AI visual detection equipment for IOT corrosion

Abstract

The invention discloses IOT corrosion AI visual detection equipment, and belongs to the technical field of detection equipment, the IOT corrosion AI visual detection equipment comprises a lower cabinet, the lower cabinet is electrically connected with an external power supply, the upper end of the lower cabinet is fixedly connected with an upper rack, the upper rack is internally provided with four CCD detection lenses, and the four CCD detection lenses are electrically connected with the lower cabinet; an X-axis platform mechanism is arranged between the four CCD detection lenses and the lower cabinet, the X-axis platform mechanism is used for controlling the four CCD detection lenses to move to detect products, and a tool placing assembly is arranged on the lower cabinet; according to the scheme, the whole visual detection equipment is provided with four CCD detection lenses, four products can be detected at the same time, high-precision module movement is adopted in the equipment, line-by-line automatic scanning can be achieved, detection results can be automatically output, when defective products are detected, the defective positions are directly positioned through a program, and the detection efficiency is greatly improved. And the current picture is amplified and displayed for the operator to confirm and judge again, so that the misjudgment rate is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of detection equipment, and more specifically, to an IOT corrosion AI visual detection device. Background Art

[0002] Visual inspection is the use of machines to replace human eyes for measurement and judgment. It means that the captured target is converted into image signals through machine vision products, and transmitted to a dedicated image processing system, which converts them into digital signals based on pixel distribution, brightness, color and other information. The image system performs various operations on these signals to extract the target's features, and then controls the operation of the equipment on site based on the judgment results. It has immeasurable value in detecting defects and preventing defective products from being delivered to consumers.

[0003] At present, visual inspection equipment is used to detect product defects. The products being tested are usually precision electronic components. The circuits of electronic components are relatively fine, and short circuits and open circuits are prone to occur during the printing process and cannot be viewed by the naked eye. In addition, the products often suffer from adverse conditions such as electrical corrosion, so microscopic magnification equipment is required. Traditional inspection equipment mainly relies on human eye recognition, resulting in low efficiency and high misjudgment rate. For this reason, the present invention proposes an IOT corrosion AI visual inspection device. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide IOT corrosion AI visual inspection equipment, aiming to solve the problems in the prior art that the products being tested are usually precision electronic components, the circuits of electronic components are relatively fine, short circuits and open circuits are prone to occur during the printing process and cannot be detected by the naked eye, and the products often suffer from adverse conditions such as electrical corrosion, so microscopic magnification equipment is required. Traditional inspection equipment mainly relies on human eye recognition, resulting in low efficiency and high misjudgment rate.

[0006] 2. Technical solution

[0007] To solve the above problems, the present invention adopts the following technical solutions:

[0008] An IOT corrosion AI visual inspection device comprises a lower cabinet, which is electrically connected to an external power supply. An upper frame is fixedly connected to the upper end of the lower cabinet. Four CCD detection lenses are arranged in the upper frame, and the four CCD detection lenses are electrically connected to the lower cabinet. An X-axial platform mechanism is arranged between the four CCD detection lenses and the lower cabinet. The X-axial platform mechanism is used to control the movement of the four CCD detection lenses to inspect the product. A placement tooling component is arranged on the lower cabinet. The placement tooling component is used to control the placement and movement of the product so that the product is moved to the corresponding four CCD detection lenses for inspection. A display mechanism is arranged on the upper frame. The display mechanism is used to display the product inspection results. A control component is arranged on the lower cabinet. The control component controls the operation and setting of the entire inspection device through operation.

[0009] As a preferred solution of the present invention, the X-axis platform mechanism includes a support frame, which is fixedly connected to the lower cabinet, the upper end of the support frame is fixedly connected to an X-axis slide rail, and the X-axis slide rail is electrically connected to an external power supply, a sliding frame is slidably connected to the X-axis slide rail, four mounting plates are fixedly connected to the sliding frame, and four CCD detection lenses are respectively detachably connected to the four mounting plates.

[0010] As a preferred solution of the present invention, the tooling placement component includes a tooling slide rail, the tooling slide rail is fixedly connected to the lower cabinet, and the tooling slide rail is electrically connected to the lower cabinet, a tooling slide rail is slidably connected to the tooling slide rail, a tooling placement plate is fixedly connected to the tooling slide plate, and the tooling placement plate is located on the lower side of the X-axis slide rail, four material discharge plates are fixedly connected to the tooling placement plate, and the four material discharge plates correspond to four CCD detection lenses respectively.

