Vehicle opening and closing member hinge assembly with internal stop feature

By using internal stoppers in the vehicle opening and closing member system, the joint structure consisting of fixed hinge components and movable hinge components is solved, and the problem of unstable motion range of the opening and closing member is achieved, and the robust opening and closing function and space efficiency are achieved. .

CN119145728APending Publication Date: 2024-12-17FORD GLOBAL TECH LLC
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Patent Information

Application Number
CN202410708668.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-06-07
Filing Date
2024-06-03
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The existing vehicle opening and closing member system has not limited the range of motion between the closed and fully open positions, making it difficult to effectively control the motion path of the opening and closing member, resulting in motion instability and increased space occupation.

Method used

An internal stop is composed of a fixed hinge member and a movable hinge member. The range of motion of the opening and closing member is limited by the engagement of the ear and the stop surface, and an internal stop feature is provided to control the swing path of the opening and closing member.

Benefits of technology

The stable movement of the opening and closing member between the closed and fully open positions is achieved, reducing the uncertainty of the range of motion and providing an internal stop function without increasing system complexity or space occupancy.

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Abstract

The present disclosure provides a vehicle opening and closing member hinge assembly with an internal stop feature. An opening and closing member system for a motor vehicle is provided. An exemplary opening and closing member system may include a hinge assembly having an internal stop. The internal stop may be established by portions of both a fixed hinge member and a movable hinge member of the hinge assembly. For example, the fixed hinge component may include one or more lugs arranged to contact one or more stop surfaces provided on the movable hinge component. The ear portion may engage the stop surface to limit a range of motion of the opening and closing member.
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Description

Technical Field

[0001] The present disclosure relates to automotive vehicles and, more particularly, to a vehicle opening and closing member system including a hinge assembly having an internal stop feature. Background Art

[0002] Motor vehicles typically include one or more opening and closing members. Exemplary opening and closing members are doors and swing doors. Generally speaking, the opening and closing members can be moved between an open position and a closed position relative to the body structure of the vehicle to provide vehicle ingress / egress. Summary of the invention

[0003] A vehicle opening and closing member system according to an exemplary aspect of the present disclosure particularly includes: an opening and closing member; a first hinge assembly mounted to the opening and closing member; and an internal stopper hidden inside the first hinge assembly and configured to limit the range of motion of the opening and closing member between a closed position and a fully open position.

[0004] In a further non-limiting embodiment of the foregoing vehicle opening and closing member system, the opening and closing member is a rear swing door.

[0005] In a further non-limiting embodiment of any of the foregoing vehicle opening and closing member systems, the first hinge assembly includes a fixed hinge component, a movable hinge component, and a pivot pin pivotally connecting the movable hinge component to the fixed hinge component.

[0006] In a further non-limiting embodiment of any of the foregoing vehicle opening and closure member systems, the fixed hinge component includes a base portion and a bracket portion, and the movable hinge component includes a base portion and a bracket portion.

[0007] In a further non-limiting embodiment of any of the foregoing vehicle opening and closing member systems, the base portion of the fixed hinge component includes a barrel mount and a beam protruding radially outward from an outer circumferential surface of the barrel mount.

[0008] In a further non-limiting embodiment of any of the foregoing vehicle opening and closing member systems, the base portion of the movable hinge component includes a first arm and a second arm located on either side of the barrel mount of the fixed hinge component.

[0009] In a further non-limiting embodiment of any of the foregoing vehicle opening and closing member systems, the beam includes a first ear and a second ear, the first arm includes a first stop surface and a second stop surface, and the second arm includes a third stop surface and a fourth stop surface.

[0010] In a further non-limiting embodiment of any of the foregoing vehicle opening and closing member systems, when the opening and closing member is moved to the closed position, the first ear engages the first stop surface and the second ear engages the third stop surface.

[0011] In a further non-limiting embodiment of any of the foregoing vehicle opening and closing member systems, when the opening and closing member is moved to the fully open position, the first ear engages the second stop surface and the second ear engages the fourth stop surface.

