Pump head assembly assembly system

By designing a pump head assembly system and replacing manual operation with an automated production line, the problems of low assembly efficiency and high safety risks in traditional plunger pump heads have been solved, achieving an efficient, safe, and high-quality assembly process.

CN119141209BActive Publication Date: 2025-12-19BEIJING TIANMA INTELLIGENT CONTROL TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202411257405.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-12-19
Estimated Expiration
2044-09-09

AI Technical Summary

Technical Problem

Traditional plunger pump head assembly relies on manual operation, resulting in low efficiency, high safety risks, and unstable quality, making it difficult to meet the needs of modern industrial production.

Method used

A pump head assembly system was designed, including a workstation support, truss, pump head slide, accessory slide, robotic arm, positioner, gripping mechanism and tightening mechanism. The system realizes the loading and unloading, posture adjustment and bolt tightening of the pump head body and accessories through an automated production line, reducing manual intervention.

Benefits of technology

It achieves efficient, safe and high-quality automated assembly, improves production efficiency, reduces safety risks, and ensures assembly consistency and reliability.

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Patent Text Reader

Abstract

The present application relates to the technical field of industrial assembly, and particularly relates to a pump head assembly system, which comprises: a workstation support, which encloses an assembly work area; a truss, which is arranged above the workstation support and is connected with the workstation support through a moving mechanism, so that the truss can move horizontally above the assembly work area; a pump head sliding table, which extends through the inside and outside of the assembly work area, and is used for feeding and discharging a pump head body; a fitting sliding table, which extends through the inside and outside of the assembly work area, and is used for feeding and discharging a pump head fitting; a mechanical arm, which is located in the middle of the assembly work area, and is used for grabbing and assembling the pump head fitting; a positioner, which is arranged on one side of the mechanical arm and comprises a bearing table, the bearing table can be deflected relative to a horizontal plane, and is used for bearing the pump head body and adjusting the posture of the pump head body; a grabbing mechanism, which is arranged on the truss and is used for grabbing the pump head body; and a tightening mechanism, which is arranged on the truss and is used for fastening an assembly bolt. The present application is used to realize efficient, safe and high-quality automatic assembly.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of industrial assembly, and in particular to a pump head assembly system. BACKGROUND

[0002] With the continuous development of industrial industry assembly process, the requirement for intelligent assembly is getting higher and higher. The traditional assembly method has been unable to meet the needs of modern industrial production. Especially in the assembly process of the pump head of the plunger pump, at present, it still mainly relies on a large number of manual participation, adopts manual pressing and tightening and other methods.

[0003] However, the speed of manual assembly is limited by the proficiency and physical condition of the operator, and it is impossible to realize continuous and efficient production. Secondly, due to the high degree of manual participation, there is a great safety risk in the assembly process. When the operator performs the action of pressing and tightening, he may be mechanically injured due to improper operation or equipment failure, which poses a potential threat to the personal safety of the operator. In addition, manual assembly has high skill requirements for the operator, and the overall assembly quality of batch production cannot be guaranteed. Even if the operator has a high skill level, due to the instability of manual operation, the assembly quality is still difficult to achieve consistency and reliability. This not only affects the final quality of the product, but also may lead to rework and additional cost. SUMMARY

[0004] The present application provides a pump head assembly system to solve the defects of low efficiency and high safety risk of manual assembly in the prior art, and realizes efficient, safe and high-quality automatic assembly.

[0005] The present application provides a pump head assembly system, comprising: a workstation support surrounding an assembly work area; a truss arranged above the workstation support and connected with the workstation support through a moving mechanism, so that the truss can move horizontally above the assembly work area; a pump head sliding table extending in and out of the assembly work area for feeding and discharging the pump head body; a fitting sliding table extending in and out of the assembly work area for feeding and discharging the pump head fitting; a mechanical arm located in the middle of the assembly work area for grabbing and assembling the pump head fitting; a positioner arranged on one side of the mechanical arm, comprising a carrying table capable of deflecting relative to the horizontal plane for carrying the pump head body and adjusting its posture; a grabbing mechanism arranged on the truss for grabbing the pump head body; and a tightening mechanism arranged on the truss for tightening the assembly bolt.

[0006] According to the pump head assembly system, the moving mechanism comprises a first driving assembly, a first sliding rail and a first sliding table; the first sliding table is arranged at two ends of the truss, the first sliding rail is arranged on two top cross beams on opposite sides of the workstation support, and the first driving assembly is used for driving the first sliding table to move transversely along the first sliding rail.

