Perforating machine for axial flow fan panel

By using the air cylinder fixing mechanism and the drilling device moving mechanism in the axial flow fan panel drilling machine, the problems of low efficiency and large position error of the multi-cylinder axial flow fan are solved, and the accuracy of the installation holes on the air cylinder are achieved One-time molding.

CN119159127APending Publication Date: 2024-12-20GUANGDONG WEIMAI MOTOR CO LTD
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Patent Information

Application Number
CN202411574683.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2024-12-20

AI Technical Summary

Technical Problem

The existing axial flow fan panel drilling method cannot be suitable for multi-cylinder axial flow fans, and the rotary drilling mechanism drives the air cylinder panel to rotate, resulting in large errors in drilling position and low efficiency.

Method used

Axial flow fan panel drilling machine is designed, including a blower fixing mechanism and a drilling device moving mechanism. The drilling device is driven to move radially along the air barrel through the slide rail and the synchronous moving component to achieve accurate positioning and simultaneously drilling.

Benefits of technology

The installation holes on the air cylinder are formed at one time, which improves the drilling efficiency and is suitable for multi-cylinder axial flow fans, reducing the hole position deviation.

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Abstract

The invention belongs to the technical field of axial flow fan machining, and particularly relates to an axial flow fan panel perforating machine. The axial flow fan panel punching machine comprises a machine table, a punching mechanism and a punching mechanism, wherein an air duct fixing mechanism is arranged on the machine table; the punching devices are arranged on the periphery of the air duct; and the punching device moving mechanism is used for driving the multiple punching devices to move in the radial direction of the air duct. When the axial flow fan panel perforating machine is used for perforating, the air duct is kept still, and the perforating devices are driven by the perforating device moving mechanism to move in the radial direction of the air duct, so that the perforating position can be accurately positioned; the multiple punching devices can conduct punching at the same time, so that mounting holes in the air duct can be formed at a time, punching does not need to be conducted multiple times, and efficiency is high. As the air cylinder does not need to rotate, the air cylinder punching device can be applied to punching of a multi-cylinder axial flow fan.
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Description

Technical Field

[0001] The invention belongs to the technical field of axial flow fan processing, and in particular relates to an axial flow fan panel punching machine. Background Art

[0002] Axial flow fans generally have cylindrical air cylinders. To facilitate the installation of the air cylinder, it is necessary to drill a mounting hole on the panel at the end of the air cylinder. The existing drilling method is to fix the air cylinder on a rotating mechanism, set a drilling mechanism on one side of the rotating mechanism, and after the drilling mechanism completes drilling of one mounting hole, the rotating mechanism rotates a certain angle to drill the next hole.

[0003] However, in the case of a multi-cylinder axial flow fan, since multiple cylinders are connected in parallel, the above rotary punching method cannot be used for punching. In addition, the cylinder panel rotating mechanism rotates with the cylinder panel, which has a relatively large mass and inertia, and is prone to errors in stopping, resulting in a high deviation rate in the punching position. The above rotary punching method punches one hole at a time, which is inefficient. Summary of the invention

[0004] The purpose of the invention is to provide an axial flow fan panel punching machine.

[0005] The present application provides an axial flow fan panel punching machine. The axial flow fan panel punching machine comprises:

[0006] A machine platform, on which a blower fixing mechanism is provided;

[0007] A plurality of punching devices are arranged on the outer periphery of the wind tube; and

[0008] The punching device moving mechanism is used to drive the multiple punching devices to move along the radial direction of the wind cylinder.

[0009] In one embodiment of the present application, the punching device moving mechanism includes:

[0010] A plurality of slide rails are arranged on the machine platform, for installing corresponding punching devices, and the slide rails extend along the radial direction of the wind tube;

[0011] The synchronous moving component is used to synchronously drive the multiple punching devices to move along the corresponding slide rails.

[0012] In one embodiment of the present application, the synchronous movement component includes:

[0013] The driver is installed on the machine platform;

[0014] A commutator including an input terminal connected to the driver, and a plurality of output terminals;

[0015] A screw rod is threadedly matched with the punching device; one end of the screw rod is rotatably mounted on the machine platform, and the other end is connected to the corresponding output end of the commutator.

