A stainless steel screw welding device and method thereof
By designing stainless steel screw welding devices and using servo motors and automatic coupling systems, the existing welding technology has solved the problems of large power consumption, low efficiency and quality, and achieved an efficient and automatic welding process, and improved product quality and production efficiency.
Patent Information
- Application Number
- CN202411648167.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2044-11-19
AI Technical Summary
The existing water stop screw welding technology has problems with large power consumption, low welding efficiency and quality, especially when the welding direction is frequently adjusted, which increases labor intensity.
A stainless steel screw welding device is designed, including a rotating table, driven gear, motor, welding gun and clamping assembly. The screw is driven by the servo motor to achieve uniform rotation of the water-stop screw, and automatic welding is achieved through the ejection assembly and support assembly, reducing direction adjustment and manual labor.
It improves welding efficiency and product quality, reduces power consumption and manual labor intensity, ensures uniformity and consistency of welds, and enhances the overall strength and stability of the water-stop screw.
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Figure CN119141129B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of screw welding, and more specifically, to a stainless steel screw welding device and a method thereof. Background Art
[0002] At present, the welding of water-stop screws used in construction is mainly carried out by manual welding, using ordinary welding rods for production, with high power consumption; restricted by the welding experience and skills of practitioners, there have always been quality problems in the welding process of the water-stop sheets of water-stop screws, and the welding efficiency is low.
[0003] Regarding screw welding devices, there are many existing technologies, for example:
[0004] Chinese Patent Publication No. CN104646877A discloses a water-stop screw automatic welding device, which has a carrier with a working surface and an assembly hole provided on the working surface; at least one welding assembly installed on the carrier, which includes: a rod-shaped part installed at the assembly hole of the working surface through a bushing, having a water-stop screw fixing section and a bushing assembly section respectively distributed above and below the working surface, a bearing is installed on the rod-shaped part, the water-stop screw fixing section has a water-stop sheet installation surface and a water-stop screw assembly groove, and a magnet for adsorbing and fixing the water-stop screw is provided on the water-stop screw fixing section; a welding device, whose welding gun head faces the starting end of the water-stop screw assembly groove on the water-stop sheet installation surface; a power device for driving the rod-shaped part to rotate through a transmission device; an operation control system, which is electrically connected to the power device and the welding device. This device can automatically realize the welding work between the water-stop screw and the water-stop sheet, and can effectively improve the processing efficiency and the stability of product quality.
[0005] Existing welding devices usually insert the water-stop screw into the workbench, weld the surfaces of the water-stop screw and the water-stop sheet through the welding device, and after welding is completed, take out the water-stop screw, turn it around and continue to insert the screw into the workbench to continue welding the bottom of the water-stop screw to improve the stability of the screw and the water-stop sheet. However, during the welding process of the screw, adjusting the welding direction of the screw multiple times increases the labor intensity of the operators, and moreover, affects the welding efficiency.
[0006] Therefore, a stainless steel screw welding device and a method thereof are proposed. Summary of the Invention
[0007] The purpose of the present invention is to provide a stainless steel screw welding device and a method thereof to solve the problems raised in the above background art.
[0008] In order to solve the above technical problems, one of the purposes of the present invention is to provide a stainless steel screw welding device, including a body, a rotating table is provided on the surface of the body, a driven gear is provided at the bottom of the rotating table, a first motor is provided on one side of the driven gear, a driving gear is provided at the output end of the first motor, the driving gear meshes and rotates with the driven gear, a first welding gun and a second welding gun are provided on both sides of the top of the body, a limit seat is provided on the surface of the rotating table, the limit seat array is arranged on the surface of the rotating table, a plurality of grooves are opened on the surface of the rotating table, a clamping assembly is provided in each groove, and a water stop screw is inserted into the limit seat through the limit seat When the water stop screw is fixed in position by the clamping assembly inside the rotating table, a rotating assembly is provided inside the rotating table, and the rotating assembly is used to drive the water stop screw fixed in position in the clamping assembly to rotate. An ejection assembly is provided below the clamping assembly, and the ejection assembly penetrates into the clamping assembly. The ejection assembly is pressed to eject the water stop screw clamped and fixed in the clamping assembly to the outside, so that the water stop plate welded on the surface of the water stop screw is away from the limiting seat. A support assembly is provided inside the machine body, and the support assembly is used to eject and support the ejection assembly, and the bottom of the water stop plate welded on the surface of the water stop screw is synchronously welded by a first welding gun.
