Cast aluminum reengraved wood-grain-like board and manufacturing process and application of cast aluminum reengraved wood-grain-like board

Abstract

The invention relates to a cast aluminum reengraved wood-like grain plate and a manufacturing process and application thereof, the cast aluminum reengraved wood-like grain plate comprises a plate body, the plate body is of a plate-shaped integrated structure, the plate body is made of aluminum alloy, and wood-like texture lines are arranged on the outer surface of the plate body. According to the scheme, the wood-grain-like board is made of aluminum alloy, has the characteristics of high corrosion resistance, high strength and long service life, and can better adapt to theme park scene decoration. And high-quality aluminum plate raw materials and an advanced casting process ensure that the internal structure of the plate body is compact, so that the product has good performance. A special coating technology is adopted, so that the wood grain effect is enhanced, the wear resistance and the corrosion resistance are improved, meanwhile, additional protection is provided for the product, and the service life of the product is prolonged.

Description

Technical Field

[0001] The invention relates to the technical field of scene decoration, and in particular to a cast aluminum replica imitation wood grain plate and a manufacturing process and application thereof. Background Art

[0002] In the decoration of theme park scenes, the decorative components with various artistic effects such as wood grain on the surface are generally made by GRC products or on-site cement carving, and then painted to create the effect. This practice usually uses a metal structure inside, and then the surface is themed and wrapped completely. Cement products will crack to varying degrees due to thermal expansion and contraction or internal and external stress. Especially in some places where there may be a long-term humid environment, the internal metal structure is prone to rust, corrosion and expansion, which will cause the entire decorative component to crack, and there is a safety hazard risk of falling, which also seriously affects the durability of the decorative effect.

[0003] Based on the problems in the existing technology, they are mainly concentrated in three aspects:

[0004] 1. Poor corrosion resistance: A humid environment will cause the metal structure inside the decorative component to rust and corrode quickly. This is because the metal structure is wrapped inside by the external decoration, making it difficult to effectively protect and maintain it, resulting in damage to the structural integrity;

[0005] 2. Reduced safety: Due to corrosion and cracking problems, decorative components are at risk of falling, posing a potential safety threat to personnel and facilities below;

[0006] 3. Short service life: Frequent corrosion and damage require frequent repair or replacement, which increases the cost of use and shortens its normal use cycle. Summary of the invention

[0007] The purpose of the present invention is to provide a cast aluminum replica imitation wood grain plate and its production process and application, so as to solve the problems encountered in the above-mentioned background technology.

[0008] To achieve the above object, the technical solution of the present invention is as follows:

[0009] A cast aluminum replica imitation wood grain plate comprises a plate body, wherein the plate body is a plate-shaped integrated structure, the plate body is made of aluminum alloy, and the outer surface of the plate body is provided with imitation wood grain lines.

[0010] Furthermore, at least two pith areas are provided in the texture line, and a convergence area is provided at the intersection of the texture lines of two adjacent pith areas. Tree burls are provided in the texture line, and knots are provided on the texture line of the pith area, and the size of the tree burls is larger than the size of the knots.

[0011] In another embodiment, an inner frame is further included, and the plate body is fixed on the outer side of the inner frame. The inner frame is any one of a strip, a rectangular frame, a polygon, and a circular structure.

[0012] Specifically, the inner frame includes support plates, end plates and partitions. Four support plates are provided, and their ends are vertically connected to each other by end plates. Partitions are connected between adjacent support plates, and the length of the partitions is the same as that of the end plates.

[0013] As a preferred solution, a layer of base paint is provided on the outer surface of the plate body, and a layer of protective paint is coated on the outside of the base paint.

[0014] The following is the whole process from prototype production (cement TCP carving) to the finished aluminum replica wood grain board made into wooden beam products:

[0015] A process for manufacturing a cast aluminum imitation wood grain plate includes the following steps:

[0016] S01. According to product requirements and the shape, size and wood grain texture requirements of the target wood-like product, carry out detailed design planning and determine the prototype size and detailed features of cement TCP carving; the target wood-like product is the board;

[0017] S02, mix cement and TCP additives in a prescribed proportion and stir evenly, pour into a pre-prepared mold, or directly manually shape the target imitation wood product on a workbench;

[0018] S03. Use carving tools to perform fine carving on the surface of the cement prototype according to the designed wood grain texture, and then trim and polish the carved surface;

