Aluminum plate coating device and method
By adjusting the nozzle height and angle in the aluminum sheet coating device and using the transmission assembly to misalign the configuration, the problems of spray uniformity of the special-shaped plate and the nozzle interference are solved, and the uniformity and efficiency of the spray are improved.
Patent Information
- Application Number
- CN202411651245.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing plate spraying device sprays special-shaped or wavy plates, the distance and angle of the spray heads from the plates are inconsistent, resulting in poor spray uniformity, and multiple spray heads are prone to interference, affecting the spraying effect.
An aluminum sheet coating device is designed, including a frame, conveyor belt, support frame, connecting frame and spray head. The height and angle of the spray head are adjusted through the transmission assembly to ensure that the distance between the spray head and the plate is consistent, and the spray head is avoided by misalignment. , optimize water flow or air flow distribution.
The uniform spraying of special-shaped wave boards is achieved, which avoids spray head interference and improves the uniformity and efficiency of spraying.
Smart Images

Figure CN119158737A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plate coating, and in particular to an aluminum plate coating device and a coating method. Background Art
[0002] Aluminum sheet coating device is a device used to apply coating on the surface of aluminum sheet, which is mainly used in construction, industry and other fields to enhance the performance and appearance of aluminum.
[0003] A Chinese patent with the authorization announcement number CN116651657B discloses a plate spraying device, including an operating table, a square plate located on the top of the operating table, a limiting structure and an extrusion structure on the top of the operating table, and a pushing structure installed on the operating table, wherein the limiting structure includes: a sliding plate slidably installed in a slot on the top of the operating table, an L-shaped limiting member on the top of the sliding plate, a roller between the sliding plate and the L-shaped limiting member, a central axis inserted on the sliding plate, the L-shaped limiting member and the roller to limit the position of the roller, a connecting plate fixed on the top of the sliding plate away from the center of the operating table, a connecting block fixed on the top of the connecting plate, and a knob threadedly connected to the connecting block, wherein the roller rotates and adheres to one side of the square plate. The plate spraying device can constrain the position of the square plate through the limiting structure and the extrusion structure when the square plate needs to be sprayed, thereby improving the stability of its position when the square plate is sprayed.
[0004] The plate spraying device provided in the above patent document improves the position stability of the square plate when spraying by constraining the position of the square plate through a limiting structure and an extrusion structure when spraying the square plate. However, the device only performs positioning spraying on simple square plates, but for spraying on special-shaped plates or wavy plates, it is easy to cause the distance or angle between the nozzle and the plate to be inconsistent, resulting in poor spraying uniformity, and multiple nozzles are prone to interference when performing profiling, thereby affecting the uniformity of spraying. Summary of the invention
[0005] The present invention provides an aluminum plate coating device and a coating method, aiming to solve the technical problems in the related art that spraying of corrugated plates easily leads to inconsistent distances or angles between the nozzles and the plates, and multiple nozzles easily cause interference during profiling, thereby affecting the uniformity of spraying.
[0006] The aluminum plate coating device of the present invention comprises: a frame, a conveyor belt is arranged on the frame, and the conveyor belt can convey the aluminum plate to be sprayed, and also comprises: a support frame, a connecting frame, a spray head, and a push rod; The support frame is arranged above the frame, at least two connecting frames are arranged on the support frame at intervals along the width direction of the conveyor belt, a spray head and two push rods are arranged on the connecting frame, the two push rods form a V-shaped structure, and the ends of the push rods can contact the aluminum plate, the spray head can spray the aluminum plate, the connecting frame can move up and down, and the connecting frame can rotate, so that the bottom ends of two adjacent connecting frames can be close to or away from each other; A transmission group 1 is provided between the connecting frame and the supporting frame, so that when the connecting frame rotates and its bottom end approaches an adjacent connecting frame, the connecting frame can move along the length direction of the conveyor belt, so that two adjacent connecting frames are misaligned in the length direction of the conveyor belt; A second transmission group is arranged between the connecting frame and the nozzle, so that the angle of the nozzle on the moving connecting frame can be changed.
[0007] The beneficial effects of the present invention are as follows: by adjusting the height and angle of the nozzle, the special-shaped corrugated plate can be sprayed evenly, and the technical problem of mutual interference between the nozzles can be avoided. At the same time, the staggered setting helps to optimize the distribution of water flow or air flow and improve the uniformity of spraying.