[0009] As a further improvement of the present technical solution, the clamping assembly includes a base arranged in a groove, a column tube is provided on the inner wall of the base, a clamp plate is slidably provided inside the column tube, an elastic member is provided between the column tube and the clamp plate, a bearing is provided between the base and the groove, and the base rotates on the inner wall of the bearing.
[0010] As a further improvement of the technical solution, a gear sleeve is clamped on the surface of the base, and the gear sleeves are connected by a toothed belt transmission.
[0011] As a further improvement of the present technical solution, the rotating assembly includes a servo motor arranged inside the rotating table, the output shaft at the end of the servo motor is provided with a screw, the thread on the surface of the screw is symmetrical, the surface of the screw is provided with a moving block, the moving block is symmetrical, a rotating motor is provided at the bottom of the moving block, and a meshing gear is provided at the end of the rotating motor.
[0012] As a further improvement of the present technical solution, the ejection assembly includes a moving rod arranged at the bottom of the rotating table, the moving rod passes through the rotating table to the inside of the groove, a wedge block is provided at the end of the moving rod, and a return spring is provided between the moving rod and the wedge block.
[0013] As a further improvement of the technical solution, a snap-in ear is provided on the top of the moving rod, and the snap-in ear is snapped onto the inner wall of the base, pushing the wedge block to drive the moving rod to move in a vertical direction, and the snap-in ear ejects the water-stop screw snapped into the clamping assembly.
[0014] As a further improvement of the present technical solution, the support assembly includes a gear shaft arranged at the top of the driven gear, a rotating connecting rod is provided at the end of the gear shaft, and one-way gears are provided on both sides of the surface of the rotating connecting rod, one of the one-way gears is meshed and rotated with the end of the gear shaft, and the other one-way gear is away from the end of the gear shaft.
[0015] As a further improvement of the technical solution, a support frame is provided above the one-way gear, a rotating rod is provided inside the support frame, an eccentric wheel is provided on the surface of the rotating rod, both sides of the rotating rod pass through the support frame and belt shafts are provided at the ends, the belt shaft and the two sides of the rotating connecting rod are connected by a transmission belt, a support plate is provided at the end of the eccentric wheel, an arc-shaped push rod is provided at the end of the support plate, a compression spring is provided between the arc-shaped push rod and the support plate, and a slope plate is provided at the end of the arc-shaped push rod away from the eccentric wheel, which pushes the slope plate to move and lift the wedge block.
[0016] A second object of the present invention is to provide a stainless steel screw welding method, comprising the stainless steel screw welding device described in any one of the above, comprising the following steps:
[0017] S1. Insert the water-stop screw into the rotating table through the second welding gun, and clamp and fix the bottom of the water-stop screw through the clamping assembly;
[0018] S2, control the first motor to drive the driving gear to rotate, so that the driven gear provided on one side of the driving gear meshes and rotates, so that the rotating table rotates to drive the screw fixed at the clamping assembly to rotate to the first welding gun, and the clamping assembly is driven to rotate by the rotating assembly, and the surface of the water stop screw and the water stop plate is welded by the first welding gun;
[0019] S3. Control the rotating table to rotate to the second welding gun, push the ejection assembly through the support assembly, so that the ejection assembly pushes the bottom of the screw clamped and fixed in the clamping assembly, so that the water-stop screw moves up, control the rotating assembly to drive the clamping assembly to rotate, and automatically weld the bottom of the water-stop screw through the second welding gun to improve welding efficiency.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. In the stainless steel screw welding device, the output shaft at the end of the servo motor is controlled to drive the screw to rotate, so that the moving blocks provided on the surface of the screw move away from each other until the meshing gear provided under the moving block moves to the gear sleeve, and the meshing gear is driven to rotate by the output end of the rotating motor, so that the rotating motor rotates at a uniform speed, so that the water-stop screw clamped and fixed between the clamping plates keeps rotating at a uniform speed during the welding process, ensuring the uniformity and consistency of the weld, and being able to ensure the overall strength and stability of the water-stop screw.
