system is fastened to the conveying mechanism through the transverse slide rail, providing a solid foundation for transverse movement. The transverse movement motor is fastened to the transverse movement block and is responsible for driving the transverse gear set. The transverse gear set and the transverse movement motor are connected through transmission to ensure the smooth movement of the transverse movement block. The transverse movement belt is meshed with the gears of the transverse gear set and fastened to the transverse slide rail. The transverse movement block moves linearly along the transverse slide rail. The vertical movement system is fastened to the transverse movement block through the vertical slide rail, allowing precise vertical movement. The vertical movement motor is fastened to the vertical movement block and is connected to the vertical gear set through transmission. The vertical movement belt is meshed with the gears of the vertical gear set. The vertical movement belt is fastened to the vertical slide rail to realize the linear movement of the vertical movement block along the vertical slide rail. The lifting system is fastened to the vertical block through the lifting motor and connected to the lifting screw through the lifting belt. The lifting screw is further connected to the lifting block through the spiral lifting mechanism, allowing the lifting block to move vertically along the lifting screw. The butterfly atomizer and the atomizing nozzle are both fastened to the lifting block. The vertical adjustment of the lifting system can adapt to workpieces of different heights, so that the spraying can be accurately adjusted in three spatial directions to adapt to workpieces of different sizes and thicknesses. The coordination of the lateral, vertical and lifting systems not only limits the moving direction of the spray head to ensure that it moves only in the required direction, but also achieves high efficiency and precise control through the precise control system, thereby improving the spraying quality and production efficiency.
[0014] Furthermore, the cleaning component includes a cleaning ball, an air pressure pipe, a cleaning pipe, a downward hydraulic cylinder and a spray motor. The downward hydraulic cylinder and the spray motor are drivingly connected, the downward hydraulic cylinder and the atomizing nozzle are firmly connected, the spray motor and the cleaning ball are drivingly connected, the cleaning ball and the cleaning pipe are connected, the cleaning ball is provided with a cleaning port, the atomizing nozzle includes a rotating ring and a nozzle body, the rotating ring and the nozzle body are rotatably connected, the cleaning pipe and the rotating ring are firmly connected, the nozzle body is provided with an air pressure channel, and the air pressure channel and the air pressure pipe are connected.
[0015] By adopting the above technical solution, the downward hydraulic cylinder realizes linear movement through hydraulic drive, and is connected to the spray motor through hydraulic transmission, allowing the downward hydraulic cylinder to control the lifting and lowering of the spray motor and adjust the relative position of the cleaning ball and the nozzle. The cleaning ball realizes rotation through the transmission connection with the spray motor. A plurality of cleaning ports are designed inside the cleaning ball, which are connected to the cleaning pipe, allowing the cleaning agent or compressed air to be directly sprayed onto the surface and inside of the atomizing nozzle. The cleaning pipe is tightly connected to the rotating ring and maintained in a fixed position for smooth delivery of the cleaning medium. The atomizing nozzle design includes a rotating ring and a nozzle body, and the rotating ring and the nozzle body are connected by rotation, which helps to spray evenly and reduce the nozzle In order to prevent wear and tear and ensure smooth delivery of cleaning media, an air pressure channel is designed on the nozzle body and connected to the air pressure pipe, allowing compressed air to reach the nozzle through the air pressure channel to blow away possible blockages and further atomize the paint, so that the equipment can automatically clean after the spraying operation to keep the nozzle clean and unobstructed. Through the precise control of the downward hydraulic cylinder, the cleaning ball can be accurately positioned at the nozzle, and deep cleaning can be achieved by rotating and spraying the cleaning medium. In addition, the design of the air pressure pipe also supports the use of air purging after cleaning, further ensuring that there is no residue inside the nozzle, minimizing maintenance costs and downtime, and improving equipment utilization efficiency and spraying quality.
[0016] Furthermore, the conveying mechanism includes a leveling component, a conveying belt, a conveying motor, a conveying wheel and a conveying frame. The leveling component and the conveying frame are tightly connected, the conveying motor and the conveying wheel are transmission connected, the conveying wheel and the conveying belt are transmission connected, a central conveying protrusion is provided on the conveying belt, and an adsorption temperature control hole is provided on the conveying belt.
[0017] By adopting the above technical solution, the leveling component is firmly connected to the conveying frame. The main function of the leveling component is to flatten the light box cloth to prevent wrinkles and unevenness and ensure its stability during transportation. The conveying motor is connected to the conveying wheel through transmission, which ensures that the rotation of the motor can be smoothly converted into the rotation of the conveying wheel. The conveying wheel is connected to the conveying belt through friction contact, allowing the conveying belt to move linearly under the push of the conveying wheel, thereby pushing the object to be processed to move along a predetermined path. The conveying belt is designed with a central conveying protrusion and an obliquely symmetrical design. As the conveying belt rotates, the friction in the middle arrives first, and the two sides are slower, so that these protrusions help keep the object in the conveying The conveyor belt is also equipped with adsorption temperature control holes. The function of the holes is to keep the surface temperature of the object consistent, improve the spraying quality and drying efficiency. Through the design of this conveying mechanism, stable, continuous and precise conveying of objects can be achieved. The leveling component ensures the specific leveling of objects during transportation. The cooperation of the conveying motor and the conveying wheel realizes the efficient drive of the conveyor belt, and the special design on the belt further optimizes the processing process and ensures the uniformity and efficiency of the spraying operation. This system not only improves production efficiency, but also significantly improves the quality of the final product by maintaining constant workpiece processing conditions.
[0018] Furthermore, the leveling assembly includes a Mename wheel, a leveling transfer rod, a transmission shaft, a leveling motor, a second elastic member, a leveling block, an electromagnetic block, a bidirectional screw, a spacing block, a leveling frame, a spacing slide bar and a spacing motor. The leveling motor and the leveling block are fastened together, the leveling motor and the transmission shaft are transmission-connected, the transmission shaft and the Mename wheel are transmission-connected, the transmission shaft and the leveling transfer rod are hinged, the transmission shaft and the leveling transfer rod are transmission-connected, the second elastic member and the leveling block are fastened together, the second elastic member and the electromagnetic block are fastened together, the electromagnetic block and the leveling block are magnetically pole-repelling transmission, the electromagnetic block and the spacing block are fastened together, the leveling block and the spacing block are slidingly connected, the leveling block and the transmission shaft are rotationally connected, the leveling frame and the conveying frame are fastened together, the spacing motor and the leveling frame are fastened together, the spacing motor and the bidirectional screw are transmission-connected, the bidirectional screw and the spacing block are transmission-connected, the spacing slide bar and the spacing block are fastened together, and the spacing block and the spacing slide bar are slidingly connected.
