Water conservancy project gate cleaning and maintaining device
By introducing lifting mechanism and control mechanism into the gate cleaning device, and combing brushes using components such as guide rails, swivels and conical combing rods, the problems of low cleaning efficiency and unstable effect in the prior art are solved, and the problem of correctness and unstable results are achieved. Efficient cleaning and maintenance of gate surfaces.
Patent Information
- Application Number
- CN202411666700.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2024-12-20
AI Technical Summary
The existing gate cleaning device is inefficient and unstable, making it difficult to achieve a comprehensive cleaning of the gate surface, affecting the operating safety of the gate.
A water conservancy project gate cleaning and maintenance device is designed, including lifting mechanism, cleaning mechanism and control mechanism. Through components such as guide rails, rotary sleeves, motors and conical combing rods, the brushes are combed and cleaned, and the cleaning effect and efficiency are improved. .
It improves the efficiency and effect of gate cleaning and maintenance, extends the service life of brushes, and makes gate cleaning and maintenance more convenient and efficient.
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Figure CN119158825A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of water conservancy projects, and in particular to a water conservancy project gate cleaning and maintenance device. Background Art
[0002] In the field of water conservancy projects, gates are key equipment for controlling water flow, regulating water levels and achieving other water conservancy functions. As water conservancy projects operate for a long time, a large amount of impurities such as aquatic organisms, silt, and rust often adhere to the surface of the gates. These attachments not only increase the weight of the gates and affect their opening and closing performance, but may also lead to accelerated corrosion of the gate structure, and in severe cases even cause the gates to be scrapped, seriously threatening the safe operation of water conservancy projects.
[0003] Existing gate cleaning devices mostly use manual or mechanical methods to remove attachments on the gate surface through physical scraping, flushing, etc. However, these cleaning methods have the following problems: (1) Low cleaning efficiency: Traditional cleaning methods are mostly manual, which is not only slow but also labor-intensive, posing a threat to the health of workers.
[0004] (2) Unstable cleaning effect: The cleaning device is not tightly fitted to the gate, and the brush body of the gate cleaning brush often accumulates some attachments, resulting in poor cleaning efficiency and cleaning effect of the gate. The cleaning effect is often unstable, making it difficult to achieve comprehensive and effective cleaning of the gate surface.
[0005] Therefore, it is necessary to provide a water conservancy project gate cleaning and maintenance device to solve the problems raised in the above background technology. Summary of the invention
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a water conservancy project gate cleaning and maintenance device, comprising a lifting mechanism, which is installed on the side of the gate that needs to be cleaned, the lifting mechanism comprising a lifting carrier, a cleaning system is installed on the lifting carrier, the cleaning system comprises a cleaning mechanism 2, the cleaning mechanism 2 comprises a guide rail 3 and a rotating sleeve, the guide rail 3 is vertically installed on the lifting carrier, a movable seat 3 is installed on the guide rail 3, a fixed box 2 is installed on the movable seat 3, a horizontal rotating shaft is rotatably installed on the fixed box 2, a motor 3 for regulating the rotating shaft is installed in the fixed box 2, an axial guide strip is installed on the rotating shaft, the rotating sleeve is slidably sleeved on the rotating shaft and the guide strip, a plurality of rotating sleeves are spaced apart along the axial direction of the rotating shaft, a brush for cleaning the gate is installed on the circumferential side of the rotating sleeve, a cleaning mechanism 1 for cleaning the brush is also installed on the lifting carrier, and a regulating mechanism for regulating the sliding of the rotating sleeve is also installed on the lifting carrier.
[0007] As a preferred technical solution of the present invention, the cleaning mechanism 1 includes a guide rail 1 installed horizontally on the lifting carrier, a cleaning component is installed on the guide rail 1, and the cleaning component is configured into two groups. The cleaning component includes a movable seat 1 installed on the guide rail 1, a fixed box 1 is installed on the movable seat 1, a motor 2 is installed in the fixed box 1, an output end of the motor 2 is installed with a shaft rod perpendicular to the rotating shaft, a sleeve is fixed on the shaft rod, an outer wall of the sleeve is provided with an installation groove, and a conical combing rod is installed on the installation groove.
