Method for cleaning condenser waterway pipeline filler
A stainless steel baffle at the condenser inlet effectively cleans filler from the pipeline, addressing the issue of clogging and enhancing heat exchange efficiency and turbine stability.
Patent Information
- Application Number
- CN202310684179.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-11
- Publication Date
- 2024-12-20
AI Technical Summary
Existing methods fail to thoroughly clean filler from condenser water pipelines, leading to clogging of the tube bundle and reduced heat exchange efficiency, which affects turbine operation.
Installation of a one-way baffle made of stainless steel at the condenser inlet, with a diameter of 1000mm and rotating rings, to flush filler into the condenser, ensuring thorough cleaning and preventing clogging.
Ensures complete removal of filler from the pipeline, maintaining heat exchange efficiency and stable turbine operation by preventing tube bundle clogging.
Smart Images

Figure CN119158847A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a method for cleaning fillers of a condenser water channel pipeline. Background Art
[0002] A control valve is installed on the inlet pipeline of the condenser designed by a certain turbine factory. The filler dropped from the cooling tower is transported to the inside of the condenser through a water pump, blocking the tube bundle. When the water is stopped for cleaning, a large amount of filler falls into the pipeline with the water flow, and only a small part of the filler remains on the condenser. Each time the filler is cleaned, only the filler remaining in the condenser can be cleaned, and the filler in the pipeline cannot be cleaned. Each cleaning is not thorough, and the filler in the pipeline is flushed into the condenser with the water flow during the next operation, blocking the tube bundle and reducing the heat exchange efficiency of the condenser.
[0003] The condenser of NK63 / 80 / 32 design in the blast furnace blast operation area of Bagang is 3000㎡, with an inlet pipeline of 800mm. The filler on the cooling tower falls into the tower pool and enters the condenser through the circulating pump, blocking the condenser tube bundle, reducing the cooling water volume of the condenser, and reducing the heat exchange efficiency of the condenser, resulting in high exhaust temperature and high exhaust pressure of the turbine, affecting the operation of the turbine. In severe cases, it is necessary to reduce the load operation. Summary of the invention
[0004] The object of the present invention is to provide a method for cleaning the filler of a condenser water pipe, which is suitable for cleaning the filler of the condenser pipe and preventing the filler from clogging the condenser tube bundle, thereby improving the heat exchange efficiency of the condenser.
[0005] The technical scheme adopted by the present invention is a method for cleaning the filler of the condenser water pipeline, wherein a one-way baffle is installed at the inlet of the condenser, and the filler in the pipeline is flushed into the condenser by water flow to clean the filler in the pipeline; the manhole of the condenser is opened, and the filler flushed out from the pipeline is cleaned; wherein: the one-way baffle is made of a stainless steel plate, the thickness of the stainless steel plate is 1mm, so that the water flow can smoothly flush the stainless steel plate, and the diameter of the stainless steel plate is made according to the size of the condenser inlet aperture, and the condenser inlet aperture is 800mm, then the stainless steel plate The steel plate is designed to have a diameter of 1000mm. After being cut into two, it can be smoothly inserted into the manhole of the condenser. The stainless steel plate is cut into two, and rotating rings are welded at both ends and the middle of the diameter. 10mm round steel is passed through the rotating ring. The length of the round steel is 1000mm. The one-way baffle made of stainless steel is placed into the condenser through the condenser manhole, and then the round steel on the baffle is welded to the condenser inlet pipe. During welding, the welding length of the round steel is not less than 6 times the diameter of the round steel to ensure the welding strength and prevent the round steel on the baffle from being washed away by water impact.
[0006] Through this method, the filler in the condenser water inlet pipe is thoroughly cleaned, effectively preventing the filler from clogging the condenser tube bundle, ensuring the heat exchange efficiency of the condenser, ensuring the exhaust pressure and exhaust temperature of the turbine are within the required range, and ensuring stable operation of the turbine. The filler in the condenser water inlet pipe of the Bagang blast furnace blast operation area is cleaned to ensure the heat exchange efficiency of the condenser, and the actual effect is remarkable. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1 This is a structural diagram of a one-way baffle plate at a condenser water inlet pipe port used in the present invention; Figure 2 It is a motion diagram of the filler in the condenser water inlet pipeline being flushed in the present invention. Implementation
[0008] A method for cleaning the packing of the condenser water pipe, such as Figure 1 , 2 As shown, a one-way baffle 4 is installed at the condenser inlet 1, and the filler 5 in the pipeline is flushed into the condenser 6 by water flow to clean the filler 5 in the pipeline; the condenser manhole is opened to clean the filler 5 flushed out of the pipeline; wherein: the one-way baffle 4 is made of stainless steel plate, the thickness of the stainless steel plate is 1mm, so that the water flow can smoothly flush the stainless steel plate, and the diameter of the stainless steel plate is made according to the size of the condenser inlet aperture. The condenser inlet 1 aperture is 800mm, and the diameter of the stainless steel plate is designed to be 1000mm. mm, after being cut into two, it can be smoothly inserted from the manhole of the condenser; the stainless steel plate is cut into two, and a rotating ring 3 is welded at both ends and the middle of the diameter position, and a 10mm round steel is passed through the rotating ring 3, and the length of the round steel is 1000mm. The one-way baffle 4 made of stainless steel is put into the condenser 6 from the condenser manhole, and then the round steel on the baffle is welded to the condenser inlet pipe. During welding, the welding length of the round steel is not less than 6 times the diameter of the round steel to ensure the welding strength and prevent the round steel on the baffle from being washed away by the impact of water flow. The present invention is applicable to and can be extended to clean the filler in the water inlet pipeline of the condenser, and all the residual filler in the pipeline is flushed into the condenser for easy cleaning, which effectively ensures the heat exchange efficiency of the condenser and ensures the safe and stable operation of the unit.
Claims
1. A method for cleaning the filler of a condenser water pipe, characterized in that A one-way baffle is installed at the entrance of the condenser, and the filler in the pipeline is flushed into the condenser by water flow, and the filler in the pipeline is cleaned; the manhole of the condenser is opened, and the filler flushed out from the pipeline is cleaned: wherein: the one-way baffle is made of stainless steel plate, the thickness of the stainless steel plate is 1mm, so that the water flow can smoothly flush the stainless steel plate, and the diameter of the stainless steel plate is made according to the size of the condenser inlet aperture. The condenser inlet aperture is 800mm, and the diameter of the stainless steel plate is designed to be 1000mm. After being cut into two, it can be smoothly penetrated from the condenser manhole; the stainless steel plate is cut into two, and rotating rings are welded at both ends and the middle of the diameter position, and 10mm round steel is passed through the rotating ring. The length of the round steel is 1000mm, and the one-way baffle made of stainless steel is placed into the condenser from the condenser manhole, and then the round steel on the baffle is welded to the condenser inlet pipeline. During welding, the welding length of the round steel is not less than 6 times the diameter of the round steel to ensure the welding strength and prevent the round steel on the baffle from being washed away by water flow impact.
Citation Information
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