[0019] By adopting the above technical solution, the leveling motor is connected to the transmission shaft and is responsible for driving the transmission shaft to rotate. The transmission shaft is connected to the leveling transfer rod in an articulated manner, so that the transfer rod can perform corresponding rotational movement following the rotation of the shaft. The Mename wheel is connected to the transmission shaft, so that the Mename wheel can rotate accordingly according to the rotation of the transmission shaft, thereby tensioning and leveling both sides of the object through friction. The electromagnetic block and the leveling block interact with each other through magnetic force, wherein the electromagnetic block and the magnetic poles of the leveling block repel each other, so that the position of the leveling block is adjusted under the action of the electromagnetic force. The electromagnetic block is also tightly connected to the spacing block and is connected to the leveling block by a sliding connection, allowing the leveling block to move in the vertical direction when needed, thereby adjusting the leveling position of a specific spraying area without affecting During the conveying process, the spacing motor is connected to the bidirectional screw through a transmission connection. The bidirectional screw has symmetrical threads in opposite directions. This connection allows the spacing motor to control the rotation of the bidirectional screw, thereby accurately adjusting the position of the spacing block, so that leveling of both sides can be carried out simultaneously, thereby achieving consistent tension and uniform leveling. The spacing block and the spacing slide bar are connected by sliding to ensure smooth movement of the spacing block during the adjustment process. The entire leveling assembly realizes the leveling of the spraying area of the conveyed object to ensure the uniformity and efficiency of the spraying process. By adjusting the position of the leveling block and the spacing block, the equipment can adapt to objects of various sizes and thicknesses and maintain their correct posture during the conveying process. The use of this system has greatly improved the spraying quality, reduced the scrap rate, and optimized the production process.
[0020] Furthermore, the temperature control mechanism includes a temperature control box, a heating tube, a heating pump, a heating box, an air duct and a bellows. The temperature control box and the conveying frame are tightly connected, the temperature control box is located inside the conveying belt, the adsorption temperature control hole is connected to the temperature control box, the heating tube and the temperature control box are tightly connected, the heating tube is serpentine, the heating tube and the heating box are connected, the heating pump and the heating box are connected, the heating pump and the heating tube are connected, the air duct and the temperature control box are tightly connected, and the air duct and the bellows are connected.
[0021] By adopting the above technical solution, the temperature control box and the conveying frame, the temperature control box is firmly connected to the conveying frame and is arranged inside the conveying belt. This design enables the temperature control box to be directly connected to the conveyed object, and the temperature of the object is directly adjusted through the adsorption temperature control hole, and the object is adsorbed at the same time. The heating pipe is firmly connected to the temperature control box and adopts a serpentine design to increase the contact area with the air in the temperature control box and improve the heat exchange efficiency. The serpentine design also allows more heat to be transmitted and distributed in a limited space. The heating pump is connected to the heating box through a pipeline to ensure that the heating medium (such as hot oil or hot water) can be transported from the heating box to the heating pipe through the heating pump for circulation, thereby ensuring the safe and efficient transportation of the medium, to ensure that the heat energy is effectively transferred to the heating pipe, and Through its serpentine structure, it is spread throughout the temperature control box. The air duct is tightly connected to the temperature control box and communicated with the bellows. The function of the bellows is to provide the necessary air flow for the temperature control box, which can not only help adjust the temperature in the temperature control box, but also promote the uniform distribution of temperature. At the same time, the objects adsorbed on it help level and fix, allowing the equipment to maintain the temperature of the material and workpiece within the optimal range during the spraying process, thereby ensuring the spraying quality. Through temperature control, performance problems caused by excessively high or low temperature of the material, such as viscosity changes, inconsistent drying speed, etc., can be prevented. At the same time, a quantitative multi-layer spraying method can be cured at one time, or cured layer by layer to achieve the purpose of quantitative, which not only improves production efficiency, but also ensures the stability of the quality of the final product.
[0022] Compared with the prior art, the present invention has the following beneficial effects: 1. Enhanced material mixing and uniformity: Through the compound motion of the outer worm and the inner worm and the design of the gradually enlarged shear hole, efficient mixing and fine shearing of the paint are achieved. The mixing motor is firmly connected to the cylindrical mixing box, and the rotating plate is driven to rotate in the mixing box, thereby driving the outer worm to revolve relative to the rotating plate to stir the paint in the box. The uniform motor is firmly connected to the rotating plate, and the outer worm is rotated by transmitting power to the outer worm to further enhance the uniform mixing of the paint. The shear motor is firmly connected to the lower end of the outer worm and is connected to the transmission rod, thereby driving the inner worm to rotate by rotating the protrusion. At the same time, the rotating protrusion interacts with the worm groove on the transmission rod through a sliding fit, allowing the inner worm to slide axially while transmitting torque, thereby driving the first shear hole and the second shear hole to move relative to each other to achieve shearing action. At the same time, the aperture design allows the shear aperture to gradually increase during the coating advancement process. At the same time, the adjacent outer worms rotate in opposite directions, so that the coating can be stirred up and down, further optimizing the coating refinement, thereby ensuring that it reaches the ideal uniformity and viscosity before entering the spraying mechanism, thereby improving the spraying effect, reducing coating waste, and improving the quality of the final product.
[0023] 2. Leveling function: The leveling component is firmly connected to the conveyor frame. The main function of the leveling component is to flatten the light box cloth to prevent wrinkles and unevenness and ensure its stability during the conveying process. The conveying motor is connected to the conveying wheel through transmission, which ensures that the motor's rotational motion can be smoothly converted into the rotation of the conveying wheel. The conveying wheel is connected to the conveying belt through friction contact, allowing the conveying belt to move linearly under the push of the conveying wheel, thereby pushing the object to be processed along the predetermined path. The conveying belt is designed with a centered conveying protrusion and an obliquely symmetrical design. As the conveying belt rotates, the friction in the middle arrives first, and the two sides are slower, so that these protrusions help to maintain the center position of the object during the conveying process and avoid uneven spraying due to offset. The conveying belt is also provided with adsorption temperature control holes. The function of the hole position is to keep the surface temperature of the object consistent and improve the spraying quality and drying efficiency. Through the design of this conveying mechanism, stable, continuous and precise transportation of objects can be achieved.
