Fruit and vegetable sandwich nori production line and technology thereof

Abstract

The invention relates to the field of sea sedge processing, in particular to a fruit and vegetable sandwich sea sedge production line and a process thereof.The fruit and vegetable sandwich sea sedge production line is characterized in that a sea sedge conveyor is sequentially provided with a powder scattering device, a discharging device and a sheet laying device in the sea sedge conveying direction, the powder scattering device comprises a powder scattering frame, and the powder scattering frame is provided with a powder scattering hopper; a powder outlet is formed in the bottom of the powder scattering hopper, the powder outlet of the powder scattering hopper inclines towards the nori conveyor, a powder scattering roller is rotatably mounted at the powder outlet of the powder scattering hopper, a plurality of rows of brushes are arranged on the outer surface of the powder scattering roller, and a dryer is arranged at the output end of the nori conveyor. According to the fruit and vegetable sandwich nori production line, automatic uniform spreading is adopted, rapid heating is facilitated, and the yield is increased.

Description

Technical Field

[0001] The invention relates to the field of seaweed processing, and in particular to a fruit and vegetable sandwich seaweed production line and a process thereof. Background Art

[0002] At present, most seaweed sandwich machines on the market use the method of sandwiching upper and lower heating plates, and the method of squeezing PTFE tapes up and down, etc., and use resistance wires to heat the aluminum plate or the inside of the machine and then transfer it to the entire heating area for production and processing. This method takes a long time to heat, and the powder is manually sprinkled between the two sheets of seaweed, so the powder is not evenly sprinkled, so the sandwich powder is prone to uneven heating. The output and quality of the product are not high, but the energy consumption is very high, which cannot meet customer needs. Summary of the invention

[0003] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a fruit and vegetable sandwich seaweed production line and process thereof.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a fruit and vegetable sandwich seaweed production line, including a seaweed conveyor, on which a powder sprinkling device, a feeding device and a spreading device are sequentially arranged along the seaweed conveying direction, the powder sprinkling device includes a powder sprinkling rack, on which a powder sprinkling hopper is installed, a powder outlet is provided at the bottom of the powder sprinkling hopper, the powder outlet of the powder sprinkling hopper is inclined toward the seaweed conveyor, a powder sprinkling roller is rotatably installed at the powder outlet of the powder sprinkling hopper, and a plurality of rows of brushes are arranged on the outer surface of the powder sprinkling roller, and a dryer is arranged at the output end of the seaweed conveyor.

[0005] Preferably, the material discharging device comprises a material discharging rack, a material discharging hopper is mounted on the material discharging rack, a material discharging port is formed at the bottom of the material discharging hopper, and the material discharging port faces the seaweed conveyor.

[0006] Preferably, the discharge hopper is rotatably provided with a discharge roller at the discharge port, and the outer surface of the discharge roller is provided with a plurality of rows of discharge grooves in an annular shape.

[0007] Preferably, the paving device comprises a paving conveying frame, the paving conveying frame is provided with a conveying mechanism, and the output portion of the paving conveying frame is arranged at an incline.

[0008] Preferably, an output portion of the paving conveyor rack is provided with an atomizing fan.

[0009] Preferably, it also includes a material picking device, which includes a material picking seat, which is arranged on one side of the seaweed conveyor, and a first material picking rack and a second material picking rack are arranged on the material picking seat, a swing frame is rotatably mounted on the front side of the first material picking rack, a suction rod is rotatably mounted on the swing frame, and a plurality of negative pressure suction nozzles are mounted on the suction rod, a suspension rod is rotatably mounted on the second material picking rack, and the lower end of the suspension rod is mounted on the suction rod, a swing rod is rotatably mounted on the rear side of the first material picking rack, a material picking cylinder is swingably mounted on the material picking seat, and the piston end of the material picking cylinder is rotatably mounted on the swing rod, and the swing rod and the swing frame are mounted on the first material picking rack via the same rotating shaft.

[0010] Preferably, a material storage rack is arranged beside the first material picking rack, a material storage box is arranged obliquely on the top of the material storage rack, an opening is opened on the top of the material storage box, a movable push plate is arranged in the material storage box, and the push plate is controlled to move by a cylinder arranged on the rear side of the material storage box, a material blocking frame is arranged on the front side of the material storage box, and retractable material blocking sheets are symmetrically arranged on the upper and lower parts of the material blocking frame.