[0011] As a preferred solution of the present invention, the display mechanism includes a main display screen, which is fixedly connected to the upper frame and electrically connected to the lower cabinet, and a secondary display screen is fixedly connected to the upper frame and electrically connected to the lower cabinet.

[0012] As a preferred solution of the present invention, the control component includes a button operating table, which is fixedly connected to the lower cabinet. A drawer is slidably inserted in the lower cabinet, and the drawer movably passes through the button operating table. A mouse and a keyboard are arranged in the drawer, and the mouse and the keyboard are electrically connected to the lower cabinet.

[0013] As a preferred solution of the present invention, two safety gratings are fixedly connected in the upper frame, and both safety gratings are electrically connected to the lower cabinet.

[0014] As a preferred solution of the present invention, a three-color alarm light is fixedly connected to the top of the upper rack, and the three-color alarm light is electrically connected to the lower cabinet.

[0015] As a preferred solution of the present invention, both side ends of the upper frame are provided with acrylic cover plates, and the rear end of the upper frame is hinged with two acrylic door panels through hinges.

[0016] As a preferred solution of the present invention, two ventilation holes are provided at both side ends of the lower cabinet, cooling fans are fixedly connected to the two ventilation holes, and the two cooling fans are electrically connected to the lower cabinet.

[0017] As a preferred solution of the present invention, four movable casters are fixedly connected to the bottom end of the lower cabinet, and the four movable casters are evenly distributed at the four corners of the lower cabinet.

[0018] 3. Beneficial effects

[0019] Compared with the prior art, the advantages of the present invention are:

[0020] (1) In this solution, an AI automated inspection program is set up on the lower cabinet through the control component, so that the inspected product can be automatically moved to the four CCD inspection lenses for inspection by placing the tooling components. The four CCD inspection lenses move the X-axis platform mechanism to perform visual inspection on the inspected product. The inspection results are displayed. The entire visual inspection equipment is equipped with four CCD inspection lenses, which can inspect four products at the same time. The equipment uses high-precision module movement, which can automatically scan line by line and automatically output the inspection results. When a defective product is detected, the program directly locates the defective position and enlarges the current picture for the operator to confirm the judgment again, thereby reducing the misjudgment rate.

[0021] (2) In this solution, after the four defective product inspections are completed, the main display screen is used to debug the program and display the judgment results, and the sub-display screen is used to check the current defective product confirmation during operation. The main and sub-display screens can intuitively display product defects such as electrical corrosion without the need for microscopic magnification equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a first stereogram of the present invention;

[0023] Figure 2 is a second stereogram of the present invention;

[0024] Figure 3 It is a front view of the present invention;

[0025] Figure 4 It is a first stereogram of a part of the structure of the present invention;

[0026] Figure 5 It is a second stereoscopic diagram of a part of the structure in the present invention.

[0027] Description of the numbers in the figure:

[0028] 1. Lower cabinet; 2. Upper rack; 3. CCD detection lens; 401. Support frame; 402. X-axis slide rail; 403. Sliding frame; 404. Mounting plate; 501. Tooling slide rail; 502. Tooling slide plate; 503. Tooling placement plate; 504. Material discharge plate; 601. Main display screen; 602. Sub-display screen; 701. Button operation table; 702. Drawer; 703. Mouse; 704. Keyboard; 8. Safety grating; 9. Three-color alarm light; 10. Acrylic cover plate; 11. Acrylic door panel; 12. Ventilation port; 13. Cooling fan; 14. Mobile casters. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] Example:

[0033] See also Figure 1-5, an IOT corrosion AI visual inspection device, including a lower cabinet 1, the lower cabinet 1 is electrically connected to an external power supply, the upper end of the lower cabinet 1 is fixedly connected to an upper frame 2, four CCD detection lenses 3 are arranged in the upper frame 2, and the four CCD detection lenses 3 are electrically connected to the lower cabinet 1, an X-axis platform mechanism is arranged between the four CCD detection lenses 3 and the lower cabinet 1, the X-axis platform mechanism is used to control the movement of the four CCD detection lenses 3 to detect the product, a placement tooling component is arranged on the lower cabinet 1, the placement tooling component is used to control the placement and movement of the product, so that the product is moved to the corresponding four CCD detection lenses 3 for detection, a display mechanism is arranged on the upper frame 2, the display mechanism is used to display the product detection result, and a control component is arranged on the lower cabinet 1, and the control component controls the operation and setting of the entire detection equipment through operation.