[0016] In one embodiment of the present application, the wind tube fixing mechanism includes:

[0017] A support plate is fixed on the machine platform and is used to support the panel of the wind tube; a notch is provided on the support plate for the corresponding punching device to pass through, and the notch extends along the radial direction of the wind tube;

[0018] The radial fixing assembly is fixed on the machine platform and penetrates the middle of the supporting plate to fix the inner wall of the air duct;

[0019] The circumferential fixing assembly is arranged on the supporting plate and is used to prevent the wind cylinder from rotating.

[0020] In one embodiment of the present application, the radial fixing assembly includes:

[0021] A pneumatic chuck is mounted on the machine table, and its upper end passes through the middle of the support plate;

[0022] A plurality of tensioning blocks are fixed on the upper end of the pneumatic chuck;

[0023] The pneumatic chuck is used to drive a plurality of tensioning blocks to move radially to press against the inner wall of the air cylinder.

[0024] In one embodiment of the present application, the tension block is fan-shaped.

[0025] In one embodiment of the present application, the circumferential fixing assembly includes at least two limit plates;

[0026] The lower end of the limit plate is detachably connected to the support plate, and the upper end abuts against the side edge of the end plate of the air duct.

[0027] In one embodiment of the present application, the punching device comprises:

[0028] A base, the lower end of which is mounted on the slide rail, and the lower part of which is matched with the screw thread;

[0029] A driving part is arranged on the base; the driving part is provided with a plurality of punching rods;

[0030] The clamping part is arranged above the driving part; the clamping part is provided with a groove into which the panel of the air duct extends; wherein

[0031] When punching holes, the punching rod extends from bottom to top into the groove to punch holes in the panel.

[0032] The beneficial effects of the present invention are as follows: the axial flow fan panel punching machine of the present invention comprises: a machine platform, on which a wind tube fixing mechanism is arranged; a plurality of punching devices, arranged on the outer periphery of the wind tube; and a punching device moving mechanism, used to drive the plurality of punching devices to move radially along the wind tube. When the axial flow fan panel punching machine of the present invention is punching holes, the wind tube remains stationary, and the punching device moving mechanism drives the plurality of punching devices to move radially along the wind tube, so that the punching positions can be accurately positioned; a plurality of punching devices can punch holes at the same time, so the mounting holes on the wind tube can be formed at one time, without the need for multiple punching, and the efficiency is high. Since the wind tube does not need to rotate, it can be applied to the punching of multi-tube axial flow fans.

[0033] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0036] Figure 1 is a schematic diagram of a wind tube according to a preferred embodiment of the present invention;

[0037] Figure 2 It is a schematic diagram of an axial flow fan panel punching machine equipped with a wind tube according to a preferred embodiment of the present invention;

[0038] Figure 3 is a schematic diagram of an axial fan panel punching machine according to a preferred embodiment of the present invention;

[0039] Figure 4 is a schematic diagram of a moving mechanism of a punching device according to a preferred embodiment of the present invention;

[0040] Figure 5 It is a schematic diagram of the cooperation between the air duct fixing mechanism and the air duct in a preferred embodiment of the present invention;

[0041] Figure 6 It is a schematic diagram of the assembly of a wind tube fixing mechanism of a preferred embodiment of the present invention;

[0042] Figure 7 It is a schematic diagram of a punching device according to a preferred embodiment of the present invention.

[0043] In the figure:

[0044] Machine 1, air duct fixing mechanism 2, support plate 21, notch 211, radial fixing assembly 22, pneumatic chuck 221, tension block 222, circumferential fixing assembly 23, limit plate 231, punching device 3, base 31, driving part 32, clamping part 33, groove 331, punching device moving mechanism 4, slide rail 41, synchronous moving assembly 42, driver 421, commutator 422, screw 423, air duct 100, panel 101. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] The present application provides an axial fan panel punching machine, which is described in detail below. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments of the present application. In the following embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.

[0047] See also Figure 1 , is a schematic diagram of a wind tube 100 , a panel 101 is provided on the lower end surface of the wind tube 100 , and a mounting hole needs to be opened on the panel 101 .

