Parallel double-shaft hot melting cutting machine

The parallel double-axis hot-melt cutting machine addresses manual roll overlap issues by implementing automatic mechanisms for seamless integration, enhancing production efficiency and roll flatness through precise clamping and cutting processes.

CN119159827AActive Publication Date: 2024-12-20SUZHOU UR INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411666500.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2024-12-20
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

Existing EVA film cutting machines require manual overlapping of material rolls, leading to uneven overlaps and inefficiencies in the production process.

Method used

A parallel double-axis hot-melt cutting machine with mechanisms for automatic unwinding, clamping, and cutting, including a head material clamping translation mechanism, tail material clamping mechanism, and a hot-melt clamping and cutting mechanism, ensuring seamless integration of material rolls without manual intervention.

Benefits of technology

Enables automatic non-stop loading and improves production efficiency by ensuring flatness at the hot melt connection points, reducing manual work and enhancing the precision of material roll integration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a parallel double-shaft hot melting cutting machine, and belongs to the field of cutting equipment, the parallel double-shaft hot melting cutting machine comprises a rack, a placing rack is arranged at the lower end of the rack, and a first unreeling shaft and a second unreeling shaft are arranged on the placing rack; a head material clamping translation mechanism, a hot melting clamping cutting mechanism and a tail material clamping mechanism are sequentially arranged at the upper end of the machine frame in the direction from the feeding port to the discharging port, and the hot melting clamping cutting mechanism is arranged, so that the material head and the material tail of a product can be cut, and the flatness of the product at the hot melting position is guaranteed; meanwhile, due to the arrangement of the unwinding shaft pushing mechanism, the head material clamping and translating mechanism and the limiting mechanism, automatic non-stop feeding can be achieved, and therefore the production efficiency of products is improved while manual work is reduced.
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Description

Technical Field

[0001] The invention relates to the field of cutting equipment, in particular to a parallel double-axis hot-melt cutting machine. Background Art

[0002] EVA (short for polyvinyl acetate copolymer) film is an important component of photovoltaic cells. Its function is to stick the battery cells of the photovoltaic cell module to the base plate and to stick tempered glass on the battery cells. EVA film is often used in rolls. When in use, the rolled EVA film is cut into thin sheets with the same area as the photovoltaic cell module.

[0003] The existing EVA film cutting machine still has some shortcomings. For example, Chinese patent 202211208789.0 discloses a hot melt cutting machine and a cutting method thereof, comprising a first frame and a second frame, wherein the second frame is located on one side of the first frame, and the first frame is provided with a hot melt feeding mechanism for feeding materials, and the second frame is provided with a feeding and cutting mechanism for pulling materials and cutting the materials, a pressing mechanism for pressing the materials, and a pulling mechanism for pulling the materials to a specified length. The hot melt The loading mechanism, feeding and cutting mechanism, pressing mechanism and pulling mechanism are arranged in sequence. The second frame is also provided with a unloading mechanism below the pressing mechanism and the pulling mechanism. When a roll of material is used up to the end, it is necessary to manually remove the air shaft, install a new roll of material, load the new roll of material, pull the head of the new roll of material through the head pressing assembly and overlap the tail of the previous material, that is, the connection between the two rolls of material needs to be overlapped manually, but manual overlapping has problems such as uneven overlapping parts and inconvenient overlapping of too large rolls of material. Summary of the invention

[0004] The technical problem solved by the invention is to provide a parallel double-axis hot-melt cutting machine which can realize automatic hot-melt connection of two material rolls.

[0005] The technical solution adopted by the present invention to solve the technical problem is: a parallel double-axis hot-melt cutting machine comprises a frame, a placing frame is arranged at the lower end of the frame, a first unwinding shaft and a second unwinding shaft are arranged on the placing frame, and a head material clamping translation mechanism, a hot-melt clamping and cutting mechanism and a tail material clamping mechanism are arranged in sequence at the upper end of the frame from the material inlet to the material outlet; One end of the first unwinding shaft and the second unwinding shaft is a driving end, and the other end of the first unwinding shaft and the second unwinding shaft is a limiting end. The driving ends of the first unwinding shaft and the second unwinding shaft are both provided with a first driving gear, and a driving motor is provided on the side of the frame close to the driving end, and a second driving gear is provided on the driving end of the driving motor. When the first unwinding shaft or the second unwinding shaft moves to the working position, the first driving gear and the second driving gear are meshed, and a limiting mechanism for limiting the limiting end and a unwinding shaft pushing mechanism for pushing the second unwinding shaft to the working position are respectively provided on the side of the frame close to the limiting end; The frame is also provided with a tailing material detection mechanism for detecting tailing materials.

[0006] Furthermore, the unwinding shaft pushing mechanism includes a front mounting plate and a rear mounting plate mounted on the frame, the front mounting plate and the rear mounting plate are both rotatably connected with a front rotating shaft and a rear rotating shaft, and also includes a rotating shaft driving motor for driving the front rotating shaft or the rear rotating shaft to rotate, the front rotating shaft and the rear rotating shaft are both provided with rotating wheels, and also includes a belt, and the belt is sleeved on the rotating wheels; It also includes a driving plate installed on the belt, a first adjusting plate installed on the driving plate, and a second adjusting plate installed on the first adjusting plate, an arc structure is provided at the end of the first adjusting plate, the end of the arc structure is a protrusion, a mounting shaft is provided on the second adjusting plate, and the mounting shaft is located at the arc structure, and also includes a push block, the push block is composed of a pushing part, a rotating mounting part and a limiting part which are arranged in sequence from top to bottom, the rotating mounting part is rotatably connected to the mounting shaft, the limiting part is an inwardly recessed groove, the protrusion of the first adjusting plate is located in the limiting part, and the weight of the limiting part is greater than the weight of the pushing part.