[0022] 2. In the stainless steel screw welding device, when the water-stop screw after the surface welding is moved to the second welding gun, by pushing the wedge block, the wedge block drives the moving rod to move in the vertical direction, and the clamping ear at the end of the moving rod pushes the water-stop screw fixed between the clamping plates, so that the water-stop screw after the surface welding moves upward, thereby creating a gap between the water-stop screw after the surface welding and the surface of the limit seat, enabling the second welding gun to automatically weld the bottom of the water-stop screw after the surface welding, thus avoiding secondary welding by changing the screw direction and improving the welding efficiency.
[0023] 3. In the stainless steel screw welding device, the water-stop screw is inserted into the rotating table through the second welding gun, and the water-stop screw moves along the inner wall of the limit seat and guides to the inside of the base. The top of the clamping plate is provided with a guiding slope, which can enable the water-stop screw to quickly fit along the guiding slope and move into the base. The water-stop screw presses against the outer wall of the clamping plate, causing the clamping plate to press against the elastic member and slide on the inner wall of the cylinder. When the pressing of the water-stop screw stops, the clamping plate is subjected to the acting force of the elastic member and presses against the side wall of the water-stop screw for fixation, ensuring that the water-stop screw always maintains a vertical state during the welding process with the water-stop plate, and avoiding the deviation of the welding position. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is the overall structure sectional view of the present invention;
[0025] Figure 2 is the overall structure schematic diagram of the present invention;
[0026] Figure 3 is the structure schematic diagram of the rotating table of the present invention;
[0027] Figure 4 is the structure schematic diagram of the support assembly of the present invention;
[0028] Figure 5 For the present invention Figure 4 schematic diagram at position A;
[0029] Figure 6 is the structure schematic diagram of the clamping assembly of the present invention;
[0030] Figure 7 For the present invention Figure 6 schematic diagram at position B;
[0031] Figure 8 is the structure schematic diagram of the rotating assembly of the present invention.
[0032] The meanings of the various reference numerals in the figure are as follows:
[0033] 100, body; 101, rotating table; 102, driven gear; 103, first motor; 104, driving gear; 105, first welding gun; 106, limit seat; 107, second welding gun;
[0034] 200, clamping assembly; 201, base; 202, cylinder; 203, clamping plate; 204, elastic member; 205, bearing; 206, gear sleeve; 207, toothed belt
[0035] 300, rotating assembly; 301, servo motor; 302, lead screw; 303, moving block; 304, rotating motor; 305, meshing gear
[0036] 400, ejecting assembly; 401, moving rod; 402, wedge block; 403, return spring; 404, clamping ear
[0037] 500, support assembly; 501, gear shaft; 502, rotating connecting rod; 503, one-way gear; 504, support frame; 505, eccentric wheel; 506, belt shaft; 507, drive belt; 508, arc ejecting rod; 509, compression spring; 510, slope plate Detailed implementation manners
[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0039] One of the purposes of the present invention is to provide a stainless steel screw welding device. Refer to Figures 1-8As shown in the figure, it includes a body 100. A rotating table 101 is provided on the surface of the body 100. A driven gear 102 is provided at the bottom of the rotating table 101. A first motor 103 is provided on one side of the driven gear 102. A driving gear 104 is provided at the output end of the first motor 103. The driving gear 104 meshes with the driven gear 102 for rotation. On both sides of the top of the body 100, a first welding torch 105 and a second welding torch 107 are provided. A limiting seat 106 is provided on the surface of the rotating table 101. The limiting seats 106 are arranged in an array on the surface of the rotating table 101. A plurality of grooves are formed on the surface of the rotating table 101. Clamping assemblies 200 are provided in the grooves. When a water stop screw is inserted into the rotating table 101 through the limiting seat 106, it is limited and fixed by the clamping assemblies 200. A rotating assembly 300 is provided inside the rotating table 101. The rotating assembly 300 is used to drive the water stop screw limited and fixed in the clamping assemblies 200 to rotate. A jacking assembly 400 is provided below the clamping assemblies 200. The jacking assembly 400 penetrates into the inside of the clamping assemblies 200. By pressing the jacking assembly 400, the water stop screw clamped and fixed in the clamping assemblies 200 is jacked outwards, so that the water stop piece welded on the surface of the water stop screw is away from the limiting seat 106. A supporting assembly 500 is provided inside the body 100. The supporting assembly 500 is used to jack out and support the jacking assembly 400. The bottom of the water stop piece welded on the surface of the water stop screw is synchronously welded by the first welding torch 105:
[0040] The improvement of this embodiment lies in that: when the water stop screw after surface welding moves to the position of the second welding torch 107, by pushing the wedge block 402, the wedge block 402 drives the moving rod 401 to move in the vertical direction. The clamping ear 404 at the end of the moving rod 401 pushes the water stop screw fixed between the clamping plates 203, so that the water stop screw after surface welding moves upwards. As a result, there is a gap between the water stop screw after surface welding and the surface of the limiting seat 106, enabling the second welding torch 107 to automatically weld the bottom of the water stop screw after surface welding, thus avoiding secondary welding by changing the direction of the screw and improving the welding efficiency.
