Diamond saw blade surface grooving equipment with chip removal function and grooving method
By using chip removal components and laser cutting components in the diamond saw blade surface groove equipment, the problem that metal debris cannot be effectively eliminated in the laser groove equipment is solved, automatic collection and cleaning is achieved, and groove efficiency and cleaning effect are improved. .
Patent Information
- Application Number
- CN202410469403.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The metal debris generated by existing laser grooved equipment during grooved cannot be effectively eliminated, which leads to difficulties in subsequent cleaning and affects the next grooved work of diamond saw blades.
A diamond saw blade surface grooved equipment with chip removal function is designed. The chip removal component is used to realize automatic collection and cleaning of metal debris through several parallel strip graphite plates and driving mechanisms, and the groove is combined with laser cutting components. operate.
Effectively eliminate metal debris generated during the groove opening process, reduce subsequent cleaning problems, and avoid affecting the next groove opening work, improving groove opening efficiency and cleaning effect.
Smart Images

Figure CN119159162A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of saw blade notching equipment, in particular to a diamond saw blade surface notching equipment with chip removal function and a notching method. Background Art
[0002] The main reason for grooving the surface of a diamond saw blade is to enhance the heat dissipation and chip removal capabilities of the saw blade. During the cutting process, the friction between the saw blade and the material will generate a lot of heat. The grooving design can effectively expand the heat dissipation area, improve the heat dissipation efficiency, and prevent the saw blade from being damaged due to overheating. At the same time, grooving can also help remove waste and debris generated during the cutting process, keep the cutting surface clean, and improve cutting quality and efficiency. In addition, the grooved diamond saw blade also has a certain vibration reduction and noise reduction effect, which can reduce the noise and vibration generated during the cutting process and improve the comfort of the operator. In general, grooving the surface of a diamond saw blade is an effective design method that can optimize the performance of the saw blade, improve cutting efficiency and quality, and extend the service life of the saw blade.
[0003] In order to improve the efficiency of grooving on the surface of diamond saw blades, corresponding grooving equipment is usually used for grooving. The existing grooving equipment commonly uses laser cutting to complete the grooving. However, the existing laser grooving equipment has certain defects when in use. The metal debris generated during the grooving process cannot be effectively removed, which not only brings certain troubles to the subsequent cleaning, but also easily affects the next grooving work of the diamond saw blade.
[0004] Therefore, those skilled in the art provide a surface grooving device and a grooving method for a diamond saw blade with a chip removal function to solve the problems raised in the above background technology. Summary of the invention
[0005] The object of the present invention is to provide a diamond saw blade surface grooving device and a grooving method with a chip removal function. By setting up a chip removal component, the metal debris generated during the grooving process can be effectively removed to avoid trouble in subsequent cleaning, while also avoiding affecting the next grooving work of the diamond saw blade, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A diamond saw blade surface grooving device with chip removal function, comprising a machine body, a processing cavity is provided inside the machine body, a first cover plate is movably connected to the top of the processing cavity, laser cutting components are provided on both sides of the bottom end surface of the processing cavity, and a rectangular groove is provided in the middle of the bottom end surface of the processing cavity;
[0008] A chip removal assembly is provided inside the rectangular groove, and a collecting bin is fixedly connected to the bottom of the rectangular groove and communicated with the collecting bin. A drawer bin is fixedly connected to the bottom of the collecting bin and communicated with the collecting bin, and a drawer box is movably connected to the inside of the drawer bin.
[0009] As a further solution of the present invention: the chip removal assembly specifically includes: a number of parallel graphite strip plates, the vertical cross-section of the graphite strip plates is rhombus-shaped, and both ends of the graphite strip plates are fixedly connected with a rotating shaft rotatably connected to the inner wall of the rectangular groove, a re-cleaning mechanism is provided on the inner wall of one side of the rectangular groove, and a driving mechanism is provided on the inner wall of the other side of the rectangular groove to drive each graphite strip plate to rotate synchronously, the maximum rotation angle of the graphite strip plate is ninety degrees, and when the graphite strip plate is rotated to a horizontal state, a circular groove for placing a diamond saw blade is opened on its top surface.