[0007] Furthermore, the limiting mechanism includes support blocks and limiting arc blocks correspondingly arranged above and below the working position, and also includes a first driving cylinder for driving the limiting arc block to move downward and a second driving cylinder for driving the support block to move upward. When the first unwinding shaft or the second unwinding shaft moves to the working position, the limiting end of the first unwinding shaft or the second unwinding shaft is limited between the arc block and the support block.

[0008] Furthermore, the head material clamping and translation mechanism comprises a first clamping block and a second clamping block, the two ends of the first clamping block and the second clamping block are connected by a push-pull clamp, the first clamping block is sleeved with a first limit block and a second limit block which can slide on the first clamping block, the first limit block is provided with a first locking knob for locking the first limit block on the first clamping block, and the second limit block is provided with a second locking knob for locking the second limit block on the first clamping block; Both ends of the first clamping block are also provided with horizontal driving cylinders for driving the first clamping block to move horizontally, and the horizontal driving cylinders are installed on the frame; A scale is provided on the surface of the first clamping block.

[0009] Furthermore, the tail material clamping mechanism comprises an upper clamping roller and a lower clamping roller, both ends of the upper clamping roller and the lower clamping roller are respectively provided with a first clamping mounting plate and a second clamping mounting plate, and both ends of the lower clamping roller are respectively rotatably connected to the first clamping mounting plate and the second clamping mounting plate; The first clamping mounting plate is slidably connected to a first lifting plate, and further comprises a third driving cylinder for driving the first lifting plate to perform lifting motion along the first clamping mounting plate, and the first clamping mounting plate is also provided with a rotation driving motor for driving the lower clamping roller to rotate; The second clamping mounting plate is slidably connected with a second lifting plate, and also includes a fourth driving cylinder for driving the second lifting plate to perform lifting motion along the second clamping mounting plate.

[0010] Furthermore, a receiving rack is provided at the bottom of the discharging end of the frame, a baffle is provided at one end of the receiving rack away from the frame, a roller is provided at the bottom of the receiving rack, the movement direction of the roller is perpendicular to the movement direction from the inlet to the discharge port, and a buffer block is provided on the side of the baffle facing the frame.

[0011] Furthermore, the hot melt clamping and cutting mechanism includes an upper movable plate slidably connected to the frame, and also includes a fifth driving cylinder driving the upper movable plate to move horizontally along the frame, an upper crossbeam is fixedly connected to the upper movable plate, an upper hot melt assembly is arranged on one side of the upper crossbeam, a sixth driving cylinder for driving the upper hot melt assembly to move up and down is arranged on the upper crossbeam, a cutting knife is arranged on one side of the upper hot melt assembly, and also includes a cutting knife driving module driving the cutting knife to move horizontally, and the movement direction of the cutting knife is perpendicular to the movement direction of the coil of the first unwinding shaft; The frame is also provided with a lower hot melt assembly corresponding to the upper hot melt assembly, and a cutting and clamping mechanism is provided on one side of the lower hot melt assembly; The cutting and clamping mechanism comprises a support frame, a pressing block is arranged above the support frame, and also comprises a seventh driving cylinder driving the pressing block to move toward the support frame.

[0012] When the cutting clamping mechanism and the upper and lower hot melt assemblies clamp the coil simultaneously, the tip of the cutting knife contacts the coil to be cut, and the cutting knife is located between the cutting clamping mechanism and the upper and lower hot melt assemblies.

[0013] Furthermore, a detection camera is also arranged on the upper part of the frame, and the detection camera is located between the hot-melt clamping and cutting mechanism and the tail material clamping mechanism.

[0014] Furthermore, the frame is also provided with a support plate for supporting the coil, and the support plate is located between the hot-melt clamping and cutting mechanism and the tail material clamping mechanism; The frame is provided with a third lifting plate at the feed inlet, the third lifting plate is provided with a support seat, the support seat is provided with a positioning groove, a blocking protrusion is provided on the side of the support seat away from the frame, and also includes an eighth driving cylinder for driving the third lifting plate to perform lifting motion.

[0015] The beneficial effects of the present invention are as follows: the method can realize cutting of the head and tail of the product by setting up the hot melt clamping and cutting mechanism, thereby ensuring the flatness of the product at the hot melt location; at the same time, through the setting up of the unwinding shaft pushing mechanism, the head material clamping translation mechanism and the limiting mechanism, automatic non-stop loading can be realized, thereby reducing manual work while also improving the production efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of a parallel dual-axis hot-melt cutting machine according to an embodiment of the present application.

[0017] Figure 2 This is a schematic structural diagram of the parallel dual-axis hot-melt cutting machine from another perspective of an embodiment of the present application.

[0018] Figure 3 Schematic diagram of the internal structure of the parallel dual-axis hot-melt cutting machine according to an embodiment of the present application.