[0008] As a preferred technical solution of the present invention, the mounting grooves are distributed at intervals on a semicircular surface of the outer wall of the sleeve, and the other semicircular surface of the outer wall of the sleeve is used for contacting the side surface of the brush.
[0009] As a preferred technical solution of the present invention, the tapered combing rod is rotatably connected to the mounting groove.
[0010] As a preferred technical solution of the present invention, a plurality of short cutting strips are evenly distributed on the conical rod surface of the conical combing rod.
[0011] As a preferred technical solution of the present invention, the bottom of the mounting groove is connected to the conical combing rod via a torsion spring.
[0012] As a preferred technical solution of the present invention, the brushes are distributed in four groups at circumferential intervals, and the installation grooves distributed axially along the sleeve can cover one group of the brushes.
[0013] As a preferred technical solution of the present invention, the regulating mechanism includes a guide rail 2 installed horizontally on the lifting carrier, a movable seat 2 is installed on the guide rail 2, a support rod frame is installed on the movable seat 2, clamping rods distributed on both sides of the rotating sleeve are installed on the support rod frame, and balls in contact with the side of the rotating sleeve are installed on the clamping rods.
[0014] As a preferred technical solution of the present invention, the lifting mechanism includes a cleaning frame assembled with the gate, parallel sliding rods and screw rods are installed on the cleaning frame, a motor connected to the screw rod is also installed on the cleaning frame, a screw sleeve is installed on the screw rod, the lifting carrier is fixedly connected to the screw sleeve, and the lifting carrier is slidably connected to the sliding rod.
[0015] Compared with the prior art, the present invention provides a water conservancy project gate cleaning and maintenance device, which has the following beneficial effects: In the present invention, the regulating mechanism, the cleaning mechanism and the lifting mechanism are arranged so that the brush can fully clean and maintain the gate. In particular, the design structure of the cleaning mechanism one can comb the brush used for cleaning and maintenance of the gate, and comb and maintain the brush that is tangled, tilted, stuck, contains dirt, and contains soft or hard fibers when cleaning and maintaining the gate, thereby improving the cleaning effect and efficiency of the brush in cleaning the gate and the service life of the brush, thereby improving the cleaning efficiency and cleaning effect of the gate, and making the sustainable cleaning and maintenance procedure of the gate more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of a water conservancy project gate cleaning and maintenance device; Figure 2 It is a front view structural schematic diagram of the regulating mechanism and the cleaning mechanism 2 in the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the regulating mechanism and the cleaning mechanism 2 in the present invention; Figure 4 It is a partial structural schematic diagram of the cleaning mechanism 1 in the present invention; Figure 5 It is a structural schematic diagram of the installation slot in the present invention; Figure 6 It is a schematic diagram of the structure of the short cutting strip in the present invention; In the figure: 1, gate; 2, lifting mechanism; 3, cleaning mechanism 1; 4, cleaning system; 5, regulating mechanism; 6, cleaning mechanism 2; 21, cleaning frame; 22, screw; 23, screw sleeve; 24, lifting carrier; 25, slide rod; 26, motor 1; 31, guide rail 1; 32, cleaning assembly; 321, moving seat 1; 322, fixed box 1; 323, motor 2; 324, shaft; 325, sleeve; 326, tapered combing rod; 3251, mounting groove; 3261, torsion spring; 3262, short cutting strip; 51, guide rail 2; 52, moving seat 2; 53, support rod frame; 54, clamping rod; 55, ball bearing; 61, guide rail 3; 62, moving seat 3; 63, fixed box 2; 64, motor 3; 65, rotating shaft; 66, guide strip; 67, rotating sleeve; 68, brush. DETAILED DESCRIPTION
[0017] Reference Figure 1-Figure 6The present invention provides a technical solution: a cleaning and maintenance device for a water conservancy project gate, comprising a lifting mechanism 2, the lifting mechanism 2 being installed on the side of the gate 1 to be cleaned, the lifting mechanism 2 comprising a lifting carrier 24, a cleaning system 4 being installed on the lifting carrier 24, the cleaning system 4 comprising a cleaning mechanism 2 6, the cleaning mechanism 2 6 comprising a guide rail 3 61 and a rotating sleeve 67, the guide rail 3 61 being vertically installed on the lifting carrier 24, a moving seat 3 62 being installed on the guide rail 3 61, a fixed box 2 63 being installed on the moving seat 3 62, and a fixed box 2 A horizontal rotating shaft 65 is rotatably installed on 63, a motor three 64 for adjusting the rotating shaft 65 is installed in the fixed box two 63, an axial guide bar 66 is installed on the rotating shaft 65, the rotating sleeve 67 is slidably sleeved on the rotating shaft 65 and the guide bar 66, a plurality of rotating sleeves 67 are distributed at intervals along the axial direction of the rotating shaft 65, a brush 68 for cleaning the gate 1 is installed on the circumferential side of the rotating sleeve 67, a cleaning mechanism 3 for cleaning the brush 68 is also installed on the lifting carrier 24, and a regulating mechanism 5 for regulating the sliding of the rotating sleeve 67 is also installed on the lifting carrier 24.