[0041] When welding the water-stop screw and the water-stop plate, in order to avoid the deviation of the welding angle and affect the water-stop effect, the clamping assembly 200 includes a base 201 arranged in the groove, the inner wall of the base 201 is provided with a column 202, a clamping plate 203 is slidably arranged inside the column 202, an elastic member 204 is provided between the column 202 and the clamping plate 203, a bearing 205 is provided between the base 201 and the groove, and the base 201 rotates on the inner wall of the bearing 205. By inserting the screw from the limit seat 106, the water-stop screw is guided along the inner wall of the limit seat 106 to move to the base 2 01, a guide slope is provided on the top of the splint 203, which enables the waterstop screw to quickly fit the guide slope and move to the inside of the base 201, and the waterstop screw squeezes the outer wall of the splint 203, so that the splint 203 squeezes the elastic part 204 and slides on the inner wall of the column 202. When the pressure on the waterstop screw stops, the splint 203 is squeezed and fixed by the force of the elastic part 204 to ensure that the waterstop screw always remains in a vertical state during the welding process between the waterstop screw and the waterstop plate, avoiding the welding position from being offset, and ensuring the waterstop effect of the waterstop screw.
[0042] During the welding process of the waterstop screw and the waterstop plate, in order to ensure uniform welding and improve welding efficiency, a gear sleeve 206 is clamped on the surface of the base 201, and the gear sleeves 206 are connected by a toothed belt 207. By adjusting the angle of the first welding gun 105, automatic welding is performed on the required welding position. The gear sleeve 206 is driven by the rotating assembly 300 to rotate, so that the waterstop screw fixed inside the clamping assembly 200 rotates at a uniform speed, so that the first welding gun 105 automatically welds the waterstop screw and the waterstop plate, thereby improving welding efficiency.
[0043] Considering that in the process of welding the water-stop screw, in order to keep it rotating at an automatic uniform speed and improve the welding effect, the rotating assembly 300 includes a servo motor 301 arranged inside the rotating table 101, and the output shaft at the end of the servo motor 301 is provided with a screw 302, the thread on the surface of the screw 302 is symmetrical, and the surface of the screw 302 is provided with a moving block 303, the moving block 303 is symmetrical, and the bottom of the moving block 303 is provided with a rotating motor 304, and the end of the rotating motor 304 is provided with a meshing gear 305. When the screw moves to the first welding gun 105, through The output shaft at the end of the servo motor 301 is controlled to drive the screw 302 to rotate, so that the moving block 303 provided on the surface of the screw 302 moves away from each other until the meshing gear 305 provided under the moving block 303 moves to the gear sleeve 206, and the meshing gear 305 is driven to rotate by the output end of the rotating motor 304, so that the meshing gear 305 drives the gear sleeve 206 to rotate at a uniform speed, so that the waterstop screw clamped and fixed between the clamping plates 203 keeps rotating at a uniform speed during the welding process, ensuring the uniformity and consistency of the weld, and being able to ensure the overall strength and stability of the waterstop screw.