[0019] Figure 4 Schematic diagram of the unwinding mechanism of the parallel dual-axis hot melt cutting machine according to an embodiment of the present application.

[0020] Figure 5 It is a schematic structural diagram of a storage frame of a parallel dual-axis hot-melt cutting machine according to an embodiment of the present application.

[0021] Figure 6 It is a structural schematic diagram of the lifting support mechanism of the parallel dual-axis hot-melt cutting machine according to an embodiment of the present application.

[0022] Figure 7 It is a structural schematic diagram of the head material clamping and translation mechanism of the parallel dual-axis hot melt cutting machine according to an embodiment of the present application.

[0023] Figure 8 It is a structural schematic diagram of the hot melt clamping and cutting mechanism of the parallel dual-axis hot melt cutting machine of the embodiment of the present application.

[0024] Fig. 9 This is a schematic diagram of the cutting structure in the hot melt clamping cutting mechanism of the parallel dual-axis hot melt cutting machine of the embodiment of the present application.

[0025] Fig.10It is a schematic structural diagram of the tail material clamping mechanism of the parallel dual-axis hot melt cutting machine according to an embodiment of the present application.

[0026] Fig.11 It is a structural schematic diagram of the unwinding shaft driving mechanism of the parallel dual-axis hot melt cutting machine according to an embodiment of the present application.

[0027] The markings in the figure are: Frame 1, first unwinding shaft 101, second unwinding shaft 102, first driving gear 103, driving motor 104, second driving gear 105, supporting block 106, limiting arc block 107, first driving cylinder 108, second driving cylinder 109; The placing rack 2, the receiving rack 201, the baffle plate 202, the roller 203, the buffer block 204, the third lifting plate 205, the supporting seat 206, the positioning groove 207, the blocking protrusion 208, and the eighth driving cylinder 209; Head material clamping translation mechanism 3, first clamping block 301, second clamping block 302, push-pull clamp 303, first limit block 304, second limit block 305, horizontal driving cylinder 306, scale 307; Hot melt clamping and cutting mechanism 4, upper moving plate 401, fifth driving cylinder 402, upper crossbeam 403, upper hot melt assembly 404, sixth driving cylinder 405, cutting knife 406, cutting knife driving module 407, lower hot melt assembly 408, supporting frame 409, pressing block 410, seventh driving cylinder 411; Tail material clamping mechanism 5, upper clamping roller 501, lower clamping roller 502, first clamping mounting plate 503, first lifting plate 504, third driving cylinder 505, rotating driving motor 506; Unwinding shaft pushing mechanism 6, front mounting plate 601, front rotating shaft 602, rotating shaft driving motor 603, rotating wheel 604, belt 605, driving plate 606, first adjusting plate 607, second adjusting plate 608, protruding portion 609, mounting shaft 610, pushing block 611, pushing portion 612, and limiting portion 613; Tailing material detection mechanism 7, detection camera 8, support plate 9. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0029] like Figures 1 to 3As shown, the embodiment of the present application discloses a parallel double-axis hot-melt cutting machine, comprising a frame 1, a placing frame 2 is arranged at the lower end of the frame 1, a first unwinding shaft 101 and a second unwinding shaft 102 are arranged on the placing frame 2, and a head material clamping translation mechanism 3, a hot-melt clamping and cutting mechanism 4 and a tail material clamping mechanism 5 are arranged in sequence at the upper end of the frame 1 from the inlet to the outlet; One end of the first unwinding shaft 101 and the second unwinding shaft 102 is a driving end, and the other end of the first unwinding shaft 101 and the second unwinding shaft 102 is a limiting end. The driving ends of the first unwinding shaft 101 and the second unwinding shaft 102 are both provided with a first driving gear 103, and a driving motor 104 is provided on the side of the frame 1 close to the driving end, and a second driving gear 105 is provided on the driving end of the driving motor 104. When the first unwinding shaft 101 or the second unwinding shaft 102 moves to the working position, the first driving gear 103 and the second driving gear 105 are meshed, and a limiting mechanism for limiting the limiting end and an unwinding shaft pushing mechanism 6 for pushing the second unwinding shaft 102 to the working position are respectively provided on the side of the frame 1 close to the limiting end; The frame 1 is also provided with a tailing detection mechanism 7 for detecting tailings.

[0030] During specific operation, the first unwinding shaft 101 is located at the working position, and the coil passes through the hot-melt clamping and cutting mechanism 4 and the tail material clamping mechanism 5 respectively and is transmitted forward under the drive of the driving motor 104, that is, through the meshing of the first driving gear 103 and the second driving gear 105, the first driving gear 103 rotates, thereby conveying the coil outward, and the second unwinding shaft 102 is located at the material inlet, and the material head of the second unwinding shaft 102 is clamped at the head material clamping translation mechanism 3, and when the tail material detection mechanism 7 detects that the first unwinding shaft 101 unwinds to the tail material, the tail material clamping mechanism 5 clamps the material roll of the first unwinding shaft 101, and the tail material clamping mechanism 5 rotates and Drive the tail of the first roll of material in the first unwinding shaft 101 to move forward, so that the tail of the material moves to the hot melt clamping and cutting mechanism 4, and the hot melt clamping and cutting mechanism 4 cuts the tail of the first roll of material. After cutting is completed, the hot melt clamping and cutting mechanism 4 is reset, and the head material clamping translation mechanism 3 drives the head material of the second roll of material in the second unwinding shaft 102 to pass through the hot melt clamping and cutting mechanism 4, and the unwinding shaft pushing mechanism 6 pushes the second unwinding shaft 102 to the working position, and the hot melt clamping and cutting mechanism 4 cuts the head of the second roll of material. After cutting is completed, the tail of the first roll of material and the head of the second roll of material are hot-melt-fused together by the hot melt clamping and cutting mechanism 4.