[0018] In this embodiment, the cleaning mechanism 3 includes a guide rail 31 installed horizontally on the lifting carrier 24, a cleaning assembly 32 is installed on the guide rail 31, and the cleaning assembly 32 is configured as two groups, the cleaning assembly 32 includes a moving seat 321 installed on the guide rail 31, a fixed box 322 is installed on the moving seat 321, a motor 323 is installed in the fixed box 322, a shaft 324 perpendicular to the rotating shaft 65 is installed at the output end of the motor 323, a sleeve 325 is fixed on the shaft 324, a mounting groove 3251 is provided on the outer wall of the sleeve 325, and a conical combing rod 326 is installed on the mounting groove 3251; wherein, the two sleeves The conical combing rods 326 on the sleeves 325 are arranged in an interlaced manner so that the conical combing rods 326 on the two sleeves 325 can be fully interlaced and interspersed with the brush 68 during the rotation. Specifically, the guide rail 31 controls the movement of the movable seat 321, so that the sleeves 325 on the two motors 323 are respectively located on both sides of the brush 68. The two motors 323 control the rotation of the shaft 324 to drive the conical combing rods 326 to intersperse the brush 68, so that the brush 68 that is knotted, tilted, stuck, contains dirt, and contains soft or hard fibers can be combed and maintained, thereby improving the cleaning effect, efficiency and service life of the brush 68 in cleaning the gate 1.
[0019] In this embodiment, the mounting grooves 3251 are spaced apart on a semicircular surface of the outer wall of the sleeve 325, and the other semicircular surface of the outer wall of the sleeve 325 is used to contact the side of the brush 68; when the brush 68 needs to be cleaned and maintained, the motor three 64 is used to control the rotation of the rotating shaft 65 so that the brush 68 to be cleaned and maintained points to the sleeve 325, and then the motor two 323 is used to control the rotation of the shaft 324 so that the other semicircular surface of the outer wall of the sleeve 325 that does not contain the tapered combing rod 326 is located on the side of the brush 68, and then the guide rail three 61 is used to control the movement of the movable seat three 62 so that the middle part of the brush 68 to be cleaned and maintained enters the plane where the center of the sleeve 325 is located. At this time, the motor two 323 is used to control the rotation of the shaft 324 so that the tapered combing rod 326 gradually and continuously intersperses the brush 68 to clean and maintain the brush 68.
[0020] In this embodiment, the tapered combing rod 326 is rotatably connected to the mounting groove 3251; so that when the tapered combing rod 326 encounters greater resistance or obstruction during the process of penetrating the brush 68, it can have a tendency to twist, thereby differentiating and buffering the force acting directly on the brush 68, which is beneficial for providing a greater protective effect on the brush 68 during the process of cleaning and maintaining the brush 68.
[0021] In this embodiment, a plurality of short cutting strips 3262 are evenly distributed on the tapered rod surface of the tapered combing rod 326; through the action of the short cutting strips 3262, and the cutting edge of the short cutting strips 3262 is between the sharp edge and the blunt edge, so that when the resistance or obstruction generated between the short cutting strips 3262 and the brush 68 reaches a certain resistance or obstruction value, the short cutting strips 3262 are triggered to cut off the obstruction, thereby ensuring that the brush 68 is effectively cleaned and maintained, thereby improving the effective cleaning and maintenance efficiency of the brush 68 in cleaning the gate 1.