[0044] When the fixing of the water-stop screw is completed, control the rotation angle of the rotating table 101 so that the water-stop screw fixed in the clamping assembly 200 rotates to the first welding torch 105 for surface welding. When the welding is completed, the operator needs to take out the water-stop screw with the surface welding completed and reverse its direction for secondary welding, resulting in low welding efficiency. Therefore, the ejection assembly 400 includes a moving rod 401 provided at the bottom of the rotating table 101. The moving rod 401 penetrates the rotating table 101 into the groove. A wedge block 402 is provided at the end of the moving rod 401. A return spring 403 is provided between the moving rod 401 and the wedge block 402. A clamping ear 404 is provided at the top of the moving rod 401. The clamping ear 404 is clamped on the inner wall of the base 201. Push the wedge block 402 to drive the moving rod 401 to move in the vertical direction. The clamping ear 404 ejects the water-stop screw clamped in the clamping assembly 200. Insert the water-stop screw to be welded into the clamping assembly 200 through the limit seat 106. Drive the fixed water-stop screw to rotate through the rotating table 101. When the water-stop screw rotates to the first welding torch 105, control the rotating assembly 300 to drive the gear sleeve 206 to rotate, so that the water-stop screw fixed inside the clamping assembly 200 rotates automatically. Automatically weld the surface of the water-stop screw with the first welding torch 105. When the surface welding of the water-stop screw is completed, the rotating table 101 continues to rotate. When the water-stop screw with the surface welding completed moves to the second welding torch 107, push the wedge block 402, so that the wedge block 402 drives the moving rod 401 to move in the vertical direction. The clamping ear 404 at the end of the moving rod 401 pushes the water-stop screw fixed between the clamping plates 203, so that the water-stop screw with the surface welding completed moves upward, so that there is a gap between the water-stop screw with the surface welding completed and the surface of the limit seat 106, so that the second welding torch 107 can automatically weld the bottom of the water-stop screw with the surface welding completed, thus avoiding the secondary welding of reversing the screw direction and improving the welding efficiency.
[0045] In the process of welding the water-stop screw, in order to automatically push the screw with the surface welding completed away from the clamping assembly 200, facilitate welding the bottom of the water-stop screw, and reduce the labor intensity of the operators, the support assembly 500 includes a gear shaft 501 arranged on the top of the driven gear 102, a rotating connecting rod 502 is arranged at the end of the gear shaft 501, and one-way gears 503 are arranged on both sides of the surface of the rotating connecting rod 502, one of the one-way gears 503 is meshed and rotated with the end of the gear shaft 501, and the other one-way gear 503 is away from the end of the gear shaft 501. A support frame 504 is provided on the top, a rotating rod is provided inside the support frame 504, an eccentric wheel 505 is provided on the surface of the rotating rod, both sides of the rotating rod pass through the support frame 504 and belt shafts 506 are provided at the ends, the belt shafts 506 and the rotating connecting rods 502 are connected by transmission belts 507, a support plate is provided at the end of the eccentric wheel 505, an arc-shaped push rod 508 is provided at the end of the support plate, a compression spring 509 is provided between the arc-shaped push rod 508 and the support plate, a slope plate 510 is provided at the end of the arc-shaped push rod 508 away from the eccentric wheel 505, and the slope plate 510 is pushed to move to lift the wedge block 402, and the wedge block 402 is lifted by the active When the gear 104 drives the driven gear 102 to rotate, the gear ratio of the driving gear 104 to the driven gear 102 is 1:4, the gear shaft 501 meshes and rotates with the driven gear 102, and the gear shaft 501 drives the one-way gear 503 provided on the surface of the rotating connecting rod 502 to mesh and rotate during the rotation process. Only one of the one-way gears 503 provided on both sides of the surface of the rotating connecting rod 502 meshes and rotates with the end of the gear shaft 501. During the rotation of the rotating connecting rod 502, the belt shaft 506 is driven to rotate through the transmission belt 507, so that the eccentric wheel 505 provided on the surface of the rotating rod rotates coaxially, and the gear shaft The gear ratio of the gear at the end of 501 and the one-way gear 503 is 1:2. When the gear shaft 501 rotates one circle, the eccentric wheel 505 rotates half a circle. When the eccentric wheel 505 rotates, the arc-shaped top rod 508 is pushed. The arc-shaped top rod 508 squeezes the compression spring 509 to drive the slope plate 510 to move in the horizontal direction. During the movement, the slope plate 510 automatically pushes the wedge block 402, so that the bottom of the water-stop screw moved to the second welding gun 107 is pushed, which is convenient for the second welding gun 107 to automatically weld its bottom, avoids the flipping operation of the screw welding, and reduces the labor intensity of the operator.