[0010] As a further solution of the present invention: the driving mechanism specifically includes: a driving cavity opened on one side of the rectangular groove, a plurality of evenly distributed auxiliary drive wheels are rotatably connected inside the driving cavity, and the auxiliary drive wheels correspond to the strip graphite plates one by one, the rotating shaft at one end of the strip graphite plate passes through the driving cavity and is fixedly connected to the corresponding auxiliary drive wheel, a driving motor is fixedly connected to one side of the body, and the output shaft of the driving motor passes through the driving cavity and is fixedly connected to the main drive wheel, and the main drive wheel and the auxiliary drive wheel, as well as the auxiliary drive wheel and the auxiliary drive wheel are connected by a transmission belt.
[0011] As a further solution of the present invention: the re-cleaning mechanism specifically includes: a plurality of vertical grooves opened on the inner wall of one side of the rectangular groove, each of the vertical grooves corresponds to a strip graphite plate, and a cleaning block is movably connected inside the vertical groove, a first linear guide is provided below the cleaning block, and the two ends of the first linear guide are respectively fixedly connected to the inner wall of the vertical groove and the inner wall of the rectangular groove, a first linear motor is movably connected to the top of the first linear guide, and a support rod is fixedly connected to the top of the first linear motor, and the top of the support rod is fixedly connected to the corresponding cleaning block.
[0012] As a further solution of the present invention: an electromagnet is embedded in the middle position of one side of the cleaning block, and telescopic grooves are opened on both sides of the electromagnet, a telescopic plate is movably connected inside the telescopic groove, and two parallel spring columns are fixedly connected between one side of the telescopic plate and the inner wall of the telescopic groove, the other side of the telescopic plate is an inclined surface, and bristles are fixedly connected to the inclined surface of the telescopic plate, the bottom end surface of the vertical groove is an inclined surface, and the horizontal height of the inclined surface of the bottom of the vertical groove gradually increases from one side close to the rectangular groove to the other side.
[0013] As a further solution of the present invention: an air source cavity is opened at the top of one side of the body, and a second cover plate is movably connected to the top of the air source cavity, two parallel support frames are fixedly connected inside the air source cavity, and a gas tank is provided between the two support frames.
[0014] As a further solution of the present invention: an exhaust fan is embedded on the outer side of the collection bin.
[0015] As a further solution of the present invention: an observation window is embedded in the outer side surface of the first cover plate.
[0016] As a further solution of the present invention: the laser cutting assembly specifically includes: a second linear guide rail fixed in parallel on both sides of the bottom end surface of the processing cavity, the second linear guide rail is movably connected to the top end thereof with a second linear motor, and the second linear motor is fixedly connected to the top end thereof with a support plate, a third linear guide rail is fixedly connected between the two support plates, and the top end of the third linear guide rail is movably connected to the third linear motor, and the outer side surface of the third linear motor is fixedly connected to a laser cutting head.
[0017] The present application also discloses a surface grooving method for a diamond saw blade with a chip removal function. Based on the surface grooving device for a diamond saw blade with a chip removal function, the specific grooving steps are as follows:
[0018] Open the first cover plate and place the diamond saw blade to be grooved into the processing chamber;
[0019] Slotting the surface of a diamond saw blade by means of a laser cutting assembly;
[0020] After the grooving is completed, the metal debris generated during the grooving process is removed and collected by the chip removal component.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The chip removal assembly of the present application has two working modes. The first working mode is to adjust each strip graphite plate to a horizontal state when grooving, so as to facilitate material discharge and laser cutting; the second working mode is to adjust each strip graphite plate to a vertical state after grooving and taking out the diamond saw blade. In this state, the metal debris remaining in the strip graphite plate quickly falls into the collection bin under the action of its own gravity. The whole process can effectively remove the metal debris generated during the grooving process, avoid causing trouble for subsequent cleaning, and also avoid affecting the grooving work of the diamond saw blade next time.
[0023] 2. The present application sets up a re-cleaning mechanism, which can actively clean the strip graphite plate when the strip graphite plate is adjusted to a vertical state, effectively remove the stubborn residue attached to the surface of the strip graphite plate, and complement the self-cleaning of the strip graphite plate in a vertical state, further improving the metal waste chip removal efficiency of the entire chip removal assembly.