[0024] 3. Leveling of the spraying area: The leveling motor is connected to the transmission shaft and is responsible for driving the transmission shaft to rotate. The transmission shaft is connected to the leveling transfer rod by a hinge, so that the transfer rod can rotate accordingly with the rotation of the shaft. The Mename wheel is connected to the transmission shaft, so that the Mename wheel can rotate accordingly according to the rotation of the transmission shaft, thereby tensioning and leveling both sides of the object through friction. The electromagnetic block and the leveling block interact with each other through magnetic force, in which the electromagnetic block and the magnetic poles of the leveling block repel each other, so that the leveling block is adjusted under the action of electromagnetic force. The electromagnetic block is also tightly connected to the spacing block through a sliding connection. The spacing block is connected to the leveling block, allowing the leveling block to move in the vertical direction when needed, so as to adjust the leveling position of the specific spraying area without affecting the conveying process. The spacing motor is connected to the bidirectional screw through a transmission. The bidirectional screw has symmetrical threads in opposite directions. This connection allows the spacing motor to control the rotation of the bidirectional screw, thereby accurately adjusting the position of the spacing block, so as to achieve leveling on both sides at the same time, thereby achieving consistent tension and uniform leveling. The spacing block is connected to the spacing slide bar through a sliding connection to ensure the smooth movement of the spacing block during the adjustment process. The entire leveling assembly realizes the leveling of the spraying area of the conveyed object. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the stirring mechanism structure of the present invention; Figure 3 It is a schematic diagram of the internal worm structure of the present invention; Figure 4 It is a schematic diagram of the rotating protrusion structure of the present invention; Figure 5 It is a schematic diagram of the structure of the first shear hole and the second shear hole of the present invention; Figure 6 It is a schematic diagram of the spraying mechanism structure of the present invention; Figure 7 This is a schematic diagram of the structure of the positioning component of the present invention; Figure 8 This is a schematic diagram of the cleaning component structure of the present invention; Fig. 9 It is a schematic diagram of the structure of the conveying mechanism of the present invention; Fig.10 It is a schematic diagram of the leveling assembly of the present invention; Fig.11 It is a schematic diagram of the temperature control box of the present invention; Fig.12 It is a schematic diagram of the temperature control mechanism of the present invention.
[0026] In the figure: 1, stirring mechanism; 11, outer worm; 111, first shearing hole; 12, inner worm; 121, second shearing hole; 122, rotating protrusion; 13, first elastic member; 14, transmission rod; 141, worm groove; 15, stirring box; 16, stirring motor; 17, uniform motor; 18, shearing motor; 19, rotating plate; 2, spraying mechanism; 21, positioning assembly; 211, traverse slide rail; 212, traverse motor; 2 13. Horizontal belt; 214. Horizontal block; 215. Vertical slide rail; 216. Vertical motor; 217. Vertical belt; 218. Vertical block; 219. Horizontal gear set; 2110. Vertical gear set; 2111. Lifting motor; 2112. Lifting belt; 2113. Lifting block; 2114. Lifting screw; 22. Butterfly atomizer; 23. Atomizing nozzle; 231. Rotating ring; 232. Nozzle body; 2321. Wind pressure channel; 24, liquid pump; 25, temperature controller; 26, cleaning component; 261, cleaning ball; 2611, cleaning port; 262, air pressure pipe; 263, cleaning pipe; 264, lower hydraulic cylinder; 265, spray motor; 3, conveying mechanism; 31, leveling component; 311, Mecanum wheel; 312, leveling transmission rod; 313, transmission shaft; 314, leveling motor; 315, second elastic member; 316, leveling block; 31 7. Electromagnetic block; 318. Bidirectional screw; 319. Spacing block; 3110. Leveling frame; 3111. Spacing slide bar; 3112. Spacing motor; 32. Conveying belt; 321. Centered conveying protrusion; 322. Adsorption temperature control hole; 33. Conveying motor; 34. Conveying wheel; 35. Conveying frame; 4. Temperature control mechanism; 41. Temperature control box; 42. Heating tube; 43. Heating pump; 44. Heating box; 45. Air duct; 46. Bellows. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1 - Fig.11 As shown, the present invention provides a technical solution for surface spraying equipment for light box cloth production with quantitative spraying function: The spraying equipment includes a stirring mechanism 1, a spraying mechanism 2, a conveying mechanism 3 and a temperature control mechanism 4. The stirring mechanism 1 and the spraying mechanism 2 are tightly connected, the stirring mechanism 1 and the spraying mechanism 2 are communicated, the temperature control mechanism 4 and the conveying mechanism 3 are tightly connected, the stirring mechanism 1 is located above the spraying mechanism 2, the spraying mechanism 2 is located above the conveying mechanism 3, and the temperature control mechanism 4 is located inside the conveying mechanism 3.
[0029] By adopting the above technical solution, the stirring mechanism 1 is located above the spraying mechanism 2, which is conducive to the downward conveying of the paint by gravity assistance, wherein the stirring motor 16 is connected with the rotating plate 19 through transmission to realize the rotation of the rotating plate 19, and the rotating plate 19 is rotated with the stirring box 15 to realize the mixing and advancement of the paint through the worm. The spraying mechanism 2 is located above the conveying mechanism 3, and atomizes and sprays the stirred liquid. The atomizing nozzle 23 is tightly connected to the positioning component 21. The positioning component 21 includes a lateral and vertical movement mechanism to achieve precise position adjustment, thereby controlling the spraying range and direction. The conveying mechanism 3 has a leveling component 31 to keep the sprayed object stable during the conveying process and reduce uneven spraying caused by unevenness. The temperature control mechanism 4 is located inside the conveying mechanism 3. By increasing the heating area, the temperature of the transmitted paint is controlled. The temperature control mechanism 4 is connected to the bellows 46 through the air duct 45 to ensure that the temperature distribution after heating is uniform and meet the process requirements. The spraying equipment can achieve efficient and uniform paint stirring, precise spraying position control and stable paint delivery, and ultimately achieve high-quality spraying effects, ensure the continuity and automation of the spraying process, reduce manual intervention, and improve production efficiency.