[0046] During specific use, the water-stop screw is inserted into the interior of the rotating table 101 through the second welding torch 107. The water-stop screw moves along the inner wall of the limit seat 106 and guides into the interior of the base 201. The top of the clamping plate 203 is provided with a guiding slope, which enables the water-stop screw to quickly fit and move along the guiding slope into the interior of the base 201. The water-stop screw squeezes the outer wall of the clamping plate 203, causing the clamping plate 203 to squeeze and slide on the inner wall of the column barrel 202 against the elastic member 204. When pressing on the water-stop screw stops, the clamping plate 203 is acted upon by the elastic member 204 to squeeze and fix the side wall of the water-stop screw, ensuring that the water-stop screw remains in a vertical state during the welding process with the water-stop sheet, avoiding the deviation of the welding position. When the screw moves to the first welding torch 105, the output shaft at the end of the servo motor 301 is controlled to drive the lead screw 302 to rotate, causing the moving block 303 provided on the surface of the lead screw 302 to move away from each other until the meshing gear 305 provided below the meshing gear 305 moves to the gear sleeve 206. The output end of the rotating motor 304 drives the meshing gear 305 to rotate, thereby causing the meshing gear 305 to drive the gear sleeve 206 to rotate at a constant speed, enabling the water-stop screw clamped and fixed between the clamping plates 203 to rotate at a constant speed during the welding process, ensuring the uniformity and consistency of the weld seam, and guaranteeing the overall strength and stability of the water-stop screw. When the water-stop screw after surface welding moves to the second welding torch 107, by pushing the wedge block 402, the wedge block 402 drives the moving rod 401 to move in the vertical direction. The clamping ear 404 at the end of the moving rod 401 pushes the water-stop screw fixed between the clamping plates 203, causing the water-stop screw after surface welding to move upward, so that there is a gap between the water-stop screw after surface welding and the surface of the limit seat 106, enabling the second welding torch 107 to automatically weld the bottom of the water-stop screw after surface welding, thus avoiding the need to re-weld the screw by changing its direction and improving the welding efficiency.
[0047] The second object of the present invention is to provide a method for welding a stainless steel screw, including the stainless steel screw welding device according to any one of the above. S1: Insert the water-stop screw into the interior of the rotating table 101 through the second welding torch 107, and clamp and fix the bottom of the water-stop screw through the clamping assembly 200;
[0048] S2: Control the first motor 103 to drive the driving gear 104 to rotate, causing the driven gear 102 provided on one side of the driving gear 104 to mesh and rotate, so that the rotating table 101 drives the screw clamped and fixed at the clamping assembly 200 to rotate to the first welding torch 105. Drive the clamping assembly 200 to rotate through the rotating assembly 300, and perform surface welding on the water-stop screw and the water-stop sheet through the first welding torch 105;
[0049] S3. Control the rotating table 101 to rotate to the second welding torch 107, push the ejecting component 400 through the supporting component 500, so that the ejecting component 400 pushes the bottom of the screw rod clamped and fixed by the clamping component 200, move the water-stop screw rod upward, control the rotating component 300 to drive the clamping component 200 to rotate, and automatically weld the bottom of the water-stop screw rod by the second welding torch 107 to improve the welding efficiency.
[0050] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A stainless steel screw welding device, characterized in that: The invention comprises a machine body (100), wherein a rotating platform (101) is provided on the surface of the machine body (100), a driven gear (102) is provided at the bottom of the rotating platform (101), a first motor (103) is provided on one side of the driven gear (102), a driving gear (104) is provided at the output end of the first motor (103), the driving gear (104) meshes and rotates with the driven gear (102), a first welding gun (105) and a second welding gun (107) are provided on both sides of the top of the machine body (100), a limiting seat (106) is provided on the surface of the rotating platform (101), and the limiting seat (106) are arranged in an array on the surface of the rotating table (101), and the surface of the rotating table (101) is provided with a plurality of grooves, each of which is provided with a clamping assembly (200). When the water stop screw is inserted into the interior of the rotating table (101) through the limiting seat (106), it is limited and fixed by the clamping assembly (200). A rotating assembly (300) is provided inside the rotating table (101), and the rotating assembly (300) is used to drive the water stop screw limited and fixed in the clamping assembly (200) to rotate. An ejection assembly (400) is provided below the clamping assembly (200), and the ejection assembly ( 400) penetrates into the interior of the clamping assembly (200), and presses the ejection assembly (400) to eject the water-stop screw clamped and fixed in the clamping assembly (200) to the outside, so that the water-stop plate welded on the surface of the water-stop screw is away from the limit seat (106). The ejection assembly (400) includes a moving rod (401) arranged at the bottom of the rotating table (101), and the moving rod (401) penetrates the rotating table (101) to the inside of the groove. A wedge block (402) is provided at the end of the moving rod (401), and a return spring (403) is provided between the moving rod (401) and the wedge block (402). ), a snap-in ear (404) is provided at the top of the moving rod (401), and the snap-in ear (404) is snap-connected to the inner wall of the base (201), pushing the wedge block (402) to drive the moving rod (401) to move in the vertical direction, and the snap-in ear (404) ejects the water-stop screw that is snap-connected in the clamping assembly (200), and a support assembly (500) is provided inside the body (100), and the support assembly (500) is used to eject and support the ejection assembly (400), and the bottom of the water-stop plate welded on the surface of the water-stop screw is synchronously welded by a first welding gun (105).