[0007] According to the pump head assembly system, the first sliding rail is provided with a rack structure; the first driving assembly comprises a servo motor arranged on the first sliding table and a driving gear connected to the servo motor, and the driving gear is engaged with the rack structure.

[0008] According to the pump head assembly system, a second sliding rail is arranged on the truss, a second sliding table and a second driving assembly are arranged on the second sliding rail, and the second driving assembly is used for driving the second sliding table to move along the second sliding rail; the grabbing mechanism and the tightening mechanism are arranged on the second sliding table.

[0009] According to the pump head assembly system, the grabbing mechanism comprises a vertical moving frame arranged on the second sliding table and a clamping part arranged at the bottom end of the vertical moving frame; the tightening mechanism comprises a mounting plate arranged on one side of the clamping part, a driving cylinder arranged on the mounting plate, and a sliding seat arranged on the mounting plate in the vertical direction, and a tightening device is arranged on the sliding seat and faces downward.

[0010] According to the pump head assembly system, the pump head sliding table is provided with a pump head tool plate, and the pump head tool plate is provided with a positioning part matched with the shape of the bottom edge of the pump head body.

[0011] According to the pump head assembly system, each pump head tool plate is provided with four positioning parts; the positioning parts are respectively provided with positioning grooves matched with the shapes of four bottom corners of the pump head body.

[0012] According to the pump head assembly system, for each positioning part, the pump head tool plate is respectively provided with a plurality of mounting positions matched with the positioning part; when the positioning parts are arranged on different mounting positions, positioning structures for accommodating pump head bodies of different models or specifications are respectively formed between the positioning parts.

[0013] According to the pump head assembly system, one side of the mechanical arm is provided with a gripper library, the gripper library is provided with a plurality of storage stations for storing gripper workpieces of different shapes, and the gripper workpieces of different shapes correspond to different types of pump head accessories.

[0014] According to the pump head assembly assembling system provided by the application, the accessory sliding table is provided with an accessory tool plate, and a plurality of storage areas for storing different types of accessories are arranged on the accessory tool plate; different types of pump head accessories are placed on the accessory tool plate in correspondence with the storage areas.

[0015] The pump head assembly assembling system provided by the application has the following advantages: the work station support surrounds an assembly work area, ensuring the safety and orderliness of operation; the truss is arranged above the work station support and can move horizontally through the moving mechanism; the pump head sliding table and the accessory sliding table extend in and out of the assembly work area, which is used for feeding and discharging the pump head body and the accessories, reducing manual intervention and improving the degree of automation; the mechanical arm is located in the middle of the assembly work area and is used for grabbing and assembling the pump head accessories, replacing manual operation and improving the assembly speed and precision; the positioner is arranged on one side of the mechanical arm, the carrying table can be deflected relative to the horizontal plane, the posture of the pump head body is automatically adjusted, and the accuracy and consistency of assembly are ensured; the grabbing mechanism is arranged on the truss, which avoids the safety hazards caused by manual handling through automatic grabbing; the tightening mechanism is arranged on the truss and is used for automatically fastening the assembled bolts; through the cooperative work of the above components, the pump head assembly assembling system provided by the application realizes an efficient, safe and high-quality assembly process, and significantly improves the overall assembly quality and production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the application or prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative effort.

[0017] Figure 1 is a top view structural schematic diagram of the pump head assembly assembling system provided by the application.

[0018] Figure 2 is one of the three-dimensional structural schematic diagrams of the pump head assembly assembling system provided by the application.

[0019] Figure 3 is the second three-dimensional structural schematic diagram of the pump head assembly assembling system provided by the application.

[0020] Figure 4 is a structural schematic diagram of the grabbing mechanism of the pump head assembly assembling system provided by the application.

[0021] Figure 5 is a structural schematic diagram of the tightening mechanism of the pump head assembly assembling system provided by the application.

[0022] Figure 6It is the structural schematic view of the pump head tool plate of the pump head assembly system provided by the application.

[0023] Figure 7 It is the structural schematic view of the mechanical arm of the pump head assembly system provided by the application.

[0024] Figure 8 It is the structural schematic view of the gripper library of the pump head assembly system provided by the application.

[0025] Figure 9 It is the structural schematic view of the gripper tool of the pump head assembly system provided by the application.