[0024] 3. The strip graphite plate of the present application forms a circular groove when it is adjusted to a horizontal state. The circular groove can not only position the diamond saw blade, but also improve the stability of the diamond saw blade during the grooving process. When the strip graphite plate is adjusted to a vertical state, the circular groove is dispersed into multiple notches. Compared with the entire circular groove, the dispersed multiple notches are more convenient for cleaning by a cleaning mechanism.
[0025] 4. The present application can quickly remove and collect the slotting chips through the coordinated use of the chip removal assembly, collection bin, drawer bin and drawer box, and facilitate the staff to take out the collected chips for recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of a diamond saw blade surface grooving device with chip removal function;
[0027] Figure 2 A side view of a surface grooving device for a diamond saw blade with a chip removal function;
[0028] Figure 3 It is a schematic diagram of the structure of a chip removal component in a diamond saw blade surface grooving device with chip removal function;
[0029] Figure 4 It is a schematic diagram of the structure of a driving mechanism in a surface grooving device for a diamond saw blade with a chip removal function;
[0030] Figure 5 It is a structural schematic diagram of a re-cleaning mechanism in a diamond saw blade surface grooving device with chip removal function;
[0031] Figure 6 A schematic diagram of the structure of a cleaning block in a diamond saw blade surface grooving device with a chip removal function;
[0032] Figure 7 The schematic diagram is a structural diagram of a laser cutting component in a diamond saw blade surface grooving device with chip removal function.
[0033] In the figure: 1, machine body; 2, processing chamber; 3, first cover plate; 4, laser cutting assembly; 401, second linear guide; 402, second linear motor; 403, support plate; 404, third linear guide; 405, third linear motor; 406, laser cutting head; 5, rectangular groove; 6, chip removal assembly; 601, strip graphite plate; 602, rotating shaft; 603, driving chamber; 604, circular groove; 605, auxiliary transmission wheel; 606, driving motor; 607, Main drive wheel; 608, drive belt; 609, vertical groove; 6010, cleaning block; 6011, support rod; 6012, first linear motor; 6013, first linear guide; 6014, electromagnet; 6015, telescopic groove; 6016, telescopic plate; 6017, spring column; 6018, bristles; 7, air source chamber; 8, second cover plate; 9, collection bin; 10, exhaust fan; 11, drawer bin; 12, drawer box; 13, support frame; 14, gas tank. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] As mentioned in the background technology of this application, the inventors have discovered through research that the metal debris generated by existing laser grooving equipment during the grooving process cannot be effectively removed, which not only brings certain troubles to subsequent cleaning, but also easily affects the next grooving work of the diamond saw blade, and has certain defects.
[0036] In order to solve the above-mentioned defects, the present application discloses a diamond saw blade surface grooving device and grooving method with chip removal function. Through the provided chip removal component 6, the metal debris generated during the grooving process can be effectively removed to avoid troubles in subsequent cleaning, and also avoid affecting the next grooving work of the diamond saw blade.
[0037] The following will describe in detail how the solution of the present application solves the above technical problems in conjunction with the accompanying drawings.
[0038] See also Figures 1 to 7In an embodiment of the present invention, a diamond saw blade surface slotting device with chip removal function includes a body 1, a processing chamber 2 is provided inside the body 1, and a first cover plate 3 is movably connected to the top of the processing chamber 2, laser cutting components 4 are provided on both sides of the bottom end surface of the processing chamber 2, and a rectangular groove 5 is provided in the middle position of the bottom end surface of the processing chamber 2; a chip removal component 6 is provided inside the rectangular groove 5, and a collecting bin 9 connected to the rectangular groove 5 is fixedly connected below the rectangular groove 5, and a drawer bin 11 connected to the collecting bin 9 is fixedly connected below the collecting bin 9, and a drawer box 12 is movably connected inside the drawer bin 11. The chip removal component 6 can effectively remove metal debris generated during the slotting process, avoid trouble in subsequent cleaning, and also avoid affecting the next slotting work of the diamond saw blade.