[0008] Preferably, the frame includes a support plate, a support rod is provided on the top of the support plate, and there are multiple support rods, the multiple support rods are distributed in a rectangular shape, a top plate is provided between the multiple support rods, the support rods are used to support the top plate, and the support frame is provided on the lower surface of the top plate, the support frame is composed of a horizontal plate and two vertical plates, and the U-shaped opening of the support frame faces the lower surface of the top plate, and vertical rods are provided at intervals on the support frame.
[0009] Preferably, a sliding plate is sleeved on the outer peripheral side of the vertical rod, and the vertical rod can slide up and down in the height direction of the sliding plate. A vertical sliding groove is opened on the sliding plate, and a first sliding bar is provided on one side of the vertical rod, and the first sliding bar slides in cooperation with the vertical sliding groove. A driving assembly is provided on the sliding plate, and the driving assembly can move the vertical rod up and down.
[0010] Preferably, the driving assembly includes a motor, which is arranged on the top of the sliding plate, a rotating shaft is arranged at the output end of the motor, a first gear is arranged at one end of the rotating shaft, teeth are arranged on the vertical side of the vertical rod, the teeth and the driving assembly on the vertical rod located in the middle position are arranged on the side walls opposite to the teeth and the driving assembly on the vertical rods on both sides, and the teeth are meshed with the first gear.
[0011] The effect is that by staggering the plurality of nozzles, not only the interference problem is avoided, but also the distribution of water flow or air flow is optimized and the uniformity of spraying is improved.
[0012] Preferably, a first rotating rod is rotatably provided at the lower end of the vertical rod, and the first rotating rod runs through both sides of the vertical rod, and both ends of the first rotating rod are connected to the connecting frame. The rotation of the first rotating rod can drive the connecting frame to rotate to achieve angle adjustment of the connecting frame, and a limit strip is provided inside the vertical rod, and the limit strip can limit and fix the first rotating rod, and a fixing block is provided on the outer side of the connecting frame, and the top rod is provided on the fixing block, and the top rod is provided in a V shape, and an anti-slip cap is provided at the end of the top rod.
[0013] Preferably, the transmission group 1 includes a transmission gear and a rack plate, the horizontal plate of the support frame is provided with a transmission gear, the rack plate is arranged on the side wall of the sliding plate, and the transmission gear is meshed with the rack plate, one end of the first rotating rod extends out of one side of the connecting frame, and a second bevel gear is arranged on the outer circumferential surface of the end extended by the first rotating rod, a spline cylinder is arranged on the lower wall of the transmission gear, the internal sliding sleeve of the spline cylinder is provided with a spline, and the spline can cooperate with the spline cylinder, a third bevel gear is arranged at the bottom end of the spline, and the third bevel gear is meshed with the second bevel gear, and the transmission group 1 located in the middle position is opposite to the transmission groups 1 on both sides.
[0014] The effect is: to realize the staggered movement of multiple nozzles, avoid the interference of nozzles, improve the profiling adjustment of multiple nozzles to special-shaped aluminum plates, and improve the uniformity of spraying.
[0015] Preferably, the second transmission group includes a pull rope and a special-shaped bevel gear. A special-shaped bevel gear is arranged on the outer circumference of the first rotating rod, and local bevel teeth are arranged on the special-shaped bevel gear. A fixing plate is arranged on the side wall of the vertical rod, and a second rotating rod is arranged on the fixing plate. A bevel gear is arranged on the outer circumference of the second rotating rod, and the bevel gear can engage with the special-shaped bevel gear.
[0016] Preferably, a third rotating rod is provided inside the connecting frame, and one end of the third rotating rod extends out of the connecting frame, and a second torsion spring is also provided at the position of the third rotating rod and the connecting frame, and the second torsion spring is used to reset the third rotating rod, and the nozzle is provided on the outer peripheral surface of the third rotating rod, and the third rotating rod can drive the nozzle to swing left and right to adjust the angle, and a pull rope is provided on the outer peripheral surface of the third rotating rod, and one end of the pull rope is connected to the second rotating rod.
[0017] The effect is to reduce the close distance between multiple nozzles and create interactive turbulence in the spraying range, thereby improving the spraying efficiency and effect.
[0018] Preferably, a support leg is provided at the bottom of the support plate, the support leg is used to support the support plate, a motor is provided on the outer side of the support plate, the motor is used to drive the conveyor belt to rotate, a support plate is provided on the outer side of the support plate, a tank body is provided on the top of the support plate, the tank body is filled with paint, a liquid outlet pipe is provided on the top of the tank body, the liquid outlet pipe is used to transport the extracted paint, a telescopic hose is provided on the liquid outlet pipe, and the telescopic hose is connected to multiple nozzles through.