[0026] Figure 10 It is the structural schematic view of the accessory tool plate of the pump head assembly system provided by the application.

[0027] Figure 11 It is the structural schematic view of the accessory sliding table of the pump head assembly system provided by the application.

[0028] Figure 12 It is the structural schematic view of the pump head sliding table of the pump head assembly system provided by the application.

[0029] Figure 13 It is the structural schematic view of the positioner of the pump head assembly system provided by the application.

[0030] Reference signs:

[0031] 100, workstation support; 101, pump head main body; 110, truss; 111, first sliding rail; 112, first sliding table; 113, second sliding rail; 114, second sliding table; 120, pump head sliding table; 121, pump head tool plate; 122, positioning piece; 130, accessory sliding table; 131, accessory tool plate; 140, mechanical arm; 141, gripper tool; 150, positioner; 151, bearing table; 160, grabbing mechanism; 161, vertical moving frame; 162, clamping part; 170, tightening mechanism; 171, mounting plate; 172, driving cylinder; 173, sliding seat; 174, tightening device; 180, gripper library. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme of the present application will be described clearly and completely below in combination with the drawings in the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0033] In the description of the embodiments of the application, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the application. In addition, the terms "first", "second", "third" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance. It should also be noted that in the description of the application, unless otherwise explicitly specified and limited, the terms "provision", "installation", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.

[0034] The specific embodiments of the pump head assembly assembly system of the application are described below. Figures 1-13 The specific embodiments of the pump head assembly assembly system of the application are described below.

[0035] As shown in Figure 1 , Figure 2 and Figure 3 , the application provides a pump head assembly assembly system, comprising: a workstation support 100 surrounding an assembly work area; a truss 110 arranged above the workstation support 100 and connected to the workstation support 100 through a moving mechanism, so that the truss 110 can move transversely above the assembly work area; a pump head sliding table 120 extending through the inside and outside of the assembly work area, used for feeding and discharging the pump head body 101; a fitting sliding table 130 extending through the inside and outside of the assembly work area, used for feeding and discharging the pump head fitting; a mechanical arm 140 located in the middle of the assembly work area, used for grabbing and assembling the pump head fitting; a positioner 150 arranged on one side of the mechanical arm 140, comprising a carrying table 151 capable of deflecting relative to the horizontal plane, used for carrying the pump head body 101 and adjusting its posture; a grabbing mechanism 160 arranged on the truss 110, used for grabbing the pump head body 101; a tightening mechanism 170 arranged on the truss 110, used for fastening the assembly bolts. The pump head assembly assembly system realizes efficient, safe and high-quality automatic assembly through a plurality of key components and technical means.

[0036] Firstly, the workstation support 100 surrounds the assembly work area, providing a closed operating environment for the entire assembly process, ensuring the safety and orderliness of the operation. Secondly, the truss 110 is arranged above the workstation support 100 and connected to the workstation support 100 through a moving mechanism, so that the truss 110 can move transversely above the assembly work area.

[0037] As shown in Figure 11 and Figure 12 , the pump head sliding table 120 and the accessory sliding table 130 extend through the assembly work area respectively, for feeding and discharging the pump head body 101 and the accessories, so that the material is more convenient to enter and exit, reduces manual intervention, and improves the degree of automation. The mechanical arm 140 is located in the middle of the assembly work area, for grabbing and assembling the pump head accessories. The mechanical arm 140 replaces the traditional manual operation, improves the assembly speed and accuracy.

[0038] As shown in Figure 13 , the positioner 150 is arranged on one side of the mechanical arm 140, including a carrying table 151 capable of deflecting relative to the horizontal plane, for carrying the pump head body 101 and adjusting its posture, so that the pump head body 101 can be automatically adjusted to the best posture during assembly, thereby ensuring the accuracy and consistency of assembly. The grabbing mechanism 160 is arranged on the truss 110, for grabbing the pump head body 101. Through automatic grabbing, safety hazards caused by manual handling are avoided, and the accuracy and efficiency of grabbing are improved. In use, the truss 110 grabs the pump head body 101 and transports it to the positioner 150 above, the positioner 150 adjusts the posture of the carrying table 151 to a horizontal position in advance, so as to facilitate the pump head body 101 from the truss 110, and then the positioner 150 takes the pump head body 101 and the pump head tool plate 121 together and automatically fixes them, and then the positioner 150 starts to overturn (rotate) and switches to the assembly posture. Preferably, the maximum load of the positioner 150 is 2000Kg.