[0012] In another non-limiting embodiment of any one of the aforementioned vehicle opening and closing component systems, the first stop surface and the second stop surface are disposed in a first cavity formed in the first arm, and the third stop surface and the fourth stop surface are disposed in a second cavity formed in the second arm.

[0013] In a further non-limiting embodiment of any of the foregoing vehicle opening and closure member systems, the inner stop is established by a first feature of the fixed hinge component and a second feature of the movable hinge component.

[0014] In a further non-limiting embodiment of any of the foregoing vehicle opening and closure member systems, the first feature includes an ear and the second feature includes a stop surface.

[0015] In a further non-limiting embodiment of any of the foregoing vehicle opening and closing member systems, a second hinge assembly is mounted to the opening and closing member. A second internal stopper is concealed within the second hinge assembly and is configured to limit the range of motion of the opening and closing member between the closed position and the fully open position.

[0016] A vehicle according to another exemplary aspect of the present disclosure includes, inter alia: a vehicle body; an opening and closing member; and a first hinge assembly configured to movably support the opening and closing member relative to the vehicle body. The first hinge assembly includes an internal stopper established by a first characteristic of a fixed hinge component of the first hinge assembly and a second characteristic of a movable hinge component of the first hinge assembly.

[0017] In a further non-limiting embodiment of the foregoing vehicle, the opening and closing member is a rear swing door.

[0018] In a further non-limiting embodiment of any of the foregoing vehicles, the internal stop is concealed within the first hinge assembly.

[0019] In a further non-limiting embodiment of any of the foregoing vehicles, the inner stop is not visible from an exterior of the first hinge assembly.

[0020] In a further non-limiting embodiment of any of the foregoing vehicles, the fixed hinge component is mounted to the vehicle body and the movable hinge component is mounted to the opening and closing member.

[0021] In a further non-limiting embodiment of any of the foregoing vehicles, the first feature includes an ear and the second feature includes a stop surface.

[0022] In a further non-limiting embodiment of any of the foregoing vehicles, the ear extends from a beam that projects radially outward from an outer peripheral surface of a barrel mount of the fixed hinge component, and the stop surface is disposed within a cavity formed in an arm of the movable hinge component.

[0023] The embodiments, examples and alternatives of the preceding paragraphs, claims or the following description and drawings (including any of their various aspects or corresponding individual features) may be adopted independently or in any combination. Features described in conjunction with one embodiment apply to all embodiments, unless such features are incompatible.

[0024] The various features and advantages of the present disclosure will become apparent to those skilled in the art from the following detailed description. The drawings that accompany the detailed description can be briefly described as follows. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A motor vehicle equipped with an opening and closing member system is shown. Figure 1 1 is shown in the closed position.

[0026] Figure 2 Shows Figure 1 The fully open position of the opening and closing component system.

[0027] Figure 3 is an enlarged view showing selected portions of the opening and closing member system.

[0028] Figure 4 It passes through Figure 3 Cross-sectional view of section 4-4.

[0029] Figure 5 is a cross-sectional view showing the opening and closing member system in a fully open position.

[0030] Figure 6 Selected portions of a fixed hinge component of a hinge assembly of an opening and closing member system are shown.

[0031] Figure 7 Selected portions of a movable hinge component of a hinge assembly of an opening and closing member system are shown. DETAILED DESCRIPTION

[0032] The present disclosure describes in detail an exemplary opening and closing member system for a motor vehicle. The exemplary opening and closing member system may include a hinge assembly having an internal stop. The internal stop may be established by portions of both a fixed hinge component and a movable hinge component of the hinge assembly. For example, the fixed hinge component may include one or more ears that are arranged to contact one or more stop surfaces disposed on the movable hinge component. The ears may engage the stop surfaces to limit the range of motion of the opening and closing member. These and other features of the present disclosure are described in more detail below.

[0033] Figure 1 and Figure 2 Selected portions of a motor vehicle 10 (hereinafter referred to simply as the "vehicle") are schematically illustrated. Vehicle 10 may be a car, truck, van, sport utility vehicle, hearse, semi-tractor trailer, or any other type of vehicle. Vehicle 10 may also be a conventional motor vehicle, a traction battery powered hybrid or electric vehicle, or an autonomous vehicle (i.e., a driverless vehicle).