[0019] A method for coating an aluminum sheet comprises the following steps: S1. Place the aluminum plate to be sprayed on the conveyor belt, and stop the movement when the aluminum plate is moved directly under the spray head by the conveyor belt; S2. Multiple vertical rods move downward in sequence to perform contour positioning on the corrugated aluminum plate. The vertical rods drive the nozzle and the top rod to contact the aluminum plate, thereby adjusting the nozzle angle and the distance between the nozzle and the aluminum plate, thereby ensuring the uniformity of the coating device for spraying the corrugated plate and improving the spraying effect; S3. In order to avoid mutual interference between two adjacent nozzles during profiling, the transmission group 1 can drive the connecting frame to move so that the adjacent connecting frames are misaligned, thereby avoiding interference between adjacent nozzles; S4, transmission group 2 will drive the nozzle to adjust the angle again, so as to ensure that the spraying of multiple nozzles is always in a line. At the same time, the staggered setting helps to optimize the distribution of water flow or air flow.
[0020] The beneficial effects of the present invention are as follows: by adjusting the height and angle of the nozzle, the special-shaped corrugated plate can be evenly sprayed, and the device avoids the technical problem of mutual interference between the nozzles. At the same time, the staggered setting helps to optimize the distribution of water flow or air flow and improve the uniformity of spraying.
[0021] The beneficial effects of the present invention are: When the angle of the corrugated plate is too large or too small, two adjacent nozzles may interfere with each other. Therefore, when the connecting frame is adjusted at an excessively large angle, the connecting frame can be driven by transmission group 1 to move and be misaligned with the adjacent connecting frame, thereby avoiding the problem of multiple nozzles interfering with each other. While the connecting frame is moving, transmission group 2 will drive the nozzle to adjust its angle again, thereby ensuring that the spraying starting sections of multiple nozzles are always in one line. At the same time, the misalignment setting helps to optimize the distribution of water flow or air flow, reduce the distance between multiple nozzles being too close, and reduce the interactive turbulence in the spraying range, thereby improving the spraying efficiency and effect.
[0022] When the aluminum plate to be sprayed moves to the bottom of the nozzle, multiple vertical rods move downward in turn to perform contour positioning on the corrugated aluminum plate. The downward movement of the vertical rods drives the connecting frame and the nozzle to move, and the movement of the connecting frame drives the push rods to move. After one end of one of the push rods contacts the aluminum plate, the vertical rod continues to push downward to drive the connecting frame and the nozzle to rotate and adjust. After both push rods contact the aluminum plate, they are locked to make the nozzle perpendicular to the aluminum plate surface, so that multiple nozzles are contoured and adjusted in turn, so that the distance between the nozzle and the corrugated plate is consistent, and the nozzle is always perpendicular to the aluminum plate, thereby improving the uniformity of spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0024] Figure 2It is a schematic diagram of the conveyor belt structure of the present invention.
[0025] Figure 3 It is a schematic diagram of the support frame structure of the present invention.
[0026] Figure 4 It is a schematic diagram of the vertical rod structure of the present invention.
[0027] Figure 5 The present invention Figure 4 Enlarged view of point A in the middle.
[0028] Figure 6 It is a schematic diagram of the connecting frame structure of the present invention.
[0029] Figure 7 It is a schematic diagram of the spline structure of the present invention.
[0030] Figure 8 It is a schematic diagram of the nozzle structure of the present invention.
[0031] Fig. 9 It is a structural schematic diagram of the special-shaped bevel gear of the present invention.
[0032] Fig.10 It is a schematic diagram of the first rotating rod structure of the present invention.