[0022] In this embodiment, the bottom of the mounting groove 3251 is connected to the tapered combing rod 326 by a torsion spring 3261; so that when the tapered combing rod 326 encounters greater resistance or obstruction, it will have a tendency to twist in the process of differentiating and buffering the force acting on the brush 68 to directly penetrate, and the twisted tapered combing rod 326 can be concentrated and transformed into torque. On the one hand, when the tapered combing rod 326 is separated from the brush 68, it can be reset under the action of torque, so that the tapered combing rod 326 rotates to generate a certain centrifugal force, which is convenient for the residual, entangled and accumulated debris on the surface of the tapered combing rod 326 to be separated from the rod surface of the tapered combing rod 326, keeping the rod surface of the tapered combing rod 326 and the short cutting strip 3262 clean, thereby improving the cleaning and maintenance efficiency and cleaning and maintenance effect of the tapered combing rod 326. On the other hand, the twisted tapered combing rod 326 can stably generate and release the combing force between the obstacles in the brush 68.
[0023] In this embodiment, the brushes 68 are distributed in four groups at circumferential intervals, and the installation grooves 3251 distributed axially along the sleeve 325 can cover a group of the brushes 68; so that the cleaning and maintenance of the brushes 68 can be more convenient and efficient, which is conducive to improving the cleaning and maintenance quality of the brushes 68.
[0024] In this embodiment, the regulating mechanism 5 includes a guide rail 51 installed horizontally on the lifting carrier 24, a movable seat 52 is installed on the guide rail 51, a support rod frame 53 is installed on the movable seat 52, clamping rods 54 distributed on both sides of the rotating sleeve 67 are installed on the support rod frame 53, and a ball 55 in contact with the side of the rotating sleeve 67 is installed on the clamping rod 54; specifically, the rotating sleeve 67 is controlled to move horizontally by the regulating mechanism 5, specifically, the movable seat 52 is controlled to move horizontally by the guide rail 51, driving the clamping rod 54 to push the rotating sleeve 67 to move, and then the lifting carrier 24 is controlled to move vertically by the lifting mechanism 2, so that the brush 68 can fully clean and maintain the gate 1.
[0025] In this embodiment, the lifting mechanism 2 includes a cleaning frame 21 assembled with the gate 1, and a parallel sliding rod 25 and a screw rod 22 are installed on the cleaning frame 21. A motor 26 connected to the screw rod 22 is also installed on the cleaning frame 21, and a screw sleeve 23 is installed on the screw rod 22. The lifting carrier 24 is fixedly connected to the screw sleeve 23, and the lifting carrier 24 is slidably connected to the sliding rod 25.
[0026] In the specific implementation, the cleaning frame 21 is installed on the side of the gate 1 that needs to be cleaned, and the cleaning mechanism 2 6 and the regulating mechanism 5 are started to clean and maintain the gate 1. When the efficiency of the brush 68 in cleaning the gate 1 is reduced, the brush 68 is cleaned and maintained, and the motor 3 64 is used to control the rotation of the rotating shaft 65 so that the brush 68 to be cleaned and maintained points to the sleeve 325, and then the motor 2 323 is used to control the rotation of the shaft 65 so that the other semicircular surface of the outer wall of the sleeve 325 that does not contain the tapered combing rod 326 is located on the side of the brush 68, and then the guide rail 3 61 is used to control the movement of the movable seat 3 62 so that the middle part of the brush 68 to be cleaned and maintained enters the plane where the center of the sleeve 325 is located. At this time, the motor 2 323 is used to control the rotation of the shaft 324 so that the tapered combing rod 326 gradually and continuously intersperses the brush 68, and the brush 68 is cleaned and maintained, thereby improving the cleaning and maintenance efficiency and cleaning and maintenance effect of the gate 1, making the sustainable cleaning and maintenance procedure of the gate 1 more convenient and efficient.
[0027] The above description is only a preferred specific implementation manner of the invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the invention, which should be covered by the protection scope of the present invention.