[0034] In this embodiment, the lower cabinet 1 is the main control part of the whole device. The lower cabinet 1 controls other electronic devices by connecting to an external power supply. The upper rack 2 is located at the upper end of the lower cabinet 1, which can protect the product well during detection. When the product is detected, the product to be detected is placed on the placement tooling component, and then the detection program is set by the control component. After the control component completes the program setting, the detection equipment realizes AI automated intelligent detection of the product to be detected. First, the placement tooling component transports the product to be detected to the lower side of the four CCD detection lenses 3. The four CCD detection lenses The head 3 corresponds to the product to be inspected, and then the X-axis platform mechanism controls the four CCD inspection lenses 3 to move to inspect the product. The inspection results are displayed through the display mechanism, so that the defective conditions of the products can be displayed intuitively. Among them, the four CCD inspection lenses 3 use 20-megapixel industrial cameras, and the lenses of the four CCD inspection lenses 3 are 12.5X zoom lenses. The four CCD inspection lenses 3 can inspect four products at the same time. When defective products are detected, the set program directly locates the defective position and enlarges the current picture for the staff to confirm the judgment again, thereby reducing the misjudgment rate.

[0035] Specifically, the X-axis platform mechanism includes a support frame 401, which is fixedly connected to the lower cabinet 1, and the upper end of the support frame 401 is fixedly connected to an X-axis slide rail 402, and the X-axis slide rail 402 is electrically connected to an external power supply, and a sliding frame 403 is slidably connected to the X-axis slide rail 402, and four mounting plates 404 are fixedly connected to the sliding frame 403, and four CCD detection lenses 3 are respectively detachably connected to the four mounting plates 404.

[0036] In this embodiment, the support frame 401 is used to support the X-axis slide rail 402. The X-axis slide rail 402 is controlled by the lower cabinet 1 through the program set by the control component. The lower cabinet 1 enables the X-axis slide rail 402 to drive the sliding frame 403 to slide. The X-axis slide rail 402 controls the movement of the sliding frame 403 to move the CCD detection lenses 3 on the four mounting plates 404, thereby achieving the purpose of the four CCD detection lenses 3 to perform mobile detection on the product.

[0037] Specifically, a tooling assembly is placed, and the tooling assembly includes a tooling slide rail 501, which is fixedly connected to the lower cabinet 1, and the tooling slide rail 501 is electrically connected to the lower cabinet 1, a tooling slide plate 502 is slidably connected to the tooling slide rail 501, a tooling placement plate 503 is fixedly connected to the tooling slide plate 502, and the tooling placement plate 503 is located on the lower side of the X-axis slide rail 402, and four material discharge plates 504 are fixedly connected to the tooling placement plate 503, and the four material discharge plates 504 correspond to the four CCD detection lenses 3 respectively.

[0038] In this embodiment, by placing four inspected products on four discharge plates 504 respectively, the lower cabinet 1 operates the tooling slide 501 according to the AI ​​automation program set by the control component, the tooling slide 501 controls the movement of the tooling slide 502, and the tooling slide 502 drives the tooling placement plate 503 to move, so that the products in the four discharge plates 504 are moved to the lower side of the X-axis slide 402 to correspond to the four CCD detection lenses 3, which is convenient for the four CCD detection lenses 3 to perform detection.

[0039] Specifically, the display mechanism includes a main display screen 601, which is fixedly connected to the upper frame 2 and electrically connected to the lower cabinet 1. A sub-display screen 602 is fixedly connected to the upper frame 2 and electrically connected to the lower cabinet 1.

[0040] In this embodiment, when the control component is setting the program, the main display screen 601 displays the debugging program. When the four CCD detection lenses 3 detect the product, the detection results will be displayed through the main display screen 601 and the sub-display screen 602. The sub-display screen 602 is used to check the confirmation of the current defective products during operation, and the main display screen 601 is used to display the judgment results.