[0019] S04. Use the completed prototype to remake the silicone mold to produce the FRP product, conduct secondary design and processing on the thickness and interface of the product, and complete the final target imitation wood product, i.e. FRP mold;

[0020] S05. Make a sand mold according to the shape and size of the FRP mold;

[0021] S06, taking out the sand mold from the mold, and further trimming and processing the sand mold;

[0022] S07. Select appropriate aluminum ingots as raw materials and add appropriate amounts of alloy elements according to product performance requirements;

[0023] S08. Place the aluminum ingot and alloy elements into a melting furnace for smelting, and strictly control the smelting temperature within a suitable range to ensure that the aluminum liquid is fully melted and the alloy elements are evenly distributed;

[0024] S09, slowly and evenly pouring the smelted aluminum liquid into the sand mold;

[0025] S10, allowing the cast sand mold and aluminum liquid to cool naturally, so that the aluminum liquid fully solidifies in the sand mold;

[0026] S11. After the aluminum casting is completely cooled and solidified, the aluminum casting is taken out from the sand mold;

[0027] S12, cleaning the aluminum casting after demoulding.

[0028] A process for manufacturing a cast aluminum imitation wood grain plate is mainly used for manufacturing a wooden beam. The subsequent splicing process of the plate body is to continue to perform the following steps after step S12:

[0029] S13. Cutting the aluminum replica wood grain plate according to the designed length of the wood beam; wherein the aluminum replica wood grain plate is an aluminum casting of the plate body;

[0030] S14, grinding and processing the edges of the cut aluminum replica wood grain plate;

[0031] S15, using a suitable welding process to weld the cut aluminum replica wood grain plate into a wooden beam shape;

[0032] S16, performing sandblasting on the welded wooden beams to increase the roughness of the wooden beam surfaces;

[0033] S17. After sandblasting, clean the dust on the surface of the wooden beam;

[0034] S18. Check the wood grain texture on the surface of the wooden beam and adopt appropriate repair methods for any problematic wood grain texture.

[0035] A process for manufacturing a cast aluminum replica wood grain plate mainly includes coloring the wood beams. After step S18, the following steps are continued:

[0036] S19. Use a suitable cleaning agent to clean the grease on the surface of the wooden beam;

[0037] S20. Select a suitable primer and spray the primer on the surface of the wooden beam;

[0038] S21. Control the thickness and drying time of the primer spraying to ensure that a good adhesion layer is formed after the primer dries;

[0039] S22. According to the product design requirements, select appropriate colors and coloring methods to color the wooden beams in a theme;

[0040] S23. After the theme is painted, spray protective paint on the wooden beams.

[0041] An application of cast aluminum replica imitation wood grain plate, wherein the plate body is assembled and fixed to form an imitation wood grain plate decoration, and is applied to theme park scene decoration.

[0042] Compared with the prior art, the present invention has the following beneficial effects:

[0043] This solution uses aluminum alloy to make the imitation wood grain board, which has the characteristics of high corrosion resistance, high strength and long life, and can better adapt to the decoration of theme park scenes.

[0044] High-quality aluminum plate raw materials and advanced casting technology ensure that the internal structure of the plate is dense, which is the basis for the product to have good performance. High-quality aluminum plate ensures the corrosion resistance of the raw materials, while advanced casting technology ensures the integrity and stability of the internal structure, allowing the beam to withstand various external forces and environmental factors.

[0045] Special coating technology enhances the wood grain effect and improves wear resistance and corrosion resistance. The special coating on the surface not only enhances the decorativeness of the product, making it more in line with the aesthetic needs of actual use scenarios, but also provides additional protection for the product and extends its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] The disclosure of the present invention is described with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them:

[0047] Figure 1 It is a schematic diagram of the structure of the present invention;

[0048] Figure 2 It is a schematic diagram of the structure of one embodiment of the present invention;

[0049] Figure 3 It is a flow chart of the manufacturing process of the present invention.

[0050] Numbers in the figure: 1-plate body; 11-grain line; 12-tree knot; 13-knot; 14-collection area; 15-pith area; 2-inner frame; 21-support plate; 22-end plate; 23-partition plate. DETAILED DESCRIPTION

[0051] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is now further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the relevant components of the present invention.