[0031] This structure can cut the head and tail of the product through the setting of the hot melt clamping and cutting mechanism 4, so as to ensure the flatness of the product at the hot melt point. At the same time, through the setting of the unwinding shaft pushing mechanism 6, the head material clamping translation mechanism 3 and the limiting mechanism, automatic non-stop loading can be realized, thereby reducing manual work while improving the production efficiency of the product.

[0032] In this embodiment, Fig.11 As shown, the unwinding shaft pushing mechanism 6 includes a front mounting plate 601 and a rear mounting plate mounted on the frame 1, and the front mounting plate 601 and the rear mounting plate are both rotatably connected with a front rotating shaft 602 and a rear rotating shaft, and also includes a rotating shaft driving motor 603 for driving the front rotating shaft 602 or the rear rotating shaft to rotate, and the front rotating shaft 602 and the rear rotating shaft are both provided with a rotating wheel 604, and also includes a belt 605, and the belt 605 is sleeved on the rotating wheel 604; It also includes a driving plate 606 installed on the belt 605, on which a first adjusting plate 607 is installed, and a second adjusting plate 608 installed on the first adjusting plate 607, wherein an arc structure is provided at the end of the first adjusting plate 607, and the end of the arc structure is a protrusion 609, and a mounting shaft 610 is provided on the second adjusting plate 608, and the mounting shaft 610 is located at the arc structure, and also includes a push block 611, and the push block 611 is composed of a pushing portion 612, a rotating mounting portion and a limiting portion 613 arranged in sequence from top to bottom, and the rotating mounting portion is rotatably connected to the mounting shaft 610, and the limiting portion 613 is an inwardly recessed groove, and the protrusion 609 of the first adjusting plate 607 is located in the limiting portion 613, and the weight of the limiting portion 613 is greater than the weight of the pushing portion 612.

[0033] Specifically, when loading without stopping the machine, the second unwinding shaft 102 will be pushed into the feeding port of the frame 1 first. During the pushing process, the push block 611 rotates counterclockwise along the rotating mounting portion, so that the second unwinding shaft 102 can enter the placement rack 2 through the push block 611. At this time, since the weight of the limiting portion 613 is greater than the weight of the pushing portion 612, the push block 611 rotates clockwise to return to the vertical state. At the same time, since the protrusion 609 of the first adjustment plate 607 is located in the limiting portion 613, the push block 611 cannot continue to rotate, thereby maintaining the vertical state. , then the shaft driving motor 603 drives the front rotating shaft 602 or the rotating wheel 604 on the rear rotating shaft to rotate, thereby causing the belt 605 to rotate, and then driving the driving plate 606 to move, thereby driving the pushing block 611 to push the second unwinding shaft 102 to move forward to the working position, so that the first driving gear 103 of the second unwinding shaft 102 is engaged with the second driving gear 105, and at the same time the second unwinding shaft 102 is limited by the limiting mechanism. At this time, the first unwinding shaft 101 is pushed out by the second unwinding shaft 102 to the discharge port of the frame 1, thereby realizing automatic loading operation.

[0034] In the present structure, waist-shaped grooves are provided on the driving plate 606 and the first adjusting plate 607, so that the positions of the first adjusting plate 607 and the second adjusting plate 608 can be adjusted by cooperating with the positions of the bolts and the waist-shaped grooves, so that the push block 611 can better push the second unwinding shaft 102 to move. At the same time, the push block 611 is designed so that the weight of the limiting part 613 is greater than the weight of the pushing part 612 and the push block 611 is rotatable, so that on the one hand, the push block 611 will not hinder the second unwinding shaft 102 from entering the frame 1, and at the same time, the push block 611 can also be automatically reset, so that it can push the second unwinding shaft 102 to move.

[0035] In this embodiment, the limiting mechanism includes a support block 106 and a limiting arc block 107 which are correspondingly arranged above and below the working position, and also includes a first driving cylinder 108 for driving the limiting arc block 107 to move downward and a second driving cylinder 109 for driving the support block 106 to move upward. When the first unwinding shaft 101 or the second unwinding shaft 102 moves to the working position, the limiting end of the first unwinding shaft 101 or the second unwinding shaft 102 is limited between the arc block and the support block 106.

[0036] Specifically, when the first unwinding shaft 101 or the second unwinding shaft 102 is pushed to the working position, the second driving cylinder 109 drives the support block 106 to move upward, and at the same time the first driving cylinder 108 drives the limiting arc block 107 to move downward, so that the limiting end of the first unwinding shaft 101 or the second unwinding shaft 102 is limited between the arc block and the support block 106, so that the first unwinding shaft 101 or the second unwinding shaft 102 rotates under the action of the driving motor 104, so that the first unwinding shaft 101 or the second unwinding shaft 102 can discharge material outward.