[0030] Furthermore, the stirring mechanism 1 includes an outer worm 11, an inner worm 12, a first elastic member 13, a transmission rod 14, a stirring box 15, a stirring motor 16, a uniform motor 17, a shearing motor 18 and a rotating plate 19, wherein the stirring motor 16 is connected to the stirring box 15 in a fastened manner, the stirring box 15 is cylindrical, the stirring motor 16 is connected to the rotating plate 19 in a driving manner, the rotating plate 19 is connected to the stirring box 15 in a rotational manner, the uniform motor 17 is connected to the rotating plate 19 in a fastened manner, the uniform motor 17 is connected to the rotating plate 19 in a fastened manner, the uniform motor 17 is connected to the outer worm 11 in a driving manner, the shearing motor 18 is connected to the outer worm 11 in a fastened manner, the shearing motor 18 is located at the lower end of the outer worm 11, the shearing motor 18 is connected to the transmission rod 14 in a driving manner, and the transmission rod 14 is connected to the inner worm 12 in a driving manner. The inner worm 12 and the transmission rod 14 are slidably connected, the inner worm 12 and the outer worm 11 are rotationally connected, and the rotation and pushing directions of every two adjacent outer worms 11 are opposite. The first elastic member 13 and the transmission rod 14 are tightly connected, the first elastic member 13 and the inner worm 12 are tightly connected, a plurality of first shearing holes 111 are provided on the outer worm 11, and a plurality of second shearing holes 121 are provided on the inner worm 12. The apertures of the plurality of first shearing holes 111 increase step by step with the pushing direction of the outer worm 11, and the apertures of the plurality of second shearing holes 121 are sequentially consistent with the apertures of the first shearing holes 111. A worm groove 141 is provided on the transmission rod 14, the inner worm 12 and the worm groove 141 are slidably connected, a rotating protrusion 122 is provided on the inner worm 12, and the rotating protrusion 122 and the worm groove 141 are slidably connected.
[0031] By adopting the above technical solution, the stirring motor 16 is fastened to the cylindrical stirring box 15, and the rotating plate 19 is driven to rotate in the stirring box 15, thereby driving the outer worm 11 to revolve relative to the rotating plate 19 to stir the paint in the box. The uniform motor 17 is fastened to the rotating plate 19, and transmits power to the outer worm 11, so that the outer worm 11 rotates to further enhance the uniform mixing of the paint. The shearing motor 18 is fastened to the lower end of the outer worm 11, and is connected to the transmission rod 14, thereby driving the inner worm 12 to rotate through the rotating protrusion 122. At the same time, the rotating protrusion 122 interacts with the worm groove 141 on the transmission rod 14 by sliding cooperation, allowing the inner worm 12 to slide axially while transmitting torque, thereby driving the first shear hole 111 and the second shear hole 121 to move relative to each other, realizing the shearing action. At the same time, the aperture design allows the shear aperture to gradually increase during the coating advancement process. At the same time, the adjacent outer worms 11 rotate and push in opposite directions, so that the coating can be stirred up and down, further optimizing the coating refinement, thereby ensuring that it reaches the ideal uniformity and viscosity before entering the spraying mechanism 2, thereby improving the spraying effect, reducing coating waste, and improving the quality of the final product.
[0032] Furthermore, the spraying mechanism 2 includes a positioning assembly 21, a butterfly atomizer 22, an atomizing nozzle 23, a liquid pump 24, a temperature controller 25 and a cleaning assembly 26. The positioning assembly 21 is tightly connected to the conveying mechanism 3, the butterfly atomizer 22 is tightly connected to the positioning assembly 21, the butterfly atomizer 22 is connected to the atomizing nozzle 23, the butterfly atomizer 22 is connected to the liquid pump 24, the liquid pump 24 is tightly connected to the stirring box 15, the liquid pump 24 is connected to the stirring box 15, the atomizing nozzle 23 is tightly connected to the positioning assembly 21, the cleaning assembly 26 is tightly connected to the atomizing nozzle 23, and the temperature controller 25 is tightly connected to the butterfly atomizer 22.
[0033] By adopting the above technical solution, the positioning component 21 is fastened to the conveying mechanism 3, and is responsible for ensuring that the atomizing nozzle 23 is aligned with the target during the spraying process. The position of the nozzle is adjusted by a precise mechanical device. The butterfly atomizer 22 is fastened to the positioning component 21 and is connected to the atomizing nozzle 23. The liquid supplied by the liquid pump 24 is atomized into tiny particles by generating a high-speed rotating airflow, and the transfer quantity is limited for the layer-by-layer spraying or single spraying. The transfer quantity is controlled by the flow rate of the liquid pump 24, and the appropriate temperature is controlled by the temperature controller 25 to ensure that the transfer quantity is not easy to condense or is used to heat the passing paint to adjust the temperature of the paint, optimize the spraying effect and the spraying and solidification time, and the liquid pump 24 is fastened to the mixing box 15 and is connected to the mixing box 15 through a pipeline to ensure The uniformly mixed liquid is extracted from the stirring box 15, and the liquid pump 24 generates pressure to promote the flow of liquid. The atomizing nozzle 23 is fastened to the positioning component 21 and connected to the cleaning component 26. The cleaning component 26 can automatically clean the nozzle after spraying to prevent blockage, ensure the long-term effective operation of the nozzle, and ensure the quantitative working accuracy. The spraying mechanism 2 can control the flow rate, atomization particle size and spraying position of the paint, so as to achieve high-efficiency and high-quality spraying. The entire work process starts from the stirring box 15, is pushed to the butterfly atomizer 22 by the liquid pump 24, and then is evenly sprayed to the surface of the object through the atomizing nozzle 23. The temperature control function of the temperature controller 25 and the cleaning function of the cleaning component 26 further improve the efficiency of the spraying process and the quality after spraying, ensuring that the surface treatment of the product reaches the optimal state.
[0034] Furthermore, the positioning assembly 21 includes a transverse slide rail 211, a transverse motor 212, a transverse belt 213, a transverse block 214, a vertical slide rail 215, a vertical motor 216, a vertical belt 217, a vertical block 218, a transverse gear set 219, a vertical gear set 2110, a lifting motor 2111, a lifting belt 2112, a lifting block 2113 and a lifting screw 2114. The transverse slide rail 211 is fastened to the conveying mechanism 3, the transverse motor 212 is fastened to the transverse block 214, the transverse motor 212 is transmission-connected to the transverse gear set 219, the transverse gear set 219 is gear-engaged with the transverse belt 213, the transverse belt 213 is fastened to the transverse slide rail 211, the transverse gear set 219 is transmission-connected to the transverse block 214, and the transverse block 214 is slidingly connected to the transverse slide rail 211 , the vertical slide rail 215 is tightly connected to the transverse block 214, the vertical motor 216 is tightly connected to the vertical block 218, the vertical motor 216 is connected to the vertical gear set 2110 for transmission, the vertical belt 217 is tightly connected to the vertical slide rail 215, the vertical gear set 2110 and the vertical belt 217 are gear-engaged, the vertical gear set 2110 and the vertical block 218 are connected for transmission, the vertical block 218 is slidingly connected to the vertical slide rail 215, the lifting motor 2111 is tightly connected to the vertical block 218, the lifting motor 2111 is connected to the lifting belt 2112 for transmission, the lifting belt 2112 is connected to the lifting screw 2114 for transmission, the lifting screw 2114 is connected to the lifting block 2113 for transmission, the butterfly atomizer 22 is tightly connected to the lifting block 2113, and the atomizing nozzle 23 is tightly connected to the lifting block 2113.