[0039] In this embodiment, the chip removal assembly 6 specifically includes: a number of parallel graphite strip plates 601, the vertical cross-section of the graphite strip plates 601 is rhombus-shaped, and the two ends of the graphite strip plates 601 are fixedly connected with a rotating shaft 602 rotatably connected to the inner wall of the rectangular groove 5, a re-cleaning mechanism is provided on the inner wall of one side of the rectangular groove 5, and a driving mechanism is provided on the inner wall of the other side of the rectangular groove 5 to drive each graphite strip plate 601 to rotate synchronously, the maximum rotation angle of the graphite strip plate 601 is ninety degrees, and when the graphite strip plate 601 is rotated to a horizontal state, a circular groove 604 for placing a diamond saw blade is opened on its top surface. The chip removal assembly 6 has two working modes. The first working mode is specifically to adjust each strip graphite plate 601 to a horizontal state and form a circular groove 604 when slotting, so as to facilitate material discharge and laser cutting; the second working mode is specifically to adjust each strip graphite plate 601 to a vertical state after slotting and taking out the diamond saw blade. In this state, the metal debris remaining in the strip graphite plate 601 will quickly fall into the collection bin 9 under the action of its own gravity. In addition, when the strip graphite plate 601 is adjusted to a horizontal state, a circular groove 604 will be formed. The circular groove 604 can not only position the diamond saw blade, but also improve the stability of the diamond saw blade during the slotting process. When the strip graphite plate 601 is adjusted to a vertical state, the circular groove 604 is dispersed into a plurality of notches. Compared with the entire circular groove 604, the dispersed plurality of notches are more convenient for cleaning by the cleaning mechanism.
[0040] In this embodiment, the driving mechanism specifically includes: a driving cavity 603 opened on one side of the rectangular groove 5, a plurality of evenly distributed auxiliary transmission wheels 605 are rotatably connected inside the driving cavity 603, and the auxiliary transmission wheels 605 correspond to the strip graphite plates 601 one by one, a rotating shaft 602 at one end of the strip graphite plate 601 passes through the driving cavity 603 and is fixedly connected to the corresponding auxiliary transmission wheel 605, a driving motor 606 is fixedly connected to one side of the body 1, and the output shaft of the driving motor 606 passes through the driving cavity 603 and is fixedly connected to the main transmission wheel 607, and the main transmission wheel 607 and the auxiliary transmission wheel 605, and the auxiliary transmission wheel 605 and the auxiliary transmission wheel 605 are connected by a transmission belt 608. The driving mechanism can quickly drive each auxiliary transmission wheel 605 to rotate synchronously, thereby completing the synchronous rotation of all the strip graphite plates 601.
[0041] In this embodiment, the cleaning mechanism specifically includes: a plurality of vertical grooves 609 opened on the inner wall of one side of the rectangular groove 5, each vertical groove 609 corresponds to a strip graphite plate 601, and a cleaning block 6010 is movably connected inside the vertical groove 609, a first linear guide 6013 is provided below the cleaning block 6010, and the two ends of the first linear guide 6013 are respectively fixedly connected to the inner wall of the vertical groove 609 and the inner wall of the rectangular groove 5, a first linear motor 6012 is movably connected to the top of the first linear guide 6013, and a support rod 6011 is fixedly connected to the top of the first linear motor 6012, and the top of the support rod 6011 is fixedly connected to the corresponding cleaning block 6010. By setting up the re-cleaning mechanism, the strip graphite plate 601 can be actively cleaned when the strip graphite plate 601 is adjusted to a vertical state, effectively removing stubborn residues attached to the surface of the strip graphite plate 601, which complements the self-cleaning of the strip graphite plate 601 in a vertical state, and further improves the metal waste removal efficiency of the entire chip removal assembly 6.
[0042] In this embodiment, an electromagnet 6014 is embedded in the middle position of one side of the cleaning block 6010, and telescopic grooves 6015 are opened on both sides of the electromagnet 6014. A telescopic plate 6016 is movably connected inside the telescopic groove 6015, and two parallel spring columns 6017 are fixedly connected between one side of the telescopic plate 6016 and the inner wall of the telescopic groove 6015. The other side of the telescopic plate 6016 is an inclined surface, and bristles 6018 are fixedly connected to the inclined surface of the telescopic plate 6016. The bottom end surface of the vertical groove 609 is an inclined surface, and the horizontal height of the inclined surface at the bottom of the vertical groove 609 gradually increases from one side close to the rectangular groove 5 to the other side. The telescopic plate 6016 can be extended and retracted back and forth in the telescopic groove 6015 under the elastic force of the spring column 6017, so that the bristles 6018 can clean the surface of the strip graphite plate 601 more closely, and cooperate with the magnetic attraction generated by the power supply of the electromagnet 6014 to effectively remove the stubborn residue attached to the surface of the strip graphite plate 601.