[0033] Reference numerals: 10. Support plate; 11. Support leg; 12. Motor; 13. Conveyor belt; 14. Support rod; 15. Top plate; 20. Support plate; 21. Tank; 22. Liquid outlet pipe; 30. Support frame; 34. Vertical rod; 35. Tooth; 36. First slide bar; 37. First slide slot; 38. Second slide slot; 40. Sliding plate; 41. Vertical slide slot; 42. Second slide bar; 43. Motor; 44. Rotating shaft; 45. First gear ; 46. rack plate; 47. transmission gear; 50. connecting frame; 51. nozzle; 54. first rotating rod; 55. special-shaped bevel gear; 56. bevel gear; 57. second rotating rod; 58. pull rope; 59. third rotating rod; 60. push rod; 61. anti-slip cap; 62. fixing block; 70. second bevel gear; 71. third bevel gear; 72. spline; 73. spline cylinder; 80. torsion spring; 81. limit strip. DETAILED DESCRIPTION
[0034] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0035] like Figures 1 to 10As shown, an aluminum plate coating device of the present invention includes a support plate 10 and a support frame 30. The support plates 10 are provided with two, and a conveyor belt 13 is arranged between the two support plates 10. The conveyor belt 13 is used to convey the aluminum plate to be sprayed. The support frame 30 is arranged above the support plate 10, and the support frame 30 is a U-shaped frame. Vertical rods 34 are arranged on the support frame 30 at intervals in the horizontal direction. In this embodiment, there are three vertical rods 34, and the vertical rods 34 can move up and down. Two adjacent vertical rods 34 can be dislocated in the length direction of the conveyor belt 13. The lower ends of the vertical rods 34 are provided with connecting frames 50, and the connecting frames 50 can be rotated and adjusted. Each connecting frame 50 is provided with a top rod 60 and the nozzle 51, the end of the top rod 60 can contact the aluminum plate, the nozzle 51 can spray the aluminum plate, and the support frame 30 is provided with a transmission group 1 and a transmission group 2, and the input ends of the transmission group 1 and the transmission group 2 are connected to the connecting frame 50, the output end of the transmission group 1 is connected to the vertical rod 34, and the output end of the transmission group 2 is connected to the nozzle 51, so that when the connecting frame 50 rotates too much toward the adjacent connecting frame 50, the corresponding vertical rod 34 can be driven by the transmission group 1 to move horizontally, so that the two adjacent connecting frames 50 are misaligned, and the transmission group 2 can drive the nozzle 51 to rotate while the vertical rod 34 moves, so as to ensure that the spraying of multiple nozzles 51 is always on a horizontal line.
[0036] When the aluminum plate to be sprayed moves to the bottom of the spray head 51, multiple vertical rods 34 move downward in turn to perform contour positioning on the corrugated aluminum plate. The downward movement of the vertical rods 34 drives the connecting frame 50 and the spray head 51 to move. The movement of the connecting frame 50 drives the push rod 60 to move. After one end of one push rod 60 contacts the aluminum plate, the vertical rod 34 continues to push downward to drive the connecting frame 50 and the spray head 51 to rotate and adjust. After both push rods 60 contact the aluminum plate, they are locked to make the spray head 51 perpendicular to the aluminum plate surface, so that multiple spray heads 51 are contoured and adjusted in turn, so that the distance between the spray head 51 and the corrugated plate is consistent. At the same time, the spray head 51 is always perpendicular to the aluminum plate, thereby improving the uniformity of spraying.
[0037] When the angle of the corrugated plate is too large or too small, two adjacent nozzles 51 may interfere with each other. Therefore, when the connecting frame 50 is adjusted at an angle too large, the connecting frame 50 can be driven by the transmission group 1 to move and be misaligned with the adjacent connecting frame 50, thereby avoiding the problem of interference of the nozzles 51. While the connecting frame 50 moves, the transmission group 2 will drive the nozzles 51 to adjust the angle again, thereby ensuring that the spraying of multiple nozzles 51 is always in a line. At the same time, the misalignment setting helps to optimize the distribution of water flow or air flow, reduce the distance between multiple nozzles 51 being too close, and reduce the interactive turbulence in the spraying range, thereby improving the spraying efficiency and effect.
[0038] like Figures 3 to 5As shown, a support rod 14 is provided on the top of the support plate 10, and there are multiple support rods 14, and the multiple support rods 14 are distributed in a rectangular shape. A top plate 15 is provided between the multiple support rods 14, and the support rods 14 are used to support the top plate 15, and a support frame 30 is provided on the lower surface of the top plate 15. The support frame 30 is composed of a horizontal plate and two vertical plates, and the U-shaped opening of the support frame 30 faces the lower surface of the top plate 15, and vertical rods 34 are arranged at intervals on the support frame 30.
[0039] like Figures 4 to 5 As shown, a sliding plate 40 is sleeved on the outer peripheral side of the vertical rod 34, and the vertical rod 34 can slide up and down in the height direction of the sliding plate 40. A vertical slide groove 41 is provided on the sliding plate 40, and a first slide bar 36 is provided on one side of the vertical rod 34, and the first slide bar 36 cooperates with the vertical slide groove 41, so that the sliding of the vertical rod 34 is more stable. A driving component is provided on the sliding plate 40, and the driving component can move the vertical rod 34 up and down. The driving component includes a motor 43, and the motor 43 is arranged on the top of the sliding plate 40. A rotating shaft 44 is provided at the output end of the motor 43, and a first gear 45 is provided at one end of the rotating shaft 44. The vertical side surface of the vertical rod 34 is provided with teeth 35. It should be noted in this embodiment that The teeth 35 on the vertical rod 34 located in the middle position are opposite to the teeth 35 on the vertical rods 34 on both sides and the driving assembly, and the teeth 35 are meshed with the first gear 45. The first sliding grooves 37 are spaced apart on the horizontal plate of the support frame 30. The first sliding grooves 37 correspond to the vertical rods 34 one by one. The vertical rods 34 can slide along the width direction of the horizontal plate inside the first sliding grooves 37. A second sliding groove 38 is provided on the top of the horizontal plate of the support frame 30, and the second sliding grooves 38 are located on both sides of the first sliding grooves 37. A second slide bar 42 is provided at the bottom of the sliding plate 40. The second slide bar 42 slidably cooperates with the second slide groove 38 so that the sliding plate 40 can slide along the width direction on the horizontal plate of the support frame 30.