[0035] By adopting the above technical solution, the transverse movement system is fastened to the conveying mechanism 3 through the transverse slide rail 211, providing a solid foundation for transverse movement. The transverse motor 212 is fastened to the transverse block 214 and is responsible for driving the transverse gear set 219. The transverse gear set 219 and the transverse motor 212 are connected by transmission to ensure the smooth movement of the transverse block 214. The transverse belt 213 is meshed with the transverse gear set 219 gears and is fastened to the transverse slide rail 211. The transverse block 214 moves linearly along the transverse slide rail 211. The vertical movement system is fastened to the transverse block 214 through the vertical slide rail 215, allowing precise vertical movement. The vertical motor 216 is fastened to the vertical block 218 and is connected to the vertical gear set 2110 through transmission. The vertical belt 217 is meshed with the vertical gear set 2110 gears, and the vertical belt 217 is fastened to the vertical slide rail 215. The vertical block 218 moves linearly along the vertical slide rail 215, and the lifting system is fastened to the vertical block 218 through the lifting motor 2111, and is connected to the lifting screw 2114 through the lifting belt 2112. The lifting screw 2114 is further connected to the lifting block 2113 through a spiral lifting mechanism, allowing the lifting block 2113 to move vertically along the lifting screw 2114. The butterfly atomizer 22 and the atomizing nozzle 23 are both fastened to the lifting block 2113. The vertical adjustment of the lifting system can be used to adapt to workpieces of different heights, so that the spraying can be accurately adjusted in three spatial directions to adapt to workpieces of different sizes and thicknesses. The coordination of the lateral, vertical and lifting systems not only limits the moving direction of the spray head to ensure that it moves only in the required direction, but also achieves high efficiency and precise control through a precise control system, thereby improving the spraying quality and production efficiency.
[0036] Furthermore, the cleaning assembly 26 includes a cleaning ball 261, an air pressure pipe 262, a cleaning pipe 263, a downward hydraulic cylinder 264 and a spray motor 265. The downward hydraulic cylinder 264 and the spray motor 265 are transmission-connected, the downward hydraulic cylinder 264 and the atomizing nozzle 23 are firmly connected, the spray motor 265 and the cleaning ball 261 are transmission-connected, the cleaning ball 261 and the cleaning pipe 263 are communicated, a cleaning port 2611 is provided on the cleaning ball 261, the atomizing nozzle 23 includes a rotating ring 231 and a nozzle body 232, the rotating ring 231 and the nozzle body 232 are rotationally connected, the cleaning pipe 263 and the rotating ring 231 are firmly connected, an air pressure channel 2321 is provided on the nozzle body 232, and the air pressure channel 2321 is communicated with the air pressure pipe 262.
[0037] By adopting the above technical solution, the downward hydraulic cylinder 264 is hydraulically driven to achieve linear movement, and is connected to the spray motor 265 through hydraulic transmission, allowing the downward hydraulic cylinder 264 to control the lifting and lowering of the spray motor 265, and adjust the relative position of the cleaning ball 261 and the nozzle. The cleaning ball 261 is connected to the spray motor 265 through transmission to achieve rotation. The cleaning ball 261 is designed with multiple cleaning ports 2611 inside, which are connected to the cleaning pipe 263, allowing cleaning agents or compressed air to be directly sprayed onto the surface and inside of the atomizing nozzle 23. The cleaning pipe 263 is tightly connected to the rotating ring 231 to maintain a fixed position for smooth transportation of the cleaning medium. The design of the atomizing nozzle 23 includes a rotating ring 231 and a nozzle body 232. The rotating ring 231 and the nozzle body 232 are rotated The connection helps to achieve uniform spraying and reduce nozzle wear to ensure smooth delivery of the cleaning medium. The nozzle body 232 is designed with an air pressure channel 2321, which is connected to the air pressure pipe 262, allowing compressed air to reach the nozzle through the air pressure channel 2321, so as to blow away possible blockages and further atomize the paint, so that the equipment can automatically clean after the spraying operation to keep the nozzle clean and unobstructed. Through the precise control of the downward hydraulic cylinder 264, the cleaning ball 261 can be accurately positioned at the nozzle, and deep cleaning can be achieved by rotating and spraying the cleaning medium. In addition, the design of the air pressure pipe 262 also supports the use of air purging after cleaning, further ensuring that there is no residue inside the nozzle, thereby minimizing maintenance costs and downtime, and improving the use efficiency and spraying quality of the equipment.
[0038] Furthermore, the conveying mechanism 3 includes a leveling component 31, a conveying belt 32, a conveying motor 33, a conveying wheel 34 and a conveying frame 35. The leveling component 31 and the conveying frame 35 are fastened together, the conveying motor 33 and the conveying wheel 34 are transmission-connected, the conveying wheel 34 and the conveying belt 32 are transmission-connected, a central conveying protrusion 321 is provided on the conveying belt 32, and an adsorption temperature control hole 322 is provided on the conveying belt 32.
[0039] By adopting the above technical solution, the leveling component 31 is fastened to the conveying frame 35. The main function of the leveling component 31 is to flatten the light box cloth to prevent wrinkles and unevenness and ensure its stability during transportation. The conveying motor 33 is connected to the conveying wheel 34 through transmission, ensuring that the rotational movement of the motor can be smoothly converted into the rotation of the conveying wheel 34. The conveying wheel 34 is connected to the conveying belt 32 through friction contact, allowing the conveying belt 32 to perform linear movement under the push of the conveying wheel 34, thereby pushing the object to be processed to move along a predetermined path. The conveying belt 32 is designed with a central conveying protrusion 321, which is an obliquely symmetrical design. As the conveying belt 32 rotates, the friction in the middle arrives first, and the two sides are slower, so that these protrusions help In order to maintain the center position of the object during the conveying process and avoid uneven spraying due to offset, the conveying belt 32 is also provided with an adsorption temperature control hole 322. The function of the hole is to maintain the temperature of the surface of the object consistent and improve the spraying quality and drying efficiency. Through the design of this conveying mechanism 3, stable, continuous and precise conveying of the object can be achieved. The leveling component 31 ensures the specific leveling work of the object during transportation. The cooperation of the conveying motor 33 and the conveying wheel 34 realizes the efficient driving of the conveying belt 32, and the special design on the belt further optimizes the processing process and ensures the uniformity and efficiency of the spraying operation. This system not only improves production efficiency, but also significantly improves the quality of the final product by maintaining constant workpiece processing conditions.