Claims
1. A water conservancy project gate cleaning and maintenance device, comprising a lifting mechanism (2), the lifting mechanism (2) being installed on a side of the gate (1) to be cleaned, the lifting mechanism (2) comprising a lifting carrier (24), It is characterized in that The lifting carrier (24) is provided with a cleaning system (4), the cleaning system (4) comprising a cleaning mechanism (6), the cleaning mechanism (6) comprising a guide rail (61) and a rotating sleeve (67), the guide rail (61) being vertically mounted on the lifting carrier (24), a movable seat (62) being mounted on the guide rail (61), a fixed box (63) being mounted on the movable seat (62), a horizontal rotating shaft (65) being rotatably mounted on the fixed box (63), and a motor for adjusting the rotating shaft (65) being mounted in the fixed box (63). Three (64), an axial guide strip (66) is installed on the rotating shaft (65), the rotating sleeve (67) is slidably sleeved on the rotating shaft (65) and the guide strip (66), a plurality of rotating sleeves (67) are spaced apart along the axial direction of the rotating shaft (65), a brush (68) for cleaning the gate (1) is installed on the circumferential side of the rotating sleeve (67), a cleaning mechanism (3) for cleaning the brush (68) is also installed on the lifting carrier (24), and a regulating mechanism (5) for regulating the sliding of the rotating sleeve (67) is also installed on the lifting carrier (24).
2. A water conservancy project gate cleaning and maintenance device according to claim 1, It is characterized in that The cleaning mechanism (3) comprises a guide rail (31) installed transversely on the lifting carrier (24), a cleaning assembly (32) being installed on the guide rail (31), the cleaning assembly (32) being configured into two groups, the cleaning assembly (32) comprising a moving seat (321) installed on the guide rail (31), a fixed box (322) being installed on the moving seat (321), a motor (323) being installed in the fixed box (322), a shaft (324) perpendicular to the rotating shaft (65) being installed at the output end of the motor (323), a sleeve (325) being fixed on the shaft (324), an outer wall of the sleeve (325) being provided with a mounting groove (3251), and a conical combing rod (326) being installed on the mounting groove (3251).
3. A water conservancy project gate cleaning and maintenance device according to claim 2, It is characterized in that The mounting grooves (3251) are distributed at intervals on a semicircular surface of the outer wall of the barrel sleeve (325), and the other semicircular surface of the outer wall of the barrel sleeve (325) is used to contact the side surface of the brush (68).
4. A water conservancy project gate cleaning and maintenance device according to claim 2, It is characterized in that The tapered combing rod (326) is rotatably connected to the mounting groove (3251).
5. A water conservancy project gate cleaning and maintenance device according to claim 2, It is characterized in that A plurality of short cutting strips (3262) are evenly distributed on the conical rod surface of the conical combing rod (326).
6. A water conservancy project gate cleaning and maintenance device according to claim 2, It is characterized in that The groove bottom of the installation groove (3251) is connected to the conical combing rod (326) via a torsion spring (3261).
7. A water conservancy project gate cleaning and maintenance device according to claim 2, It is characterized in that The brushes (68) are distributed in four groups at circumferential intervals, and the mounting grooves (3251) distributed axially along the sleeve (325) are capable of covering a group of the brushes (68).
8. A water conservancy project gate cleaning and maintenance device according to claim 1, It is characterized in that The regulating mechanism (5) comprises a second guide rail (51) installed transversely on the lifting carrier (24), a second movable seat (52) installed on the second guide rail (51), a support rod frame (53) installed on the second movable seat (52), a clamping rod (54) distributed on both sides of the rotating sleeve (67) installed on the support rod frame (53), and a ball (55) contacting the side of the rotating sleeve (67) installed on the clamping rod (54).
9. A water conservancy project gate cleaning and maintenance device according to claim 1, It is characterized in that The lifting mechanism (2) comprises a cleaning frame (21) assembled with the gate (1), the cleaning frame (21) being provided with a parallel sliding rod (25) and a screw rod (22), the cleaning frame (21) being provided with a motor (26) connected with the screw rod (22), the screw rod (22) being provided with a screw sleeve (23), the lifting frame (24) being fixedly connected with the screw sleeve (23), and the lifting frame (24) being slidably connected with the sliding rod (25).
Citation Information
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