[0040] When the vertical rod 34 is lifted or lowered, the motor 43 drives the shaft 44 to rotate, and the rotation of the shaft 44 drives the first gear 45 to rotate. The teeth 35 mesh with the first gear 45, and the rotation of the first gear 45 can drive the corresponding vertical rod 34 to move up and down.
[0041] like Figure 6 to Figure 7As shown, a first rotating rod 54 is rotatably provided at the lower end position of the vertical rod 34, and the first rotating rod 54 runs through both sides of the vertical rod 34. Both ends of the first rotating rod 54 are connected to the connecting frame 50. The rotation of the first rotating rod 54 can drive the connecting frame 50 to rotate to achieve angle adjustment of the connecting frame 50. A limiting strip 81 is provided inside the vertical rod 34. The limiting strip 81 can limit and fix the first rotating rod 54, thereby achieving the fixing of the adjusted angle of the connecting frame 50. A torsion spring 80 is provided at the connection between the vertical rod 34 and the first rotating rod 54. In order to reset it after adjusting the angle, a fixing block 62 is provided on the outer side of the connecting frame 50. The top rod 60 is provided on the fixing block 62, and the top rod 60 is provided in a V shape. The end of the top rod 60 is provided with an anti-slip cap 61, which has the effect of increasing friction.
[0042] When the vertical rod 34 drives the connecting frame 50 to move downward, the connecting frame 50 drives the fixing block 62 and the push rod 60 to move, and the movement of the push rod 60 drives the anti-slip cap 61 to move downward. Since the aluminum plate is wavy, one end of the push rod 60 contacts the aluminum plate first, so that one of the anti-slip caps 61 contacts the aluminum plate first, and then the vertical rod 34 pushes downward again, so that the connecting frame 50 rotates passively, and the rotation of the connecting frame 50 drives the first rotating rod 54 to rotate, so that the other push rod 60 contacts the aluminum plate. When the ends of the two push rods 60 contact the aluminum plate, the angle adjustment of the connecting frame 50 is completed, and the adjusted angle of the connecting frame 50 is fixed by the limit strip 81. The angle of the nozzle 51 below the connecting frame 50 is the spraying angle, so that each nozzle 51 is always perpendicular to the aluminum plate, and the push rod 60 can ensure that the distance from the nozzle 51 to the aluminum plate is consistent, so that when spraying, the spraying effect of multiple nozzles 51 is good and the spraying is more uniform.
[0043] like Figures 6 to 8 As shown, the transmission group 2 includes a pull rope 58 and a special-shaped bevel gear 55. The outer peripheral surface of the first rotating rod 54 is provided with a special-shaped bevel gear 55, and the special-shaped bevel gear 55 is provided with partial bevel teeth, such as Fig. 9 The special-shaped bevel gears 55 located on both sides are shown, which need to be explained ( Fig.10 ) is a schematic diagram of partial bevel teeth on the special-shaped bevel gear 55 located at the position of the middle vertical rod 34. The side wall of the vertical rod 34 is provided with a fixing plate, and the fixing plate is provided with a second rotating rod 57. The outer peripheral surface of the second rotating rod 57 is provided with a bevel gear 56, and the bevel gear 56 can mesh with the special-shaped bevel gear 55. A third rotating rod 59 is provided inside the connecting frame 50, and one end of the third rotating rod 59 extends out of the outside of the connecting frame 50 (as shown in FIG. Figure 6As shown in the figure, a second torsion spring is also provided at the position of the third rotating rod 59 and the connecting frame 50. The second torsion spring is used to reset the third rotating rod 59. The principle of the second torsion spring is basically the same as the above principle, so it is not repeated here. The nozzle 51 is provided on the outer peripheral surface of the third rotating rod 59. The third rotating rod 59 can drive the nozzle 51 to swing left and right to adjust the angle, so that when the connecting frame 50 is dislocated, the spraying range of multiple nozzles 51 is in a straight line. A pull rope 58 is provided on the outer peripheral surface of the third rotating rod 59, and one end of the pull rope 58 is connected to the second rotating rod 57.