[0040] Furthermore, the leveling assembly 31 includes a Mename wheel 311, a leveling transmission rod 312, a transmission shaft 313, a leveling motor 314, a second elastic member 315, a leveling block 316, an electromagnetic block 317, a bidirectional screw 318, a spacing block 319, a leveling frame 3110, a spacing slide bar 3111 and a spacing motor 3112. The leveling motor 314 and the leveling block 316 are fastened together, the leveling motor 314 and the transmission shaft 313 are transmission-connected, the transmission shaft 313 and the Mename wheel 311 are transmission-connected, the transmission shaft 313 and the leveling transmission rod 312 are hinged, the transmission shaft 313 and the leveling transmission rod 312 are transmission-connected, and the second elastic member 315 and the leveling block 316 are transmission-connected. 16 is tightly connected, the second elastic member 315 and the electromagnetic block 317 are tightly connected, the electromagnetic block 317 and the leveling block 316 are driven by magnetic pole repulsion, the electromagnetic block 317 and the spacing block 319 are tightly connected, the leveling block 316 and the spacing block 319 are slidably connected, the leveling block 316 and the transmission shaft 313 are rotationally connected, the leveling frame 3110 and the conveying frame 35 are tightly connected, the spacing motor 3112 and the leveling frame 3110 are tightly connected, the spacing motor 3112 and the bidirectional screw 318 are transmission-connected, the bidirectional screw 318 and the spacing block 319 are transmission-connected, the spacing slide bar 3111 and the spacing block 319 are tightly connected, and the spacing block 319 and the spacing slide bar 3111 are slidingly connected.
[0041] By adopting the above technical solution, the leveling motor 314 is connected to the transmission shaft 313 and is responsible for driving the transmission shaft 313 to rotate. The transmission shaft 313 is connected to the leveling transfer rod 312 in an articulated manner, so that the transfer rod can perform corresponding rotational movement following the rotation of the shaft. The Mename wheel 311 is connected to the transmission shaft 313, so that the Mename wheel 311 can rotate accordingly according to the rotation of the transmission shaft 313, thereby tensioning and leveling both sides of the object through friction force. The electromagnetic block 317 interacts with the leveling block 316 through magnetic force, wherein the electromagnetic block 317 and the leveling block 316 have magnetic poles that repel each other, so that the leveling block 316 is adjusted in position under the action of the electromagnetic force. The electromagnetic block 317 is also tightly connected to the spacing block 319 and is connected to the leveling block 316 by a sliding connection, allowing the leveling block 316 to move linearly in the vertical direction when necessary, thereby adjusting the specific spraying area. The leveling position is achieved without affecting the conveying process. The spacing motor 3112 is connected to the bidirectional screw 318 through a transmission connection. The bidirectional screw 318 has symmetrical threads in opposite directions. This connection allows the spacing motor 3112 to control the rotation of the bidirectional screw 318, thereby accurately adjusting the position of the spacing block 319, so as to achieve simultaneous leveling of both sides, thereby achieving consistent tension and uniform leveling. The spacing block 319 is connected to the spacing slide bar 3111 through a sliding connection to ensure smooth movement of the spacing block 319 during the adjustment process. The entire leveling assembly 31 realizes the leveling of the spraying area of the conveyed object to ensure the uniformity and efficiency of the spraying process. By adjusting the position of the leveling block 316 and the spacing block 319, the equipment can adapt to objects of various sizes and thicknesses and maintain their correct posture during the conveying process. The use of this system greatly improves the spraying quality, reduces the scrap rate, and optimizes the production process.
[0042] Furthermore, the temperature control mechanism 4 includes a temperature control box 41, a heating tube 42, a heating pump 43, a heating box 44, an air duct 45 and a bellows 46. The temperature control box 41 is firmly connected to the conveying frame 35, the temperature control box 41 is located inside the conveying belt 32, the adsorption temperature control hole 322 is connected to the temperature control box 41, the heating tube 42 is firmly connected to the temperature control box 41, the heating tube 42 is serpentine, the heating tube 42 is connected to the heating box 44, the heating pump 43 is connected to the heating box 44, the heating pump 43 is connected to the heating tube 42, the air duct 45 is firmly connected to the temperature control box 41, and the air duct 45 is connected to the bellows 46.
[0043] By adopting the above technical solution, the temperature control box 41 and the conveying frame 35, the temperature control box 41 is fastened to the conveying frame 35, and the position is set inside the conveying belt 32. This design allows the temperature control box 41 to be directly connected to the conveyed object, and the temperature of the object is directly adjusted through the adsorption temperature control hole 322, and the object is adsorbed at the same time. The heating pipe 42 is fastened to the temperature control box 41 and adopts a serpentine design to increase the contact area with the air in the temperature control box 41 to improve the heat exchange efficiency. The serpentine design also allows more heat to be transmitted and distributed in a limited space. The heating pump 43 is connected to the heating box 44 through a pipeline to ensure that the heating medium (such as hot oil or hot water) can be transported from the heating box 44 to the heating pipe 42 through the heating pump 43 for circulation, thereby ensuring the safe and efficient transportation of the medium to ensure the effective transmission of heat energy. It is delivered to the heating tube 42 and spread to the entire temperature control box 41 through its serpentine structure. The air duct 45 is tightly connected to the temperature control box 41 and is connected to the bellows 46. The function of the bellows 46 is to provide the necessary air flow for the temperature control box 41, which can not only help adjust the temperature in the temperature control box 41, but also promote the uniform distribution of temperature. At the same time, the objects adsorbed on it help leveling and fixing, allowing the equipment to maintain the temperature of the material and the workpiece within the optimal range during the spraying process, thereby ensuring the spraying quality. Through temperature control, performance problems caused by excessively high or low temperature of the material, such as viscosity changes, inconsistent drying speed, etc., can be prevented. At the same time, a quantitative multi-layer spraying method can be cured at one time, or cured layer by layer to achieve the quantitative purpose, which not only improves the production efficiency, but also ensures the stability of the quality of the final product.