[0041] Specifically, the control component includes a button operation table 701, which is fixedly connected to the lower cabinet 1. A drawer 702 is slidably inserted in the lower cabinet 1, and the drawer 702 movably passes through the button operation table 701. A mouse 703 and a keyboard 704 are arranged in the drawer 702, and the mouse 703 and the keyboard 704 are electrically connected to the lower cabinet 1.

[0042] In this embodiment, the button operation table 701 is provided with control buttons for the entire detection device, which are used to control the entire detection device. The drawer 702 is used to place the mouse 703 and the keyboard 704. The mouse 703 and the keyboard 704 are used to set the AI ​​automated detection program so that the entire device can realize automated artificial intelligence detection.

[0043] Specifically, two safety gratings 8 are fixedly connected inside the upper frame 2 , and the two safety gratings 8 are electrically connected to the lower cabinet 1 .

[0044] In this embodiment, two safety gratings 8 are arranged at the opening of the upper frame 2 to protect the staff. When the detection equipment is in operation, if the staff's hand is accidentally placed into the upper frame 2, the two safety gratings 8 will detect other objects entering the equipment, thereby transmitting the information to the lower cabinet 1, and the lower cabinet 1 controls the entire detection equipment to stop urgently, thereby preventing the detection equipment from causing harm to the staff's body.

[0045] Specifically, a three-color alarm light 9 is fixedly connected to the top of the upper rack 2 , and the three-color alarm light 9 is electrically connected to the lower cabinet 1 .

[0046] In this embodiment, when a defective product is detected, the three-color alarm light 9 can flash an alarm to remind the staff, and the three-color alarm light 9 also has a buzzer reminder function.

[0047] Specifically, acrylic cover plates 10 are provided at both side ends of the upper frame 2, and two acrylic door panels 11 are hingedly connected to the rear end of the upper frame 2 through hinges.

[0048] In this embodiment, the two acrylic sealing panels 10 and the two acrylic door panels 11 have good light transmittance, so that the staff can see the inspection status of the internal products outside the equipment. The two acrylic door panels 11 are connected to the upper frame 2 by hinges, so that the rear side of the upper frame 2 can be opened to facilitate the removal of products and maintenance of the equipment.

[0049] Specifically, two ventilation holes 12 are provided at both side ends of the lower cabinet 1 , and cooling fans 13 are fixedly connected to the two ventilation holes 12 , and the two cooling fans 13 are electrically connected to the lower cabinet 1 .

[0050] In this embodiment, the two cooling fans 13 in the two ventilation holes 12 can enable the lower cabinet 1 to dissipate heat quickly, thereby increasing the service life of the lower cabinet 1 .

[0051] Specifically, four movable casters 14 are fixedly connected to the bottom end of the lower cabinet 1 , and the four movable casters 14 are evenly distributed at the four corners of the lower cabinet 1 .

[0052] In this embodiment, the entire detection device can be moved by four movable casters 14, so that the detection device can be used in different positions.

[0053] Working principle: When testing the product, four products to be tested are placed on four material placing plates 504 respectively, and then the AI ​​testing program is set through the drawer 702 and the mouse 703. After the AI ​​testing program is set, the button operation table 701 is used to control the operation of the entire equipment. First, the lower cabinet 1 operates the tooling slide 501 according to the set AI automation program, and the tooling slide 501 controls the tooling slide 502 to move, and the tooling slide 502 drives the tooling placement plate 503 to move, so that the products in the four material placing plates 504 move to the lower side of the X-axis slide 402 and correspond to the four CCD detection lenses 3. The four CC The D detection lens 3 corresponds to the product to be inspected, and then the X-axis slide rail 402 is controlled by the lower cabinet 1 through the program set by the control component. The lower cabinet 1 makes the X-axis slide rail 402 drive the sliding frame 403 to slide. The X-axis slide rail 402 controls the movement of the sliding frame 403 to move the CCD detection lenses 3 on the four mounting plates 404, so that the four CCD detection lenses 3 can perform mobile detection on the product. The detection results will be displayed on the main display screen 601 and the sub-display screen 602. The sub-display screen 602 displays the confirmation of the current defective products during the operation, and the main display screen 601 displays the judgment results, so that the defective condition of the product can be displayed intuitively.