[0052] According to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific implementation modes and the accompanying drawings are only exemplary descriptions of the technical solution of the present invention, and should not be regarded as the entirety of the present invention or as a limitation or restriction to the technical solution of the present invention.

[0053] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0054] Embodiment 1, as Figure 1 As shown, a cast aluminum imitation wood grain plate includes a plate body 1, which is made of aluminum alloy. The plate body 1 is a plate-shaped integrated structure. The outer surface of the plate body 1 is provided with imitation wood grain lines 11, which has a good concave-convex structure to reflect the imitation wood grain structure. This solution makes the imitation wood grain plate made of aluminum alloy, which has the characteristics of high corrosion resistance, high strength and long life, and can better adapt to the decoration of theme park scenes.

[0055] Furthermore, at least two pith areas 15 are provided in the texture line 11 , and the outer contour texture of the pith area 15 gradually extends outward. A gathering area 14 is provided at the intersection of the texture lines of two adjacent pith areas 15 , and the gathering area 14 separates or connects the texture lines of the pith areas 15 together.

[0056] A tree knot 12 is provided in the texture line 11, which is a structure generated from the trunk and branches in the past, or a nodule caused by damage. A knot 13 is provided on the texture line of the pith area 15. The size of the tree knot 12 is larger than the size of the knot 13, and the size of the knot 13 is much smaller than that of the tree knot 12. Such knot 13 and tree knot 12 are both common texture structures in trees. By copying their textures, a better simulation effect can be achieved.

[0057] Example 2, based on Example 1, please refer to Figure 2 A cast aluminum imitation wood grain plate includes a plate body 1 and an inner frame 2. The plate body 1 is fixed to the outer side of the inner frame 2 by screws. The inner frame 2 is any one of a strip, a rectangular frame, a polygon, and a circular structure. Because it is necessary to drill holes on the plate body 1 of the aluminum alloy plate, it is necessary to grind the protruding position of the screw after screwing the screw, and repair the texture of the screw later. The screw should be of small diameter, such as M0.9-M1.5.

[0058] Specifically, the inner frame 2 includes a support plate 21, an end plate 22 and a partition plate 23. Four support plates 21 are provided, and their ends are vertically connected to each other by the end plates 22. The partition plates 23 are connected between adjacent support plates 21, and the length of the partition plates 23 is the same as the length of the end plates 22. The support plates 21, the end plates 22 and the partition plates 23 are welded to each other and can be made into a cube, a rectangular parallelepiped, a long plate, a circle or the like as needed, so as to provide internal attachment and support for the plate body 1.

[0059] As a preferred solution, a layer of base paint is provided on the outer surface of the board body 1, and a layer of protective paint is coated outside the base paint. The base paint provides adhesion for the protective paint and better displays the imitation wood convex and concave effect.

[0060] Embodiment 3, a process for manufacturing a cast aluminum imitation wood grain plate, the manufacturing process of the plate body comprises the following steps:

[0061] S01. According to product requirements and the shape, size and wood grain texture requirements of the target wood-like product, a detailed design plan is carried out to determine the prototype size and detailed features of the cement TCP sculpture. Among them, the target wood-like product is the board 1.

[0062] In this step, the materials must also be prepared, such as preparing high-quality cement, TCP additives (determined according to the specific formula) and tools for carving, such as chisels, carving knives, etc. Ensure that the quality of the cement meets the requirements and has appropriate strength and plasticity for subsequent carving operations.

[0063] S02. Mix cement and TCP additives in the prescribed proportion and pour them into the prepared mold, or directly shape the target imitation wood product by hand on the workbench. During the shaping process, pay attention to maintaining the accuracy of the shape and the flatness of the surface, and initially reserve space for the wood grain texture.

[0064] S03. Use carving tools to carve finely on the surface of the cement prototype according to the designed wood grain texture. Pay attention to the direction, depth and details of the wood grain when carving, and try to simulate the wood grain effect of real wooden beams. In addition, the carved surface needs to be trimmed and polished to make the wood grain texture clearer and more natural, and the surface smoother.

[0065] S04. Use the completed prototype to remake the silicone mold to produce FRP products, conduct secondary design and processing on the thickness and interface of the product, and complete the ultimate goal of imitation wood products, namely FRP molds.