[0044] Working principle of the present invention: through the compound movement of the outer worm 11 and the inner worm 12 and the design of the shear hole that becomes larger step by step, efficient stirring and fine shearing of the paint are achieved. The stirring motor 16 is fastened to the cylindrical stirring box 15, and the rotating plate 19 is driven to rotate in the stirring box 15, thereby driving the outer worm 11 to revolve relative to the rotating plate 19 to stir the paint in the box. The uniform motor 17 is fastened to the rotating plate 19, and the outer worm 11 is rotated by itself by transmitting power to the outer worm 11, so as to further enhance the uniform mixing of the paint. The shear motor 18 is fastened to the lower end of the outer worm 11 , and connected with the transmission rod 14, and then the inner worm 12 is driven to rotate through the rotating protrusion 122. At the same time, the rotating protrusion 122 interacts with the worm groove 141 on the transmission rod 14 through a sliding fit, allowing the inner worm 12 to slide axially while transmitting the torque, thereby driving the first shearing hole 111 and the second shearing hole 121 to move relative to each other, realizing the shearing action. At the same time, the aperture design allows the shearing aperture to gradually increase during the coating advancement process. At the same time, the adjacent outer worms 11 rotate and push in opposite directions, so that the coating can be stirred up and down, so as to further optimize the coating refinement, thereby To ensure that it reaches the ideal uniformity and viscosity before entering the spraying mechanism 2, thereby improving the spraying effect, reducing paint waste, and improving the quality of the final product, the leveling component 31 is firmly connected to the conveying frame 35, and the main function of the leveling component 31 is to flatten the light box cloth, prevent wrinkles and unevenness, and ensure its stability during transportation. The conveying motor 33 is connected to the conveying wheel 34 through transmission, ensuring that the rotation of the motor can be smoothly converted into the rotation of the conveying wheel 34, and the conveying wheel 34 is connected to the conveying belt 32 through friction contact, allowing the conveying belt 32 to rotate on the conveying wheel 34. The conveyor belt 32 is pushed to perform linear motion, thereby pushing the object to be processed to move along a predetermined path. A central conveying protrusion 321 is designed on the conveyor belt 32, which is obliquely symmetrical. As the conveyor belt 32 rotates, the friction in the middle arrives first, and the two sides are slower, so that these protrusions help to maintain the center position of the object during the conveying process, avoiding uneven spraying due to offset. The conveyor belt 32 is also provided with an adsorption temperature control hole 322. The function of the hole position is to keep the temperature of the object surface consistent, improve the spraying quality and drying efficiency. Through the design of this conveying mechanism 3, stable, continuous and accurate conveying of objects can be achieved;The leveling motor 314 is connected to the transmission shaft 313 and is responsible for driving the transmission shaft 313 to rotate. The transmission shaft 313 is connected to the leveling transfer rod 312 in an articulated manner, so that the transfer rod can rotate accordingly with the rotation of the shaft. The Mename wheel 311 is connected to the transmission shaft 313, so that the Mename wheel 311 can rotate accordingly according to the rotation of the transmission shaft 313, thereby tensioning and leveling the two sides of the object through friction. The electromagnetic block 317 interacts with the leveling block 316 through magnetic force, wherein the electromagnetic block 317 and the leveling block 316 have magnetic poles that repel each other, so that the leveling block 316 is adjusted in position under the action of the electromagnetic force. The electromagnetic block 317 is also tightly connected to the spacing block 319 through a sliding connection. The spacing block 319 is connected to the leveling block 316, allowing the leveling block 316 to move in the vertical direction when needed, so as to adjust the leveling position of the specific spraying area without affecting the conveying process. The spacing motor 3112 is connected to the bidirectional screw 318 through a transmission. The bidirectional screw 318 has symmetrical threads in opposite directions. This connection allows the spacing motor 3112 to control the rotation of the bidirectional screw 318, so as to accurately adjust the position of the spacing block 319, so as to achieve simultaneous leveling of both sides, thereby achieving consistent tension and uniform leveling. The spacing block 319 is connected to the spacing slide bar 3111 through a sliding connection to ensure the smooth movement of the spacing block 319 during the adjustment process, and the entire leveling assembly 31 realizes the leveling of the spraying area of the conveyed object. ;
[0045] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A surface spraying equipment for light box cloth production with quantitative spraying function, characterized in that: The spraying equipment comprises a stirring mechanism (1), a spraying mechanism (2), a conveying mechanism (3) and a temperature control mechanism (4); the stirring mechanism (1) and the spraying mechanism (2) are tightly connected, the stirring mechanism (1) and the spraying mechanism (2) are communicated, the temperature control mechanism (4) and the conveying mechanism (3) are tightly connected, the stirring mechanism (1) is located above the spraying mechanism (2), the spraying mechanism (2) is located above the conveying mechanism (3), and the temperature control mechanism (4) is located inside the conveying mechanism (3).
2. The surface spraying equipment for producing light box cloth with quantitative spraying function according to claim 1 is characterized in that: The stirring mechanism (1) comprises an outer worm (11), an inner worm (12), a first elastic member (13), a transmission rod (14), a stirring box (15), a stirring motor (16), a homogenizing motor (17), a shearing motor (18) and a rotating plate (19), wherein the stirring motor (16) and the stirring box (15) are tightly connected, the stirring box (15) is cylindrical, the stirring motor (16) and the rotating plate (19) are transmission-connected, and the rotating plate (19) and the stirring box (15) are connected to each other. 5) a rotation connection, wherein the uniform motor (17) and the rotating plate (19) are tightly connected, the uniform motor (17) and the rotating plate (19) are tightly connected, the uniform motor (17) and the outer worm (11) are transmission-connected, the shearing motor (18) and the outer worm (11) are tightly connected, the shearing motor (18) is located at the lower end of the outer worm (11), the shearing motor (18) and the transmission rod (14) are transmission-connected, and the transmission rod (14) and the inner worm (12) are transmission-connected. The inner worm (12) and the transmission rod (14) are slidably connected, the inner worm (12) and the outer worm (11) are rotationally connected, and the rotational pushing directions of every two adjacent outer worms (11) are opposite. The first elastic member (13) and the transmission rod (14) are tightly connected, and the first elastic member (13) and the inner worm (12) are tightly connected. The outer worm (11) is provided with a plurality of first shear holes (111), and the inner worm (12) is provided with a plurality of second shear holes (111). The outer worm (11) is provided with a plurality of first shear holes (111), the apertures of the plurality of second shear holes (121) gradually increase in the advancing direction of the outer worm (11), the apertures of the plurality of second shear holes (121) are sequentially consistent with the apertures of the first shear holes (111), the transmission rod (14) is provided with a worm groove (141), the inner worm (12) and the worm groove (141) are slidably connected, the inner worm (12) is provided with a rotating protrusion (122), and the rotating protrusion (122) and the worm groove (141) are slidably connected.
3. The surface spraying equipment for producing light box cloth with quantitative spraying function according to claim 2 is characterized in that: The spraying mechanism (2) comprises a positioning assembly (21), a butterfly atomizer (22), an atomizing nozzle (23), a liquid pump (24), a temperature controller (25) and a cleaning assembly (26); the positioning assembly (21) and the conveying mechanism (3) are tightly connected; the butterfly atomizer (22) and the positioning assembly (21) are tightly connected; the butterfly atomizer (22) and the atomizing nozzle (23) are in communication; the butterfly atomizer (22) and the liquid pump (24) are in communication; the liquid pump (24) and the stirring box (15) are tightly connected; the liquid pump (24) and the stirring box (15) are in communication; the atomizing nozzle (23) and the positioning assembly (21) are tightly connected; the cleaning assembly (26) and the atomizing nozzle (23) are tightly connected; and the temperature controller (25) and the butterfly atomizer (22) are tightly connected.