[0039] The tightening mechanism 170 is arranged on the truss 110, for tightening the assembled bolts, ensuring the consistency and reliability of the bolt tightening, and avoiding quality problems that may be caused by manual operation. It can be understood that the integration of the tightening mechanism 170 on the truss 110 can offset the reverse torque when tightening. When the assembly step of tightening the bolts is performed, the mechanical arm 140 grabs the bolts from the accessory sliding table 130 and places them into the threaded holes, and then the truss 110 together with the tightening mechanism 170 runs above the pump head to tighten the bolts. Among them, according to different bolt specifications, the tightening mechanism 170 is preferably capable of automatically switching the tightening head, and the tightening mechanism 170 is preferably also provided with a data recording function, which can record the bolt tightening torque at each position through the integrated torque sensor.

[0040] Through the cooperation of the above components, the pump head assembly system of the present application realizes the following improvements: in terms of efficiency, through automatic feeding and discharging, mechanical arm 140 grabbing and assembling, automatic posture adjustment and other functions, the assembly efficiency is significantly improved; in terms of safety, automatic operation reduces human intervention and reduces the safety risk of operators; in terms of quality, through precise positioning, posture adjustment and tightening mechanism 170, the consistency and reliability of assembly are ensured, and the overall assembly quality is improved. During the assembly process, the operator only needs to operate the start and stop of the system on the operation table, and at the same time, the system is surrounded by isolation protection devices, such as the isolation net arranged between the workstation supports 100, which can ensure the safety of the operator.

[0041] When the assembly system completes all assembly steps of the pump head, the truss 110 grabs the pump head body 101 from the positioner 150, then transports and places it on the pump head sliding table 120, and then transports it to the outside of the assembly system by the pump head sliding table 120, completing the entire assembly process. Preferably, the above pump head sliding table 120 and the accessory sliding table 130 can be provided with two respectively. As shown in Figure 1 , two pump head sliding tables 120 operate alternately to simultaneously send the pump head body 101 to be assembled into the workstation and send the assembled pump head body 101 out of the workstation; similarly, two accessory sliding tables 130 operate alternately to send the pump head accessories in and out respectively.

[0042] According to the pump head assembly system of the present application, the moving mechanism includes a first driving assembly, a first sliding rail 111 and a first sliding table 112; the first sliding table 112 is arranged at both ends of the truss 110, the first sliding rail 111 is arranged on the two top cross beams on the opposite sides of the workstation support 100, and the first driving assembly is used to drive the first sliding table 112 to move laterally along the first sliding rail 111. The first sliding table 112 is arranged at both ends of the truss 110, used to support the truss 110 and enable it to move laterally above the assembly work area. The first sliding table 112 moves along the first sliding rail 111 through the driving of the first driving assembly, realizing the lateral movement of the truss 110.

[0043] According to the pump head assembly assembling system, the first sliding rail 111 is provided with a rack structure; the first driving assembly includes a servo motor arranged on the first sliding table 112 and a driving gear connected to the servo motor, and the driving gear is engaged with the rack structure. Wherein, the servo motor is engaged with the rack structure on the first sliding rail 111 through the driving gear, and drives the first sliding table 112 to move transversely along the first sliding rail 111. The movement of the first sliding table 112 drives the truss 110 to move transversely above the assembling work area, and realizes the accurate positioning of the pump head main body 101 and the accessories. The use of the servo motor ensures the accurate movement of the first sliding table 112, and improves the accuracy and reliability of the assembling process. The cooperation of the rack structure and the driving gear enables the truss 110 to move stably transversely above the assembling work area, and ensures the smooth progress of the assembling process.

[0044] In actual application, the accurate control of the moving mechanism enables the truss 110 to move quickly and accurately above the assembling work area. For example, when the pump head main body 101 needs to be moved from the pump head sliding table 120 to above the positioner 150, the servo motor drives the first sliding table 112 to move along the first sliding rail 111 through the driving gear, and accurately moves the pump head main body 101 to the predetermined position. Similarly, when the assembled pump head main body 101 needs to be moved from the positioner 150 to the pump head sliding table 120, the moving mechanism also plays a role, and ensures the accurate movement of the pump head main body 101.