[0037] In this structure, the support block 106 and the limiting arc block 107 can limit the first unwinding shaft 101 or the second unwinding shaft 102 to prevent the first unwinding shaft 101 or the second unwinding shaft 102 from being misplaced during operation.

[0038] In this embodiment, Figure 7 As shown, the head material clamping translation mechanism 3 includes a first clamping block 301 and a second clamping block 302, the two ends of the first clamping block 301 and the second clamping block 302 are connected by a push-pull clamp 303, the first clamping block 301 is sleeved with a first limit block 304 and a second limit block 305 that can slide on the first clamping block 301, the first limit block 304 is provided with a first locking knob for locking the first limit block 304 on the first clamping block 301, and the second limit block 305 is provided with a second locking knob for locking the second limit block 305 on the first clamping block 301; Both ends of the first clamping block 301 are also provided with horizontal driving cylinders 306 for driving the first clamping block 301 to move horizontally, and the horizontal driving cylinders 306 are installed on the frame 1; A scale 307 is disposed on the surface of the first clamping block 301 .

[0039] Specifically, when the material head of the second unwinding shaft 102 is clamped at the head material clamping and translation mechanism 3, first release the push-pull clamp 303, loosen the first locking knob and the second locking knob, and then adjust the positions of the first limit block 304 and the second limit block 305 according to the width of the coil in cooperation with the ruler 307, and then tighten the first locking knob and the second locking knob to pass the material head of the second unwinding shaft 102 through the gap between the first clamping block 301 and the second clamping block 302, and then pull the push-pull clamp 303 so that the material head is clamped between the first clamping block 301 and the second clamping block 302. When the second unwinding shaft 102 needs to be loaded, the horizontal driving cylinder 306 drives the first clamping block 301 to drive the head material of the second coil to pass through the hot melt clamping and cutting mechanism 4 to complete the loading operation.

[0040] The arrangement of this structure can realize automatic loading operation, and at the same time, the arrangement of the first limit block 304 and the second limit block 305 can realize the limitation of the material head clamping position of the second unwinding shaft 102, so that the clamping position of the material head is more accurate, so that after loading, the material head position and the material tail position of the previous roll can coincide with each other, and at the same time, the first limit block 304 and the second limit block 305 are adjustable structures, so they can be adjusted according to the width of the material head, so that this device can adapt to the use of rolls of various widths.

[0041] In this embodiment, Fig.10 As shown, the tail material clamping mechanism 5 comprises an upper clamping roller 501 and a lower clamping roller 502, both ends of the upper clamping roller 501 and the lower clamping roller 502 are respectively provided with a first clamping mounting plate 503 and a second clamping mounting plate, and both ends of the lower clamping roller 502 are respectively rotatably connected to the first clamping mounting plate 503 and the second clamping mounting plate; The first clamping mounting plate 503 is slidably connected to a first lifting plate 504, and further includes a third driving cylinder 505 for driving the first lifting plate 504 to perform lifting motion along the first clamping mounting plate 503. The first clamping mounting plate 503 is also provided with a rotation driving motor 506 for driving the lower clamping roller 502 to rotate; The second clamping mounting plate is slidably connected with a second lifting plate, and also includes a fourth driving cylinder for driving the second lifting plate to perform lifting motion along the second clamping mounting plate.

[0042] Specifically, when the tail material detection mechanism 7 detects that the first unwinding shaft 101 has unwound to the tail material, the tail material clamping mechanism 5 clamps the material roll of the first unwinding shaft 101, thereby preventing the material roll of the first unwinding shaft 101 from slipping, and when the tail material clamping operation is performed, the third driving cylinder 505 and the fourth driving cylinder synchronously drive the first lifting plate 504 and the second lifting plate to descend, so that the upper clamping roller 501 and the lower clamping roller 502 clamp the material roll, and when the material roll needs to be conveyed forward, the driving motor 506 is rotated to drive the lower clamping roller 502 to rotate, thereby realizing the forward conveying of the material roll.

[0043] In this structure, the tail material clamping mechanism 5 can prevent the tail material of the coil from slipping, and can also realize the slow forward conveyance of the tail material of the coil material.

[0044] In this embodiment, Figure 5 As shown, a receiving rack 201 is arranged at the bottom of the discharge end of the frame 1, a baffle 202 is arranged at the end of the receiving rack 201 away from the frame 1, a roller 203 is arranged at the bottom of the receiving rack 201, and the movement direction of the roller 203 is perpendicular to the movement direction from the feed port to the discharge port, and a buffer block 204 is arranged on the side of the baffle 202 facing the frame 1.

[0045] Specifically, when the second unwinding shaft 102 automatically loads the material, the first unwinding shaft 101 is pushed out to the storage rack 201 by the second unwinding shaft 102 . When the first unwinding shaft 101 is manually collected, the first unwinding shaft 101 can be taken out along the rolling direction of the roller 203 .

[0046] In this structure, the setting of the storage rack 201 can realize the material collection function for the empty unwinding shaft, wherein the setting of the baffle 202 can play a buffering role for the empty unwinding shaft, preventing the empty unwinding shaft from directly colliding with the storage rack 201. At the same time, the setting of the roller 203 can facilitate the removal of the empty unwinding shaft and reduce the direct friction between the empty unwinding shaft and the storage rack 201.