[0066] S05. Make a sand mold according to the shape and size of the FRP mold to ensure that the sand mold can accurately replicate the shape and wood grain texture of the prototype. Prepare the molding sand and treat it to make it have good air permeability and plasticity. Fill the treated molding sand into the mold and use appropriate compaction methods to make the sand mold compact and uniform.

[0067] S06. Take out the sand mold from the mold and further trim and process it to ensure that the surface of the sand mold is smooth and the wood grain texture is clear.

[0068] S07. Choose the appropriate aluminum ingot as the raw material, and add appropriate amount of alloy elements such as silicon, magnesium, copper, etc. according to the product performance requirements. The proportion and content of these elements will affect the performance and characteristics of the aluminum liquid, such as strength, hardness, ductility and corrosion resistance, thus forming a suitable aluminum alloy imitation wood texture product.

[0069] S08. Place the aluminum ingot and alloy elements into a furnace for smelting, and strictly control the smelting temperature within a suitable range, generally 700℃-800℃, to ensure that the aluminum liquid is fully melted and the alloy elements are evenly distributed.

[0070] S09. Pour the molten aluminum liquid slowly and evenly into the sand mold. Control the pouring speed and angle to ensure that the aluminum liquid can fully fill the sand mold cavity to avoid defects such as insufficient pouring and cold shut. During the pouring process, pay attention to the flow of aluminum liquid to ensure that the wood grain texture can be accurately replicated on the aluminum casting.

[0071] S10. Allow the cast sand mold and aluminum liquid to cool naturally to fully solidify the aluminum liquid in the sand mold. According to product requirements, appropriate forced cooling measures, such as air cooling, water cooling, etc., can also be used to speed up the cooling speed. During the cooling process, ensure that the aluminum casting is not disturbed by external forces and maintain the integrity of the shape and wood grain texture.

[0072] S11. After the aluminum casting is completely cooled and solidified, remove the aluminum casting from the sand mold to avoid damaging the casting surface and the sand mold.

[0073] S12. Clean the aluminum casting after demoulding to remove residual sand, scale and other impurities on the surface, so that the surface of the casting is smooth and the wood grain texture is clear.

[0074] Embodiment 4, based on embodiment 3, a process for manufacturing a cast aluminum replica imitation wood grain board is mainly used for manufacturing wooden beams. The subsequent splicing process of the board body 1, after step S12, continues to perform the following steps:

[0075] S13, cutting the aluminum replica wood grain plate according to the designed length of the wood beam to ensure accurate cutting size. The aluminum replica wood grain plate is the aluminum casting of the plate body 1;

[0076] S14. Grind and process the edges of the cut aluminum wood grain plate to make its surface smooth for easy welding.

[0077] S15. Use appropriate welding technology to weld the cut aluminum wood grain plate into the shape of a wooden beam. During the welding process, strictly control welding parameters such as current, voltage, welding speed, etc. to ensure welding quality and avoid welding defects such as pores and slag inclusions. Check the welded wooden beam to ensure that the welding parts are firm and the overall shape of the wooden beam meets the design requirements.

[0078] S16. Sandblast the welded beams to increase the surface roughness of the beams and prepare for the subsequent surface treatment process. Select appropriate sandblasting materials and sandblasting parameters to ensure that the sandblasting effect is uniform and the surface roughness meets the requirements.

[0079] S17. After sandblasting, clean the dust on the surface of the wooden beam to ensure that the surface is clean and free of dust, sand and other impurities.

[0080] S18. Check the wood grain on the surface of the beam to see if there is any damage or unclear areas. For problematic wood grain, use appropriate repair methods, such as manual repair or repair with special tools, to restore the wood grain to a clear and natural appearance.

[0081] Example 5, based on Example 4, a process for manufacturing a cast aluminum replica wood grain plate mainly includes coloring the wood beams. After step S18, continue to perform the following steps:

[0082] S19. Use a suitable cleaning agent to clean the grease on the surface of the wooden beams, remove the grease stains on the surface and ensure the surface is clean.

[0083] S20. Select a suitable primer and spray the primer on the surface of the wooden beam. During the spraying process, ensure that the primer evenly covers the surface of the wooden beam without any leakage or thick spraying.

[0084] S21. Control the thickness and drying time of the primer spray to ensure that a good adhesion layer is formed after the primer dries.

[0085] S22. According to the product design requirements, select the appropriate color and coloring method, such as spray gun coloring, manual coloring, etc., to color the wooden beams in a theme. During the coloring process, ensure that the color is uniform without fading or discoloration.