[0045] As shown in Figure 4 According to the pump head assembly assembling system, the truss 110 is provided with a second sliding rail 113, the second sliding rail 113 is provided with a second sliding table 114 and a second driving assembly, the second driving assembly is used for driving the second sliding table 114 to move along the second sliding rail 113; the grabbing mechanism 160 and the tightening mechanism 170 are arranged on the second sliding table 114. By arranging the second sliding rail 113 on the truss 110, the accurate positioning of the grabbing mechanism 160 and the tightening mechanism 170 in the assembling work area is realized. In use, the second driving assembly drives the second sliding table 114 to move along the second sliding rail 113, so that the grabbing mechanism 160 and the tightening mechanism 170 can accurately reach the required position.

[0046] Specifically, the second slide rail 113 is arranged on the truss 110 to provide a moving track for the second slide table 114. A second driving assembly (generally comprising a servo driver and a transmission structure) drives the second slide table 114 to move along the second slide rail 113. The grabbing mechanism 160 and the tightening mechanism 170 are both arranged on the second slide table 114, and through the movement of the second slide table 114, accurate positioning and operation are realized. In actual use, the second driving assembly drives the second slide table 114 to move along the second slide rail 113, ensuring that the grabbing mechanism 160 can accurately grab the pump head body 101 and move the pump head body 101 to a designated position. At the same time, the tightening mechanism 170 can also accurately reach the position of the bolt for fastening operation through the movement of the second slide table 114.

[0047] As shown in Figure 4 and Figure 5 , according to the pump head assembly system of the present application, the grabbing mechanism 160 comprises a vertical moving frame 161 arranged on the second slide table 114, and a clamping portion 162 arranged at the bottom end of the vertical moving frame 161; the tightening mechanism 170 comprises a mounting plate 171 arranged on one side of the clamping portion 162, a driving cylinder 172 arranged on the mounting plate 171, and a sliding seat 173 arranged in the vertical direction on the mounting plate 171, and a tightening device 174 arranged on the sliding seat 173 and facing downward. By arranging the vertical moving frame 161 and the clamping portion 162 on the second slide table 114, accurate grabbing and positioning of the pump head body 101 are realized. Specifically, the vertical moving frame 161 drives the clamping portion 162 to move up and down, ensuring that the clamping portion 162 can accurately grab the pump head body 101. At the same time, the tightening mechanism 170 realizes the accurate movement of the tightening device 174 in the vertical direction through the design of the mounting plate 171, the driving cylinder 172 and the sliding seat 173. In actual use, the second slide table 114 drives the vertical moving frame 161 and the clamping portion 162 to move to the position of the pump head body 101, and the clamping portion 162 grabs the pump head body 101; the tightening mechanism 170 drives the sliding seat 173 to move up and down through the driving cylinder 172, so that the tightening device 174 can accurately tighten the bolt.

[0048] According to the above-mentioned embodiments, a three-axis area type motion mechanism is formed based on the truss 110, realizing the movement of the grabbing mechanism 160 and the tightening mechanism 170 in horizontal directions and in vertical height. The parts of the mechanism are preferably driven by servo motors and adopt gear and rack transmission mode, with a maximum load of 2000Kg, which can meet the assembly requirements of pump heads of all specifications, and the repeated positioning accuracy is within ±1mm.

[0049] As shown in Figure 6As shown, according to the pump head assembly assembling system of the present application, the pump head sliding table 120 is provided with a pump head tooling plate 121, and the pump head tooling plate 121 is provided with a positioning piece 122 which is adapted to the shape of the bottom edge of the pump head main body 101, so as to realize accurate positioning and stable support of the pump head main body 101. Specifically, during the process that the pump head sliding table 120 sends the pump head main body 101 into the assembling working area from the outside, the positioning piece 122 on the pump head tooling plate 121 ensures the accurate position of the pump head main body 101 on the tooling plate. In this way, the pump head main body 101 can be accurately positioned and stably supported during the whole assembling process, so as to ensure the efficiency and quality of the assembling process. In actual use, the pump head sliding table 120 sends the pump head main body 101 into the assembling working area, and the positioning piece 122 on the pump head tooling plate 121 ensures the accurate positioning of the pump head main body 101, so as to ensure the smooth progress of the assembling process.