[0034] Although specific component relationships are shown in the drawings of the present disclosure, the illustrations are not intended to limit the present disclosure. In other words, the layout and orientation of the various components of the vehicle 10 are shown schematically only and may vary within the scope of the present disclosure. In addition, the various drawings attached to the present disclosure are not necessarily drawn to scale, and some features may be exaggerated or minimized to emphasize certain details of a particular component, assembly or system.

[0035] The vehicle 10 may include one or more opening and closing members 12, which are mounted relative to the vehicle body 14 and are configured to move between a closed position and an open position for access to the interior of the vehicle (e.g., a cargo compartment, a passenger compartment, etc.). In the illustrated embodiment, the opening and closing member 12 is mounted at the rear 16 of the vehicle 10 and is configured as a swing door. In other embodiments, the opening and closing member 12 may, for example, be part of a two-way outward swinging door system that may be disposed at the rear 16 of the vehicle 10 for access to the interior of the vehicle, such as for loading and / or unloading cargo. However, the teachings of the present disclosure are not limited to swinging doors and rear outward swinging doors, and may be applied to various other types of opening and closing members, including but not limited to side doors, tailgates, tailgates, rear doors of hearses, etc.

[0036] The opening and closing member 12 may be movably mounted to the vehicle body 14 via a first hinge assembly 18 and a second hinge assembly 20. The first hinge assembly 18 and the second hinge assembly 20 may movably support the opening and closing member 12 relative to the vehicle body 14. The opening and closing member 12, the first hinge assembly 18, and the second hinge assembly 20 may together establish an opening and closing member system 22 of the vehicle 10. Although two hinge assemblies are shown in the exemplary embodiment, the opening and closing member system 22 may include a greater or lesser number of hinge assemblies.

[0037] The first hinge assembly 18 can be mounted at a location of the opening and closing member 12 that is vertically above the second hinge assembly 20. However, other configurations are possible within the scope of the present disclosure. For the purposes of this disclosure, vertical and horizontal are referenced to the ground in the normal orientation of the vehicle 10 during operation.

[0038] In one embodiment, the first hinge assembly 18 and the second hinge assembly 20 are visible when the opening and closing member 12 is closed. Therefore, the first hinge assembly 18 and the second hinge assembly 20 can be considered as exposed or "Class A" hinge assemblies.

[0039] The design of the second hinge assembly 20 may be substantially the same as the design of the first hinge assembly 18. Therefore, for purposes of this disclosure, details described herein in relation to the first hinge assembly 18 should be understood to be equally applicable to the second hinge assembly 20.

[0040] The opening and closing member 12 is Figure 1 is shown in the closed position P1 and in Figure 2 1 is shown in the fully open position P2. When moved to the fully open position P2, the opening and closing member 12 allows a user to enter and exit the vehicle interior. When closed, the opening and closing member 12 provides a barrier between the interior and exterior of the vehicle 10. Although not specifically shown, the opening and closing member 12 can be moved to various angular positions between the closed position P1 and the fully open position P2.

[0041] In one embodiment, when moved to the fully open position P2, the opening and closing member 12 is angularly displaced about 100° or more relative to the vehicle body 14. In the present disclosure, the term "about" indicates that the amount or range expressed need not be exact, but may be approximate and / or larger or smaller, thereby reflecting acceptable tolerances, conversion factors, measurement errors, etc. The total range of motion of the opening and closing member 12 may vary and depends on various design criteria.

[0042] Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 Shown with Figure 1 and Figure 2For the sake of simplicity, since the second hinge assembly 20 is understood to include the same design as the first hinge assembly 18, Figures 3 to 7 Only the first hinge assembly 18 is shown and described with respect to the opening and closing member 12 and the vehicle body 14 .