[0043] In this embodiment, a gas source chamber 7 is provided at the top of one side of the body 1, and a second cover plate 8 is movably connected to the top of the gas source chamber 7. Two parallel support frames 13 are fixedly connected inside the gas source chamber 7, and a gas tank 14 is provided between the two support frames 13. This setting places the gas tank 14 in the openable gas source chamber 7, which is convenient for the staff to replenish auxiliary gas to the gas tank 14 at any time. It should be noted that the gas tank 14 needs to be connected to the laser cutting head 406 through a pipeline before use. When laser cutting a diamond saw blade, the auxiliary gas is not only used to generate laser in the laser cutting head 406, but also used as compressed air to protect the optical path. Common auxiliary gases include nitrogen, oxygen, argon, and air. Among them, nitrogen is an inert gas, which is mainly used for cutting materials such as stainless steel and aluminum alloy. It helps to prevent oxidation reaction of the incision and avoid blackening of the processed incision. At the same time, nitrogen also has the effect of cooling, which can cool the cutting head. Oxygen is commonly used to cut materials such as carbon steel and alloy steel. During the cutting process, oxygen mainly plays a role in combustion, which can speed up the processing speed of the workpiece. At the same time, it can also blow away the molten material produced by cutting, helping to improve the cutting quality. Argon is also an inert gas, mainly used to protect the surface of the material from contamination and oxidation. In some special cutting applications, argon may also be used. In some processing that does not require very precise processing, air can be selected as an auxiliary gas. Air also has the function of cooling and blowing away the molten material, and its use cost is relatively low.
[0044] In this embodiment, an exhaust fan 10 is embedded on the outer side of the collection bin 9. The exhaust fan 10 can extract air from the collection bin 9, speed up the air flow, and facilitate the debris to enter the collection bin 9.
[0045] In this embodiment, an observation window is embedded in the outer side surface of the first cover plate 3. The observation window can be used to assist the staff to view the grooving process of the diamond saw blade.
[0046] In this embodiment, the laser cutting assembly 4 specifically includes: a second linear guide 401 fixed in parallel on both sides of the bottom end surface of the processing chamber 2, a second linear motor 402 is movably connected to the top of the second linear guide 401, and a support plate 403 is fixedly connected to the top of the second linear motor 402, a third linear guide 404 is fixedly connected between the two support plates 403, and a third linear motor 405 is movably connected to the top of the third linear guide 404, and a laser cutting head 406 is fixedly connected to the outer side of the third linear motor 405. The laser cutting assembly 4 can quickly slot the diamond saw blade.
[0047] The present application also discloses a method for grooving the surface of a diamond saw blade with a chip removal function. Based on the above-mentioned surface grooving equipment for a diamond saw blade with a chip removal function, the specific grooving steps are: open the first cover plate 3, and place the diamond saw blade to be grooved into the processing chamber 2; groove the surface of the diamond saw blade through the laser cutting component 4; after the grooving is completed, the metal debris generated during the grooving process is removed and collected by the chip removal component 6.
[0048] The working principle of the present invention is: when in use, first, the various strip graphite plates 601 of the chip removal assembly 6 are adjusted to a horizontal state through the driving mechanism, specifically: the driving motor 606 drives the main transmission wheel 607 to rotate, and under the transmission action of the transmission belt 608, each auxiliary transmission wheel 605 follows the rotation, thereby causing each strip graphite plate 601 to rotate. It should be noted that the strip graphite plate 601 is in a vertical state in the initial state. When the strip graphite plate 601 is adjusted to a horizontal state, the strip graphite plate 601 rotates ninety degrees counterclockwise.
[0049] When all the graphite strips 601 are adjusted to a horizontal state, a circular groove 604 is formed on the top surface of the graphite strips 601 near the middle. Then, the staff opens the first cover plate 3, puts the diamond saw blade to be grooved into the circular groove 604, and then closes the first cover plate 3 to start the groove. During the groove process, the second linear motor 402 of the laser cutting assembly 4 moves longitudinally along the second linear guide rail 401, and the third linear motor 405 moves transversely along the third linear guide rail 404, thereby adjusting the horizontal position of the laser cutting head 406, and the laser cutting head 406 emits a laser downward to cut the diamond saw blade to complete the groove.