[0050] According to the pump head assembly assembling system of the present application, each pump head tooling plate 121 is provided with four positioning pieces 122, and the positioning piece 122 is respectively provided with a positioning groove which is adapted to the shape of the four bottom corners of the pump head main body 101. By configuring four positioning pieces 122 on the pump head tooling plate 121 and setting the positioning grooves which are adapted to the shape of the four bottom corners of the pump head main body 101 on the positioning pieces 122, the accurate positioning and stable support of the pump head main body 101 are realized. Specifically, each pump head tooling plate 121 is provided with four positioning pieces 122, and each positioning piece 122 is provided with a positioning groove which is adapted to the shape of the four bottom corners of the pump head main body 101. In this way, when the pump head main body 101 is placed on the pump head tooling plate 121, the four bottom corners can be accurately embedded in the positioning grooves, so as to ensure the accurate position and stability of the pump head main body 101 during the assembling process. When the pump head main body 101 is placed on the pump head tooling plate 121, the four bottom corners are accurately matched with the positioning pieces 122 through the positioning grooves, so as to ensure the position stability and reliability of the pump head main body 101 during the whole assembling process.

[0051] According to the pump head assembly system, for each positioning piece 122, the pump head tooling plate 121 is respectively provided with a plurality of mounting positions matched with the positioning piece 122; when the positioning pieces 122 are arranged on different mounting positions, a positioning structure for accommodating pump head bodies 101 of different models or specifications is formed between the positioning pieces 122. The positions of the positioning pieces 122 are adjusted according to the pump head bodies 101 of different models or specifications, so that accurate positioning and compatibility of the pump head body 101 are realized. Specifically, the pump head tooling plate 121 is provided with a plurality of mounting positions for each positioning piece 122. According to different models or specifications of the pump head body 101, the positioning pieces 122 can be placed on different mounting positions, so that different positioning structures are formed between the positioning pieces 122. In this way, the pump head body 101 of different models or specifications can be accurately positioned and stably supported on the pump head tooling plate 121 by adjusting the positions of the positioning pieces 122. Therefore, the pump head tooling plate 121 can accommodate pump head bodies 101 of multiple specifications, and the positioning pieces 122 only need to be adjusted to the corresponding positions according to the marks.

[0052] As shown in Figure 7 , Figure 8 and Figure 9 , according to the pump head assembly system, one side of the mechanical arm 140 is provided with a gripper library 180, and the gripper library 180 is provided with a plurality of storage stations for storing different shapes of gripper workpieces 141, and different shapes of gripper workpieces 141 correspond to different types of pump head accessories. By arranging the gripper library 180 on one side of the mechanical arm 140 and arranging a plurality of storage stations in the gripper library 180, automatic replacement of different shapes of gripper workpieces 141 is realized, so that different types of pump head accessories can be gripped.

[0053] Specifically, the mechanical arm 140 needs to grip different types of pump head accessories during assembly. The gripper library 180 is arranged on one side of the mechanical arm 140 and contains a plurality of storage stations for storing different shapes of gripper workpieces 141. These gripper workpieces 141 are automatically replaced as needed to ensure that the mechanical arm 140 can accurately grip various types of pump head accessories. The mechanical arm 140 can adapt to different types of pump head accessories by automatically replacing the gripper workpieces 141 in the gripper library 180, thereby realizing an efficient and accurate assembly process.

[0054] According to the above embodiment, when the positioner 150 is switched to the assembly posture and the accessory sliding table 130 has completed the delivery of the accessory, the mechanical arm 140 starts to grip the accessory and assemble it into the pump head body 101. The gripper library 180 is arranged beside the mechanical arm 140, and the gripper workpieces 141 are automatically switched according to different shapes of accessories. The gripper workpieces 141 or the end of the mechanical arm 140 are preferably equipped with displacement sensors, which can accurately measure the position after assembly to ensure the assembly quality.

[0055] like Figure 10 As shown, according to a pump head assembly system of the present invention, the component slide 130 is provided with a component tooling plate 131, and the component tooling plate 131 is provided with multiple storage areas for storing different types of components; different types of pump head components are placed on the component tooling plate 131 according to their corresponding storage areas. By providing the component tooling plate 131 on the component slide 130 and providing multiple storage areas on the component tooling plate 131, the classified storage and precise management of different types of pump head components are realized. Specifically, the component slide 130 feeds the pump head components into the assembly work area, and the multiple storage areas on the component tooling plate 131 ensure that different types of pump head components can be stored in a classified manner. Different types of pump head components are placed on the component tooling plate 131 according to their corresponding storage areas, thereby achieving orderly management and precise grasping. In practical use, the storage area on the accessory tooling plate 131 ensures that different types of pump head accessories can be stored in an orderly manner. The robotic arm 140 can pick up the required accessories from the corresponding storage area as needed, thereby ensuring the efficiency and accuracy of the assembly process. The storage area is preferably designed with dedicated slots according to the shape of different accessories to ensure the uniqueness and directionality of accessory placement. After the accessories are placed, they are transported to the assembly system by the accessory slide table 130 for easy assembly.