[0086] S23. After the theme is painted, select appropriate protective paint and spray the wooden beams with protective paint. Control the thickness and drying time of the protective paint spray to ensure that the protective paint forms a good protective barrier after drying to prevent color fading and damage to the surface of the wooden beams.

[0087] Embodiment 6, an application of a cast aluminum replica imitation wood grain board, the board body 1 is assembled and fixed to form an imitation wood grain board decoration, and is applied to the theme park scene decoration.

[0088] The aluminum replica wood grain beam proposed in this proposal has a unique design and manufacturing process. Compared with the existing technology, this patent has the following significant advantages:

[0089] 1. Excellent fire protection performance

[0090] Principle: Aluminum itself is not easily corroded by water, which allows cast aluminum imitation wood grain beams to be used stably for a long time in a humid environment. At the same time, its metal structure is not wrapped inside, but can be inspected, tracked and maintained at any time. This open structural design can timely discover potential safety hazards and effectively reduce safety risks.

[0091] Comparative advantages: Traditional imitation wood beams have rust and corrosion problems on their internal metal structures, which not only affects their own structural stability, but may also increase the danger in the event of a fire due to factors such as thermal expansion of the metal. This product fundamentally avoids these problems.

[0092] 2. Strong durability and weather resistance

[0093] Principle: Aluminum is a corrosion-resistant metal material with excellent weather resistance. Regardless of high or low temperatures or long-term exposure to humid air, cast aluminum imitation wood grain beams can maintain stable physical and chemical properties. The compactness of its internal structure and the dual protection of the surface protective film make the beams less likely to deform, crack or fade.

[0094] Comparative advantages: Traditional imitation wood beams are prone to various damage phenomena in harsh environments, such as deformation at high temperatures and corrosion and cracking in humid environments. This product can adapt to various complex environments and its service life is significantly extended.

[0095] 3. High degree of restoration of creative effects

[0096] Principle: Through advanced casting technology, the set three-dimensional wood grain effect can be accurately restored. The appearance is consistent with the original decorative style, and can be perfectly integrated into the theme environment, giving visitors an immersive feeling. At the same time, the exquisite craftsmanship and realistic wood grain texture also enhance the overall quality and artistic value of the project.

[0097] Comparative advantage: Due to material and process limitations, traditional imitation wood beams may have a certain gap in the restoration of wood grain effects and cannot give people a real visual experience. This product has obvious advantages in this regard.

[0098] 4. Reduce the load on the roof structure

[0099] Principle: Cast aluminum imitation wood grain beams are lightweight overall and put less pressure on the original building structure than traditional cement imitation wood beams. This is because the density of aluminum is relatively small, which makes the beam lighter and reduces the load on the structure.

[0100] Comparative advantages: Traditional imitation wood beams are heavy and may cause additional pressure on the building structure, requiring reinforcement projects to ensure structural safety. This product reduces the risks and costs brought about by such structural load-bearing problems.

[0101] 5. Reduce installation costs

[0102] Principle: Lightweight materials are more convenient during installation, and no large lifting equipment is required. Because the materials are light, manual handling and installation operations are relatively easy, and the rental and labor costs of installation equipment are also reduced.

[0103] Comparative advantages: Traditional imitation wood beams are heavy and often require large lifting equipment for installation, which not only increases the equipment rental cost, but also requires more manpower investment. This product has a significant advantage in installation costs.

[0104] 6. Shorten installation time and cost

[0105] Principle: Due to the fast installation speed, the project construction period can be shortened. The light material makes the installation operation more efficient, reducing the complex operations and time consumption during the installation process, so that the project can be put into operation as soon as possible and reduce the economic losses caused by long construction time.

[0106] Comparative advantages: The installation process of traditional imitation wood beams is relatively complicated and time-consuming, which may lead to long project construction time and increase economic investment, while this product can effectively avoid these problems.

[0107] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cast aluminum replica wood grain plate, Features: The invention comprises a plate body (1), wherein the plate body (1) is a plate-shaped integrated structure, the plate body (1) is made of aluminum alloy, and the outer surface of the plate body (1) is provided with wood-like grain lines (11).