[0050] After the grooving is completed, the first cover plate 3 is opened again, the grooved diamond saw blade is taken out from the circular groove 604, and then the first cover plate 3 is closed. Then, the metal chips in the processing chamber 2 can be removed through the chip removal component 6, wherein the residual metal waste chips are mainly concentrated on the processing platform composed of each strip graphite plate 601. At this time, the strip graphite plates 601 of the chip removal component 6 are adjusted to a vertical state through the driving mechanism. In this state, the metal debris remaining in the strip graphite plates 601 quickly falls into the collection bin 9 under the action of their own gravity. At the same time, the exhaust fan 10 runs to draw air from the collection bin 9, accelerates the air flow, and facilitates the chips to enter the collection bin 9. After entering the collection bin 9, the chips fall into the drawer box 12 of the drawer bin 11. The staff can take out the collected chips for recycling by extracting the drawer box 12.
[0051] In addition, by setting up the re-cleaning mechanism, the strip graphite plate 601 can be actively cleaned when the strip graphite plate 601 is adjusted to a vertical state, and the stubborn residue attached to the surface of the strip graphite plate 601 can be effectively removed, which complements the self-cleaning of the strip graphite plate 601 in a vertical state, and further improves the metal waste removal efficiency of the entire chip removal assembly 6. The specific operation process of the re-cleaning mechanism is as follows: when the strip graphite plate 601 is in a vertical state, there is a gap between two adjacent strip graphite plates 601. At this time, the first linear motor 6012 moves back and forth along the first linear guide rail 6013. During the process, the cleaning block 6010 cleans the surface of the strip graphite plate 601 along the gap, and after the cleaning is completed, the cleaning block 6010 returns to the vertical groove 609 again. It should be noted that when the cleaning block 6010 moves back and forth, the telescopic plate 6016 can be telescoped back and forth in the telescopic groove 6015 under the elastic force of the spring column 6017, so that the bristles 6018 can clean the surface of the strip graphite plate 601 more closely, thereby loosening the stubborn residue attached to the surface of the strip graphite plate 601, and then cooperate with the magnetic attraction generated by the power of the electromagnet 6014, so as to effectively remove and adsorb the stubborn residue attached to the surface of the strip graphite plate 601. After the cleaning block 6010 returns to the vertical groove 609, the electromagnet 6014 is powered off, and the metal residue adsorbed on the surface of the electromagnet 6014 falls into the bottom end surface of the vertical groove 609 under the action of its own gravity. Since the bottom end surface of the vertical groove 609 is an inclined surface, the metal residue falling on the bottom end surface of the vertical groove 609 eventually falls into the collection bin 9.
[0052] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
[0053] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A diamond saw blade surface grooving device with chip removal function, characterized in that: The machine body (1) comprises a processing chamber (2) formed inside the machine body (1), and a first cover plate (3) is movably connected to the top of the processing chamber (2), laser cutting assemblies (4) are provided on both sides of the bottom end surface of the processing chamber (2), and a rectangular groove (5) is formed in the middle of the bottom end surface of the processing chamber (2); A chip removal assembly (6) is provided inside the rectangular groove (5), and a collecting bin (9) in communication with the rectangular groove (5) is fixedly connected below the rectangular groove (5), a drawer bin (11) in communication with the collecting bin (9) is fixedly connected below the collecting bin (9), and a drawer box (12) is movably connected inside the drawer bin (11).
2. The surface grooving device for a diamond saw blade with chip removal function according to claim 1, characterized in that: The chip removal assembly (6) specifically comprises: a plurality of parallel graphite strip plates (601), wherein the vertical cross-section of the graphite strip plates (601) is rhombus-shaped, and the two ends of the graphite strip plates (601) are fixedly connected with a rotating shaft (602) rotatably connected to the inner wall of the rectangular groove (5), a re-cleaning mechanism is provided on the inner wall of one side of the rectangular groove (5), and a driving mechanism is provided on the inner wall of the other side of the rectangular groove (5) to drive each graphite strip plate (601) to rotate synchronously, the maximum rotation angle of the graphite strip plates (601) is ninety degrees, and when the graphite strip plates (601) are rotated to a horizontal state, a circular groove (604) for inserting a diamond saw blade is opened on the top surface thereof.