[0056] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "method," "specific method," or "some methods," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or method is included in at least one embodiment or method of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or method. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or methods. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or methods described in this specification, as well as the features of different embodiments or methods.

[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A pump head assembly assembly system, characterized by, The utility model relates to a pump head assembly device, comprising: a workstation support (100) enclosing an assembly work area; a truss (110) arranged above the workstation support (100) and connected with the workstation support (100) through a moving mechanism, so that the truss (110) can move laterally above the assembly work area; a pump head sliding table (120) extending in and out of the assembly work area for feeding and discharging a pump head body (101); a fitting sliding table (130) extending in and out of the assembly work area for feeding and discharging a pump head fitting; a mechanical arm (140) located in the middle of the assembly work area for grabbing and assembling the pump head fitting; a positioner (150) arranged on one side of the mechanical arm (140) and comprising a bearing table (151) capable of deflecting relative to the horizontal plane for bearing the pump head body (101) and adjusting its posture; a grabbing mechanism (160) arranged on the truss (110) for grabbing the pump head body (101); a tightening mechanism (170) arranged on the truss (110) for fastening an assembly bolt; the moving mechanism comprises a first driving assembly, a first sliding rail (111) and a first sliding table (112); the first sliding table (112) is arranged at both ends of the truss (110), the first sliding rail (111) is arranged on two top cross beams on opposite sides of the workstation support (100), and the first driving assembly is used to drive the first sliding table (112) to move laterally along the first sliding rail (111); the first sliding rail (111) is provided with a rack structure; the first driving assembly comprises a servo motor arranged on the first sliding table (112) and a driving gear connected with the servo motor, and the driving gear is engaged with the rack structure; a second sliding rail (113) is arranged on the truss (110), a second sliding table (114) and a second driving assembly are arranged on the second sliding rail (113), and the second driving assembly is used to drive the second sliding table (114) to move along the second sliding rail (113); the grabbing mechanism (160) and the tightening mechanism (170) are both arranged on the second sliding table (114); the grabbing mechanism (160) comprises a vertical moving frame (161) arranged on the second sliding table (114) and a clamping part (162) arranged at the bottom end of the vertical moving frame (161); the tightening mechanism (170) comprises a mounting plate (171) arranged on one side of the clamping part (162), a driving cylinder (172) arranged on the mounting plate (171), and a sliding seat (173) vertically arranged on the mounting plate (171), and the sliding seat (173) is provided with a tightening device (174) facing downward.

2. The pump head assembly system of claim 1, wherein, the pump head sliding table (120) is provided with a pump head tooling plate (121), and the pump head tooling plate (121) is provided with a positioning piece (122) matched with the shape of the bottom edge of the pump head body (101).

3. The pump head assembly system of claim 2, wherein, Each of the pump head tooling plates (121) is provided with four positioning members (122); The positioning members (122) are respectively provided with positioning grooves which are adapted to the shapes of the four bottom corners of the pump head body (101).

4. The pump head assembly system of claim 3, wherein, For each of the positioning members (122), the pump head tooling plate (121) is respectively provided with a plurality of mounting positions which are adapted to the positioning members (122); When the positioning members (122) are arranged on different mounting positions, positioning structures for different models or specifications of the pump head body (101) are formed between the positioning members (122).

5. The pump head assembly assembly system of any of claims 1-4, wherein, One side of the mechanical arm (140) is provided with a gripper library (180), and the gripper library (180) is provided with a plurality of storage stations for storing different shapes of gripper workpieces (141). Different shapes of the gripper workpieces (141) correspond to different types of the pump head accessories.

6. The pump head assembly system of claim 3, wherein, The accessory sliding table (130) is provided with an accessory tooling plate (131), and the accessory tooling plate (131) is provided with a plurality of storage areas for storing different types of accessories; Different types of the pump head accessories are placed on the accessory tooling plate (131) according to the corresponding storage areas.

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