2. The stainless steel screw welding device according to claim 1, characterized in that: The clamping assembly (200) comprises a base (201) arranged in a groove, the inner wall of the base (201) is provided with a column (202), a clamping plate (203) is slidably provided inside the column (202), an elastic member (204) is provided between the column (202) and the clamping plate (203), a bearing (205) is provided between the base (201) and the groove, and the base (201) rotates on the inner wall of the bearing (205).
3. The stainless steel screw welding device according to claim 2, characterized in that: A gear sleeve (206) is clamped on the surface of the base (201), and the gear sleeves (206) are connected to each other through a toothed belt (207).
4. The stainless steel screw welding device according to claim 1, characterized in that: The rotating assembly (300) comprises a servo motor (301) arranged inside a rotating platform (101); a screw rod (302) is arranged on an output shaft at the end of the servo motor (301); a thread on the surface of the screw rod (302) is symmetrical; a moving block (303) is arranged on the surface of the screw rod (302); the moving block (303) is symmetrical; a rotating motor (304) is arranged at the bottom of each moving block (303); and a meshing gear (305) is arranged at the end of the rotating motor (304).
5. The stainless steel screw welding device according to claim 1, characterized in that: The support assembly (500) comprises a gear shaft (501) arranged at the top of the driven gear (102); a rotating connecting rod (502) is arranged at the end of the gear shaft (501); one-way gears (503) are arranged on both sides of the surface of the rotating connecting rod (502); one of the one-way gears (503) is meshed and rotated with the end of the gear shaft (501), and the other one-way gear (503) is away from the end of the gear shaft (501).
6. The stainless steel screw welding device according to claim 5, characterized in that: A support frame (504) is provided above the one-way gear (503), a rotating rod is provided inside the support frame (504), an eccentric wheel (505) is provided on the surface of the rotating rod, both sides of the rotating rod pass through the support frame (504) and a belt shaft (506) is provided at the end thereof, the belt shaft (506) and both sides of the rotating connecting rod (502) are connected by transmission belts (507), a support plate is provided at the end of the eccentric wheel (505), an arc-shaped push rod (508) is provided at the end of the support plate, a compression spring (509) is provided between the arc-shaped push rod (508) and the support plate, and a slope plate (510) is provided at one end of the arc-shaped push rod (508) away from the eccentric wheel (505), and the slope plate (510) is pushed to move to lift the wedge block (402).
7. A stainless steel screw welding method, implemented by the stainless steel screw welding device according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, inserting the water-stop screw into the interior of the rotating table (101) through a second welding gun (107), and clamping and fixing the bottom of the water-stop screw through a clamping assembly (200); S2, controlling the first motor (103) to drive the driving gear (104) to rotate, so that the driven gear (102) provided on one side of the driving gear (104) meshes and rotates, so that the rotating table (101) drives the screw rod clamped and fixed at the clamping assembly (200) to rotate to the first welding gun (105), and the clamping assembly (200) is driven to rotate through the rotating assembly (300), and the surface of the water stop screw rod and the water stop plate is welded by the first welding gun (105); S3, control the rotating table (101) to rotate to the second welding gun (107), push the ejection assembly (400) through the support assembly (500), so that the ejection assembly (400) pushes the bottom of the screw clamped and fixed on the clamping assembly (200), so that the water-stop screw moves upward, control the rotating assembly (300) to drive the clamping assembly (200) to rotate, and automatically weld the bottom of the water-stop screw through the second welding gun (107), thereby improving welding efficiency.
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