[0043] The first hinge assembly 18 may include a fixed hinge component 24 and a movable hinge component 26. The fixed hinge component 24 may be mounted to the vehicle body 14 by one or more mechanical fasteners (not shown), and the movable hinge component 26 may be mounted to the vehicle body 14 by one or more mechanical fasteners 28 (see FIG. Figure 3 ) is mounted to an outer surface 99 of the shutter member 12. The outer surface 99 may be referred to as the "Class A surface" of the shutter member 12.

[0044] The fixed hinge component 24 may include a base portion 30 and a bracket portion 32, and the movable hinge component 26 may also include a base portion 34 and a bracket portion 36. The base portions 30, 34 may be configured to abut against each other, the bracket portion 32 of the fixed hinge component 24 may be mounted to the vehicle body 14, and the bracket portion 36 of the movable hinge component 26 may be mounted to the opening and closing member 12 to movably support the opening and closing member 12 relative to the vehicle body 14.

[0045] The movable hinge component 26 can be pivotally connected to the fixed hinge component 24 by a pivot pin 45. The pivot pin 45 can extend through an opening provided by the first arm 38 of the base portion 34 of the movable hinge component 26, the barrel mount 42 of the base portion 30 of the fixed hinge component 24, and the second arm 40 of the base portion 34 of the movable hinge component 26.

[0046] The first hinge assembly 18 may further include an internal stopper 44 configured to limit the range of motion of the opening and closing member 12 when it moves between the closed position P1 and the fully open position P2. Thus, the internal stopper 44 is responsible for controlling the lower and upper limits of the swing path of the opening and closing member 12. The internal stopper 44 is included on the inner side (e.g., inside) of the first hinge assembly 18 and is therefore hidden and therefore not visible from the outside of the first hinge assembly 18.

[0047] The internal stop 44 can be established by features of the fixed hinge component 24 and the movable hinge component 26. For example, the base portion 30 of the fixed hinge component 24 can include a beam 46 that projects radially outward from the outer circumferential surface 48 of the barrel mount 42 of the base portion 30. The first ear 50 can extend outward from the beam 46 in a first direction, and the second ear 52 can extend outward from the beam 46 in an opposite second direction. In one embodiment, the first direction and the opposite second direction are both parallel to the pivot axis 55 of the barrel mount 42.

[0048] The first arm 38 of the base portion 34 of the movable hinge member 26 may include a pair of stop surfaces 54A, 54B, and the second arm 40 of the base portion 34 of the movable hinge member 26 may include another pair of stop surfaces 56A, 56B. The stop surfaces 54A, 54B may be disposed within a first cavity 58 formed in the first arm 38, and the stop surfaces 56A, 56B may be disposed within a second cavity 60 formed in the second arm 40. The stop surfaces 54A, 54B may each extend at an angle relative to a first pivot pin boss 62 of the first arm 38, and the stop surfaces 56A, 56B may each extend at an angle relative to a second pivot pin boss 64 of the second arm 40.

[0049] In the assembled state of the first hinge assembly 18, the barrel mount 42 can be received in the open space between the first arm 38 and the second arm 40. Therefore, the barrel mount 42 can be flanked by the first arm 38 and the second arm 40. When the movable hinge component 26 rotates about the pivot axis 55, the first ear 50 can be received in the space provided by the first cavity 58, and the second ear 52 can be received in the space provided by the second cavity 60. The first ear 50 can engage the stop surface 54A, and the second ear 52 can engage the stop surface 56A to prevent further movement in the first direction D1 beyond the closed position P1 (see Figure 4 ). The first ear 50 can engage the stop surface 54B and the second ear 52 can engage the stop surface 56B to prevent further movement in the second direction D2 beyond the fully open position P2 (see Figure 5 ). Thus, the first ear 50 , the second ear 52 , and the stop surfaces 54A, 54B, 56A, and 56B may cooperate to provide the inner stop 44 .

[0050] The vehicle opening and closing member system described herein provides a simple and robust way for opening and closing the vehicle opening and closing member while providing an internal stop. The proposed system provides an internal stop feature without adding additional components or increasing the necessary packaging space required for the opening and closing member system. The internal stop is further provided without affecting the styling at the expense of the functional requirements of the opening and closing member system.