[0011] In order to solve the above technical problems, the technical solution adopted by the present invention is: a fruit and vegetable sandwich seaweed production process, using the above fruit and vegetable sandwich seaweed production line, comprising the following steps: (1) laying a layer of Teflon high temperature resistant cloth on the seaweed conveyor; (2) laying a seaweed sheet on the Teflon high temperature resistant cloth in step (1); (3) sprinkling sugar powder on the seaweed sheet in step (2); (4) sprinkling fruit and vegetable particles on the seaweed sheet in step (3); (5) laying a piece of seaweed on the seaweed sheet in step (4) by a sheet laying device; (6) laying a layer of Teflon high temperature resistant cloth on the seaweed sheet in step (5); (7) sending the sandwich seaweed in step (6) to a drying box for drying; (8) cutting, packaging and storing the cooled sandwich seaweed.

[0012] Preferably, the powdered sugar comprises the following components in parts by weight: 3-5 parts of sugar, 4-6 parts of monosodium glutamate, 7-8 parts of salt, 80-90 parts of sesame seeds and 1-2 parts of spices.

[0013] Preferably, the weight ratio of the powdered sugar to the fruits and vegetables is 4:6.

[0014] Compared with the prior art, the present invention has the following beneficial effects: the fruit and vegetable sandwich seaweed production line uses automatic and uniform material spreading, reduces manual operation, saves human resources, facilitates rapid heating, and improves the yield of finished products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the position structure of the seaweed conveyor and various devices according to an embodiment of the present invention.

[0016] Figure 2Schematic diagram of the structure of a powder spreading device according to an embodiment of the present invention.

[0017] Figure 3 It is a schematic structural diagram of a feeding device according to an embodiment of the present invention.

[0018] Figure 4 It is a schematic structural diagram of a paving device according to an embodiment of the present invention.

[0019] Figure 5 1 is a top view of a feed roller according to an embodiment of the present invention.

[0020] Figure 6 It is a side view of the material taking device according to an embodiment of the present invention.

[0021] Figure 7 The figure is a schematic diagram of the installation structure of the blocking piece according to an embodiment of the present invention.

[0022] Figure 8 It is a three-dimensional diagram of a material taking device according to an embodiment of the present invention.

[0023] Markings in the figure: 1. Seaweed conveyor; 2. Powder spreading device; 3. Material discharge device; 4. Slicing device; 6. Powder spreading rack; 7. Powder spreading hopper; 8. Powder spreading roller; 9. Material discharge rack; 10. Material discharge hopper; 11. Material discharge roller; 12. Slicing conveyor rack; 13. Atomizing fan; 14. Material discharge groove; 15. Material picking seat; 16. First material picking rack; 17. Second material picking rack; 18. Swing rack; 19. Adsorption rod; 20. Negative pressure suction nozzle; 21. Hanging rod; 22. Swing rod; 23. Material picking cylinder; 24. Material storage rack; 25. Material storage box; 26. Push plate; 27. Material blocking frame; 28. Material blocking sheet; 29. ​​Contact switch; 30. Motor; 31. Rack; 32. Negative pressure pump; 33. Boss. DETAILED DESCRIPTION

[0024] In order to make the above features and advantages of the present invention more obvious and easy to understand, embodiments are given below with reference to the accompanying drawings for detailed description as follows.

[0025] like Figures 1 to 8 As shown, a fruit and vegetable sandwich seaweed production line includes a seaweed conveyor 1, on which a powdering device 2, a feeding device 3 and a spreading device 4 are sequentially arranged along the seaweed conveying direction, and a dryer is arranged at the output end of the seaweed conveyor 1.

[0026] The nori conveyor 1 is a conventional conveying mechanism, and the conveying end surface of the nori conveyor is composed of a plurality of conveying strips arranged at equal intervals.

[0027] The baking temperature of the dryer is 220 degrees Celsius to 250 degrees Celsius, and the baking time is 24 seconds.

[0028] In this embodiment, the powder sprinkling device 2 includes a powder sprinkling frame 6, on which a powder sprinkling hopper 7 is installed. At least one powder stirring roller is provided in the powder sprinkling hopper 7 to facilitate uniform discharge of the powder in the powder sprinkling hopper 7. A powder outlet is provided at the bottom of the powder sprinkling hopper 7.

[0029] In this embodiment, the powder outlet of the powder hopper 7 is tilted toward the nori conveyor 1, and the powder hopper 7 is rotatably mounted with a powder roller 8 at the powder outlet, and multiple rows of brushes are arranged on the outer surface of the powder roller 8. When the powder roller 8 rotates, the multiple rows of brushes will sweep toward the powder outlet at intervals, and the powder at the powder outlet can be evenly swept onto the nori sheet.

[0030] In this embodiment, the feeding device 3 comprises a feeding frame 9, on which a feeding hopper 10 is mounted, and a feeding opening is provided at the bottom of the feeding hopper 10, which faces the seaweed conveyor 1. The feeding hopper 10 is mainly used for placing fruit and vegetable particles.