[0048] See also Figure 2 and Figure 3 In one embodiment of the present application, an axial flow fan panel punching machine includes: a machine platform 1, on which a wind tube fixing mechanism 2 is arranged; a plurality of punching devices 3, which are arranged on the outer periphery of the wind tube; and a punching device moving mechanism 4, which is used to drive the plurality of punching devices 3 to move radially along the wind tube.

[0049] In this embodiment, the air duct 100 that needs to be punched can be first fixed on the air duct fixing mechanism 2; then the multiple punching devices 3 are driven to move radially along the air duct through the punching device moving mechanism 4 to adjust the size of the circumference of the punching device 3; when the multiple punching devices 3 are moved to the positions on the panel 101 where holes need to be punched, the panel 101 can be punched at the same time.

[0050] In this embodiment, when punching holes, the wind tube 100 remains stationary, and the punching device moving mechanism 4 drives the multiple punching devices 3 to move radially along the wind tube, so that the punching position can be accurately positioned; multiple punching devices 3 can punch holes at the same time, so the mounting holes on the wind tube 100 can be formed at one time, without the need for multiple punching, and the efficiency is high. Since the wind tube 100 does not need to rotate, it can be applied to the punching of multi-tube axial flow fans. For example, in some application scenarios, one wind tube 100 of the multi-tube axial flow fan can be fixed first for punching, and then the next wind tube 100 can be fixed for punching.

[0051] See also Figure 4 Preferably, the punching device moving mechanism 4 includes: a plurality of slide rails 41 arranged on the machine 1, for installing the corresponding punching devices 3, and the slide rails 41 extend radially along the wind tube; a synchronous moving component 42, for synchronously driving the plurality of punching devices 3 to move along the corresponding slide rails 41.

[0052] Specifically, the synchronous moving component 42 includes: a driver 421, which is installed on the machine 1; a commutator 422, which includes an input end connected to the driver 421, and multiple output ends; a screw rod 423 threadedly matched with the punching device 3; one end of the screw rod 423 is rotatably installed on the machine 1, and the other end is connected to the corresponding output end of the commutator 422.

[0053] In some embodiments, the driver 421 may be a motor, which can simultaneously drive multiple lead screws 423 to rotate synchronously through a one-to-many commutator 422, thereby driving multiple punching devices 3 to move centrifugally or centripetally at the same time.

[0054] See also Figure 5 Preferably, the wind tube fixing mechanism 2 includes: a support plate 21, fixed on the machine platform 1, and used to support the panel 101 of the wind tube; the support plate 21 is provided with a notch 211 for the corresponding punching device 3 to pass through, and the notch 211 extends along the radial direction of the wind tube; a radial fixing component 22, fixed on the machine platform 1 and penetrated through the middle of the support plate 21, and used to fix the inner wall of the wind tube; a circumferential fixing component 23, arranged on the support plate 21, and used to prevent the wind tube from rotating.

[0055] In this embodiment, the wind tube fixing mechanism 2 can be mounted above the punching device moving mechanism 4 via a support rod, so as to facilitate the placement of the wind tube 100 .

[0056] For details, see Figure 6 The radial fixing assembly 22 includes: a pneumatic chuck 221, which is installed on the machine 1 and its upper end passes through the middle of the support plate 21; a plurality of tightening blocks 222, which are fixed on the upper end of the pneumatic chuck 221; the pneumatic chuck 221 is used to drive the plurality of tightening blocks 222 to move radially to press against the inner wall of the wind tube.

[0057] In this embodiment, after the air duct 100 is placed on the support plate 21, the pneumatic chuck 221 is actuated to drive the multiple tensioning blocks 222 to expand outward and press against the inner wall of the air duct 100, thereby tightening and fixing the air duct 100; when the drilling is completed, the pneumatic chuck 221 is actuated to drive the multiple tensioning blocks 222 to retract inward, so that the air duct 100 can be removed.

[0058] Preferably, the tension block 222 is fan-shaped, which can expand the contact area with the air duct 100.

[0059] For further information, see Figure 2 and Figure 6 The circumferential fixing assembly 23 includes at least two limiting plates 231; the lower end of the limiting plate 231 is detachably connected to the support plate 21, and the upper end is against the side of the end plate of the wind tube.

[0060] In this embodiment, a directional end plate is generally provided at the upper end of the air duct 100, and the limit plate 231 can be against the end plate; the limit plate 231 can adjust the installation position on the support plate 21, so as to be suitable for air ducts 100 of different sizes.