[0051] Although different non-limiting embodiments are shown as having specific components or steps, the embodiments of the present disclosure are not limited to these specific combinations. Some components or features from any one of the non-limiting embodiments may be used in combination with features or components from any one of the other non-limiting embodiments.

[0052] It should be understood that like reference numerals designate corresponding or similar elements throughout the several drawings.It should be understood that although particular component arrangements are disclosed and illustrated in these exemplary embodiments, other arrangements may benefit from the teachings of the present disclosure.

[0053] The above description should be interpreted as illustrative and not in any limiting sense. It will be appreciated by those skilled in the art that certain modifications may occur within the scope of the present disclosure. For these reasons, the attached claims should be studied to determine the true scope and content of the present disclosure.

Claims

1. A vehicle opening and closing component system, comprising: Opening and closing components; a first hinge assembly mounted to the opening and closing member; as well as An internal stopper is hidden inside the first hinge assembly and is configured to limit the range of motion of the opening and closing member between a closed position and a fully open position. 2 . The vehicle opening and closing member system according to claim 1 , wherein the opening and closing member is a rear swing door.

3. The vehicle opening and closing member system according to claim 1 or 2, wherein the first hinge assembly includes a fixed hinge component, a movable hinge component and a pivot pin, the pivot pin pivotally connecting the movable hinge component to the fixed hinge component. 4 . The vehicle opening and closing member system according to claim 3 , wherein the fixed hinge component includes a base portion and a bracket portion, and the movable hinge component includes a base portion and a bracket portion. 5 . The vehicle opening and closing member system according to claim 4 , wherein the base portion of the fixed hinge component includes a cylindrical mount and a beam protruding radially outward from an outer circumferential surface of the cylindrical mount. 6 . The vehicle opening and closing member system of claim 5 , wherein the base portion of the movable hinge component includes a first arm and a second arm located on either side of the barrel mount of the fixed hinge component. 7 . The vehicle opening and closing member system of claim 6 , wherein the beam includes first and second ears, the first arm includes first and second stop surfaces, and the second arm includes third and fourth stop surfaces.

8. A vehicle opening and closing member system according to claim 7, wherein when the opening and closing member moves to the closed position, the first ear engages the first stop surface and the second ear engages the third stop surface, and further, when the opening and closing member moves to the fully open position, the first ear engages the second stop surface and the second ear engages the fourth stop surface, and optionally, wherein the first stop surface and the second stop surface are disposed in a first cavity formed in the first arm, and the third stop surface and the fourth stop surface are disposed in a second cavity formed in the second arm.

9. The vehicle opening and closing member system of claim 4, wherein the inner stop is established by a first feature of the fixed hinge component and a second feature of the movable hinge component, and optionally, wherein the first feature includes an ear and the second feature includes a stop surface.

10. A vehicle opening and closing component system according to any preceding claim, comprising a second hinge assembly, which is mounted to the opening and closing component, and the vehicle opening and closing component system also includes a second internal stopper, which is hidden inside the second hinge assembly and is configured to limit the range of movement of the opening and closing component between the closed position and the fully open position.

11. A vehicle comprising: Car body; Opening and closing components; as well as A first hinge assembly is configured to movably support the opening and closing member relative to the vehicle body, wherein the first hinge assembly includes an internal stop, which is established by a first feature of a fixed hinge component of the first hinge assembly and a second feature of a movable hinge component of the first hinge assembly.

12. The vehicle according to claim 11, wherein the opening and closing member is a rear swing door.

13. The vehicle of claim 11 or 12, wherein the inner stop is concealed within the first hinge assembly such that the inner stop is not visible from outside the first hinge assembly.

14. The vehicle according to any one of claims 11 to 13, wherein the fixed hinge component is mounted to the vehicle body, and the movable hinge component is mounted to the opening and closing member.

15. A vehicle according to any one of claims 11 to 14, wherein the first feature comprises an ear and the second feature comprises a stop surface, and optionally wherein the ear extends from a beam that projects radially outward from an outer peripheral surface of a barrel mount of the fixed hinge component, and the stop surface is disposed within a cavity formed in an arm of the movable hinge component.