[0031] In this embodiment, the discharge hopper 10 is rotatably provided with a discharge roller 11 at the discharge port, and the outer surface of the discharge roller 11 is provided with a plurality of rows of discharge grooves 14 in an annular shape, and the discharge grooves 14 are semicircular grooves.

[0032] In this embodiment, the paving device 4 includes a paving conveying frame 12, and a conveying mechanism is provided on the paving conveying frame 12. The output portion of the paving conveying frame 12 is arranged to be inclined downward.

[0033] In this embodiment, an atomizing fan 13 is provided at the output portion of the sheet conveying frame 12, and the atomizing fan 13 faces the sheet conveying frame 12. The atomizing fan 13 simply moistens the seaweed sheets on the sheet conveying frame 12, so that the seaweed on the sheet conveying frame 12 can be better spread on the seaweed on the seaweed conveyor 1.

[0034] In this embodiment, it also includes a material picking device, which includes a material picking seat 15, and the material picking seat 15 is arranged on one side of the seaweed conveyor 1. The material picking seat 15 is provided with a first material picking rack 16 and a second material picking rack 17. The front side of the first material picking rack 16 is rotatably mounted with a swing frame 18, and a suction rod 19 is rotatably mounted on the swing frame 18. A plurality of negative pressure suction nozzles 20 are mounted on the suction rod 19, and a negative pressure pump 32 connected with the negative pressure suction nozzle 20 is arranged on the swing frame 18. The second material picking rack 17 is rotatably mounted with a suspension rod 21, and the lower end of the suspension rod 21 is mounted on the suction rod 19. The rear side of the first material picking rack 16 is rotatably mounted with a swing rod 22. A material picking cylinder 23 is swingably mounted on the material picking seat 15, and the piston end of the material picking cylinder 23 is rotatably mounted on the swing rod 22. The swing rod 22 and the swing frame 18 are mounted on the first material picking rack 16 through the same rotating shaft.

[0035] By extending the piston of the material-taking cylinder 23 upward, the swing rod 22 can be driven to rotate, and the swing rod 22 can drive the swing frame 18 to rotate through the rotating shaft. The suction rod 19 on the swing frame 18 will drive the suspension rod 21 to rotate. At the same time, the suspension rod 21 will drive the suction rod 19 to rotate while rising, so that the negative pressure suction nozzle 20 on the suction rod 19 is facing the material storage box 25.

[0036] In this embodiment, a material storage rack 24 is arranged beside the first material picking rack 16, and a material storage box 25 is arranged obliquely on the top of the material storage rack 24. The top of the material storage box 25 is provided with an opening, and a movable push plate 26 is arranged in the material storage box 25. The push plate 26 is controlled to move by a cylinder arranged at the rear side of the material storage box 25. A material blocking frame 27 is arranged on the front side of the material storage box 25, and retractable material blocking pieces 28 are symmetrically arranged on the upper and lower parts of the material blocking frame 27.

[0037] A contact switch 29 is provided on one side of the material blocking frame 27, and a motor 30 for controlling the lifting and lowering of the material blocking piece 28 is provided in the material blocking frame 27. The motor 30 is electrically connected to the contact switch 29, and a driving gear is provided at the output of the motor 30. A rack 31 corresponding to the driving gear is installed on the side of the material blocking piece 28, and a convex column 33 corresponding to the contact switch 29 is provided on the adsorption rod 19.

[0038] A fruit and vegetable sandwich seaweed production process adopts the above-mentioned fruit and vegetable sandwich seaweed production line, comprising the following steps: (1) laying a layer of Teflon high-temperature resistant cloth on the seaweed conveyor; (2) laying a seaweed sheet on the Teflon high-temperature resistant cloth in step (1); (3) sprinkling sugar powder on the seaweed sheet in step (2), the sugar powder will dissolve after drying and heating, so that the seaweed sandwich becomes sticky; (4) sprinkling fruit and vegetable particles on the seaweed sheet in step (3), the fruit and vegetable particles including but not limited to carrot particles, green radish particles, kiwi particles, red sweet potato particles and guava particles; (5) laying a piece of seaweed on the seaweed sheet on step (4) by a sheet laying device; (6) laying a layer of Teflon high-temperature resistant cloth on the seaweed sheet in step (5); (7) sending the sandwich seaweed in step (6) to a drying box for drying; (8) cutting, packaging and storing the cooled sandwich seaweed.

[0039] In this embodiment, the powdered sugar includes the following components in parts by weight: 4 parts of sugar, 5 parts of monosodium glutamate, 7.5 parts of salt, 85 parts of sesame seeds and 1.5 parts of spices, wherein the spices include but are not limited to star anise, cinnamon and the like.