[0044] like Figures 4 to 8 As shown, the transmission group 1 includes a transmission gear 47 and a rack plate 46. The horizontal plates of the support frame 30 are spaced apart with transmission gears 47, and the transmission gears 47 correspond to the sliding plates 40 one by one. The rack plates 46 are respectively arranged on the side walls of the sliding plates 40 on both sides, and the transmission gears 47 are meshed with the rack plates 46. One end of the first rotating rod 54 extends out of one side of the connecting frame 50, and a second bevel gear 70 is arranged on the outer peripheral surface of the end extending from the first rotating rod 54, so that the connecting frame 50 can drive the second bevel gear 70 to rotate when the angle is adjusted. An electric push rod is arranged on the outer wall of one side of the sliding plate 40 at the middle position, and a signal sensor is arranged on the top of the support frame 30. The electric push rod is controlled by a signal sensor. The transmission gear 47 in the middle position can feedback the signal sensor to control the movement of the sliding plate 40 clockwise or counterclockwise, thereby realizing the movement of the sliding plate 40 in the middle position and forming a misalignment with the two sides. The lower wall of the transmission gear 47 is provided with a spline cylinder 73, and the internal sliding sleeve of the spline cylinder 73 is provided with a spline 72, and the spline 72 can cooperate with the spline cylinder 73 so that it can still be in a transmission connection after profiling. A third bevel gear 71 is provided at the bottom end of the spline 72, and the third bevel gear 71 is meshed with the second bevel gear 70. It should be noted that in this embodiment, the transmission group 1 in the middle position is opposite to the transmission group 1 on both sides.
[0045] When the angle of the corrugated plate is too large or close, the two nozzles 51 may interfere with each other. Therefore, when the connecting frame 50 rotates too much toward the adjacent connecting frame 50 position, in order to avoid the nozzles 51 interfering with each other, the connecting frame 50 drives the first rotating rod 54 to rotate, and the rotation of the first rotating rod 54 drives the special-shaped bevel gear 55 and the second bevel gear 70 to rotate, and the rotation of the second bevel gear 70 drives the third bevel gear 71 to rotate, and the rotation of the third bevel gear 71 drives the spline 72 to rotate, and the spline 72 cooperates with the spline cylinder 73, so that the rotation of the spline 72 drives the spline cylinder 73 to rotate, and the rotation of the spline cylinder 73 drives the transmission gear 47 to rotate. Since the transmission gear 47 is meshed with the rack plate 46, the transmission gear 47 drives the rack plate 46 to move, and the movement of the rack plate 46 drives the sliding plate 40 to move, and the movement of the sliding plate 40 drives the vertical rod 34 and the connecting frame 50 to move, so that the entire nozzle 51 located on the side moves, and the two nozzles 51 are misaligned, thereby avoiding the problem of interference between the two nozzles 51.
[0046] At the same time, in order to avoid the misalignment of the nozzle 51 so that the spraying range is not in a straight line, the first rotating rod 54 rotates to drive the special-shaped bevel gear 55 to rotate, and the rotation of the special-shaped bevel gear 55 drives the bevel gear 56 to rotate. The rotation of the bevel gear 56 will reel in the stirring rope 58, and the reeling of the rope 58 drives the third rotating rod 59 to rotate. The rotation of the third rotating rod 59 drives the nozzle 51 to rotate, so as to achieve the angle adjustment of the nozzle 51. At the same time, the misaligned setting helps to optimize the distribution of water flow or air flow and reduce the interactive turbulence, thereby improving the spraying efficiency and effect.
[0047] like Figure 1 to Figure 2 As shown, a support leg 11 is provided at the bottom of the support plate 10, and the support leg 11 is used to support the support plate 10. A motor 12 is provided on the outer side of the support plate 10, and the motor 12 is used to drive the conveyor belt 13 to rotate, so as to convey the aluminum plate. A support plate 20 is provided on the outer side of the support plate 10, and a tank body 21 is provided on the top of the support plate 20. The tank body 21 is filled with paint, and a liquid outlet pipe 22 is provided on the top of the tank body 21. The liquid outlet pipe 22 is used to convey the extracted paint, and a telescopic hose is provided on the liquid outlet pipe 22, and the telescopic hose is connected to multiple nozzles 51 through it.