[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and improved concepts of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. An IOT corrosion AI visual inspection device, comprising a lower cabinet (1), characterized in that: The lower cabinet (1) is electrically connected to an external power supply. The upper end of the lower cabinet (1) is fixedly connected to an upper frame (2). Four CCD detection lenses (3) are arranged in the upper frame (2), and the four CCD detection lenses (3) are electrically connected to the lower cabinet (1). An X-axis platform mechanism is arranged between the four CCD detection lenses (3) and the lower cabinet (1). The X-axis platform mechanism is used to control the movement of the four CCD detection lenses (3) to detect the product. A placement tooling component is arranged on the lower cabinet (1). The placement tooling component is used to control the placement and movement of the product so that the product moves to the position corresponding to the four CCD detection lenses (3) for detection. A display mechanism is arranged on the upper frame (2). The display mechanism is used to display the product detection result. A control component is arranged on the lower cabinet (1). The control component controls the operation and setting of the entire detection device through operation.

2. The IOT corrosion AI visual inspection equipment according to claim 1 is characterized in that: The X-axis platform mechanism comprises a support frame (401), the support frame (401) is fixedly connected to the lower cabinet (1), the upper end of the support frame (401) is fixedly connected to an X-axis slide rail (402), and the X-axis slide rail (402) is electrically connected to an external power supply, a sliding frame (403) is slidably connected to the X-axis slide rail (402), four mounting plates (404) are fixedly connected to the sliding frame (403), and four CCD detection lenses (3) are detachably connected to the four mounting plates (404), respectively.

3. The IOT corrosion AI visual inspection equipment according to claim 2 is characterized in that: The tool placement component comprises a tool slide rail (501), the tool slide rail (501) is fixedly connected to the lower cabinet (1), and the tool slide rail (501) is electrically connected to the lower cabinet (1), a tool slide plate (502) is slidably connected to the tool slide rail (501), a tool placement plate (503) is fixedly connected to the tool slide plate (502), and the tool placement plate (503) is located at the lower side of the X-axis slide rail (402), and four material discharge plates (504) are fixedly connected to the tool placement plate (503), and the four material discharge plates (504) respectively correspond to four CCD detection lenses (3).

4. The IOT corrosion AI visual inspection equipment according to claim 3 is characterized by: The display mechanism comprises a main display screen (601), the main display screen (601) is fixedly connected to the upper frame (2), and the main display screen (601) is electrically connected to the lower cabinet (1), and a secondary display screen (602) is fixedly connected inside the upper frame (2), and the secondary display screen (602) is electrically connected to the lower cabinet (1).

5. The IOT corrosion AI visual inspection equipment according to claim 4 is characterized in that: The control component comprises a button operation table (701), wherein the button operation table (701) is fixedly connected to the lower cabinet (1), a drawer (702) is slidably inserted in the lower cabinet (1), and the drawer (702) movably passes through the button operation table (701), and a mouse (703) and a keyboard (704) are arranged in the drawer (702), and the mouse (703) and the keyboard (704) are both electrically connected to the lower cabinet (1).

6. The IOT corrosion AI visual inspection equipment according to claim 5 is characterized by: Two safety gratings (8) are fixedly connected inside the upper frame (2), and both safety gratings (8) are electrically connected to the lower cabinet (1).

7. The IOT corrosion AI visual inspection equipment according to claim 6 is characterized by: A three-color alarm light (9) is fixedly connected to the top of the upper frame (2), and the three-color alarm light (9) is electrically connected to the lower cabinet (1).

8. The IOT corrosion AI visual inspection equipment according to claim 7 is characterized by: Acrylic cover plates (10) are provided at both side ends of the upper frame (2), and two acrylic door panels (11) are hingedly connected at the rear end of the upper frame (2) via hinges.

9. The IOT corrosion AI visual inspection equipment according to claim 8 is characterized by: Two ventilation holes (12) are provided at both side ends of the lower cabinet (1), and cooling fans (13) are fixedly connected to the two ventilation holes (12), and the two cooling fans (13) are electrically connected to the lower cabinet (1).

10. The IOT corrosion AI visual inspection equipment according to claim 9 is characterized in that: Four movable casters (14) are fixedly connected to the bottom end of the lower cabinet (1), and the four movable casters (14) are evenly distributed at the four corners of the lower cabinet (1).

Images