3. The surface grooving device for a diamond saw blade with chip removal function according to claim 2, characterized in that: The driving mechanism specifically comprises: a driving cavity (603) provided on one side of the rectangular groove (5); a plurality of evenly distributed auxiliary transmission wheels (605) are rotatably connected inside the driving cavity (603); the auxiliary transmission wheels (605) correspond to the strip graphite plates (601) one by one; a rotating shaft (602) at one end of the strip graphite plates (601) passes through the driving cavity (603) and is fixedly connected to the corresponding auxiliary transmission wheels (605); a driving motor (606) is fixedly connected to one side of the body (1); an output shaft of the driving motor (606) passes through the driving cavity (603) and is fixedly connected to a main transmission wheel (607); the main transmission wheel (607) and the auxiliary transmission wheel (605), and the auxiliary transmission wheel (605) and the auxiliary transmission wheel (605) are connected to each other via a transmission belt (608).
4. The surface grooving device for a diamond saw blade with chip removal function according to claim 3, characterized in that: The re-cleaning mechanism specifically comprises: a plurality of vertical grooves (609) opened on the inner wall of one side of the rectangular groove (5), each of the vertical grooves (609) corresponds to a strip graphite plate (601), and a cleaning block (6010) is movably connected inside the vertical groove (609), a first linear guide rail (6013) is provided below the cleaning block (6010), and the two ends of the first linear guide rail (6013) are respectively fixedly connected to the inner wall of the vertical groove (609) and the inner wall of the rectangular groove (5), a first linear motor (6012) is movably connected to the top of the first linear motor (6012), and a support rod (6011) is fixedly connected to the top of the support rod (6011), and the top of the support rod (6011) is fixedly connected to the corresponding cleaning block (6010).
5. The surface grooving device for a diamond saw blade with chip removal function according to claim 4, characterized in that: An electromagnet (6014) is embedded in the middle of one side of the cleaning block (6010), and telescopic grooves (6015) are provided on both sides of the electromagnet (6014); a telescopic plate (6016) is movably connected inside the telescopic groove (6015), and two parallel spring columns (6017) are fixedly connected between one side of the telescopic plate (6016) and the inner wall of the telescopic groove (6015); the other side of the telescopic plate (6016) is an inclined surface, and bristles (6018) are fixedly connected to the inclined surface of the telescopic plate (6016); the bottom end surface of the vertical groove (609) is an inclined surface, and the horizontal height of the inclined surface at the bottom of the vertical groove (609) gradually increases from one side close to the rectangular groove (5) to the other side.
6. The surface grooving device for a diamond saw blade with chip removal function according to claim 1, characterized in that: An air source cavity (7) is provided at the top of one side of the machine body (1), and a second cover plate (8) is movably connected to the top of the air source cavity (7). Two parallel support frames (13) are fixedly connected inside the air source cavity (7), and an air tank (14) is provided between the two support frames (13).
7. The surface grooving device for a diamond saw blade with chip removal function according to claim 1, characterized in that: An exhaust fan (10) is embedded on the outer side surface of the collection bin (9).
8. The surface grooving device for a diamond saw blade with chip removal function according to claim 1, characterized in that: An observation window is embedded on the outer side surface of the first cover plate (3).
9. The surface grooving device for a diamond saw blade with chip removal function according to claim 1, characterized in that: The laser cutting assembly (4) specifically comprises: second linear guide rails (401) fixed in parallel on both sides of the bottom end surface of the processing chamber (2); the second linear guide rails (401) are movably connected to the top end thereof with a second linear motor (402); the second linear motor (402) is fixedly connected to the top end thereof with a support plate (403); a third linear guide rail (404) is fixedly connected between the two support plates (403); the top end of the third linear guide rail (404) is movably connected to the third linear motor (405); and the outer side surface of the third linear motor (405) is fixedly connected to a laser cutting head (406).
10. A method for grooving the surface of a diamond saw blade with chip removal function, characterized in that: The surface grooving device of a diamond saw blade with chip removal function according to any one of claims 1 to 9 above, the specific grooving steps are: Open the first cover plate (3) and place the diamond saw blade to be grooved into the processing chamber (2); Grooving the surface of the diamond saw blade by means of a laser cutting assembly (4); After the slotting is completed, the metal scraps generated during the slotting process are removed and collected by a chip removal assembly (6).
Citation Information
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