[0048] An aluminum plate coating device and coating method of the present invention include: S1, placing the aluminum plate to be sprayed on the conveyor belt 13, and pausing the movement when the aluminum plate is moved to the bottom of the spray head 51 by the conveyor belt 13; S2, multiple vertical rods 34 move downward in sequence to perform contour positioning on the corrugated aluminum plate, and the vertical rods 34 drive the nozzle 51 and the top rod 60 to contact the aluminum plate, thereby realizing the angle adjustment of the nozzle 51 and the adjustment of the distance between the nozzle 51 and the aluminum plate, thereby ensuring the uniformity of the coating device for spraying the corrugated plate and improving the spraying effect; S3. In order to avoid the two nozzles 51 from interfering with each other during profiling, the transmission group 1 can drive the connecting frame 50 to move so that it is misaligned with the adjacent connecting frame 50, thereby avoiding the problem of interference between the adjacent nozzles 51; S4, the transmission group 2 will drive the nozzle 51 to adjust the angle again, so as to ensure that the spraying of multiple nozzles 51 is always in a line. At the same time, the staggered setting helps to optimize the distribution of water flow or air flow, reduce the close distance between multiple nozzles 51, avoid interactive turbulence in the spraying range, and thus improve the spraying efficiency and effect.
[0049] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0050] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0051] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. An aluminum sheet coating device, comprising: A frame, on which a conveyor belt (13) is arranged, and the conveyor belt (13) is capable of conveying the aluminum plate to be sprayed, and is characterized in that it also includes: a support frame (30), a connecting frame (50), a spray head (51), and a push rod (60); The support frame (30) is arranged above the frame, at least two connecting frames (50) are arranged on the support frame (30) at intervals along the width direction of the conveyor belt (13), a spray head (51) and two push rods (60) are arranged on the connecting frame (50), the two push rods (60) form a V-shaped structure, and the ends of the push rods (60) can contact the aluminum plate, the spray head (51) can spray the aluminum plate, the connecting frame (50) can move up and down, and the connecting frame (50) can rotate so that the bottom ends of two adjacent connecting frames (50) can approach or move away from each other; A transmission group 1 is provided between the connecting frame (50) and the supporting frame (30), so that when the connecting frame (50) rotates and its bottom end approaches an adjacent connecting frame (50), the connecting frame (50) can move along the length direction of the conveyor belt (13), so that two adjacent connecting frames (50) are misaligned in the length direction of the conveyor belt (13); A second transmission group is provided between the connecting frame (50) and the nozzle (51), so that the angle of the nozzle (51) on the movable connecting frame (50) can be changed.
2. The aluminum sheet coating device according to claim 1, characterized in that: The frame comprises a support plate (10), a support rod (14) is arranged on the top of the support plate (10), and the support rods (14) are multiple, the multiple support rods (14) are distributed in a rectangular shape, a top plate (15) is arranged between the multiple support rods (14), the support rods (14) are used to support the top plate (15), and a support frame (30) is arranged on the lower surface of the top plate (15), the support frame (30) is composed of a horizontal plate and two vertical plates, and the U-shaped opening of the support frame (30) faces the lower surface of the top plate (15), and vertical rods (34) are arranged on the support frame (30) at intervals.
3. The aluminum sheet coating device according to claim 2, characterized in that: The outer peripheral side of the vertical rod (34) is sleeved with a sliding plate (40), and the vertical rod (34) can slide up and down in the height direction of the sliding plate (40). The sliding plate (40) is provided with a vertical sliding groove (41). A first sliding bar (36) is provided on one side of the vertical rod (34), and the first sliding bar (36) is slidably matched with the vertical sliding groove (41). A driving component is provided on the sliding plate (40), and the driving component can move the vertical rod (34) up and down.
4. The aluminum sheet coating device according to claim 3, characterized in that: The driving assembly comprises a motor (43), the motor (43) being arranged on the top of the sliding plate (40), the output end of the motor (43) being provided with a rotating shaft (44), one end of the rotating shaft (44) being provided with a first gear (45), the vertical side surface of the vertical rod (34) being provided with teeth (35), the teeth (35) and the driving assembly on the vertical rod (34) at the middle position being arranged on the side walls opposite to the teeth (35) and the driving assembly on the vertical rods (34) at both sides, and the teeth (35) and the first gear (45) being meshed.
5. The aluminum sheet coating device according to claim 4, characterized in that: A first rotating rod (54) is rotatably provided at the lower end of the vertical rod (34), and the first rotating rod (54) passes through both sides of the vertical rod (34). Both ends of the first rotating rod (54) are connected to the connecting frame (50). The first rotating rod (54) can drive the connecting frame (50) to rotate when it rotates, so as to achieve angle adjustment of the connecting frame (50). A limiting strip (81) is provided inside the vertical rod (34), and the limiting strip (81) can limit and fix the first rotating rod (54). A fixing block (62) is provided on the outer side of the connecting frame (50). The top rod (60) is provided on the fixing block (62), and the top rod (60) is provided in a V shape. An anti-slip cap (61) is provided at the end of the top rod (60).