[0061] In this embodiment, the punching device 3 may be an existing punching device available on the market.

[0062] See also Figure 7 Optionally, the punching device 3 includes: a base 31, whose lower end is installed on the slide rail 41, and whose lower part is threadedly engaged with the screw rod 423; a driving part 32, which is arranged on the base 31; a plurality of punching rods 321 are arranged on the driving part 32; a clamping part 33, which is arranged above the driving part 32; and a groove 331 is provided on the clamping part 33 for the panel 101 of the air duct to extend into.

[0063] When in use, the punching device moving mechanism 4 drives the punching device 3 to move toward the panel 101, so that the panel 101 is embedded in the groove 331; then the driving part 32 is started to drive the punching rod 321 to extend from bottom to top into the groove 331 to punch the panel 101.

[0064] Optionally, the driving unit 32 may be mechanically driven, hydraulically driven, or pneumatically driven.

[0065] It should be noted that the various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.

[0066] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0067] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0068] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An axial flow fan panel punching machine, characterized in that: include: A machine platform (1) on which a blower fixing mechanism (2) is arranged; A plurality of punching devices (3) are arranged on the outer periphery of the wind tube; as well as The punching device moving mechanism (4) is used to drive the plurality of punching devices (3) to move along the radial direction of the wind tube.

2. The axial flow fan panel punching machine according to claim 1, characterized in that: The punching device moving mechanism (4) comprises: A plurality of slide rails (41) arranged on the machine platform (1) and used for installing corresponding punching devices (3), wherein the slide rails (41) extend in the radial direction of the air cylinder; The synchronous moving assembly (42) is used for synchronously driving the plurality of punching devices (3) to move along corresponding slide rails (41).

3. The axial flow fan panel punching machine according to claim 2, characterized in that: The synchronous movement component (42) comprises: A driver (421) is mounted on the machine platform (1); A commutator (422) comprising an input terminal connected to the driver (421) and a plurality of output terminals; A screw rod (423) threadably matched with the punching device (3); one end of the screw rod (423) is rotatably mounted on the machine platform (1), and the other end is connected to the corresponding output end of the commutator (422).

4. The axial flow fan panel punching machine according to claim 1, characterized in that: The wind tube fixing mechanism (2) comprises: A support plate (21) is fixed on the machine platform (1) and is used to support the panel (101) of the wind tube; the support plate (21) is provided with a notch (211) for the corresponding punching device (3) to pass through, and the notch (211) extends in the radial direction of the wind tube; A radial fixing assembly (22) is fixed on the machine platform (1) and is disposed through the middle of the support plate (21) and is used to fix the inner wall of the air duct; The circumferential fixing assembly (23) is arranged on the supporting plate (21) and is used to prevent the wind tube from rotating.

5. The axial flow fan panel punching machine according to claim 4, characterized in that: The radial fixing assembly (22) comprises: A pneumatic chuck (221) is mounted on the machine platform (1), and its upper end passes through the middle of the support plate (21); A plurality of tensioning blocks (222) are fixed on the upper end of the pneumatic chuck (221); The pneumatic chuck (221) is used to drive a plurality of tensioning blocks (222) to move radially so as to press against the inner wall of the air cylinder.

6. The axial flow fan panel punching machine according to claim 5, characterized in that: The tensioning block (222) is fan-shaped.

7. The axial flow fan panel punching machine according to claim 4, characterized in that: The circumferential fixing assembly (23) comprises at least two limiting plates (231); The lower end of the limiting plate (231) is detachably connected to the supporting plate (21), and the upper end abuts against the side edge of the end plate of the air duct.

8. The axial flow fan panel punching machine according to claim 3, characterized in that: The punching device (3) comprises: A base (31), the lower end of which is mounted on the slide rail (41), and the lower part of which is threadably engaged with the screw rod (423); A driving part (32) is arranged on the base (31); a plurality of punching rods (321) are arranged on the driving part (32); The clamping portion (33) is arranged above the driving portion (32); the clamping portion (33) is provided with a groove (331) into which the panel (101) of the air duct extends; wherein When punching holes, the punching rod (321) extends from bottom to top into the groove (331) to punch holes in the panel (101).