[0040] In this embodiment, the weight ratio of the powdered sugar to the fruits and vegetables is 4:6.

[0041] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification, equalization change and modification made to the above embodiment by any technician familiar with the field without departing from the content of the technical solution of the present invention according to the technical essence of the present invention shall fall within the scope of the present invention.

Claims

1. A fruit and vegetable sandwich seaweed production line, comprising a seaweed conveyor, Features: The seaweed conveyor is provided with a powdering device, a feeding device and a spreading device in sequence along the seaweed conveying direction, the powdering device comprises a powdering frame, a powdering hopper is installed on the powdering frame, a powder outlet is provided at the bottom of the powdering hopper, the powder outlet of the powdering hopper is inclined toward the seaweed conveyor, a powdering roller is rotatably installed at the powder outlet of the powdering hopper, a plurality of rows of brushes are provided on the outer surface of the powdering roller, and a dryer is provided at the output end of the seaweed conveyor.

2. The fruit and vegetable sandwich seaweed production line according to claim 1, Features: The material discharging device comprises a material discharging frame, a material discharging hopper is installed on the material discharging frame, a material discharging opening is arranged at the bottom of the material discharging hopper, and the material discharging opening faces the seaweed conveyor.

3. The fruit and vegetable sandwich seaweed production line according to claim 2, Features: The material discharge hopper is provided with a material discharge roller rotatably mounted at the material discharge port, and the outer surface of the material discharge roller is provided with a plurality of rows of material discharge grooves in an annular manner.

4. The fruit and vegetable sandwich seaweed production line according to claim 1, Features: The paving device comprises a paving conveying frame, on which a conveying mechanism is arranged, and an output portion of the paving conveying frame is arranged in an inclined manner.

5. The fruit and vegetable sandwich seaweed production line according to claim 4, Features: An atomizing fan is arranged on the output portion of the paving conveying frame.

6. The fruit and vegetable sandwich seaweed production line according to claim 1, Features: It also includes a material picking device, which includes a material picking seat, which is arranged on one side of the seaweed conveyor, and a first material picking rack and a second material picking rack are arranged on the material picking seat, a swing frame is rotatably mounted on the front side of the first material picking rack, a suction rod is rotatably mounted on the swing frame, and a plurality of negative pressure suction nozzles are mounted on the suction rod, a suspension rod is rotatably mounted on the second material picking rack, and the lower end of the suspension rod is mounted on the suction rod, a swing rod is rotatably mounted on the rear side of the first material picking rack, a material picking cylinder is swingably mounted on the material picking seat, and the piston end of the material picking cylinder is rotatably mounted on the swing rod, and the swing rod and the swing frame are mounted on the first material picking rack via the same rotating shaft.

7. The fruit and vegetable sandwich seaweed production line according to claim 6, Features: A material storage rack is arranged on one side of the first material picking rack, a material storage box is arranged obliquely on the top of the material storage rack, an opening is opened on the top of the material storage box, a movable push plate is arranged in the material storage box, and the push plate is controlled to move by a cylinder arranged on the rear side of the material storage box, a material blocking frame is arranged on the front side of the material storage box, and retractable material blocking sheets are symmetrically arranged on the upper and lower parts of the material blocking frame.

8. A process for producing seaweed with fruit and vegetable fillings, using the production line for seaweed with fruit and vegetable fillings as claimed in claim 1, It is characterized in that The following steps are involved: (1) Laying a layer of Teflon high temperature resistant cloth on the seaweed conveyor; (2) Laying a piece of seaweed on the Teflon high temperature resistant cloth in step (1); (3) Sprinkling sugar powder on the seaweed sheet in step (2); (4) Sprinkling fruit and vegetable particles on the seaweed sheet in step (3); (5) Laying a piece of seaweed on the seaweed sheet in step (4) by the sheet laying device; (6) Laying a layer of Teflon high temperature resistant cloth on the seaweed sheet in step (5); (7) Sending the sandwich seaweed in step (6) to the drying box for drying; (8) Cutting, packaging and storing the cooled sandwich seaweed.

9. The production process of seaweed with fruit and vegetable filling according to claim 8, Features: The sugar powder comprises the following components in parts by weight: 3-5 parts of sugar, 4-6 parts of monosodium glutamate, 7-8 parts of salt, 80-90 parts of sesame seeds and 1-2 parts of spices.

10. The production process of seaweed with fruit and vegetable filling according to claim 8, Features: The weight ratio of the powdered sugar to the fruits and vegetables is 4:6.

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