6. The aluminum sheet coating device according to claim 1, characterized in that: The transmission group 1 comprises a transmission gear (47) and a rack plate (46). The horizontal plate of the support frame (30) is provided with a transmission gear (47). The rack plate (46) is provided on the side walls of the sliding plates (40) on both sides, and the transmission gear (47) meshes with the rack plate (46). One end of the first rotating rod (54) extends out of one side of the connecting frame (50), and a second bevel gear (70) is provided on the outer peripheral surface of the end extending from the first rotating rod (54). A spline cylinder (73) is provided on the lower wall of the transmission gear (47). The internal sliding sleeve of the spline cylinder (73) is provided with a spline (72), and the spline (72) can cooperate with the spline cylinder (73). A third bevel gear (71) is provided at the bottom end of the spline (72), and the third bevel gear (71) meshes with the second bevel gear (70). The transmission group 1 located in the middle position is opposite to the transmission groups 1 on both sides.
7. The aluminum sheet coating device according to claim 6, characterized in that: The second transmission group comprises a pull rope (58) and a special-shaped bevel gear (55). The special-shaped bevel gear (55) is arranged on the outer peripheral surface of the first rotating rod (54), and the special-shaped bevel gear (55) is provided with partial bevel teeth. The side wall of the vertical rod (34) is provided with a fixing plate, and the second rotating rod (57) is arranged on the fixing plate. The second rotating rod (57) is provided with a bevel gear (56) on the outer peripheral surface, and the bevel gear (56) can mesh with the special-shaped bevel gear (55).
8. The aluminum sheet coating device according to claim 7, characterized in that: A third rotating rod (59) is arranged inside the connecting frame (50), and one end of the third rotating rod (59) extends outside the connecting frame (50), and a second torsion spring is also arranged at the position of the third rotating rod (59) and the connecting frame (50), and the second torsion spring is used to reset the third rotating rod (59). The nozzle (51) is arranged on the outer peripheral surface of the third rotating rod (59), and the third rotating rod (59) can drive the nozzle (51) to swing left and right to adjust the angle. A pull rope (58) is arranged on the outer peripheral surface of the third rotating rod (59), and one end of the pull rope (58) is connected to the second rotating rod (57).
9. The aluminum sheet coating device according to claim 2, characterized in that: The support plate (10) is provided with a support leg (11) at the bottom thereof, the support leg (11) being used to support the support plate (10), a motor (12) being provided on the outer side surface of the support plate (10), the motor (12) being used to drive the conveyor belt (13) to rotate, a support plate (20) being provided on the outer side surface of the support plate (10), a tank body (21) being provided on the top of the support plate (20), the tank body (21) being filled with paint, a liquid outlet pipe (22) being provided on the top of the tank body (21), the liquid outlet pipe (22) being used to transport the extracted paint, a telescopic hose being provided on the liquid outlet pipe (22), and the telescopic hose being connected to a plurality of spray heads (51) through the plurality of spray heads (51).
10. A method for coating an aluminum sheet, characterized in that: The aluminum sheet coating device according to any one of claims 1 to 9 comprises the following steps: S1, placing the aluminum plate to be sprayed on the conveyor belt (13), and pausing the movement of the aluminum plate when the conveyor belt (13) moves the aluminum plate to the position directly below the spray head (51); S2, the plurality of vertical rods (34) are moved downward in sequence to perform contour positioning on the corrugated aluminum plate, and the vertical rods (34) drive the spray head (51) and the top rod (60) to contact the aluminum plate, thereby achieving angle adjustment of the spray head (51) and adjustment of the distance between the spray head (51) and the aluminum plate, thereby ensuring uniformity of spraying of the corrugated plate by the coating device and improving the spraying effect; S3, in order to avoid mutual interference between two adjacent nozzles (51) during profiling, the transmission group 1 can drive the connecting frame (50) to move so that the adjacent connecting frames (50) are misaligned, thereby avoiding interference between adjacent nozzles (51); S4, the transmission group 2 will drive the nozzle (51) to adjust the angle again, thereby ensuring that the spraying of the multiple nozzles (51) is always in a line, and the staggered setting helps to optimize the distribution of water flow or air flow.
Citation Information
Patent Citations
A sheet metal spraying device
CN116651657B