[0047] In this embodiment, Figure 8 and Fig. 9 As shown, the hot melt clamping and cutting mechanism 4 includes an upper movable plate 401 slidably connected to the frame 1, and also includes a fifth driving cylinder 402 for driving the upper movable plate 401 to move horizontally along the frame 1, an upper crossbeam 403 is fixedly connected to the upper movable plate 401, an upper hot melt assembly 404 is arranged on one side of the upper crossbeam 403, a sixth driving cylinder 405 for driving the upper hot melt assembly 404 to move up and down is arranged on the upper crossbeam 403, a cutting knife 406 is arranged on one side of the upper hot melt assembly 404, and also includes a cutting knife driving module for driving the cutting knife 406 to move horizontally, and the movement direction of the cutting knife 406 is perpendicular to the movement direction of the coil of the first unwinding shaft 101; The frame 1 is also provided with a lower hot melt assembly 408 corresponding to the upper hot melt assembly 404, and a cutting and clamping mechanism is provided on one side of the lower hot melt assembly 408; The cutting and clamping mechanism includes a support frame 409 , a pressing block 410 is disposed above the support frame 409 , and also includes a seventh driving cylinder 411 for driving the pressing block 410 to move toward the support frame 409 .

[0048] When the cutting clamping mechanism and the upper hot melt assembly 404 and the lower hot melt assembly 408 clamp the roll material at the same time, the tip of the cutting knife 406 contacts the roll material to be cut, and the cutting knife 406 is located between the cutting clamping mechanism and the upper hot melt assembly 404 and the lower hot melt assembly 408.

[0049] Specifically, when the tail material detection mechanism 7 detects that the first unwinding shaft 101 unwinds to the tail material, the tail material clamping mechanism 5 clamps the material roll of the first unwinding shaft 101, and the tail material clamping mechanism 5 rotates and drives the tail of the first roll of material in the first unwinding shaft 101 to move forward, so that the tail of the material moves to the hot melt clamping and cutting mechanism 4, and the sixth driving cylinder 405 drives the upper hot melt component 404 to press down, and the seventh driving cylinder 411 drives the pressing block 410 to press down, and the tail of the first roll of material is pressed to between the cutting clamping mechanism and the upper hot melt component 404 and the lower hot melt component 408, and the cutting knife 406 cuts the tail of the first roll of material under the action of the cutting knife driving module. After cutting is completed, the upper hot melt component 404 and the pressing block 410 are reset, and the head The material clamping and translation mechanism 3 drives the head of the second roll of material in the second unwinding shaft 102 to pass through the hot melt clamping and cutting mechanism 4, and the fifth driving cylinder 402 drives the upper hot melt component 404 and the cutting knife 406 to move 20-30mm toward the discharge port. The sixth driving cylinder 405 drives the upper hot melt component 404 to press down, and the seventh driving cylinder 411 drives the pressing block 410 to press down. The head of the second roll of material is pressed between the cutting clamping mechanism and the upper hot melt component 404 and the lower hot melt component 408. The cutting knife 406 cuts the head of the second roll of material under the action of the cutting knife driving module. After the cutting is completed, the upper hot melt component 404 and the lower hot melt component 408 are heated to heat the tail of the first roll of material and the head of the second roll of material together.

[0050] In this structure, by setting the cutting knife 406, the head and tail of the coil can be cut before hot melting, so that the head and tail of the coil are in a flush state during hot melting, thereby ensuring the flatness of the welding point.

[0051] In this embodiment, Figure 3 As shown, a detection camera 8 is also provided on the upper part of the frame 1 , and the detection camera 8 is located between the hot melt clamping and cutting mechanism 4 and the tail material clamping mechanism 5 .

[0052] The rear end of this device may be connected to subsequent cutting equipment and punching equipment. When the hot melt is completed, the coil moves forward a set distance under the drive of the tail material clamping mechanism 5. The detection camera 8 detects the position of the weld and calculates whether the hot melt is located at the punching position after calculating the movement design distance. If so, the subsequent cutting equipment will pull the coil forward 30-50mm and cut it off, so as to avoid punching at the hot melt.

[0053] In this embodiment, Figure 3 As shown, the frame 1 is also provided with a support plate 9 for supporting the coil, and the support plate 9 is located between the hot melt clamping and cutting mechanism 4 and the tail material clamping mechanism 5; The frame 1 is provided with a third lifting plate 205 at the feed port, the third lifting plate 205 is provided with a support seat 206, the support seat 206 is provided with a positioning groove 207, the support seat 206 is provided with a blocking protrusion 208 on the side away from the frame 1, and also includes an eighth driving cylinder 209 for driving the third lifting plate 205 to perform lifting movement.

[0054] Specifically, when new material is loaded, the eighth drive cylinder 209 drives the third lifting plate 205 to descend, and an external forklift places the new coil on the support block 106, and then the eighth drive cylinder 209 drives the third lifting plate 205 to rise, and the new coil is manually pushed onto the placement rack 2.

[0055] In this structure, through the setting of the third lifting plate 205, the external docking equipment can conveniently deliver new coils into the frame 1. The setting of the positioning groove 207 and the blocking protrusion 208 can prevent the coil placed on the support seat 206 from falling. At the same time, the setting of the support plate 9 can support the coil in motion.