2. The cast aluminum replica wood grain plate according to claim 1, Features: At least two pith areas (15) are provided in the texture line (11), and a gathering area (14) is provided at the intersection of the texture lines of two adjacent pith areas (15).

3. The cast aluminum replica wood grain plate according to claim 2, Features: A tree knot (12) is arranged in the texture line (11), and a knot (13) is arranged on the texture line of the pith area (15), and the size of the tree knot (12) is larger than the size of the knot (13).

4. The cast aluminum replica wood grain plate according to claim 1, Features: It also comprises an inner frame (2), the plate body (1) is fixed on the outer side of the inner frame (2), and the inner frame (2) is any one of a long strip, a rectangular frame, a polygon, and a circular structure.

5. The cast aluminum replica imitation wood grain plate according to claim 4, Features: The inner frame (2) comprises a support plate (21), an end plate (22) and a partition plate (23). The support plates (21) are provided with four, and their ends are vertically connected to each other by the end plates (22). The partition plates (23) are connected between adjacent support plates (21), and the length of the partition plates (23) is the same as the length of the end plates (22).

6. The cast aluminum replica imitation wood grain plate according to claim 1, Features: The outer surface of the plate body (1) is provided with a layer of base paint, and the outside of the base paint is coated with a layer of protective paint.

7. A process for producing a cast aluminum replica wood grain plate according to any one of claims 1 to 6, It is characterized in that The following steps are involved: S01. According to product requirements and the shape, size and wood grain texture requirements of the target wood-like product, a detailed design plan is carried out to determine the prototype size and detailed features of the cement TCP sculpture; wherein the target wood-like product is the board (1); S02, mix cement and TCP additives in a prescribed proportion and stir evenly, pour into a pre-prepared mold, or directly manually shape the target imitation wood product on a workbench; S03. Use carving tools to perform fine carving on the surface of the cement prototype according to the designed wood grain texture, and then trim and polish the carved surface; S04. Use the completed prototype to remake the silicone mold to produce the FRP product, conduct secondary design and processing on the thickness and interface of the product, and complete the final target imitation wood product, i.e. FRP mold; S05. Make a sand mold according to the shape and size of the FRP mold; S06, taking out the sand mold from the mold, and further trimming and processing the sand mold; S07. Select appropriate aluminum ingots as raw materials and add appropriate amounts of alloy elements according to product performance requirements; S08. Place the aluminum ingot and alloy elements into a melting furnace for smelting, and strictly control the smelting temperature within a suitable range to ensure that the aluminum liquid is fully melted and the alloy elements are evenly distributed; S09, slowly and evenly pouring the smelted aluminum liquid into the sand mold; S10, allowing the cast sand mold and aluminum liquid to cool naturally, so that the aluminum liquid fully solidifies in the sand mold; S11. After the aluminum casting is completely cooled and solidified, the aluminum casting is taken out from the sand mold; S12, cleaning the aluminum casting after demoulding.

8. The process for producing a cast aluminum replica wood grain plate according to claim 7, Features: After step S12, continue to perform the following steps: S13, cutting the aluminum replica wood grain plate according to the designed length of the wooden beam; wherein the aluminum replica wood grain plate is the aluminum casting of the plate body (1); S14, grinding and processing the edges of the cut aluminum replica wood grain plate; S15, using a suitable welding process to weld the cut aluminum replica wood grain plate into a wooden beam shape; S16, performing sandblasting on the welded wooden beams to increase the roughness of the wooden beam surfaces; S17. After sandblasting, clean the dust on the surface of the wooden beam; S18. Check the wood grain texture on the surface of the wooden beam and adopt appropriate repair methods for any problematic wood grain texture.

9. The process for producing a cast aluminum replica wood grain plate according to claim 8, Features: After step S18, continue to perform the following steps: S19. Use a suitable cleaning agent to clean the grease on the surface of the wooden beam; S20. Select a suitable primer and spray the primer on the surface of the wooden beam; S21. Control the thickness and drying time of the primer spraying to ensure that a good adhesion layer is formed after the primer dries; S22. According to the product design requirements, select appropriate colors and coloring methods to color the wooden beams in a theme; S23. After the theme is painted, spray protective paint on the wooden beams.

10. Application of a cast aluminum replica wood grain plate according to any one of claims 1 to 6, Features: The plate bodies (1) are assembled and fixed to form a decorative object imitating a wood grain plate, and are applied to theme park scene decoration.

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