4. The surface spraying equipment for producing light box cloth with quantitative spraying function according to claim 3 is characterized in that: The positioning assembly (21) comprises a transverse slide rail (211), a transverse motor (212), a transverse belt (213), a transverse block (214), a vertical slide rail (215), a vertical motor (216), a vertical belt (217), a vertical block (218), a transverse gear set (219), a vertical gear set (2110), a lifting motor (2111), a lifting belt (2112), a lifting block (2113) and a lifting screw (2114). The transverse slide rail (211) and the conveyor The mechanism (3) is tightly connected, the transverse motor (212) and the transverse block (214) are tightly connected, the transverse motor (212) and the transverse gear set (219) are transmission-connected, the transverse gear set (219) and the transverse belt (213) are gear-engaged, the transverse belt (213) and the transverse slide rail (211) are tightly connected, the transverse gear set (219) and the transverse block (214) are transmission-connected, the transverse block (214) and the transverse slide rail (211) are slidably connected, and the vertical The vertical movement slide rail (215) and the horizontal movement block (214) are tightly connected, the vertical movement motor (216) and the vertical movement block (218) are tightly connected, the vertical movement motor (216) and the vertical movement gear set (2110) are transmission connected, the vertical movement belt (217) and the vertical movement slide rail (215) are tightly connected, the vertical movement gear set (2110) and the vertical movement belt (217) are gear-engaged, the vertical movement gear set (2110) and the vertical movement block (218) are transmission connected, the vertical movement block (218) and the vertical movement slide rail (215) are tightly connected, the vertical movement gear set (2110) and the vertical movement belt (217) are gear-engaged, the vertical movement gear set (2110) and the vertical movement block (218) are transmission connected, and the vertical movement block (218) and the vertical movement slide rail (215) are transmission connected. The rail (215) is slidably connected, the lifting motor (2111) and the vertical moving block (218) are firmly connected, the lifting motor (2111) and the lifting belt (2112) are transmission-connected, the lifting belt (2112) and the lifting screw rod (2114) are transmission-connected, the lifting screw rod (2114) and the lifting block (2113) are transmission-connected, the butterfly atomizer (22) and the lifting block (2113) are firmly connected, and the atomizing nozzle (23) and the lifting block (2113) are firmly connected.
5. The surface spraying equipment for producing light box cloth with quantitative spraying function according to claim 3 is characterized in that: The cleaning assembly (26) comprises a cleaning ball (261), an air pressure pipe (262), a cleaning pipe (263), a downward hydraulic cylinder (264) and a spray motor (265); the downward hydraulic cylinder (264) and the spray motor (265) are transmission-connected; the downward hydraulic cylinder (264) and the atomizing nozzle (23) are fastened; the spray motor (265) and the cleaning ball (261) are transmission-connected; the cleaning ball (261) and the cleaning pipe (263) are transmission-connected. The cleaning ball (261) is provided with a cleaning port (2611), the atomizing nozzle (23) comprises a rotating ring (231) and a nozzle body (232), the rotating ring (231) and the nozzle body (232) are rotatably connected, the cleaning tube (263) and the rotating ring (231) are tightly connected, the nozzle body (232) is provided with an air pressure channel (2321), and the air pressure channel (2321) is connected to the air pressure tube (262).
6. The surface spraying equipment for producing light box cloth with quantitative spraying function according to claim 1 is characterized in that: The conveying mechanism (3) comprises a leveling assembly (31), a conveying belt (32), a conveying motor (33), a conveying wheel (34) and a conveying frame (35); the leveling assembly (31) and the conveying frame (35) are tightly connected; the conveying motor (33) and the conveying wheel (34) are drivingly connected; the conveying wheel (34) and the conveying belt (32) are drivingly connected; a central conveying protrusion (321) is provided on the conveying belt (32); and an adsorption temperature control hole (322) is provided on the conveying belt (32).
7. The surface spraying equipment for producing light box cloth with quantitative spraying function according to claim 6 is characterized in that: The leveling assembly (31) comprises a Mename wheel (311), a leveling transmission rod (312), a transmission shaft (313), a leveling motor (314), a second elastic member (315), a leveling block (316), an electromagnetic block (317), a bidirectional screw rod (318), a spacing block (319), a leveling frame (3110), a spacing slide rod (3111) and a spacing motor (3112); the leveling motor (314) and the leveling block (316) are fastened together; the leveling motor (314) and the transmission shaft (313) are transmission-connected; the transmission shaft (313) and the Mename wheel (311) are transmission-connected; the transmission shaft (313) and the leveling transmission rod (312) are hinged; the transmission shaft (313) and the leveling transmission rod (312) are transmission-connected; the second elastic member (315) and the leveling block (316) are fastened together; The second elastic member (315) and the electromagnetic block (317) are tightly connected, the electromagnetic block (317) and the leveling block (316) are driven by magnetic pole repulsion, the electromagnetic block (317) and the spacing block (319) are tightly connected, the leveling block (316) and the spacing block (319) are slidably connected, the leveling block (316) and the transmission shaft (313) are rotationally connected, the leveling frame (3110) and the conveying frame (35) are tightly connected, the spacing motor (3112) and the leveling frame (3110) are tightly connected, the spacing motor (3112) and the bidirectional screw (318) are transmission-connected, the bidirectional screw (318) and the spacing block (319) are transmission-connected, the spacing slide bar (3111) and the spacing block (319) are tightly connected, and the spacing block (319) and the spacing slide bar (3111) are slidably connected.
8. The surface spraying equipment for producing light box cloth with quantitative spraying function according to claim 7 is characterized in that: The temperature control mechanism (4) comprises a temperature control box (41), a heating pipe (42), a heating pump (43), a heating box (44), an air duct (45) and a bellows (46); the temperature control box (41) is tightly connected to the conveying frame (35); the temperature control box (41) is located inside the conveying belt (32); the adsorption temperature control hole (322) is in communication with the temperature control box (41); the heating pipe (42) is tightly connected to the temperature control box (41); the heating pipe (42) is serpentine; the heating pipe (42) is in communication with the heating box (44); the heating pump (43) is in communication with the heating box (44); the heating pump (43) is in communication with the heating pipe (42); the air duct (45) is tightly connected to the temperature control box (41); and the air duct (45) is in communication with the bellows (46).