[0056] The present invention also discloses a parallel double-axis hot-melt cutting method, including the parallel double-axis hot-melt cutting machine described above. The specific method is that the first unwinding shaft 101 is located at the working position, and the coil material passes through the hot-melt clamping and cutting mechanism 4 and the tail material clamping mechanism 5 to be transmitted forward respectively, the second unwinding shaft 102 is located at the material inlet, and the material head of the second unwinding shaft 102 is clamped at the head material clamping translation mechanism 3. When the tail material detection mechanism 7 detects that the first unwinding shaft 101 unwinds to the tail material, the tail material clamping mechanism 5 clamps the material roll of the first unwinding shaft 101, and the tail material clamping mechanism 5 rotates and drives the tail of the first coil material in the first unwinding shaft 101 to move forward, so that the tail material moves to the hot-melt clamping and cutting mechanism 4, the upper hot-melt component 404 is pressed down, and the pressing block 410 is pressed down, and the tail of the first coil material is pressed to the cutting clamping mechanism and between the upper hot-melt component 404 and the lower hot-melt component 408, and the cutting knife 406 is in the cutting The tail of the first coil is cut under the action of the cutter driving module. After the cutting is completed, the upper hot melt component 404 and the pressing block 410 are reset, and the head material clamping translation mechanism 3 drives the head material of the second coil in the second unwinding shaft 102 to pass through the hot melt clamping and cutting mechanism 4, and the unwinding shaft pushing mechanism 6 pushes the second unwinding shaft 102 to the working position, and the fifth driving cylinder 402 drives the upper hot melt component 404 and the cutting knife 406 to move 20-30mm in the direction of the discharge port, and the upper hot melt component 404 is pressed down, and the pressing block 410 is pressed down, and the head of the second coil is pressed to the cutting clamping mechanism and the upper hot melt component 404 and the lower hot melt component 408. The cutting knife 406 cuts the head of the second coil under the action of the cutting knife driving module. After the cutting is completed, the upper hot melt component 404 and the lower hot melt component 408 are heated to heat the tail of the first coil and the head of the second coil together.

[0057] This method can achieve cutting of the head and tail of the product by setting up the hot melt clamping and cutting mechanism 4, thereby ensuring the flatness of the product at the hot melt location. At the same time, through the setting of the unwinding shaft pushing mechanism 6, the head material clamping translation mechanism 3 and the limiting mechanism, automatic non-stop loading can be achieved, thereby reducing manual work while also improving the production efficiency of the product.

[0058] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A parallel dual-axis hot-melt cutting machine, comprising a frame (1), characterized in that: A placement rack (2) is arranged at the lower end of the frame (1), a first unwinding shaft (101) and a second unwinding shaft (102) are arranged on the placement rack (2), and a head material clamping translation mechanism (3), a hot melt clamping and cutting mechanism (4) and a tail material clamping mechanism (5) are arranged in sequence at the upper end of the frame (1) from the material inlet to the material outlet; One end of the first unwinding shaft (101) and the second unwinding shaft (102) is a driving end, and the other end of the first unwinding shaft (101) and the second unwinding shaft (102) is a limiting end. The driving ends of the first unwinding shaft (101) and the second unwinding shaft (102) are both provided with a first driving gear (103). A driving motor (104) is provided on a side of the frame (1) close to the driving end. A second driving gear (105) is provided on the driving end of the driving motor (104). When the first unwinding shaft (101) or the second unwinding shaft (102) moves to a working position, the first driving gear (103) and the second driving gear (105) are meshed. A limiting mechanism for limiting the limiting end and an unwinding shaft pushing mechanism (6) for pushing the second unwinding shaft (102) to the working position are respectively provided on a side of the frame (1) close to the limiting end. The frame (1) is also provided with a tailing detection mechanism (7) for detecting tailings.

2. The parallel dual-axis hot-melt cutting machine according to claim 1, characterized in that: The unwinding shaft pushing mechanism (6) comprises a front mounting plate (601) and a rear mounting plate mounted on the frame (1), the front mounting plate (601) and the rear mounting plate being rotatably connected to a front rotating shaft (602) and a rear rotating shaft, and further comprises a rotating shaft driving motor (603) for driving the front rotating shaft (602) or the rear rotating shaft to rotate, the front rotating shaft (602) and the rear rotating shaft being provided with rotating wheels (604), and further comprises a belt (605), and the belt (605) is sleeved on the rotating wheels (604); The invention also comprises a driving plate (606) mounted on the belt (605), a first adjusting plate (607) being mounted on the driving plate (606), and a second adjusting plate (608) being mounted on the first adjusting plate (607), an arc-shaped structure being arranged at the end of the first adjusting plate (607), a protrusion (609) being arranged at the end of the arc-shaped structure, a mounting shaft (610) being arranged on the second adjusting plate (608), the mounting shaft (610) being located at the arc-shaped structure, and a pushing block (611) being composed of a pushing portion (612), a rotating mounting portion and a limiting portion (613) being arranged in sequence from top to bottom, the rotating mounting portion being rotatably connected to the mounting shaft (610), the limiting portion (613) being an inwardly concave groove, the protrusion (609) of the first adjusting plate (607) being located in the limiting portion (613), and the weight of the limiting portion (613) being greater than the weight of the driving portion (612).

3. The parallel dual-axis hot-melt cutting machine according to claim 2, characterized in that: The limiting mechanism comprises a support block (106) and a limiting arc block (107) respectively arranged above and below the working position, and also comprises a first driving cylinder (108) for driving the limiting arc block (107) to move downward and a second driving cylinder (109) for driving the supporting block (106) to move upward. When the first unwinding shaft (101) or the second unwinding shaft (102) moves to the working position, the limiting end of the first unwinding shaft (101) or the second unwinding shaft (102) is limited between the arc block and the supporting block (106).

4. The parallel dual-axis hot-melt cutting machine according to claim 1, characterized in that: The head material clamping translation mechanism (3) comprises a first clamping block (301) and a second clamping block (302), the two ends of the first clamping block (301) and the second clamping block (302) are connected by a push-pull clamp (303), the first clamping block (301) is sleeved with a first limit block (304) and a second limit block (305) which can slide on the first clamping block (301), the first limit block (304) is provided with a first locking knob for locking the first limit block (304) on the first clamping block (301), and the second limit block (305) is provided with a second locking knob for locking the second limit block (305) on the first clamping block (301); Horizontal drive cylinders (306) for driving the first clamping block (301) to move horizontally are also provided at both ends of the first clamping block (301), and the horizontal drive cylinders (306) are mounted on the frame (1); A scale (307) is provided on the surface of the first clamping block (301).

5. The parallel dual-axis hot-melt cutting machine according to claim 1, characterized in that: The tail material clamping mechanism (5) comprises an upper clamping roller (501) and a lower clamping roller (502), the ends of the upper clamping roller (501) and the lower clamping roller (502) are respectively provided with a first clamping mounting plate (503) and a second clamping mounting plate, and the ends of the lower clamping roller (502) are respectively rotatably connected to the first clamping mounting plate (503) and the second clamping mounting plate; The first clamping mounting plate (503) is slidably connected to a first lifting plate (504), and further comprises a third driving cylinder (505) for driving the first lifting plate (504) to perform lifting motion along the first clamping mounting plate (503); the first clamping mounting plate (503) is also provided with a rotation driving motor (506) for driving the lower clamping roller (502) to rotate; The second clamping mounting plate is slidably connected with a second lifting plate, and also includes a fourth driving cylinder for driving the second lifting plate to perform lifting motion along the second clamping mounting plate.

6. The parallel dual-axis hot-melt cutting machine according to claim 1, characterized in that: A receiving frame (201) is provided at the bottom of the discharging end of the frame (1); a baffle (202) is provided at one end of the receiving frame (201) away from the frame (1); a roller (203) is provided at the bottom of the receiving frame (201); the movement direction of the roller (203) is perpendicular to the movement direction from the feeding port to the discharging port; and a buffer block (204) is provided on one side of the baffle (202) facing the frame (1).

7. The parallel dual-axis hot-melt cutting machine according to claim 1, characterized in that: The hot melt clamping and cutting mechanism (4) comprises an upper movable plate (401) slidably connected to the frame (1), and also comprises a fifth driving cylinder (402) for driving the upper movable plate (401) to perform horizontal movement along the frame (1); an upper crossbeam (403) is fixedly connected to the upper movable plate (401); an upper hot melt assembly (404) is arranged on one side of the upper crossbeam (403); a sixth driving cylinder (405) for driving the upper hot melt assembly (404) to perform lifting movement is arranged on the upper crossbeam (403); a cutting knife (406) is arranged on one side of the upper hot melt assembly (404); and further comprises a cutting knife driving module for driving the cutting knife (406) to perform horizontal movement; the movement direction of the cutting knife (406) is perpendicular to the movement direction of the coil of the first unwinding shaft (101); The frame (1) is also provided with a lower hot melt component (408) corresponding to the upper hot melt component (404), and a cutting and clamping mechanism is provided on one side of the lower hot melt component (408); The cutting and clamping mechanism comprises a support frame (409), a pressing block (410) is arranged above the support frame (409), and also comprises a seventh driving cylinder (411) for driving the pressing block (410) to move in the direction of the support frame (409); When the cutting clamping mechanism, the upper hot melt component (404) and the lower hot melt component (408) clamp the coiled material simultaneously, the tip of the cutting knife (406) contacts the coiled material to be cut, and the cutting knife (406) is located between the cutting clamping mechanism and the upper hot melt component (404) and the lower hot melt component (408).

8. The parallel dual-axis hot-melt cutting machine according to claim 7, characterized in that: A detection camera (8) is also provided on the upper part of the frame (1), and the detection camera (8) is located between the hot-melt clamping and cutting mechanism (4) and the tail material clamping mechanism (5).

9. The parallel dual-axis hot-melt cutting machine according to claim 8, characterized in that: The frame (1) is also provided with a support plate (9) for supporting the coiled material, and the support plate (9) is located between the hot-melt clamping and cutting mechanism (4) and the tail material clamping mechanism (5); The frame (1) is provided with a third lifting plate (205) at the material inlet, the third lifting plate (205) is provided with a support seat (206), the support seat (206) is provided with a positioning groove (207), the support seat (206) is provided with a blocking protrusion (208) on the side away from the frame (1), and also includes an eighth driving cylinder (209) for driving the third lifting plate (205) to perform lifting movement.

Citation Information

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